Husqvarna YTH 1746 A, 954567055 Manual

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YTH1746

Owner’s Manual

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

Read, understand, and follow all instructions in the manual and on the machine before starting.

Only allow responsible adults, who are familiar with the instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

Besuretheareaisclearofotherpeoplebeforemowing. Stop machine if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless absolutely necessary. Alwayslookdownandbehindbeforeandwhilebacking.

Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

Slow down before turning.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs.

Watch for traffic when operating near or crossing roadways.

Use extra care when loading or unloading the machine into a trailer or truck.

Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

II.SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments. These can change the stability of the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause sliding.

Do not try to stabilize the machine by putting your foot on the ground.

Do not use grass catcher on steep slopes.

III.CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly.

Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as required.

2

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

Never carry passengers or children even with the blades off.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small children.

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

3

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

2.0 GALLONS

 

AND TYPE:

UNLEADED REGULAR

 

 

OIL TYPE (API-SF/SG/SH):

SAE 30 (above 32°F)

 

SAE 5W-30 (below 32°F)

 

 

 

OIL CAPACITY:

W/FILTER:

3.5 PINTS

 

W/O FILTER:

3.0 PINTS

 

 

SPARK PLUG:

CHAMPION RC12YC

(GAP: .030")

 

 

 

 

 

VALVE CLEARANCE:

INTAKE:

.003" – .005"

 

EXHAUST:

.005" – .007"

 

 

 

GROUND SPEED (MPH):

Forward:

0-5.5

 

Reverse

0-2.4

 

 

 

TIRE PRESSURE:

FRONT:

14 PSI

 

REAR:

10 PSI

 

 

CHARGING SYSTEM:

9 AMPS @ 3600 RPM

 

 

 

BATTERY:

AMP/HR:

25

 

MIN. CCA:

190

 

CASE SIZE:

U1R

 

 

BLADE BOLT TORQUE:

27–35 FT. LBS.

 

 

 

CUSTOMER RESPONSIBILITIES

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for and using your tractor.

Follow the instructions under the "Customer Responsibilities" and "Storage" sections of this owner's manual.

CONGRATULATIONS on your purchase of a new Tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands.

TABLE OF CONTENTS

SAFETY RULES ........................................................

2-3

PRODUCT SPECIFICATIONS .......................................

4

CUSTOMER RESPONSIBILITIES ......................

4, 17-20

ASSEMBLY ..............................................................

6-10

OPERATION............................................................

11-16

MAINTENANCE SCHEDULE .......................................

17

SERVICE AND ADJUSTMENTS .............................

21-25

STORAGE ...................................................................

26

TROUBLESHOOTING .............................................

27-28

REPAIR PARTS - TRACTOR ..................................

30-43

WARRANTY ................................................................

47

4

Husqvarna YTH 1746 A, 954567055 Manual

UNASSEMBLED PARTS

Steering Wheel

 

Mower

 

 

 

 

(2) Front Link Assemblies

 

Steering

 

Steering

(3) Retainer Springs

Sleeve

 

Wheel Insert

 

 

 

(double loop)

 

 

Steering

(1) Hex Bolt

 

 

 

3/8-16 x 1

 

 

 

Wheel

 

 

Steering

 

 

 

Adapter

 

 

 

Extension

 

 

 

 

Shaft

 

 

(4) Retainer Springs

 

 

 

(single loop)

 

 

 

 

Gauge Wheels

 

 

 

 

(4) Shoulder

 

 

 

(4)

Bolts

 

 

 

Adjusting

 

 

 

 

 

 

 

Bars

 

 

 

 

(4)

 

 

 

 

Wheels

 

 

 

 

(4) Clevis

 

(1)

 

 

Pins

 

 

(1) Lock

 

 

Large

 

 

 

 

washer 3/8

 

 

Flat Washer

 

(4) Washers

 

 

 

 

 

3/8 x 3/4 x 14 Ga.

 

 

(1)

 

 

 

 

Locknut

(4) Retainer Springs

 

(1) Hex Bolt

5/16-18 x 1-1/4

5/16-18

(double loop)

 

 

 

 

 

Seat

 

(4) Locknuts

3/8-16

 

 

 

 

 

 

 

Nose Roller

 

 

 

 

Nose

 

 

 

Roller

 

 

 

Brackets

 

(1) Washer

 

(2) Nylon

 

 

 

Locknuts

 

 

17/32 x 1-3/16 x 12 Gauge

3/8-16

 

 

(1) Knob

 

(2) Hex Bolts

 

 

 

 

 

 

3/8-16 x 1

 

Blades

 

(2) Washers 17/32 x 7/8 x 16 Ga.

 

 

 

 

 

 

Slope Sheet

 

 

 

Keys

 

(3) Mulch Blades

 

 

 

 

 

 

(2) Keys

 

 

 

 

5

 

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(1)

Tire pressure gauge

 

 

(2)

9/16" wrenches

(1)

Utility knife

(2)

1/2" wrenches

(1)

3/4" socket w/drive ratchet

(1)

Pliers

 

 

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

Remove mower and packing materials.

Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

Slide extension shaft onto lower steering shaft. Align mounting holes in extension and lower shafts and install 5/16 hex bolt and locknut. Tighten securely.

Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing straight forward.

Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert into center of steering wheel.

Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

INSERT

3/8 HEX BOLT

3/8 LOCK WASHER

LARGE FLAT

WASHER

STEERING

STEERING

WHEEL

BOOT

 

TABS

ADAPTER

EXTENSION SHAFT

 

5/16 HEX BOLT

5/16 LOCKNUT

 

LOWER

STEERING

SHAFT TAB SLOTS

FIG. 1

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY (See Fig. 2)

Lift seat pan to raised position and open battery box door.

If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES section of this manual for charging instructions).

6

ASSEMBLY

SEAT PAN

LABEL

BATTERY

BOX DOOR

TERMINAL

TERMINAL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.

Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor.

Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)

Press lift lever plunger and raise attachment lift lever to its highest position.

Release parking brake by depressing clutch/brake pedal.

Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual).

Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section, page 12, for location and function of controls)

WARNING: Before starting, read, understand and follow all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

Be sure all the above assembly steps have been completed.

Check engine oil level and fill fuel tank with gasoline.

Place freewheel control in "transmission engaged" position.

Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

Place motion control lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever to its highest position.

Start the engine. After engine has started, move throttle control to idle position.

Release parking brake.

Slowly move the motion control lever forward and slowly drive tractor off skid.

Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

Turn ignition key to "OFF" position.

Continue with the instructions that follow.

TO ATTACH NOSE ROLLER (See Fig. 4)

Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.

Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

TAB

“A”

BRACKET

HOLE

TAB

 

NOSE ROLLER

 

 

HEX

 

 

BOLT

 

 

“B”

 

LOCK NUT

BRACKET

 

 

TAB

WASHER

 

FIG. 4

7

ASSEMBLY

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 5)

The gauge wheels are designed to keep the mower deck in proper position when operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center locknuts and tighten securely.

For ease of mower to tractor assembly, raise gauge wheels to highest position and retain with clevis pins and spring retainers.

Adjust gauge wheels before operating mower. See “TO ADJUST GAUGE WHEELS” in the Operation section of this manual.

RETAINER SPRING

PIN

ADJUSTING

SHOULDER BAR

BOLT

GAUGE

WHEEL 3/8-16 CENTER LOCKNUT

3/8 WASHER

FIG. 5

I M P O R T A N T : F O R S H I P P I N G P U R P O S E S , T H E MULCHER PLATE WAS PREATTACHED TO YOUR MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.

YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH PERFORMANCE BLADES, WHICH ARE THE BEST BLADES FOR BAGGING AND DISCHARGING. TO USE YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE MOWER (SEE FIG. 7).

TO SET UP YOUR MOWER FOR MULCHING

(See Fig. 6)

Turn the mower over to allow access to blades.

Remove hex bolt, lock washer and flat washer and remove high performance blades. Store in safe place.

Install mulcher blades with trailing edge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY.

Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

Install mulcher plate if previously removed.

TRAILING EDGE UP

MANDREL

BLADE

ASSEMBLY

CENTER

 

 

HOLE

FLAT

 

WASHER

 

HEX BOLT

STAR

(GRADE 8)*

 

LOCK

WASHER

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 6

INSTALL MULCHER PLATE (See Fig. 7)

NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall the mulcher plate.

Raise and hold deflector shield in upright position.

Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

Hook front latch into hole on front of mower deck.

Hook rear latch into hole on back of mower deck.

CAUTION:Donotremovedeflectorshield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.

DEFLECTOR

MULCHER

SHIELD

PLATE

 

LATCH

 

HOOKS

FIG. 7

TO CONVERT TO BAGGING OR

DISCHARGING

NOTE: The mulcher blades will discharge and bag grass, but for best bagging and discharging install the high

performance blades.

Remove mulcher plate and mulcher blades and install high performance blades, (see BLADE REMOVAL in the Customer Responsibilities section of this manual)

Store mulcher blades and mulcher plate in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

8

ASSEMBLY

INSTALL MOWER AND DRIVE BELT (See Figs. 8 and 9)

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking brake.

Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to left side of mower deck.

Slide mower under tractor with deflector shield to right side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES. INSTALL BELT INTO ELECTRIC CLUTCH PULLEY GROOVE.

Install one front link in top hole of the R.H. front mower bracket and R.H. front suspension bracket. Retain with two single loop retainer springs as shown.

Install second front link in L.H. front suspension bracket only and retain with single loop retainer spring as shown.

Turn height adjustment knob counterclockwise until it stops.

Lower mower linkage with attachment lift control.

Place the L.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

Slide left side of mower back and install the unattached front link in top hole of the L.H. front mower bracket. Retain with single loop retainer spring as shown.

Place the R.H. suspension arm on outward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

Connect anti-sway bar to chassis bracket under left footrest and retain with double loop retainer spring.

Turn height adjustment knob clockwise to remove slack from mower suspension.

Raise mower to highest position.

Adjust gauge wheels before operating mower as shown in the Operation section of this manual.

DOUBLE LOOP RETAINER

SPRING (Outward pointing deck pins)

CHASSIS

BRACKET

GAUGE

WHEEL

DOUBLE LOOP

RETAINER SPRING

ANTI-SWAY BAR

IDLER PULLEY

FIG. 8

USE PLIERS FOR

RETAINER SPRINGS

LOOP

DOWN

 

ELECTRIC

SUSPENSION

CLUTCH

PULLEY

ARMS

 

FRONT

MOWER

BRACKET

FRONT

SUSPENSION

BRACKET

FRONT

LINK

SINGLE LOOP

RETAINER

SPRINGS

DEFLECTOR

SHIELD

9

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

3CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

3All assembly instructions have been completed.

3No remaining loose parts in carton.

3Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

3Seat is adjusted comfortably and tightened securely.

3All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

3Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

3Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

3Check wiring. See that all connections are still secure and wires are properly clamped.

3Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

3Engine oil is at proper level.

3Fuel tank is filled with fresh, clean, regular unleaded gasoline.

3Become familiar with all controls - their location and function. Operate them before you start the engine.

3Be sure brake system is in safe operating condition.

3It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

10

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BATTERY

CAUTION OR

REVERSE

FORWARD

FAST

SLOW

 

 

 

 

 

 

WARNING

 

 

 

 

ENGINE ON

ENGINE OFF

OIL PRESSURE

LIGHTS ON

OVER TEMP

 

 

 

 

 

 

 

 

 

LIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUEL

CHOKE

MOWER HEIGHT PARKING BRAKE UNLOCKED

MOWER LIFT

 

 

LOCKED

 

P

ATTACHMENT

REVERSE

NEUTRAL

HIGH

LOW

PARKING BRAKE

CLUTCH ENGAGED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

15

15

15

 

ATTACHMENT

KEEP AREA CLEAR

SLOPE HAZARDS

 

 

(SEE SAFETY RULES SECTION)

 

IGNITION

CLUTCH DISENGAGED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

11

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

ATTACHMENT

IGNITION

LIGHT

CLUTCH

SWITCH

SWITCH

SWITCH

 

 

POSITION

HOURMETER

 

 

 

 

 

LIFT LEVER

 

 

PLUNGER

AMMETER

 

 

 

 

ATTACHMENT

 

 

LIFT LEVER

CLUTCH/BRAKE PEDAL

THROTTLE/CHOKE

 

CONTROL

PARKING

 

BRAKE

FREE WHEEL

MOTION

CONTROL

CONTROL

LEVER

HEIGHT

ADJUSTMENT

KNOB

FIG. 9

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position.

FREEWHEEL CONTROL: Disengages transmission for pushing or slowly towing the tractor with the engine off.

AMMETER - Indicates charging (+) or discharging (-) of battery.

HOURMETER - Indicates hours of operation.

MOTION CONTROL LEVER: Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

12

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

Depress clutch/brake pedal into full “BRAKE” position and hold.

Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

 

PARKING BRAKE

 

ATTACHMENT

THROTTLE/

 

CLUTCH LEVER

"ENGAGED"

 

 

CHOKE

"DISENGAGED" "ENGAGED"

POSITION

CONTROL

 

 

POSITION

POSITION

LEVER

 

 

 

 

 

 

"BRAKE"

 

 

 

 

 

 

POSITION

 

 

 

 

 

 

 

 

 

 

IGNITION

MOTION

 

 

 

 

KEY

 

CONTROL

 

 

 

 

 

 

LEVER

CLUTCH/BRAKE

 

 

PARKING BRAKE

PEDAL "DRIVE"

HEIGHT

 

"DISENGAGED"

POSITION

 

ADJUSTMENT

POSITION

 

 

 

KNOB

 

 

 

 

FIG. 10

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN “OFF” WILL CAUSE THE BATTERY TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator’s position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 10)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the battery charging rate.

Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 10)

The direction and speed of movement is controlled by the motion control lever.

Start tractor with motion control lever in neutral (N) position.

Release parking brake and clutch/brake pedal.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 10)

The cutting height is controlled by turning the height adjustment knob in desired direction.

STOPPING (See Fig. 10)

Turn knob clockwise ( ) to raise cutting height.

Turn knob counterclockwise ( ) to lower cutting

MOWER BLADES -

 

height.

• To stop mower blades,move attachment clutch switch

 

The cutting height range is approximately 1-1/2" to 4". The

to “DISENGAGED” position.

heights are measured from the ground to the blade tip with

GROUND DRIVE -

the engine not running. These heights are approximate and

• To stop ground drive, depress clutch/brake pedal into

may vary depending upon soil conditions, height of grass

full “BRAKE” position..

and types of grass being mowed.

• Move motion control lever to neutral (N) position.

• The average lawn should be cut to approximately 2-1/2

IMPORTANT: THE MOTION CONTROL LEVER DOES

 

inches during the cool season and to over 3 inches

 

during hot months. For healthier and better looking

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

 

CLUTCH/BRAKE PEDAL IS DEPRESSED.

 

lawns, mow often and after moderate growth.

ENGINE -

• For best cutting performance, grass over 6 inches in

• Move throttle control to slow position.

 

height should be mowed twice. Make the first cut

 

relatively high; the second to desired height.

NOTE: Failure to move throttle control to slow position and

 

TO ADJUST GAUGE WHEELS (See Fig. 11)

allowing engine to idle before stopping may cause engine to

“backfire”.

Gauge wheels are properly adjusted when they are slightly

• Turn ignition key to “OFF” position and remove key.

off the ground when mower is at the desired cutting height in

Always remove key when leaving tractor to prevent

operating position. Gauge wheels then keep the deck in

unauthorized use.

proper position to help prevent scalping in most terrain

• Never use choke to stop engine.

13 conditions.

OPERATION

Be sure tractor is on a flat level surface.

Lower mower and adjust mower to desired cutting height.

Remove retainer spring and clevis pin which secure each gauge wheel bar.

Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

Replace retainer spring into clevis pin.

IMPORTANT: BE SURE TO READJUST GAUGE WHEELS IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

RETAINER

SPRING

CLEVIS

PIN

FIG. 11

TO OPERATE MOWER (See Fig. 12)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

Select desired height of cut.

Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

"ENGAGED" POSITION ATTACHMENT LIFT LEVER HIGH POSITION

LOW

POSITION

ATTACHMENT

DEFLECTOR

CLUTCH LEVER

SHIELD

"DISENGAGED"

 

POSITION

 

FIG. 12

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

Choose the slowest speed before starting up or down hills.

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to slower position.

If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly release parking brake and clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Figs. 10 and 13)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

Raise attachment lift to highest position with attachment lift control.

Pull freewheel control out and down into the slot and release so it is held in the disengaged position.

Do not push or tow tractor at more than two (2) MPH.

To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

FIG. 13

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

14

OPERATION

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 18)

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

Check engine oil with tractor on level ground.

Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).

To change engine oil, see the Customer Responsibilities section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 9)

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

Be sure freewheel control is in the transmission engaged position.

Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

Place motion control lever in neutral (N) position.

Move attachment clutch to “DISENGAGED” position.

Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50° F and above)

When engine starts, move the throttle control to the fast position.

The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F AND BELOW)

When engine starts, allow engine to run with the throttle control in the choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as follows:

Be sure the tractor is on level ground.

Place the motion control lever in neutral. Release

the parking brake and let the clutch/brake s l o w l y return to operating position.

Allow one minute for transmission to warm up. This can be done during the engine warm up period.

The attachments can also be used during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

Place tractor safely on level surface with engine off and parking brake set.

Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

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