JLG 15ELSP User Manual

Illustrated Parts Manual
Models
12ELSP
&
15ELSP
3120786
August 15, 2004
REVISION LOG
November 1, 1999 - Updated Section 1
May 1, 2000 - Revised Manual (Edited to 0010563 Revision 11)
September 1, 2000 - Revised Maual (Edited to 0010563 Revision15)
March 15, 2001 - Revised Manual (Edited to 0010563 Revision 18)
January 15, 2002 - Revised Manual (Revised Pump and Lift Cylinders)
February 1, 2002 - Revised Manual (Edited to 0010563 Revision 30)
March 31, 2003 - Revised Manual (Edited to 0010563 Revision 35)
June 30, 2003 - Revised Manual (Edited to 0010563 Revision 40)
August 15, 2004 - Revised Manual (Edited to 0010563 Revision 47)
3120786 12ELSP & 15ELSP A
REVISION LOG
B 12ELSP & 15ELSP 3120786
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 DC POWER PACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2 DC MOTOR/PUMP ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 BATTERY CHARGER INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
2-4 BATTERY CHARGER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP . . . . . . . . . . . . . . . . . . . 2-14
2-6 CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP . . . . . . . . . . . . . . . . . . . 2-18
SECTION 3 - MAST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1 MAST ASSEMBLY - 12ELSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 MAST ASSEMBLY - 15ELSP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1 STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) . . . . . . . . . . . . . . . . . . 4-2
4-2 STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT) . . . . . . . . . . . . 4-6
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 18391) . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . 5-4
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM (PRIOR TO S/N 17472) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 ELECTRICAL DIAGRAM (S/N 17472 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3120786 12ELSP & 15ELSP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
ii 12ELSP & 15ELSP 3120786
SECTION 1
BASE
3120786 12ELSP & 15ELSP 1-1
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
1-2 12ELSP & 15ELSP 3120786
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BASE ASSEMBLY 0259472 Ref. Prior to S/N 18391 J 0271922 Ref. S/N 18391 to Present C
1 0100019 A/R Loctite #271 (Not Shown) 2 0641607 8 Bolt 3/8”-16NC x 7/8” 3 0641812 8 Bolt 1/2”-13NC x 1 1/2” 4 Not Used 5 0920114 2 Stop, Floor 6 3760348 2 Ring, Retaining 7 Not Used 8 4711600 8 Flatwasher 3/8”
9 4711800 4 Flatwasher 1/2” 10 4740456 4 Shim 11 1 Base Options:
4846025 Prior to S/N 18391 4846534 S/N 18391 to Present
12 2 Wheel, Rear Options:
Use 4860202 Prior to S/N 13574 (Was p/n 4860183) (Gray Wheel)
4860202 S/N 13574 to S/N 13653 (Gray Wheel) 4860208 S/N 13653 to S/N 20797 (Black Wheel) 4860211 S/N 13653 to S/N 20797 (Red Wheel) 4860244 S/N 20797 to Present (Gray Wheel)
Replacement Wheel Parts: 7020209 2 Bearing for 4860202 Wheel (1 Per Wheel) 7020237 2 Bearing for 4860208 & 4860211 Wheel(1 Per Wheel)
Not Available 2 Bearing for 4860244 Wheel (1 Per Wheel)
7020074 4 Retainer for 4860202 Wheel (2 Per Assembly)
Not Available 0 Retainer for 4860208, 4860211 & 4860244 Wheel (If
Required)
7012631 2 Spanner for 4860202 Wheel (1 Per Assembly)
Not Available 0 Spanner for 4860208, 4860211 & 4860244 Wheel (If
Required) 13 Not Used 14 0721005 2 Screw #10-24NC x 5/8” 15 1320043 2 Clamp, Cable (S/N 14145 to Present Only) 16 Not Used 17 3311005 2 Locknut #10-24NC 18 Not Used 19 Not Used 20 4751000 4 Flatwasher #10 21 4761000 4 Lockwasher #10 22 4240032 5 Tie, Wire (Not Shown) 23 4460234 2 Wire, Tie (Not Shown) 24 4740415 2 Flatwasher
3120786 12ELSP & 15ELSP 1-3
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
MAST SUPPORT INSTALLATIONS
0271924 Ref. 12SP with 4 Section Mast A 0259357 Ref. 15SP Prior to S/N 18391 B 0271923 Ref. 15SP S/N 18391 to Present A
101 0100001 A/R Adhesive (Not Shown) 102 Not Used 103 0641609 4 Bolt 3/8-16NC x 1 1/8
104 0641610 8 Bolt 3/8-16NC x 1 1/4 105 1 Mast Assembly Options (Not Shown - See Section 3 for
Breakdown): 0801324 12SP with 4 Section Mast (S/N 18391 to Present) 0801195 15SP Prior to S/N 18391 0801323 15SP S/N 18391 to Present
106 2420140 1 Gauge, Level 107 2560088 2 Handle 108 3311605 12 Locknut 3/8”-16NC 109 4567911 2 Brace Tube, Mast 110 4711600 24 Flatwasher 3/8 111 4845715 1 Support, Mast
201 2 FRONT WHEEL OPTIONS:
4860184 Wheel Assembly (Prior to S/N 13653)
(Non-Locking Gray Tire & Wheel)
4860194 Wheel Assembly (Prior to S/N 13653)
(Locking Gray Tire & Wheel)
4860209 Wheel Assembly (S/N 13653 to S/N 20797)
(Non-Locking Black Tire & Gray Wheel)
4860245 Wheel Assembly (S/N 20797 to Present)
(Non-Locking Charcoal Gray Tire & Gray Wheel)
Replacement Wheel Parts: 7020017 2 Swivel Rig for 4860184 & 4860194 (1 Per Assembly) 7020240 2 Swivel Rig for 4860209 (1 Per Assembly)
Not Available 2 Swivel Rig for 4860245 (1 Per Assembly)
7020086 2 Wheel, Replacement for 4860184 & 4860194
(1 Per Assembly)
7020243 2 Wheel, Replacement for 4860209 (1 Per Assembly)
Not Available 2 Wheel, Replacement for 4860245 (1 Per Assembly)
7020084 4 Bearing for 4860184, 4860194 & 4860209 (2 Per Wheel)
Not Avialable 4 Bearing for 4860245 (2 Per Wheel)
7012631 2 Bushing, Axle Spanner for 4860184 & 4860194
(1 Per Assembly)
7020241 2 Bushing, Axle Spanner for 4860209 (1 Per Assembly)
Not Available 2 Bushing, Axle Spanner for 4860245 (1 Per Assembly)
7012630 2 Axle Kit for 4860184 & 4860194 (1 Per Assembly) 7020242 2 Axle Kit for 4860209 (1 Per Assembly)
Not Available 2 Axle Kit for 4860245 (1 Per Assembly)
1-4 12ELSP & 15ELSP 3120786
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DESCENT ALARM INSTALLATION
0256808 Ref. Prior to S/N 18391 (Optional)
0259472/0271922 Ref. S/N 18391 to Present (Becomes Standard Equipment) J/B
301 0140033 1 Alarm 302 0641406 2 Bolt 1/4-20NC x 3/4 303 4751400 4 Flatwasher 1/4 304 3311405 4 Nut 1/4”-20NC
Ref. BEACON ASSEMBLY
0259447 Ref. Prior to S/N 18391 (Optional)
0259472/0271922 Ref. S/N 18391 to Present (Becomes Standard Equipment) J/B
401 0721008 2 Screw #10-24NC x 1 402 2920146 1 Lamp, Beacon
7016319 1 Bulb, Replacement
7016372 1 Lens, Replacement 403 3311005 2 Locknut #10-24NC 404 Not Used 405 4751000 4 Flatwasher #10
Ref. ELECTRICAL COMPONENTS (BASE MOUNTED)
4933103 Ref. Prior to S/N 18391 B
0259472/0271922 Ref. S/N 18391 to Present J/B
500 4922416 1 Limit Switch/Beacon Light/Alarm Harness
(Includes Items 501-512)
501 to 505 Not Used
506 4460662 2 Connector, Strain Relief 507 2 Switch, Limit Options
4360397 Prior to S/N 13465
4360456 S/N 13465 to Present 508 3911024 4 Screw #10-24NC x 3 509 3311001 4 Nut #10-24NC 510 4751000 4 Flatwasher #10 511 4761000 4 Lockwasher #10 512 0902523 2 Bracket, Limit Switch
513 to 517 Not Used
518 3730099 1 Resistor
2/C
3120786 12ELSP & 15ELSP 1-5
SECTION 1 BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1-6 12ELSP & 15ELSP 3120786
SECTION 2
CONTROLS
3120786 12ELSP & 15ELSP 2-1
SECTION 2 CONTROLS
6
31815
23
14318
9
110B
22
116
FIGURE 2-1. DC POWER PACK INSTALLATION
103 115 109
301
303
5 11 19
11 19
16
302
7
2
20
110
24
12
8
110A
4
21
104
114
102
13
10
2-2 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MOTOR/PUMP & GROUND CONTROL INSTALLATIONS 0259449 Ref. Prior to S/N 17472 B 0271307 Ref. S/N 17472 to S/N 18391 A 0271929 Ref. S/N 18391 to Present D
1 0100011 A/R Loctite, #242 (Not Shown) 2 0630486 4 Screw, Countersunk 3 0641403 3 Bolt 1/4-20NC x 3/8 4 0791605 2 Screw 3/8-16NC x 5/8 5 0721006 2 Screw 6 0721014 1 Screw (Prior to S/N 17472 Only) 7 0861305 1 Ground Control Box Assembly C
7020078 1 Switch, Push-Pull (Stop) 7020096 1 Legend Plate, “Stop 7020097 1 Legend Plate, “Power/Off/On 4360467 1 Switch, On/Off 2860030 1 Key, Replacement 4460633 1 Strain Relief 7020093 4 Screw M3 x 25mm 3910804 3 Screw #8-32 x 1/4 7020094 1 Box
8 0902054 1 Plate, Mounting 9 1060518 1 Cable, Battery (Prior to S/N 17472 Only)
10 1060571 1 Cable Assembly - Battery
4460567 1 Connector, Anderson
11 3311005 3 Locknut #10-24NC 12 3311505 4 Locknut 5/16”-18NC 13 1 DC Motor/Pump Assembly Options (See Figure 2-2 for
Breakdown): 3600291 Prior to S/N13731 3600306 S/N13731 to S/N 18391 3600343 S/N 18391 to Present
14 3740013 1 Solenoid (Prior to S/N 17472 Only) 15 A/R Relay Options:
3740080 2 Prior to S/N 17472 3740049 1 S/N 17472 to Present
16 3740113 1 Relay, Timer (Prior to S/N 17472 Only) 17 4567605 2 Tube, Butyrate (Not Shown) 18 4711400 3 Flatwasher 1/4 Narrow (Prior to S/N 20824 Only) 19 4751000 6 Flatwasher #10 20 4751500 4 Flatwasher 5/16 21 4751600 2 Flatwasher 3/8 (Prior to S/N 20824 Only) 22 4845714 1 Bracket, Pump Mounting 23 1320224 1 Clamp, Cable 24 4791500 1 Starwasher 5/16
3120786 12ELSP & 15ELSP 2-3
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
MOTOR/PUMP COVER INSTALLATIONS
0271928 Ref. 12ELSP C 0259294 Ref. 15ELSP Prior to S/N13653 A 0258478 Ref. 15ELSP S/N13653 to S/N13872 B 0270117 Ref. 15ELSP S/N13872 to S/N 18391 B 0271927 Ref. 15ELSP S/N 18391 to Present C
101 Not Used 102 0641404 4 Bolt 1/4-20NC x 1/2 103 0641614 4 Bolt 3/8-16NC x 1 3/4 104 1702353 1 Decal, Manual Decent (Prior to S/N 18391 Only)
105 to 108 Not Used
109 3311605 4 Locknut 3/8”-16NC 110 1 Shield, Pump Cover Options:
4060875 Prior to S/N 18485 9981089 S/N 18485 to S/N 19088
4061024 S/N 19088 to Present 110A 1704582 Decal (S/N 18485 to Present Only) 110B 9984088 Cover (S/N 18485 to Present Only)
111 to 113 Not Used
114 4711400 4 Flatwasher 1/4 Narrow 115 4711600 8 Flatwasher 3/8 Narrow 116 4070984 2 Shim, Pump Spacer (12 SP S/N 15116 to Present Only and
15SP Prior to S/N13653 Only)
117 2820035
118 4240032 1 Tie Wire (S/N 16317 to Present) (Not Shown) 119 4240033 8 Tie Wire (7 inch) (S/N 16317 to Present) (Not Shown)
7.3ft/2.24m
1/4 Expandable Loom (15SP S/N 16317 to Present) (Not Shown)
Ref. HARNESS INSTALLATION 4933103 Ref. Prior to S/N 17472 2/B 0271307 Ref. S/N 17472 to S/N 18391 A 0271929 Ref. S/N 18391 to Present D
1 Harness, Pump Options: 4922412 Prior to S/N 17472 1/A 4922558 S/N 17472 to S/N 18391 1/A 4922605 S/N 18391 to S/N 19088 2/B 4922740 S/N 19088 to Present 2/B 2400006 1 Fuse 4460044 1 Fuseholder 3990010 2 Diode - 6 Amp (Prior to S/N 18391 Only) 4922420 1 Harness, Jumper (Prior to S/N 18391 Only) 1/A 3990010 1 Diode - 6 Amp
Ref. HOURMETER INSTALLATION (OPTIONAL) A
201 2420172 1 Hourmeter
3311001 2 Nut #10-24NC 3572158 1 Plate, Mounting
2-4 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-1. DC POWER PACK INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3911010 2 Screw #10-24NC x 5/8 4761000 2 Lockwasher #10 4922935 1 Harness, Hourmeter
0272181 Ref. PROGRAMMABLE SECURITY LOCK INSTALLATION
(OPTIONAL)
301 See Note 1 Lock, Electronic (Note: Purchase p/n 0272181 as pre-wired
service replacement) 302 3911008 2 Screw 303 4751000 2 Flatwasher #10
B
3120786 12ELSP & 15ELSP 2-5
SECTION 2 CONTROLS
FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY
2-6 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DC MOTOR/PUMP ASSEMBLIES 3600291 Ref. Prior to S/N13731 A 3600306 Ref. S/N13731 to S/N 18391 C 3600343 Ref. S/N 18391 to Present B
1 7013713 2 Bolt 5/16-24NF x 2 3/4 2 7016735 1 Coupling 3 7013714 1 Plug 4 7013715 1 Ball 5 7013716 1 Seal 6 7013717 1 Washer 7 Not Used 8 7013722 1 Magnet 9 7013710 1 Motor
7013757 1 Brush Kit
10 7013758 2 Screw 1/4-20NC x 1/4 11 7013728 2 Screw M6 x 1.0 - 12mm 12 7013760 1 Solenoid 13 7016770 1 Cover 14 Not Used 15 7016771 1 Clamp 16 7013708 1 Cartridge, Valve - Check 17 3931516 1 Bolt, Socket Head 5/16-18NC x 1 18 7016721 4 Bolt #12-24NC x 1/2 19 7016772 1 Cable 20 Not Used 21 7016713 1 Decal - Fill Line 22 7013795 1 Tube, Return 23 7013792 1 Nut, Tube Compression 24 7013793 1 Sleeve, Tube Compression 25 1 Tank Options:
7016775 Prior to S/N 18391 7022219 S/N 18391 to Present
25A 7016776 1 Decal - Caution 25B 7016759 1 Plug
26 7016773 1 Plumbing Assembly - Inlet 27 1 Spring Options:
7016762 Prior to S/N13731 7013733 S/N13731 to Present
28 1 Cartridge, Valve - Manual Descent
7013764 Prior to S/N 18391
Not Required S/N 18391 to Present
29 1 Cartridge, Valve - Solenoid Options:
7016786 Prior to S/N13731 7016751 S/N13731 to Present
30 7013766 1 Pin 31 7013743 1 O-Ring
3120786 12ELSP & 15ELSP 2-7
SECTION 2 CONTROLS
FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
32 1 End Head Options:
7016753 Prior to S/N 18391
7022220 S/N 18391 to Present 33 7016717 1 Pump Assembly 34 1 Cap, Relief
7013750 Prior to S/N13731
7013779 S/N13731 to Present 35 7016714 1 Breather 36 7013720 2 Plug (Prior to S/N 18391) 37 7013726 1 Tube, Return 38 7016755 1 Valve 39 7013770 1 Screw, Adjustment
2-8 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3120786 12ELSP & 15ELSP 2-9
SECTION 2 CONTROLS
4
1811231713
10
122216821
#101
INCLUDES
ITEMS 1-23
FIGURE 2-3. BATTERY CHARGER INSTALLATION
22
9
4
13
22
20
14
17
2
22
13
6
3
10
102
7
15
21
5
19
21
7
2-10 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-3. BATTERY CHARGER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. BATTERY BOX AND CHARGER ASSEMBLIES 0400223 Ref. Machines with Charger with Cord (Prior to S/N 13315) B 0400225 Ref. Machines with Charger with Inlet (S/N 13315 to Present) B
1 0100011 A/R Loctite, #242 (Not Shown) 2 0270163 1 Battery Discharge Indicator & Harness (S/N 15284 to Present
Only)
3 1 Charger Assembly Options (See Figure 2-4 for Breakdown):
0400176 Standard Charger With Cord (Prior to S/N 13315) 0400193 Standard Charger With Inlet (S/N 13315 to Present)
4 0641406 4 Bolt, 1/4-20NC x 3/4 5 0641412 2 Bolt 1/4-20NC x 1 1/2 6 0720805 2 Screw, #8-24NC x 5/8 7 0721008 8 Screw, #10-24NC 8 0861192 1 Box, Molded Battery
9 0861193 1 Box, Molded Battery Charger 10 0902442 2 Bracket, Hanger 11 0940085 1 Bumper, Stop 12 1060570 1 Cable Assembly - Battery 13 2940111 1 Latch, Soft Draw 14 3310805 2 Locknut #8-32NC 15 3311005 8 Locknut #10-24NC 16 3311405 2 Locknut 1/4-20NC 17 3311505 3 Locknut 5/16-18NC 18 3820001 2 Rivet 19 3900190 2 Screw, Shoulder 20 4750800 2 Flatwasher #8 21 4751000 16 Flatwasher #10 22 4751400 A/R Flatwasher 1/4 23 4751500 1 Flatwasher 5/16
Ref. BATTERY BOX AND CHARGER INSTALLATIONS
0258203 Ref. Machines with Wet Battery & Charger with Cord (Prior to
S/N 13315)
0259543 Ref. Machines with Wet Battery & Charger with Inlet (S/N 13315
to Present)
0270717 Ref. Machines with Dry Battery & Charger with Inlet B
101 1 Battery Box and Charger Assy Options (Includes Items 1-23):
0400223 Machines with Charger with Cord 0400225 Machines with Charger with Inlet
102 1 Battery Options:
0400122 Standard Wet Battery 0400144 Standard Dry Battery
E
D
3120786 12ELSP & 15ELSP 2-11
SECTION 2 CONTROLS
FIGURE 2-4. BATTERY CHARGER ASSEMBLY
2-12 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-4. BATTERY CHARGER ASSEMBLY
ITEM # PART NUMBER QTY. DESCRIPTION REV.
BATTERY CHARGER ASSEMBLIES
0400176 Ref. Standard Charger with Cord F 0400193 Ref. Standard Charger with Inlet A
1 to 4 Not Used
5 7011509 1 Breaker, Circuit - DC 50Amp
6 7018536 2 Breaker, Circuit
7 1 Card, Circuit Options:
7020626 0400176 Charger 7020677 0400193 Charger
8 A/R AC Cord Assembly Options:
7020627 1 0400176 Charger
Not Required 0 0400193 Charger
9 Not Used 10 7020629 1 DC Harness 11 7011513 1 Receptacle, AC (0400193 Charger Only) 12 2 Rectifier Assembly Options:
7020631 0400176 Charger 7020678 0400193 Charger
13 A/R SCR Rectifier Options:
7018555 1 0400176 Charger 7020679 2 0400193 Charger
14 1 Shunt Assembly Options:
7020605 0400176 Charger
7020674 0400193 Charger 15 7018556 1 Connector, Strain Relief - DC 16 7011528 1 Connector, Strain Relief - AC 17 7018586 1 Switch, Slide (0400176 Charger Only) 18 Not Used 19 1 Transformer Options:
7020032 0400176 Charger
7020680 0400193 Charger 20 Not Used 21 A/R Varistor Options:
7020633 1 0400176 Charger
7020681 1 0400193 Charger
3120786 12ELSP & 15ELSP 2-13
SECTION 2 CONTROLS
FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP
2-14 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP
ITEM # PART NUMBER QTY. DESCRIPTION REV.
CABLES AND CONTROLS INSTALLATIONS
0270490 Ref. 12ELSP Standard Cables (Prior to S/N18610) D
0272345 Ref. 12ELSP Standard Cables (S/N18610 to Present) A
0270746 Ref. 12ELSP Optional 120V Accessory Outlet B
1 0100011 A/R Loctite #242 (Not Shown) 2 0641410 1 Bolt 1/4-20NC x 1 1/4 3 0641612 1 Bolt 3/8-16NC x 1 1/2 4 0721006 2 Bolt #10-24NC x 3/4 5 0860945 1 Box, Junction 6 0860946 1 Box, Receptacle (With Accessory Outlet Only) 7 0861207 1 Control Box Assembly
7020078 1 Switch, Push-Pull (Red)
7020088 2 Switch, Push Button (White)
7020089 1 Switch, Push Button (Green)
7020091 1 Plug
7020092 1 Connector, Strain Relief
7020093 4 Screw M3 x 25mm
8 1060923
4460549 1 Plug, Male (120V Only) (Not Shown)
9 4922653 10 1060922 11 4922652 12 1320149 3 Clamp 13 1670603 1 Cover, Junction Box 14 3311001 2 Nut #10-24NC 15 3311405 1 Locknut 1/4”-20NC 16 3311605 2 Locknut 3/8”-16NC 17 1 Plate, Decal Mounting Options:
17A 3570923 Prior to S/N 18610 17B 2573725 S/N 18610 to Present
18 3580231 3 Sheave, Control Cable 19 3820032 4 Rivet 20 3900191 2 Screw, Pan Head 21 3900200 1 Screw, Shoulder 22 4060092 1 Shield, Weatherproof Receptacle Cover (With 120V Accessory
23 4160130 1 Spring, Extension 24 4460023 A/R Connector, Strain Relief 25 4460190 1 Receptacle, Electrical (With 120V Accessory Outlet Only) 26 4460566 2 Connector, Strain Relief - 90° 27 4711400 2 Flatwasher 1/4 Narrow 28 4711600 2 Flatwasher 3/8 Narrow 29 4740426 4 Washer #8 30 4751000 2 Flatwasher #10 31 4751500 3 Flatwasher 5/16 32 4761000 12 Lockwasher #10 Wide 33 3252761 2 Decal - Voltage (With Accessory Outlet Only): 34 4460549 1 Plug, Electrical (With 120V Accessory Outlet Only)
86in/2.2m
2ft/61cm
115in/3m
40in/1m
Cable, Electrical - 12/3 (With Accessory Outlet Only)
Harness/Cable, Electrical (With Accessory Outlet Only) Cable, Electrical - 16/5 Cable, Electrical - 16/5
Outlet Only)
3120786 12ELSP & 15ELSP 2-15
SECTION 2 CONTROLS
FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
35 4922420 1 Harness, Jumper (Not Shown - Located inside Item 7) 36 3520034 2 Plug, Hole
0259450 Ref. AUXILIARY LOWERING INSTALLATION A
101 Not Used 102 4360274 1 Switch, Push Button
103 to 104 Not Used
105 4460662 1 Connector, Strain Relief
2-16 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3120786 12ELSP & 15ELSP 2-17
SECTION 2 CONTROLS
FIGURE 2-6. CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP
2-18 12ELSP & 15ELSP 3120786
SECTION 2 CONTROLS
FIGURE 2-6. CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP
ITEM # PART NUMBER QTY. DESCRIPTION REV.
CABLES AND CONTROLS INSTALLATIONS
0258449 Ref. All Machines (Prior to S/N 17472) D 0258449 Ref. Standard Cables (S/N 17472 to S/N 18610) D 0272346 Ref. Standard Cables (S/N 18610 to Present) A 0270748 Ref. Machines with Optional 120V Accessory Outlet (S/N 17472 to
Present)
1 0100011 A/R Loctite #242 (Not Shown)
2 0641410 1 Bolt 1/4-20NC x 1 1/4
3 0641416 1 Bolt 1/4-20NC x 2
4 0641612 1 Bolt 3/8-16NC x 1 1/2
5 0721006 2 Bolt #10-24NC x 3/4
6 0860946 1 Box, Receptacle (With Accessory Outlet Only)
7 0861207 1 Control Box Assembly
7020078 1 Switch, Push-Pull (Red) 7020088 2 Switch, Push Button (White) 7020089 1 Switch, Push Button (Green) 7020091 1 Plug 7020092 1 Connector, Strain Relief 7020093 4 Screw M3 x 25mm
8 A/R Cable, Electrical - 12/3 Options (With Accessory Outlet Only):
1060564 1060925 4460549 1 Plug, Male (120V Only) (Not Shown)
9 A/R Cable, Electrical - 16/5 Options:
1060687
4922657 10 1320149 3 Clamp 11 3311001 2 Nut #10-24NC 12 3311405 1 Locknut 1/4”-20NC 13 3311605 2 Locknut 3/8”-16NC 14 1 Plate, Decal Mounting Options:
14A 3570923 Prior to S/N 18610 14B 2573725 S/N 18610 to Present
15 3580231 3 Sheave, Control Cable 16 3820032 4 Rivet 17 3900200 3 Screw, Shoulder 18 4060092 1 Shield, Weatherproof Receptacle Cover (With Accessory Outlet
19 4160130 1 Spring, Extension 20 4460023 1 Connector, Strain Relief (With Accessory Outlet Only) 21 4460190 1 Receptacle, Electrical (With Accessory Outlet Only) 22 4460566 1 Connector, Strain Relief - 90° 23 4711400 3 Flatwasher 1/4 Narrow 24 4711600 2 Flatwasher 3/8 Narrow 25 4740426 4 Washer #8 (Prior to S/N 17472 Only) 26 4751500 3 Flatwasher 5/16 27 4761000 2 Lockwasher #10 28 4751000 12 Flatwasher #10 Wide
27ft/8.23m
22ft/6.6m
25ft/7.62m
26ft/7.7m
Prior to S/N 17768 S/N 17768 to Present
Prior to S/N 17768 S/N 17768 to Present
Only)
B
3120786 12ELSP & 15ELSP 2-19
SECTION 2 CONTROLS
FIGURE 2-6. CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
29 3252761 2 Decal - Voltage (With Accessory Outlet Only): 30 4460549 1 Plug, Electrical (With 120V Accessory Outlet Only) 31 4922420 1 Harness, Jumper (Not Shown - Located inside Item 7) (S/N
17472 to Present Only)
0259450 Ref. AUXILIARY LOWERING INSTALLATION A
101 Not Used 102 4360274 1 Switch, Push Button 103 Not Used 104 Not Used 105 4460662 1 Connector, Strain Relief
2-20 12ELSP & 15ELSP 3120786
SECTION 3
MAST
3120786 12ELSP & 15ELSP 3-1
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 12ELSP
3-2 12ELSP & 15ELSP 3120786
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 12ELSP
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST ASSEMBLY - 12ELSP 0801257 Ref. S/N 15116 to S/N 18391 B 0801324 Ref. S/N 18391 to Present D
1 0100011 A/R Loctite #242 (Not Shown) 2 0362735 4 Bar, Sheave Pin Support 3 0561341 1 Block, Chain Anchor 4 0641406 23 Bolt 1/4-20NC x 3/4 5 0641407 4 Bolt 1/4-20NC x 7/8 6 0641408 4 Bolt 1/4-20NC x 1 7 0641410 8 Bolt 1/4-20NC x 1 1/4 8 0641508 1 Bolt 5/16-18NC x 1
9 0641812 4 Bolt 1/2-13NC x 1 1/2 10 0741006 1 Bolt #10-24NC x 3/4 11 0902047 1 Bracket, Sequence Cable 12 0902422 1 Bracket, Bottom Chain Attach 13 0902423 1 Bracket, Bottom Chain Attach 14 0902431 2 Bracket, Sequence Cable 15 0902445 2 Bracket, Sequence Cable 16 1060683 2 Cable, Sequence 17 1260355 2 Chain Assembly - #544 Chain (See Items 101-111 for
Breakdown)
18 1260356 2 Chain Assembly - #444 Chain (See Items 201-211 for
Breakdown) 19 1271392 1 Channel, Mast #6 20 1271421 1 Channel, Mast #2 21 1271446 1 Channel, Mast Header 22 1271447 1 Channel, Mast #1 23 1 Cylinder Assembly (See Section 5 for Breakdown)
1683808 S/N 15116 to S/N 18391
1684142 S/N 18391 to Present 24 2880310 2 Key 25 3311401 6 Nut 1/4”-20NC 26 3311601 4 Nut 3/8”-16NC 27 3311801 4 Nut 1/2”-13NC 28 3340845 10 Pad, Slide Guide 29 3340858 2 Pad, Slide Guide 30 4 Pin Options:
3422338 S/N 15116 to S/N 18391
See Item 105 S/N 18391 to Present 31 3422717 2 Pin 32 3422750 1 Pin 33 3422752 1 Pin 34 3422757 1 Pin, Keeper 35 2 Pin Cotter Options:
3450304 S/N 15116 to S/N 18391
See Item 108 S/N 18391 to Present 36 3570893 2 Plate
3120786 12ELSP & 15ELSP 3-3
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 12ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
37 1 Plate, Clevis Options:
3571101 S/N 15116 to S/N 18391
See Item 109 S/N 18391 to Present
38 1 Plate, Clevis Options:
3571103 S/N 15116 to S/N 18391
Not Used S/N 18391 to Present
39 2 Sheave Assembly Options:
3580268 S/N 15116 to S/N 16290 3580286 S/N 16290 to Present
2 Bearing Options: (1 Per Assembly) 0440225 S/N 15116 to S/N 16290 0440246 S/N 16290 to Present
40 3580269 2 Sheave, Sequence Cable 41 2 Chain, Sheave Assembly Options:
3580274 S/N 15116 to S/N 16290 3580293 S/N 16290 to Present
1 Bearing Options: (1 Per Assembly) 0440230 S/N 15116 to S/N 17527 0440246 S/N 17527 to Present
42 3820034 2 Rivet 43 3900187 2 Screw, Shoulder 44 3900192 8 Screw 3/8-16NC x 1/2 45 3900205 6 Screw #10-24NC x 5/8 46 4060960 1 Shield, Mast Cover 47 4060961 1 Shield, Mast Cover 48 4060987 1 Shield, Mast 49 4070860 10 Shim, Slide Pad 50 4070861 10 Shim, Slide Pad 51 4070862 20 Shim, Slide Pad 52 4070970 2 Shim, Cylinder Mount 53 4070971 4 Shim, Cylinder Mount 54 4070988 4 Shim, Slide Pad 55 4070989 2 Shim, Slide Pad 56 4070990 2 Shim, Slide Pad 57 4160124 2 Spring 58 4567491 2 Tube, Spacer 59 4567750 1 Tube, Spacer 60 4567751 1 Tube, Spacer 61 4711400 47 Flatwasher 1/4 Narrow 62 4711500 2 Flatwasher 5/16” Narrow 63 4711800 4 Flatwasher 1/2 Narrow 64 4712600 9 Flatwasher 1 Narrow (S/N 15116 to S/N 16290 Only) 65 4740414 4 Washer, Cup 66 4750800 6 Flatwasher #8 Wide 67 4 Flatwasher
4751500 S/N 15116 to S/N 18391
Not Used S/N 18391 to Present 68 4761000 6 Lockwasher #10 69 4761400 2 Lockwasher 1/4
3-4 12ELSP & 15ELSP 3120786
SECTION 3 MAST
FIGURE 3-1. MAST ASSEMBLY - 12ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
70 4761500 1 Lockwasher 5/16
71 1 Mount, Cylinder 71A 4845731 S/N 15116 to S/N 18391 71A 4846381 S/N 18391 to S/N 19283 71B 4846514 S/N 19283 to Present
71C 3572847 1 Clamp, Cylinder (S/N 19283 to Present Only) 71D 3900163 2 Screw Socket Head 3/8-16NC x 2 (S/N 19283 to
Present Only) 72 4740007 9 Thrust Washer (S/N 16290 to Present) 73 3020041 A/R Lubricant, Krytox (Not Shown) (S/N 19128 to Present)
1260355 Ref. CHAIN ASSEMBLY - #544 CHAIN B
101 0100062 A/R Loctite #RC/640 (Not Shown) 102 0561308 2 Block 103 0561336 2 Block 104 Kit A/R Chain 105 3422338 2 Pin, Chain Equalizer 106 3422720 4 Pin, Chain Block 107 3450202 8 Cotter Pin 108 3450304 2 Cotter Pin 109 3571101 1 Plate, Chain Adjustment 110 4300129 2 Stud, Chain Assembly 111 4751500 2 Washer
1260343 1 Chain Kit - #544 Chain (Includes Qty 1 of #101-103 & 110, Qty
71in/1.8m of #104, Qty 2 of #106 and Qty 4 of #107)
B
1260356 Ref. CHAIN ASSEMBLY - #444 CHAIN B
201 0100062 A/R Loctite #RC/640 (Not Shown) 202 0561149 2 Block 203 0561408 2 Block 204 Kit A/R Chain 205 3422338 2 Pin, Chain Equalizer 206 3422346 2 Pin, Groove 207 3422355 2 Pin, Groove 208 3450304 2 Cotter Pin 209 3571103 1 Plate, Chain Adjustment 210 4300111 2 Stud, Chain Assembly 211 4751500 2 Washer
1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/
1.8m of #204)
C
3120786 12ELSP & 15ELSP 3-5
SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15ELSP
3-6 12ELSP & 15ELSP 3120786
SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15ELSP
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MAST ASSEMBLY OPTIONS: 0801195 Ref. 15ELSP (Prior to S/N 18391) H 0801323 Ref. 15ELSP (S/N 18391 to Present D
1 0100011 A/R Loctite #242 (Not Shown) 2 0362735 4 Bar, Sheave Pin Support 3 0362736 2 Bar, Sheave Pin Support 4 0561341 1 Block, Chain Anchor 5 0641406 33 Bolt 1/4-20NC x 3/4 6 0641407 6 Bolt 1/4-20NC x 7/8 7 0641410 8 Bolt 1/4-20NC x 1 1/4 8 0641508 1 Bolt 5/16-18NC x 1
9 0641812 4 Bolt 1/2-13NC x 1 1/2 10 0741006 2 Bolt #10-24NC x 3/4 11 0741606 4 Bolt 3/8-16NC x 3/4 12 0902047 1 Bracket, Sequence Cable 13 0902422 1 Bracket, Bottom Chain Attach 14 0902423 1 Bracket, Bottom Chain Attach 15 0902424 1 Bracket, Bottom Chain Attach 16 0902431 3 Bracket, Sequence Cable 17 0902445 3 Bracket, Sequence Cable 18 1060683 3 Cable, Sequence
19 to 20 Not Used
21 1271392 1 Channel, Mast #6 22 1271419 1 Channel, Mast #3 23 1271421 1 Channel, Mast #2 24 1271446 1 Channel, Mast Header 25 1271447 1 Channel, Mast #1 26 1 Cylinder Assembly Options (See Section 5 for Breakdown)
1683808 Prior to S/N 18391
1684142 S/N 18391 to Present 27 2880310 3 Key 28 3760383 1 Ring, Retaining 29 3311401 3 Nut 1/4”-20NC 30 3311601 8 Nut 3/8”-16NC 31 3311801 4 Nut 1/2”-13NC 32 3340845 14 Pad, Slide Guide 33 3340858 2 Pad, Slide Guide 34 Not Used 35 3422717 3 Pin 36 3422750 2 Pin 37 3422752 1 Pin 38 3422757 2 Pin, Keeper 39 3570893 2 Plate
40 to 41 Not Used
3120786 12ELSP & 15ELSP 3-7
SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
42 2 Sheave Assembly Options:
3580268 Sheave - Prior to S/N 18391 3580286 Sheave - S/N 18391 to Present
1 Bearing Options: 0440225 Bearing - Prior to S/N 18391 0440246 Bearing - S/N 18391 to Present
43 3580269 3 Sheave, Sequence Cable 44 4 Chain, Sheave Assembly Options:
3580274 Sheave - Prior to S/N 17527 3580293 Sheave - S/N 17527 to Present
Bearing Options: 0440230 Bearing - Prior to S/N 17527 0440246 1 Bearing - S/N 17527 to Present
45 3820034 12 Rivet 46 3900187 3 Screw, Shoulder 47 3900192 8 Screw 3/8-16NC x 1/2 48 3900205 8 Screw #10-24NC x 5/8 49 4060960 2 Shield, Mast Cover 50 4060961 1 Shield, Mast Cover 51 4070860 14 Shim, Slide Pad 52 4070861 14 Shim, Slide Pad 53 4070862 28 Shim, Slide Pad 54 4070970 2 Shim, Cylinder Mount 55 4070971 2 Shim, Cylinder Mount 56 4070988 2 Shim, Slide Pad 57 4070989 2 Shim, Slide Pad 58 4070990 2 Shim, Slide Pad 59 4160124 3 Spring 60 4567489 2 Tube, Spacer 61 4567492 1 Tube, Spacer 62 4567749 1 Tube, Spacer 63 4567750 1 Tube, Spacer 64 4567751 1 Tube, Spacer 65 4711400 A/R Flatwasher 1/4 Narrow 66 4711500 3 Flatwasher 5/16” Narrow 67 4711800 4 Flatwasher 1/2 Narrow 68 4712600 15 Flatwasher 1 Narrow (Prior to S/N 17527 Only) 69 4740414 6 Washer, Cup 70 4750800 8 Flatwasher #8 Wide 71 Not Used 72 4761000 8 Lockwasher #10 73 4761400 3 Lockwasher 1/4 74 4761500 1 Lockwasher 5/16
75 1 Mount, Cylinder Options: 75A 4845731 S/N 15116 to S/N 18391 75A 4846381 S/N 18391 to S/N 19415 75B 4846514 S/N 19415 to Present 75C 3572847 1 Clamp, Cylinder (S/N 19415 to Present Only) 75D 3900163 2 Screw Socket Head 3/8-16NC x 2 (S/N 19415 to
Present Only)
3-8 12ELSP & 15ELSP 3120786
SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
76 Not Used 77 1 Chain/Clevis Assembly Options (See Items 101-111 for
Breakdown):
Not Available Prior to S/N 13391 (#466 Chain)
1260355 S/N 13391 to Present (#544 Chain)
78 1260356 1 Chain/Clevis Assembly (#444) (See Items 201-211 for
Breakdown)
79 1260357 1 Chain/Clevis Assembly (#444) (See Items 301-311 for
Breakdown) 80 0641408 3 Bolt 1/4-20NC x 1 (S/N 14971 to Present Only) 81 4060987 1 Shield, Mast 82 4740007 15 Thrust Washer (S/N 16290 to Present) 83 3020041 A/R Lubricant, Krytox (Not Shown) (S/N 19128 to Present)
2901673 1 Mast Kit (Includes Items 21 thru 25)
Ref. CHAIN/CLEVIS ASSEMBLY OPTIONS
Not Available Ref. #466 Chain (Prior to S/N 13391)
1260355 Ref. #544 Chain (S/N 13391 to S/N 15116) C
101 0100062 A/R Loctite #RC/640 (Not Shown) 102 2 Block Options:
Use 0561409 #466 Chain (Prior to S/N 13391) (Was p/n 0561150)
0561308 #544 Chain (S/N 13391 to S/N 15116)
103 2 Block Options:
0561153 #466 Chain (Prior to S/N 13391)
0561336 #544 Chain (S/N 13391 to S/N 15116) 104 Kit A/R Chain 105 3422338 2 Pin, Clevis 106 4 Pin Options:
3422346 #466 Chain (Prior to S/N 13391)
3422720 #544 Chain (S/N 13391 to S/N 15116) 107 3450202 8 Pin, Cotter 108 3450304 2 Pin, Cotter 109 3571101 1 Plate, Clevis 110 2 Stud Options:
4300111 #466 Chain (Prior to S/N 13391)
4300129 #544 Chain (S/N 13391 to S/N 15116) 111 4711500 2 Flatwasher 5/16 Narrow
2 Chain Kit Options:
1260347 #466 Chain (Prior to S/N 13391) (Includes Qty 1 of #101-103
& 110, Qty 71in/1.8m of #104 and Qty 2 of #106)
1260343 #544 Chain (S/N 13391 to S/N 15116) (Includes Qty 1 of
#101-103 & 110, Qty 71in/1.8m of #104, Qty 2 of #106 and Qty 4 of #107)
D
B
3120786 12ELSP & 15ELSP 3-9
SECTION 3 MAST
FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1260356 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN C
201 0100062 A/R Loctite #RC/640 (Not Shown) 202 0561149 2 Block 203 2 Block Options:
0561151 Prior to S/N 14971
0561408 S/N 14971 to S/N 15116 204 Kit A/R Chain 205 3422338 2 Pin, Clevis 206 3422346 2 Pin, Groove 207 3450355 2 Pin, Groove 208 3450304 2 Pin, Cotter 209 3571103 1 Plate, Clevis 210 4300111 2 Stud 211 4711500 2 Flatwasher 5/16 Narrow
1260349 2 Chain Kit (Includes Qty 1 of #201-203, 206 & 210 and Qty 71in/
1.8m of #204)
C
1260357 Ref. CHAIN/CLEVIS ASSEMBLY - #444 CHAIN C
301 0100062 A/R Loctite #RC/640 (Not Shown) 302 0561149 2 Block 303 2 Block Options:
0561151 Prior to S/N 14971
0561408 S/N 14971 to S/N 15116 304 Kit A/R Chain 305 3422338 2 Pin, Clevis 306 3422346 2 Pin, Groove 307 3450355 2 Pin, Groove 308 3450304 2 Pin, Cotter 309 3571101 1 Plate, Clevis 310 4300111 2 Stud 311 4711500 2 Flatwasher 5/16 Narrow
1260349 2 Chain Kit (Includes Qty 1 of #301-303, 306 & 310 and Qty 71in/
1.8m of #304)
C
3-10 12ELSP & 15ELSP 3120786
SECTION 4
PLATFORM
3120786 12ELSP & 15ELSP 4-1
SECTION 4 PLATFORM
FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610)
4-2 12ELSP & 15ELSP 3120786
SECTION 4 PLATFORM
FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATIONS 0259376 Ref. Folding Siderails A 0270439 Ref. Fixed Siderails A
1 1 Platform Assembly Options:
0259350 Folding Siderails (Prior to S/N 18610) 0270438 Fixed Siderails (Prior to S/N 18610)
2 0641616 2 Bolt 3/8-16NC x 2 3 0641620 4 Bolt 3/8-16NC x 2 1/2 4 3311605 6 Locknut 3/8”-16NC 5 4711600 12 Flatwasher 3/8 Narrow
Ref. PLATFORM ASSEMBLY 0259350 Ref. Folding Siderails (Prior to S/N 18610) G 0270438 Ref. Fixed Siderails (Prior to S/N 18610) C
101 0100011 A/R Loctite (Not Shown) 102 0721008 4 Screw 103 0940049 2 Stopper, Hood 104 2940074 1 Latch 105 3311001 4 Nut #10-24NC 106 Not Used 107 3311501 4 Nut 5/16”-18NC 108 A/R Hardware Options:
3422744 5 Pin, Plunger (Folding Siderails) 0630545 2 Bolt 5/8-18NC (Fixed Siderails)
109 3571552 1 Plate, Platform Pan 110 3820032 12 Rivet 111 Not Used 112 4280296 8in/51cm Strip 113 4420039 10ft/3m Tape, Non Skid 114 4751500 4 Flatwasher 5/16 115 4751000 4 Flatwasher #10 116 4761000 4 Lockwasher #10 117 1 Platform Options:
4846030 Prior to S/N 15643 4846323 S/N 15643 to S/N 18610
118 1 Gate & Left Side Handrail Assembly Options
(See Items 201-207 for Breakdown) 4846034 Prior to S/N 15643 4846324 S/N 15643 to S/N 18610
119 1 Right Side Handrail Options:
4846035 Prior to S/N 15643 4846325 S/N 15643 to S/N 18610
120 2080040 4 Fastener, Huck (S/N 13574 to S/N 18610 Only) 121 3520176 1 Plug (S/N 14145 to S/N 18610 Only) 122 0962337 2 Bushing (S/N 15489 to S/N 18610 Only) 123 3422866 2 Pin, Hinge (S/N 15489 to S/N 18610 Only) 124 3760448 2 Ring, Snap (S/N 15489 to S/N 18610 Only)
3120786 12ELSP & 15ELSP 4-3
SECTION 4 PLATFORM
FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. GATE & LEFT SIDE HANDRAIL ASSEMBLY 4846034 Ref. Prior to S/N 15643 B 4846324 Ref. S/N 15643 to S/N 18610 A
201 1780303 1 Gate 202 2 Hinge Options:
2600189 Prior to S/N 15643 2600268 S/N 15643 to S/N 18610
203 to 205 Not Used
206 1 Left Side Handrail Options:
4846032 Prior to S/N 15643 4846326 S/N 15643 to S/N 18610
207 1 Plate, Kick
3571650 Prior to S/N 15643 3572584 S/N 15643 to S/N 18610
4-4 12ELSP & 15ELSP 3120786
SECTION 4 PLATFORM
FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3120786 12ELSP & 15ELSP 4-5
SECTION 4 PLATFORM
FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT)
4-6 12ELSP & 15ELSP 3120786
SECTION 4 PLATFORM
FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. PLATFORM INSTALLATIONS 0259376 Ref. Folding Siderails B 0270439 Ref. Fixed Siderails B
1 1 Platform Assembly Options (See Items 101-132):
0272264 Folding Siderails (S/N 18610 to Present) 0272265 Fixed Siderails (S/N 18610 to Present)
2 0641616 2 Bolt 3/8-16NC x 2 3 0641620 4 Bolt 3/8-16NC x 2 1/2 4 3311605 6 Locknut 3/8”-16NC 5 4711600 12 Flatwasher 3/8 Narrow
Ref. PLATFORM ASSEMBLY 0272264 Ref. Folding Siderails (S/N 18610 to Present) E 0272265 Ref. Fixed Siderails (S/N 18610 to Present) F
101 0100011 A/R Loctite (Not Shown) 102 Use 0630572 4 Screw (Was p/n 0721008) 103 0940049 2 Stopper, Hood 104 2940074 1 Latch 105 3311001 5 Nut #10-24NC 106 Not Used 107 3311501 2 Nut 5/16”-18NC 108 A/R Hardware Options:
3422744 5 Pin, Plunger (Folding Siderails) 0630545 2 Bolt 5/8-18NC (Fixed Siderails)
109 3571552 1 Plate, Platform Pan 110 3820032 12 Rivet 111 Not Used 112 4280296 113 4420039 114 4751500 4 Flatwasher 5/16 (Prior to S/N 22851 Only) 115 4751000 5 Flatwasher #10 116 4761000 5 Lockwasher #10 117 4846521 1 Platform 118 4846324 1 Gate & Left Side Handrail Assembly (See Items 201-207 for
119 4846325 1 Right Side Handrail 120 2080040 4 Fastener, Huck 121 3520176 1 Plug 122 0962337 2 Bushing 123 3422866 2 Pin, Hinge 124 3760448 2 Ring, Snap 125 3520072 2 Cap-Plug 126 4711800 2 Flatwasher 1/2 Narrow 127 4711600 1 Flatwasher 3/8 Narrow 128 3900270 1 Bolt, Shoulder 1/2-13NC x 1 1/2” ( 129 4846522 1 Gate Weldment 130 0100019 A/R Loctite #271 (Not Shown)
21in/53cm
8.5ft/2.6m
Strip Tape, Non Skid
Breakdown)
3120786 12ELSP & 15ELSP 4-7
SECTION 4 PLATFORM
FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
131 3080005 1 Magnet, Gate (S/N 19218 to Present Only) 132 0721004 1 Screw #10-24NC x 1/2
4846324 Ref. GATE & LEFT SIDE HANDRAIL ASSEMBLY A
201 1780303 1 Gate 202 2600268 2 Hinge
203 to 205 Not Used
206 4846326 1 Left Side Handrail 207 3572584 1 Plate, Kick
0272524 Ref. ENTRY GATE LOCK INSTALLATION B
301 0641418 1 Bolt 1/4-20NC x 2 1/4 302 3311405 1 Locknut 1/4”-20NC 303 4751400 2 Flatwasher 1/4
4-8 12ELSP & 15ELSP 3120786
SECTION 5
CYLINDER
3120786 12ELSP & 15ELSP 5-1
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 18391)
5-2 12ELSP & 15ELSP 3120786
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 18391)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. LIFT CYLINDER ASSEMBLY 1686981 Ref. 12SP with 5 Section Mast A 1683808 Ref. 12SP with 4 Section Mast A 1683808 Ref. 15SP A
1 Kit 1 O-Ring 2 Kit 1 Wiper 3Kit1Seal 4 Kit 1 O-Ring 5Kit1Seal 6 Kit 1 Ring, Wear 7 Not Used 8 7003246 1 Locknut
9 Not Used 10 7019839 1 Barrel 11 7019838 1 Rod 12 7019835 1 Piston 13 7019834 1 Head 14 1 Spacer Options:
7019872 1683808 Cylinder
Not Available 1683981 Cylinder
7019833 1 Seal Kit (Includes Items 1-6)
3120786 12ELSP & 15ELSP 5-3
SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT)
5-4 12ELSP & 15ELSP 3120786
SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
1684142 Ref. LIFT CYLINDER ASSEMBLY H
1 Not Available 1 Barrel
2 7023391 1 Nut
3 7023392 1 Piston
4 Not Used 1
5 7023393 1 Rod
6 7023394 1 Head
7 Kit 1 Seal, Rod
8Kit1Rod Wiper
9 Kit 1 O-Ring 10 Kit 1 O-Ring 11 Kit 1 Ring, Wear 12 Kit 1 Seal, Piston 13 Not Used 14 Not Used 15 7024354 1 Poppet, Solenoid Valve 16 7023397 1 Spring (Not Shown) 17 7023398 1 Control Valve (Not Shown) 18 Not Used 19 Not Used 20 Not Used 21 Not Used 22 Not Used 23 7023399 1 Knob - Red 24 Not Required 0 Spacer
7023395 1 Seal Kit (Includes Items 7-12)
3120786 12ELSP & 15ELSP 5-5
SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
5-6 12ELSP & 15ELSP 3120786
SECTION 6
HYDRAULIC
3120786 12ELSP & 15ELSP 6-1
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
6-2 12ELSP & 15ELSP 3120786
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. HYDRAULIC DIAGRAMS 0270117 Ref. 12SP Prior to S/N 15116 B 0259294 Ref. 12SP S/N 15116 to S/N 18391 A 0271928 Ref. 12SP S/N 18391 to Present A 0259294 Ref. 15SP Prior to S/N13653 A 0258478 Ref. 15SP S/N13653 to S/N13872 B 0270117 Ref. 15SP S/N13872 to S/N 18391 B 0271927 Ref. 15SP S/N 18391 to Present A
1 0100020 A/R Loctite #567 (Not Shown)
2 to 4 Not Used
5 2220473 2 Fitting 6 A/R Fitting 90° Options:
2220773 1 Prior to S/N 18391
Not Required 0 S/N 18391 to Present
7 A/R Fitting 90° Options:
2220507 1 Prior to S/N 18391
Not Required 0 S/N 18391 to Present
8 1 Fitting Options:
2220875 Prior to S/N 18391 2220603 S/N 18391 to Present
9 to 10 Not Used
11 1 Tube Options:
4567669 Prior to S/N 18391 4568227 S/N 18391 to Present
12 1 Tube Options:
4567670 Prior to S/N 18391 4568228 S/N 18391 to Present
13 A/R Valve, Flow Options:
Use 4640956 1 S/N 13653 to S/N 13872 (Was p/n 4640900)
4640956 1 Prior to S/N 13653 & S/N 13872 to S/N 18391
Not Required 0 S/N 18391 to Present (See Lift Cylinder Assembly)
14 to 16 Not Used
17 2220603 1 Fitting
3120786 12ELSP & 15ELSP 6-3
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
6-4 12ELSP & 15ELSP 3120786
SECTION 7
ELECTRICAL
3120786 12ELSP & 15ELSP 7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL DIAGRAM (PRIOR TO S/N 17472)
7-2 12ELSP & 15ELSP 3120786
SECTION 7 ELECTRICAL
3120786 12ELSP & 15ELSP 7-3
SECTION 7 ELECTRICAL
FIGURE 7-2. ELECTRICAL DIAGRAM (S/N 17472 TO PRESENT)
7-4 12ELSP & 15ELSP 3120786
SECTION 7 ELECTRICAL
3120786 12ELSP & 15ELSP 7-5
SECTION 7 ELECTRICAL
THIS PAGE INTENTIONALLY LEFT BLANK
7-6 12ELSP & 15ELSP 3120786
SECTION 8
DECALS
3120786 12ELSP & 15ELSP 8-1
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION
8-2 12ELSP & 15ELSP 3120786
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. DECAL INSTALLATION 0270404 Ref. 12ELSP C 0259438 Ref. 15ELSP E
1 0860520 1 Box, Manual Storage 2 Not Available 1 Decal - Bar Code 3 1703625 2 Decal - JLG 4 1703681 4 Decal - JLG 5 1703779 1 Decal - USA 6 1703781 1 Decal - Electric Hazard 7 1703784 1 Decal - Crushing/Tipping Hazard 8 1703785 1 Decal - Warning/ Fire Hazard 9 1703786 2 Decal - Crushing Hazard
10 1 Decal - Manual Options:
Use 1701509 Prior to S/N 17847 (Was P/N 1703788)
1701509 S/N 17847 to Present
11 1703789 1 Decal - Level Indicator 12 1703814 4 Decal - Tie Down 13 1703817 2 Decal - Forklift 14 1704212 1 Decal - Function Controls 15 1704221 1 Decal - Warning 16 1704424 2 Decal - Foot Stop 17 1704277 1 Decal - Lanyard Attach 18 1704365 1 Decal - 500lb Capacity 19 1704366 1 Decal - Warning (Fall Hazard) 20 Use Item #201 2 Decal - Model Designation 21 Not Available 1 Nameplate - Serial Number 22 3520006 4 Rivet 23 Use Item #202 3 Decal - JLG Manufacturing
(S/N 13574 to Present Only)
0258842 Ref. VOLTAGE DECAL INSTALLATION A
101 3251243 2 Decal - 120V - 60HZ
Ref. ELSP DECAL INSTALLATION 0272425 Ref. 12ELSP A 0259615 Ref. 15ELSP A
201 1 Decal - Model Designation Options:
1705401 12ELSP 1704392 15ELSP
202 1704393 2 Decal - JLG Service Support 203 1704394 4 Decal - Electric Ladder Logo
3120786 12ELSP & 15ELSP 8-3
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
8-4 12ELSP & 15ELSP 3120786
SECTION 9 RECOMMENDED SERVICE
PARTS STOCK
MODELS 12SP/15SP
The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine
STANDARD PARTS
4360467 Switch, Key (Figure 2-1) 1 2860030 Key, Replacement (Figure 2-1) 1 3740049 Relay, Bosch (Figure 2-1) 1 2400006 Fuse (Figure 2-1) 1 3990010 Diode - 6 Amp (Figure 2-1) 2 7016735 Coupling (Figure 2-2) 1 7013760 Solenoid (Figure 2-2) 1 7016714 Breather (Figure 2-2) 1 7016786 Solenoid (Figure 2-2) 1 7011509 Breaker, Circuit - DC 50 Amp (Figure 2-4) 1 7018536 Breaker, Circuit - 3 Amp (Figure 2-4) 1 7018586 Switch, Slide (Figure 2-4) 1 7020078 Switch, Push - Pull (Red) (Figure 2-5) 1 7020088 Switch, Push-Button (White) (Figure 2-5) 1 7020089 Switch, Push-Button (Green) (Figure 2-5) 1 4360274 Switch, Push-Button (Figure 2-5) 1 2940074 Latch, Platform (Figure4-2) 1 2940074 Latch, Platform (Steel Platform) (Figure 4-2) 1 2940082 Latch, Platform (Molded Platform) (Figure 4-3) 1
3120786 12ELSP & 15ELSP 9-1
SECTION 9 RECOMMENDED SERVICE PARTS STOCK
MODELS 12SP/15SP
The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department.
Part Number Description Qty./Machine
9-2 12ELSP & 15ELSP 3120786
SECTION 10 SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref. MISCELLANEOUS SPECIAL OPTIONS
Ref. Special Tools: 7002821 1 Crimper (For Wire to Pin/Socket Connections) 7002823 1 Extractor (For Removal of Pin/Sockets Connectors) 4460467 1 Extractor 16-18 Gauge
(For Wire to Pin/Socket from Deutsch Connectors)
4460510 1 Extractor 12-14 Gauge
(For Wire to Pin/Socket from Deutsch Connectors) 7016654 1 Screwdriver, Magnetic 7004275 1 Seal Tool - 1 7004276 1 Seal Tool - 1 1/2 7002826 1 Seal Tool 2 8896941 1 Stripper, Wire
3120786 12ELSP & 15ELSP 10-1
SECTION 10 SPECIAL OPTIONS
Note: This list is to accomodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.
10-2 12ELSP & 15ELSP 3120786
SECTION 11 PART NUMBER INDEX
PagePart Number PagePart Number PagePart Number
0100001 .........................1-4
0100011 . 2-3, 2-11, 2-15, 2-
19, 3-3, 3-7, 4-3,
4-7
0100019 ..................1-3, 4-7
0100020 .........................6-3
0100062 .........3-5, 3-9, 3-10
0140033 .........................1-5
0256808 .........................1-5
0258203 .......................2-11
0258449 .......................2-19
0258478 ..................2-4, 6-3
0259294 ..................2-4, 6-3
0259350 .........................4-3
0259357 .........................1-4
0259376 ..................4-3, 4-7
0259447 .........................1-5
0259449 .........................2-3
0259450 ..............2-16, 2-20
0259472 ..................1-3, 1-5
0259543 .......................2-11
0270117 ..................2-4, 6-3
0270163 .......................2-11
0270438 .........................4-3
0270439 ..................4-3, 4-7
0270490 .......................2-15
0270717 .......................2-11
0270746 .......................2-15
0270748 .......................2-19
0271307 ..................2-3, 2-4
0271922 .........................1-3
0271923 .........................1-4
0271924 .........................1-4
0271927 ..................2-4, 6-3
0271928 ..................2-4, 6-3
0271929 ..................2-3, 2-4
0272181 .........................2-5
0272264 .........................4-7
0272265 .........................4-7
0272345 .......................2-15
0272346 .......................2-19
0272524 .........................4-8
0362735 ..................3-3, 3-7
0362736 .........................3-7
0400122 .......................2-11
0400144 .......................2-11
0400176 ..............2-11, 2-13
0400193 ..............2-11, 2-13
0400223 .......................2-11
0400225 .......................2-11
0440225 ..................3-4, 3-8
0440230 ..................3-4, 3-8
0440246 ..................3-4, 3-8
0561149 ................3-5, 3-10
0561151 .......................3-10
0561153 .........................3-9
0561308 ..................3-5, 3-9
0561336 ..................3-5, 3-9
0561341 ..................3-3, 3-7
0561408 ................ 3-5, 3-10
0630486 ......................... 2-3
0630545 .................. 4-3, 4-7
0630572 ......................... 4-7
0641403 ......................... 2-3
0641404 ......................... 2-4
0641406 .. 1-5, 2-11, 3-3, 3-7
0641407 .................. 3-3, 3-7
0641408 .................. 3-3, 3-9
0641410 2-15, 2-19, 3-3, 3-7
0641412 ....................... 2-11
0641416 ....................... 2-19
0641418 ......................... 4-8
0641508 .................. 3-3, 3-7
0641607 ......................... 1-3
0641609 ......................... 1-4
0641610 ......................... 1-4
0641612 .............. 2-15, 2-19
0641614 ......................... 2-4
0641616 .................. 4-3, 4-7
0641620 .................. 4-3, 4-7
0641812 ........... 1-3, 3-3, 3-7
0720805 ....................... 2-11
0721004 ......................... 4-8
0721005 ......................... 1-3
0721006 ....... 2-3, 2-15, 2-19
0721008 ......... 1-5, 2-11, 4-3
0721014 ......................... 2-3
0741006 .................. 3-3, 3-7
0741606 ......................... 3-7
0791605 ......................... 2-3
0801195 .................. 1-4, 3-7
0801257 ......................... 3-3
0801323 .................. 1-4, 3-7
0801324 .................. 1-4, 3-3
0860945 ....................... 2-15
0860946 .............. 2-15, 2-19
0861192 ....................... 2-11
0861193 ....................... 2-11
0861207 .............. 2-15, 2-19
0861305 ......................... 2-3
0902047 .................. 3-3, 3-7
0902054 ......................... 2-3
0902422 .................. 3-3, 3-7
0902423 .................. 3-3, 3-7
0902424 ......................... 3-7
0902431 .................. 3-3, 3-7
0902442 ....................... 2-11
0902445 .................. 3-3, 3-7
0902523 ......................... 1-5
0920114 ......................... 1-3
0940049 .................. 4-3, 4-7
0940085 ....................... 2-11
0962337 .................. 4-3, 4-7
1060518 ......................... 2-3
1060564 ....................... 2-19
1060570 ....................... 2-11
1060571 ......................... 2-3
1060683 .................. 3-3, 3-7
1060687 .......................2-19
1060922 .......................2-15
1060923 .......................2-15
1060925 .......................2-19
1260343 ..................3-5, 3-9
1260347 .........................3-9
1260349 ................3-5, 3-10
1260355 .......... 3-3, 3-5, 3-9
1260356 . 3-3, 3-5, 3-9, 3-10
1260357 ................3-9, 3-10
1271392 ..................3-3, 3-7
1271419 .........................3-7
1271421 ..................3-3, 3-7
1271446 ..................3-3, 3-7
1271447 ..................3-3, 3-7
1320043 .........................1-3
1320149 ..............2-15, 2-19
1320224 .........................2-3
1670603 .......................2-15
1683808 .......... 3-3, 3-7, 5-3
1684142 .......... 3-3, 3-7, 5-5
1686981 .........................5-3
1702353 .........................2-4
1704582 .........................2-4
1780303 ..................4-4, 4-8
2080040 ..................4-3, 4-7
2220473 .........................6-3
2220507 .........................6-3
2220603 .........................6-3
2220773 .........................6-3
2220875 .........................6-3
2400006 .........................2-4
2420140 .........................1-4
2420172 .........................2-4
2560088 .........................1-4
2573725 ..............2-15, 2-19
2600189 .........................4-4
2600268 ..................4-4, 4-8
2820035 .........................2-4
2860030 .........................2-3
2880310 ..................3-3, 3-7
2901673 .........................3-9
2920146 .........................1-5
2940074 ..................4-3, 4-7
2940111 .......................2-11
3020041 ..................3-5, 3-9
3080005 .........................4-8
3252761 ..............2-15, 2-20
3310805 .......................2-11
3311001 1-5, 2-4, 2-15, 2-19,
4-3, 4-7 3311005 . 1-3, 1-5, 2-3, 2-11
3311401 ..................3-3, 3-7
3311405 . 1-5, 2-11, 2-15, 2-
19, 4-8
3311501 ..................4-3, 4-7
3311505 ................2-3, 2-11
3311601 ..................3-3, 3-7
3311605 1-4, 2-4, 2-15, 2-19,
Part Number
4-3, 4-7
3311801 .................. 3-3, 3-7
3340845 .................. 3-3, 3-7
3340858 .................. 3-3, 3-7
3422338 ..3-3, 3-5, 3-9, 3-10
3422346 ......... 3-5, 3-9, 3-10
3422355 ......................... 3-5
3422717 .................. 3-3, 3-7
3422720 .................. 3-5, 3-9
3422744 .................. 4-3, 4-7
3422750 .................. 3-3, 3-7
3422752 .................. 3-3, 3-7
3422757 .................. 3-3, 3-7
3422866 .................. 4-3, 4-7
3450202 .................. 3-5, 3-9
3450304 ..3-3, 3-5, 3-9, 3-10
3450355 ....................... 3-10
3520034 ....................... 2-16
3520072 ......................... 4-7
3520176 .................. 4-3, 4-7
3570893 .................. 3-3, 3-7
3570923 .............. 2-15, 2-19
3571101 ..3-4, 3-5, 3-9, 3-10
3571103 ......... 3-4, 3-5, 3-10
3571552 .................. 4-3, 4-7
3571650 ......................... 4-4
3572158 ......................... 2-4
3572584 .................. 4-4, 4-8
3572847 .................. 3-5, 3-8
3580231 .............. 2-15, 2-19
3580268 .................. 3-4, 3-8
3580269 .................. 3-4, 3-8
3580274 .................. 3-4, 3-8
3580286 .................. 3-4, 3-8
3580293 .................. 3-4, 3-8
3600291 .................. 2-3, 2-7
3600306 .................. 2-3, 2-7
3600343 .................. 2-3, 2-7
3730099 ......................... 1-5
3740013 ......................... 2-3
3740049 ......................... 2-3
3740080 ......................... 2-3
3740113 ......................... 2-3
3760348 ......................... 1-3
3760383 ......................... 3-7
3760448 .................. 4-3, 4-7
3820001 ....................... 2-11
3820032 2-15, 2-19, 4-3, 4-7
3820034 .................. 3-4, 3-8
3900163 .................. 3-5, 3-8
3900187 .................. 3-4, 3-8
3900190 ....................... 2-11
3900191 ....................... 2-15
3900192 .................. 3-4, 3-8
3900200 .............. 2-15, 2-19
3900205 .................. 3-4, 3-8
3900270 ......................... 4-7
3910804 ......................... 2-3
3911008 ......................... 2-5
Page
3120786 12ELSP & 15ELSP 11-1
SECTION 11 PART NUMBER INDEX
PagePart Number PagePart Number PagePart Number
3911010 ......................... 2-5
3911024 ......................... 1-5
3931516 ......................... 2-7
3990010 ......................... 2-4
4060092 .............. 2-15, 2-19
4060875 ......................... 2-4
4060960 .................. 3-4, 3-8
4060961 .................. 3-4, 3-8
4060987 .................. 3-4, 3-9
4061024 ......................... 2-4
4070860 .................. 3-4, 3-8
4070861 .................. 3-4, 3-8
4070862 .................. 3-4, 3-8
4070970 .................. 3-4, 3-8
4070971 .................. 3-4, 3-8
4070984 ......................... 2-4
4070988 .................. 3-4, 3-8
4070989 .................. 3-4, 3-8
4070990 .................. 3-4, 3-8
4160124 .................. 3-4, 3-8
4160130 .............. 2-15, 2-19
4240032 .................. 1-3, 2-4
4240033 ......................... 2-4
4280296 .................. 4-3, 4-7
4300111 ......... 3-5, 3-9, 3-10
4300129 .................. 3-5, 3-9
4360274 .............. 2-16, 2-20
4360397 ......................... 1-5
4360456 ......................... 1-5
4360467 ......................... 2-3
4420039 .................. 4-3, 4-7
4460023 .............. 2-15, 2-19
4460044 ......................... 2-4
4460190 .............. 2-15, 2-19
4460234 ......................... 1-3
4460549 ..... 2-15, 2-19, 2-20
4460566 .............. 2-15, 2-19
4460567 ......................... 2-3
4460633 ......................... 2-3
4460662 ....... 1-5, 2-16, 2-20
4567489 ......................... 3-8
4567491 ......................... 3-4
4567492 ......................... 3-8
4567605 ......................... 2-3
4567669 ......................... 6-3
4567670 ......................... 6-3
4567749 ......................... 3-8
4567750 .................. 3-4, 3-8
4567751 .................. 3-4, 3-8
4567911 ......................... 1-4
4568227 ......................... 6-3
4568228 ......................... 6-3
4640956 ......................... 6-3
4711400 2-3, 2-4, 2-15, 2-19,
3-4, 3-8 4711500 ..3-4, 3-8, 3-9, 3-10 4711600 .1-3, 1-4, 2-4, 2-15,
2-19, 4-3, 4-7
4711800 ....1-3, 3-4, 3-8, 4-7
4712600 .................. 3-4, 3-8
4740007 .................. 3-5, 3-9
4740414 .................. 3-4, 3-8
4740415 ..........................1-3
4740426 .............. 2-15, 2-19
4740456 ..........................1-3
4750800 ......... 2-11, 3-4, 3-8
4751000 1-3, 1-5, 2-3, 2-5, 2-
11, 2-15, 2-19,
4-3, 4-7
4751400 ......... 1-5, 2-11, 4-8
4751500 .. 2-3, 2-11, 2-15, 2-
19, 3-4, 3-5, 4-3,
4-7
4751600 ..........................2-3
4761000 .1-3, 1-5, 2-5, 2-15,
2-19, 3-4, 3-8, 4-
3, 4-7
4761400 .................. 3-4, 3-8
4761500 .................. 3-5, 3-8
4791500 ..........................2-3
4845714 ..........................2-3
4845715 ..........................1-4
4845731 .................. 3-5, 3-8
4846025 ..........................1-3
4846030 ..........................4-3
4846032 ..........................4-4
4846034 .................. 4-3, 4-4
4846035 ..........................4-3
4846323 ..........................4-3
4846324 .... 4-3, 4-4, 4-7, 4-8
4846325 .................. 4-3, 4-7
4846326 .................. 4-4, 4-8
4846381 .................. 3-5, 3-8
4846514 .................. 3-5, 3-8
4846521 ..........................4-7
4846522 ..........................4-7
4846534 ..........................1-3
4860184 ..........................1-4
4860194 ..........................1-4
4860202 ..........................1-3
4860208 ..........................1-3
4860209 ..........................1-4
4860211 ..........................1-3
4860244 ..........................1-3
4860245 ..........................1-4
4922412 ..........................2-4
4922416 ..........................1-5
4922420 ....... 2-4, 2-16, 2-20
4922558 ..........................2-4
4922605 ..........................2-4
4922652 ........................2-15
4922653 ........................2-15
4922657 ........................2-19
4922740 ..........................2-4
4922935 ..........................2-5
4933103 .................. 1-5, 2-4
7003246 ..........................5-3
7011509 ........................2-13
7011513 .......................2-13
7011528 .......................2-13
7012630 .........................1-4
7012631 ..................1-3, 1-4
7013708 .........................2-7
7013710 .........................2-7
7013713 .........................2-7
7013714 .........................2-7
7013715 .........................2-7
7013716 .........................2-7
7013717 .........................2-7
7013720 .........................2-8
7013722 .........................2-7
7013726 .........................2-8
7013728 .........................2-7
7013733 .........................2-7
7013743 .........................2-7
7013750 .........................2-8
7013757 .........................2-7
7013758 .........................2-7
7013760 .........................2-7
7013764 .........................2-7
7013766 .........................2-7
7013770 .........................2-8
7013779 .........................2-8
7013792 .........................2-7
7013793 .........................2-7
7013795 .........................2-7
7016319 .........................1-5
7016372 .........................1-5
7016713 .........................2-7
7016714 .........................2-8
7016717 .........................2-8
7016721 .........................2-7
7016735 .........................2-7
7016751 .........................2-7
7016753 .........................2-8
7016755 .........................2-8
7016759 .........................2-7
7016762 .........................2-7
7016770 .........................2-7
7016771 .........................2-7
7016772 .........................2-7
7016773 .........................2-7
7016775 .........................2-7
7016776 .........................2-7
7016786 .........................2-7
7018536 .......................2-13
7018555 .......................2-13
7018556 .......................2-13
7018586 .......................2-13
7019833 .........................5-3
7019834 .........................5-3
7019835 .........................5-3
7019838 .........................5-3
7019839 .........................5-3
7019872 .........................5-3
7020017 .........................1-4
7020032 .......................2-13
Part Number
7020074 ......................... 1-3
7020078 ....... 2-3, 2-15, 2-19
7020084 ......................... 1-4
7020086 ......................... 1-4
7020088 .............. 2-15, 2-19
7020089 .............. 2-15, 2-19
7020091 .............. 2-15, 2-19
7020092 .............. 2-15, 2-19
7020093 ....... 2-3, 2-15, 2-19
7020094 ......................... 2-3
7020096 ......................... 2-3
7020097 ......................... 2-3
7020209 ......................... 1-3
7020237 ......................... 1-3
7020240 ......................... 1-4
7020241 ......................... 1-4
7020242 ......................... 1-4
7020243 ......................... 1-4
7020605 ....................... 2-13
7020626 ....................... 2-13
7020627 ....................... 2-13
7020629 ....................... 2-13
7020631 ....................... 2-13
7020633 ....................... 2-13
7020674 ....................... 2-13
7020677 ....................... 2-13
7020678 ....................... 2-13
7020679 ....................... 2-13
7020680 ....................... 2-13
7020681 ....................... 2-13
7022219 ......................... 2-7
7022220 ......................... 2-8
7023391 ......................... 5-5
7023392 ......................... 5-5
7023393 ......................... 5-5
7023394 ......................... 5-5
7023395 ......................... 5-5
7023397 ......................... 5-5
7023398 ......................... 5-5
7023399 ......................... 5-5
7024354 ......................... 5-5
9981089 ......................... 2-4
9984088 ......................... 2-4
Page
11-2 12ELSP & 15ELSP 3120786
McConnellsburg PA. 17233-9533
JLG Worldwide Locations
Corporate Office
JLG Industries, Inc.
1 JLG Drive
USA
Phone: (717) 485-5161
Fax: (717) 485-6417
JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia Phone: (61) 2 65 811111 Fax: (61) 2 65 810122
JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil Phone: (55) 19 3295 0407 Fax: (55) 19 3295 1025
JLG Industries (Europe) Kilmartin Place, Tannochside Park Uddingston G71 5PH Scotland Phone: (44) 1 698 811005 Fax: (44) 1 698 811055
JLG Industries (UK) Unit 12, Southside Bredbury Park Industrial Estate Bredbury Stockport SK6 2sP England Phone: (44) 870 200 7700 Fax: (44) 870 200 7711
JLG Europe B.V. Jupiterstraat 234 2132 HJ Foofddorp The Netherlands Phone: (31) 23 565 5665 Fax: (31) 23 557 2493
JLG Industries (Pty) Ltd. Unit 1, 24 Industrial Complex Herman Street Meadowdale Germiston South Africa Phone: (27) 11 453 1334 Fax: (27) 11 453 1342
JLG Deutschland GmbH Max Planck Strasse 21 D-27721 Ritterhude/lhlpohl Bei Bremen Germany Phone: (49) 421 693 500 Fax: (49) 421 693 5035
JLG Industries (Norge AS) Sofeimyrveien 12 N-1412 Sofienyr Norway Phone: (47) 6682 2000 Fax: (47) 6682 2001
Plataformas Elevadoras JLG Iberica, S.L. Trapadella, 2 P.I. Castellbisbal Sur 08755Castellbisbal Spain Phone: (34) 93 77 24700 Fax: (34) 93 77 11762
JLG Industries (Italia) Via Po. 22 20010 Pregnana Milanese - MI Italy Phone: (39) 02 9359 5210 Fax: (39) 02 9359 5845
JLG Polska UI. Krolewska 00-060 Warsawa Pol an d Phone: (48) 91 4320 245 Fax: (48) 91 4358 200
JLG Industries (Sweden) Enkopingsvagen 150 Box 704 SE - 175 27 Jarfalla Sweden Phone: (46) 8 506 59500 Fax: (46) 8 506 59534
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