Husqvarna YTH150 User Manual

YTH150

Owner’s Manual

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I.GENERAL OPERATION

•Read, understand, and follow all instructions in the manual and on the machine before starting.

•Only allow responsible adults, who are familiar with the instructions, to operate the machine.

•Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

•Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

•Never carry passengers.

•Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

•Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

•Slow down before turning.

•Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Turn off blades when not mowing.

•Stop engine before removing grass catcher or unclogging chute.

•Mow only in daylight or good artificial light.

•Do not operate the machine while under the influence of alcohol or drugs.

•Watch for traffic when operating near or crossing roadways.

•Use extra care when loading or unloading the machine into a trailer or truck.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

•Mow up and down slopes, not across.

•Remove obstacles such as rocks, tree limbs, etc.

•Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

•Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

•Use extra care with grass catchers or other attachments. These can change the stability of the machine.

•Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

•Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

•Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction could cause sliding.

•Do not try to stabilize the machine by putting your foot on the ground.

•Do not use grass catcher on steep slopes.

2

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.

•Keep children out of the mowing area and under the watchful care of another responsible adult.

•Be alert and turn machine off if children enter the area.

•Before and when backing, look behind and down for small children.

•Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

•Never allow children to operate the machine.

•Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

•Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an open flame, such as a water heater.

•Never run a machine inside a closed area.

•Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

•Never tamper with safety devices. Check their proper operation regularly.

•Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

•Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

•Never make adjustments or repairs with the engine running.

•Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

•Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

•Check brake operation frequently. Adjust and service as required.

Look for this symbol to point out important safety precautions. It means CAUTION!!! BECOME ALERT!!! YOUR SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug wire and place wire where it cannot contact spark plug in order to prevent accidental starting when setting up, transporting, adjusting or making repairs.

WARNING

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/department. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the “SAFETY RULES”.

MODEL

NUMBER YTH150

SERIAL

NUMBER ____________________________________

DATE OF PURCHASE __________________________

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.

CUSTOMER RESPONSIBILITIES

•Read and observe the safety rules.

•Follow a regular schedule in maintaining, caring for and using your tractor.

•Follow the instructions under “Customer Responsibilities” and “Storage” sections of this owner’s manual.

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.0

GASOLINE CAPACITY	3.5 GALLONS
AND TYPE:	UNLEADED REGULAR
OIL TYPE (API-SF/SG):	SAE 10W30 (above 32°F)
	SAE 5W-30 (below 32°F)
OIL CAPACITY:	W/ FILTER:		4.0 PINTS
	W/O FILTER: 3.5 PINTS
SPARK PLUG:	CHAMPION RC12YC
(GAP: 0.40")
VALVE CLEARANCE:	NOT ADJUSTABLE
GROUND SPEED (MPH):	FORWARD: 0 – 5.5
	REVERSE:		0 – 2.4
TIRE PRESSURE:	FRONT:	14 PSI
	REAR:	10 PSI
CHARGING SYSTEM:	3 AMPS BATTERY
	5 AMPS HEADLIGHTS
BATTERY:	AMP/HR:		30
	MIN. CCA:		240
	CASE SIZE:		U1R
BLADE BOLT TORQUE:	30-35 FT. LBS.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).

3

TABLE OF CONTENTS

SAFETY RULES ...........................................................	2
PRODUCT SPECIFICATIONS ......................................	3
CUSTOMER RESPONSIBILITIES .....................	3, 15-18
ASSEMBLY ...............................................................	6-8
OPERATION ............................................................	9-14

MAINTENANCE SCHEDULE .....................................	14
SERVICE AND ADJUSTMENTS ...........................	19-24
STORAGE ....................................................................	25
TROUBLESHOOTING ...........................................	26-27
REPAIR PARTS - TRACTOR ................................	30-47
WARRANTY ................................................................	51

INDEX
A
Adjustments:
Brake ............................................	21
Carburetor ...................................	24
Mower
Front-To-Back .........................	20
Side-To-Side...........................	20
Throttle Control Cable..................	23
Air Filter, Engine .................................	18
Air Screen, Engine ..............................	18
Assembly ...........................................	6-8
B
Battery:
Charging .........................................	7
Cleaning ......................................	16
Levels ...........................................	16
Connection .................................	6,7
Starting with Weak Battery ..........	23
Storage .........................................	25
Terminals.....................................	16
Belt:
Motion Drive
Removal/Replacement ...........	21
Mower Belt(s)
Removal/Replacement ...........	21
Blade:
Sharpening ..................................	16
Replacement ...............................	16
Brake Adjustment ...............................	21
C
Carburetor Adjustment ........................	24
Controls, Tractor .................................	11
Customer Responsibilities .............	15-18
Engine:
Air Filter ...................................	17
Air Screen ................................	18
Cooling Fins.............................	18
Engine Oil ...........................	13,17
Fuel Filter ................................	18
Spark Plug(s) ...........................	18
Tractor:
Battery .....................................	17
Blade .......................................	16
Lubrication Chart .....................	15
Maintenance Schedule ............	15
Tire Care .........................	8,16,22
Transaxle .................................	17
Cutting Height, Mower ........................	11

E
Electrical:
Interlocks and Relays ..................	23
Schematic....................................	29
Wiring Diagram ............................	30
Engine:
Air Filter .......................................	17
Air Screen....................................	18
Cooling Fins ................................	18
Oil Change ..................................	17
Oil Level ......................................	12
Oil Type ...................................	12,17
Preparation ..................................	12
Starting .........................................	13
Storage .........................................	24
F
Filter:
Air Filter .......................................	17
Fuel ..............................................	18
Fuel:
Type .............................................	12
Storage .........................................	25
Fuse ....................................................	23
H
Hood Removal/Installation ..................	23
L
Leveling Mower Deck .........................	20
Lubrication:
Chart ............................................	15
Engine ..........................................	17
M
Maintenance Schedule .......................	15
Mower:
Adjustment, Front-to-Back ...........	20
Adjustment, Side-to-Side .............	20
Blade Replacement .....................	16
Blade Sharpening ........................	16
Cutting Height ..............................	11
Installation ...................................	19
Operation.....................................	12
Removal ......................................	19
Mowing Tips .......................................	14
Muffler .................................................	18
Spark Arrester ..........................	3,36

O
Oil:
Cold Weather Conditions ........		13,17
Engine ..........................................		17
Storage .........................................		25
Operation .........................................		9-14
Operating Mower ................................		12
Options:
Spark Arrester ..........................		3,36
P
Parking Brake ......................................		11
Parts Bag ...............................................		5
Parts, Replacement/Repair ............		30-47
Product Specifications. .........................		2
R
Repair Parts...................................		30-47
S
Safety Rules ..........................................		2
Seat .......................................................		7
Service and Adjustments ...............		19-24
Carburetor ....................................		24
Fuse .............................................		23
Hood Removal/Installation ...........		23
Motion Drive Belt
Removal/Replacement ...........		21
Mower Belt(s)
Removal/Replacement ...........		21
Mower Adjustment
Front-to-Back ..........................		20
Side-to-Side ............................		20
Mower Removal/Installation	.........	19
Tire Care ..............................	8,16,22
Slope Guide Sheet .............................		50
Spark Plug(s) .......................................		18
Specifications .......................................		3
Starting the Engine .............................		12
Steering Wheel ................................		6,22
Stopping the Tractor ...........................		11
Storage ................................................		25
T
Throttle Control Cable Adjustment ......		22
Tires. .........................................	8,16,221
Troubleshooting Chart ...................		26-27
Transaxle .............................................		17
W
Warranty ..............................................		51
Wiring Diagram ....................................		30
Wiring Schematic ................................		29

4

CONTENTS OF HARDWARE PACK

				Parts Bag contents shown full size
(2) Weld		(2) Washers 17/32 x 7/8 x 16 Ga.			(4) Carriage Bolts		(4) Washers
Nuts #10					3/8-16 x 1-1/4 13/32 x 13/16 x 16 Ga
(2) Lock		(2) Hex Bolts			(4) Crownlock Nuts 3/8-16
	3/8-16 x 1
Washers #10
				(2) Nylon	Parts packed separately in carton
(2) Screws				Locknuts
				3/8-16
#10 x 5/8
			(2) Washers
	3/16 x 3/4 x 16 Gauge
				(1) Large
				Flat Washer			Seat
					Steering
					Wheel
				(1) Locknut			Nose Roller
				3/8-24
				(3) Tinnerman
				Clips
					Manual	Mulcher
						Plate	Parts Bag
				(1) Locknut
(1) Hex Bolt	5/16-18 x 1-1/4			5/16-18	Parts bag contents not shown full size
			(1) Shoulder Bolt
			5/16-18				(2) Washers 3/8
							x 7/8 x 14 Gauge
					(2) Shoulder Bolts		(2) Gauge	(2) Center-
							Wheels	lock Nuts
					(2) Extension Brackets		(2) Latch Hook
					(2) Keys		Steering	Assemblys
							Extension
							Shaft	Nose Roller
					Steering Wheel
(1) Knob								Brackets
					Adapter
(1) Washer 17/32 x 1-3/16 x 12 Gauge
				(2) Hex Nuts		(2) Bumper Caps
							Steering
(2) Hex Bolts				1/4-20
							Wheel
1/4-20 x 3/4							Insert
(2) Washers				(2) Lock				Steering
9/32 x 5/8 x 16 Ga.				Washers 1/4	Slope Sheet			sleeve
				5

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed.

(2)	7/16" wrenches	Phillips Screwdriver
(1)	1/2" wrench	Tire pressure gauge
(2)	9/16" wrenches	Utility knife
(1)	3/4" socket with drive rachet

When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

•Remove all accessible loose parts and parts cartons from carton (See page 5).

•Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

•Check for any additional loose parts or cartons and remove.

BEFORE ROLLINGTRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

PREASSEMBLE SLEEVE TO STEERING WHEEL (See

Fig. 1 Inset)

•Install sleeve retainer clips, evenly spaced around steering wheel hub, with formed tabs toward the outside of hub.

•Press or lightly tap retainer clips fully onto steering wheel hub.

•Press steering sleeve fully onto steering wheel hub and clips.

ASSEMBLE EXTENSION SHAFT

•Slide extension shaft onto lower steering shaft. Align mounting holes in extention and lower shafts and

install 5/16 hex bolt and locknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 18-22 FT. LBS TORQUE.

INSTALL STEERING WHEEL

•Position front wheels of the tractor so they are pointing straight forward.

•Slide steering wheel adapter onto steering shaft extension.

•Position steering wheel and sleeve assembly so cross bars are horizontal (left to right) and slide onto adapter.

•Assemble large flat washer and 3/8-24 locknut and tighten securely.

•Snap steering wheel insert into center of steering wheel.

•Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKID (See Fig. 8)

•Release parking brake by depressing clutch/brake pedal.

•Place freewheel control in freewheeling position to disengage transmission (See “TO TRANSPORT” in the Operation section of this manual).

•Roll tractor backwards off skid.

•Remove banding holding discharge guard up against tractor.

	INSERT
	3/8-24 LOCKNUT
	LARGE FLAT
	WASHER
STEERING
WHEEL
RETAINER CLIPS
(TAB TO OUTSIDE)	STEERING
STEERING	SLEEVE
WHEEL HUB
	ADAPTER
	EXTENSION SHAFT
	5/16 HEX BOLT
STEERING
SLEEVE
5/16 LOCKNUT
LOWER
STEERING
SHAFT

FIG. 1

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery terminals. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected first to prevent sparking from accidental grounding.

•Lift hood to raised position.

•Open terminal access doors, remove terminal protective caps and discard.

•If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.

•First connect RED battery cable to positive (+) battery terminal with hex bolt, flat washer, lock washer and hex nut as shown. Tighten securely.

•Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt, flat washer, lock washer and hex nut. Tighten securely.

•Close terminal access doors.

Use terminal access doors for:

•Inspection for secure connections (to tighten hardware).

•Inspection for corrosion.

•Testing battery.

•Jumping (if required).

6 • Periodic charging.

ASSEMBLY

	LOCK	FLAT
HEX NUT	WASHER	WASHER
DISCARD TERMINAL		HEX
		BOLT
PROTECTIVE CAPS
TERMINAL
ACCESS
DOOR
		POSITIVE
		(RED) CABLE
	NEGATIVE
	(BLACK) CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

•Remove cardboard packing on seat pan.

•Place seat on seat pan and assemble shoulder bolt.

•Assemble adjustment knob and flat washer loosely. Do not tighten.

•Tighten shoulder bolt securely.

•Lower seat into operating position and sit on seat.

•Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

•Get off seat without moving its adjusted position.

•Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT	LARGE FLAT WASHER
KNOB

FIG. 3

TO ATTACH NOSE ROLLER (See Fig. 4)

•Position brackets, 17/32 x 7/8 x 16 gauge washers, and nose roller between deck mounting brackets as shown. Be sure to position brackets on correct side, as shown.

•Install 3/8-16 x 1 hex bolts and 3/8-16 crownlock nuts as shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

	TAB HOLE	“A” BRACKET TAB
	NOSE ROLLER
	HEX
	BOLT
	“B”	CROWNLOCK
		NUT
	BRACKET
	TAB	WASHER

ASSEMBLE GAUGE WHEELS TO MOWER DECK (See Fig. 5)

Assemble gauge wheels with tractor on a flat level surface.

•Adjust mower to desired cutting height (See “TO ADJUST MOWER CUTTING HEIGHT” in the Operation section of this manual).

•With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and tighten securely.

•Repeat for opposite side installing gauge wheel in same adjustment hole.

GAUGE

WHEEL

MOUNTING

BRACKET

3/8-16 LOCKNUT

3/8 WASHER

SHOULDER BOLT

GAUGE WHEEL

FIG. 5

TO ATTACH FRONT BUMPER (See Fig. 6)

NOTE: For ease of assembly, you may wish to obtain the assistance of another person for mounting bumper to tractor.

•Press or tap the end caps into ends of bumper tube.

•On both sides of chassis, position extension bracket as shown and loosely assemble to rear chassis hole with supplied 3/8-16 x 1-1/4 carriage bolt, 13/32 washer and 3/8-16 crownlock nut from parts bag. Do not tighten the brackets. Allow them to hang from the chassis.

•Position bumper and extension brackets so brackets can be slid inside flattened ends of bumper.

•Slide bumper onto brackets and pivot upwards to align center hole in bumper with holes in extension brackets and tractor chassis.

•With all holes aligned, assemble carriage bolt, washer, and locknut to both sides of tractor chassis.

•Tighten all four (4) locknuts securely.

CARRIAGE		CARRIAGE BOLT
BOLT	FRONT	WASHER
	SUSPENSION
	BRACKET
		LOCKNUT
		BUMPER
		EXTENSION
		BRACKET
		END CAP
		Slide Onto Extension
		Brackets And Pivot
		Upwards
WASHER		LOCKNUT

FIG. 4

7

FIG. 6

ASSEMBLY

INSTALL MULCHER PLATE

(See Figs. 7A and 7B)

•Install two latch hooks to mulcher plate using screw, washer, lock washer, and weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top with hook pointing down.

•Tighten hardware securely.

•Raise and hold deflector shield in upright position.

•Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

•Hook front latch into hole on front of mower deck.

•Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

	WELD NUT FROM THE TOP		HOOK POINTS DOWN
		LOCK
	WELD	WASHER
	NUT
		SCREW
	LATCH
	HOOK		LATCH
			HOOK
			WELD
			LOCK NUT
	WASHER		WASHER
	MULCHER		WASHER
		SCREW
	PLATE
		FIG. 7A
	DEFLECTOR
	SHIELD

LATCH

HOOKS

FIG. 7B

TO CONVERT TO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

8

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

•Reduce tire pressure to PSI shown in “PRODUCT SPECIFICATIONS” on page 3 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

Be sure mower deck is properly leveled side-to-side/ front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.

Check wiring. See that all connections are still secure and wires are properly clamped.

Before driving tractor, be sure freewheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean, regular unleaded gasoline.

Become familiar with all controls - their location and function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

It is important to purge the transmission before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See “TO START ENGINE” and “PURGE TRANSMISSION” in the Operation section of this manual).

OPERATION

	BATTERY					CAUTION OR	REVERSE	FORWARD	FAST		SLOW
						WARNING

ENGINE ON			ENGINE OFF				OIL PRESSURE	CLUTCH	LIGHTS ON	LIGHTS OFF

FUEL	CHOKE	MOWER HEIGHT DIFFERENTIAL	PARKING BRAKE	UNLOCKED
		LOCK	LOCKED

P

REVERSE		NEUTRAL		HIGH		LOW	PARKING BRAKE

MOWER LIFT	ATTACHMENT	ATTACHMENT						IGNITION
	CLUTCH ENGAGED	CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY	HYDROSTATIC FREE WHEEL
	(Hydro Models only)

9

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

		IGNITION	ATTACHMENT	LIGHT
		SWITCH
	AMMETER		CLUTCH SWITCH	SWITCH
				POSITION
	HOUR METER			LIFT LEVER
				PLUNGER

CLUTCH/

BRAKE PEDAL

ATTACHMENT

LIFT LEVER

THROTTLE/CHOKE

CONTROL

PARKING BRAKE

FREEWHEEL CONTROL

MOTION

CONTROL

LEVER

HEIGHT ADJUSTMENT

KNOB

FIG. 8

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades or other attachments mounted to your tractor.

AMMETER - Indicates charging (+) or discharging (-) of battery.

HOUR METER - Indicates hours of operation.

LIGHT SWITCH POSITION - Turns the headlights on and off.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREE WHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.

IGNITION SWITCH - Used for starting and stopping the engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

10

OPERATION

WEAR YOUR

SAFETY GLASSES

FORESIGHT IS BETTER

THAN NO SIGHT

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 9)

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

•Depress clutch/brake pedal into full “BRAKE” position and hold.

•Place parking brake lever in “ENGAGED” position and release pressure from clutch/brake pedal. Pedal should remain in “BRAKE” position. Make sure parking brake will hold tractor secure.

	THROTTLE/CHOKE	ATTACHMENT CLUTCH
	CONTROL	SWITCH PULL OUT TO
	PUSH IN TO	“ENGAGE”
	“DISENGAGE”
	“BRAKE”
	POSITION
		PARKING BRAKE
		“ENGAGED” POSITION
		MOTION
		CONTROL
	CLUTCH/BRAKE	LEVER
		“DISENGAGED”
	PEDAL “DRIVE”
	POSITION	POSITION

FIG. 9

STOPPING (See Fig. 9)

MOWER BLADES -

•Move attachment clutch switch to “DISENGAGED” position.

GROUND DRIVE -

•Depress clutch/brake pedal into full “BRAKE” position.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

•Move throttle control to slow () position.

NOTE: Failure to move throttle control to slow () position and allowing engine to idle before stopping may cause engine to “backfire”.

•Turn ignition key to “OFF” position and remove key. Always remove key when leaving tractor to prevent unauthorized use.

•Never use choke to stop engine.

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 9)

Always operate engine at full throttle.

•Operating engine at less than full throttle reduces the battery charging rate.

•Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD (See Fig. 9)

The direction and speed of movement is controlled by the motion control lever.

•Start tractor with motion control lever in neutral (N) position.

•Release parking brake and clutch/brake pedal.

•Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See Fig. 9)

The position of the attachment lift lever determines the cutting height.

•Grasp lift lever.

•Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

•The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.

•For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired height.

11

OPERATION

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

•Select desired height of cut.

•Start mower blades by engaging attachment clutch control.

•TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

	ATTACHMENT	ATTACHMENT
		LIFT LEVER HIGH
	CLUTCH
	SWITCH PULL	POSITION
	OUT TO	LOW
	“ENGAGE”	POSITION

PUSH IN TO “DISENGAGE”

FIG. 10

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

•Choose the slowest speed before starting up or down hills.

•Avoid stopping or changing speed on hills.

•If slowing is necessary, move throttle control lever to slower position.

•If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.

•Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/BRAKE PEDAL IS DEPRESSED.

•To restart movement, slowly release parking brake and clutch/brake pedal.

•Slowly move motion control lever to slowest setting.

•Make all turns slowly.

TO TRANSPORT (See Figs. 8 and 11)

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at the rear drawbar of tractor.

•Raise attachment lift to highest position with attachment lift control.

•Pull freewheel control knob out and hold in position by inserting retainer spring into forward hole of control rod.

•Do not push or tow tractor at more than two (2) MPH.

•To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

FIG. 11

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

•The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

•Check engine oil with tractor on level ground.

•Unthread and remove oil fill cap/dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until “FULL” mark on dipstick is reached. Do not overfill.

•For cold weather operation you should change oil for easier starting (See “OIL VISCOSITY CHART” in the Customer Responsibilities section of this manual).

•To change engine oil, see the Customer Responsibilities section in this manual.

12

OPERATION

ADD GASOLINE

•Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE (See Fig. 9)

When starting engine for the first time or if engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

•Depress clutch/brake pedal and set parking brake.

•Place motion control lever in neutral (N) position.

•Move attachment clutch to “DISENGAGED” position.

•Move throttle control lever to choke ( ) position for cold engine start. For warm engine start, move throttle control to fast () position.

•Insert key into ignition and turn key clockwise to “START” position and release key as soon as engine starts. Do not run starter continuously for more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast () position, wait a few minutes and try again.

•When engine starts, slowly move throttle control lever to desired running speed.

•Allow engine to warm up for a few minutes before engaging drive or attachments.

IMPORTANT: COLD STARTING FOR HYDRO (BELOW 40°F) - AFTER STARTING ENGINE AND BEFORE DRIVING, LET TRANSMISSION WARM UP FOR ONE (1) MINUTE BY PLACING MOTION CONTROL LEVER IN NEUTRAL (N) POSITION AND RELEASING CLUTCH/BRAKE PEDAL.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32°F), the carburetor fuel mixture may need to be adjusted for best engine performance. See “TO ADJUST CARBURETOR” in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disengage freewheel lever while the engine is running.

To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD BE PURGED AFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.

•Place tractor safely on level surface with engine off and parking brake set.

•Disengage transmission by placing freewheel control in freewheeling position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine

is running, move throttle control to slow ( ) position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

•Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.

•Move motion control lever to neutral (N) position. Shutoff engine and set parking brake.

•Engage transmission by placing freewheel control in driving position (See “TO TRANSPORT” in this section of manual).

•Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

•Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

•Your tractor is now purged and now ready for normal operation.

13

OPERATION

MOWING TIPS

•Tire chains cannot be used when the mower housing is attached to tractor.

•Mower should be properly leveled for best mowing performance. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.

•The left hand side of mower should be used for trimming.

•Drive so that clippings are discharged onto the area that has been cut. Have the cut area to the right of the machine. This will result in a more even distribution of clippings and more uniform cutting.

•When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished (See Fig. 12 ).

•If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

•Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

•Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

•When operating attachments, select a ground speed that will suit the terrain and give best performance of the attachment being used.

FIG. 12

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.

•The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

•Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

•For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass blades (See Fig. 13). For extremely heavy mulching, reduce your width of cut and mow slowly.

•Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicular to the first cut path.

•Change your cutting pattern from week to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and graining of the lawn.

MAX 1/3

FIG. 13

14

CUSTOMER RESPONSIBILITIES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

	Check Brake Operation
	Check Tire Pressure
T	Check for Loose Fasteners
R	Sharpen/Replace Mower Blades
A	Lubrication Chart
C
T	Check Battery Level/Recharge
0	Clean Battery and Terminals
R	Check Transaxle Cooling
	Adjust Blade Belt(s) Tension
	Adjust Motion Drive Belt(s) Tension
	Check Engine Oil Level
	Change Engine Oil
E	Clean Air Filter
N	Clean Air Screen
G	Inspect Muffler/Spark Arrester
I	Replace Oil Filter (If equipped)
N	Clean Engine Cooling Fins
E	Replace Spark Plug
	Replace Air Filter Paper Cartridge
	Replace Fuel Filter

USE	HOURS		HOURSHOURS		HOURS	STORAGE
					SEASON
2		25
			50	100
EACH HOURS8
BEFOREFIRST EVERY EVERY EVERY EVERY EVERY BEFORE SERVICE DATES

	4	7
	6
		5
		5
	1,2,3
	2
	2
		1, 2
		2
		2

1	- Change more often when operating under a heavy load or in high ambient temperatures.	5	- If equipped with adjustable system.
2	- Service more often when operating in dirty or dusty conditions.	6	- Not required if equipped with maintenance-free battery.
3	- If equipped with oil filter, change oil every 50 hours.	7	- Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
4	- Replace blades more often when mowing in sandy soil.		Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

•Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear. A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

•Check engine oil level.

•Check brake operation.

•Check tire pressure.

•Check for loose fasteners.

LUBRICATION CHART

2	SPINDLE ZERK	SPINDLE ZERK	2
2	FRONT WHEEL	FRONT WHEEL	2
	BEARING ZERK	BEARING ZERK
		ENGINE 3

1ATTACHMENT CLUTCH

PIVOT(S)

1SAE 30 OR 10W30 MOTOR OIL

2GENERAL PURPOSE GREASE

3REFER TO CUSTOMER RESPONSIBILITIES “ENGINE” SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

15

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual).

TIRES

•Maintain proper air pressure in all tires (See “PRODUCT SPECIFICATIONS” on page 3 of this manual).

•Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.

•Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged blades.

BLADE REMOVAL (See Fig. 14)

•Raise mower to highest position to allow access to blades.

•Remove hex bolt, lock washer and flat washer securing blade.

•Install new or resharpened blade with trailing edge up towards deck as shown.

•Reassemble hex bolt, lock washer and flat washer in exact order as shown.

•Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.

NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.

BLADE	MANDREL
	ASSEMBLY
	TRAILING EDGE
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG. 14

TO SHARPEN BLADE (See Fig. 15)

Care should be taken to keep the blade balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

•The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

•To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer).

•Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

CENTER HOLE

5/8" BOLT	BLADE
OR PIN

FIG. 15

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

•Keep battery and terminals clean.

•Keep battery bolts tight.

•Keep small vent holes open.

•Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to “leak” power.

•Open battery box door.

•Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

•Rinse the battery with plain water and dry.

•Clean terminals and battery cable ends with wire brush until bright.

•Coat terminals with grease or petroleum jelly.

•Reinstall battery (See “CONNECT BATTERY” in the Assembly section of this manual).

16