Husqvarna TR650 Terra-Strada 2012 Owner's manual

4 (2)

Manuale utente_Owner’s manual_Manuel d’utilisateur_Benutzerhandbuch_Manual del usuario

HUSQVARNA MOTORCYCLES S.R.L. declina qualsiasi responsabilità per eventuali errori in cui può essere incorsa nella compilazione del presente manuale e si riserva il diritto di apportare qualsiasi modifica richiesta dallo sviluppo evolutivo dei propri prodotti. Le illustrazioni riportate sono indicative e potrebbero non corrispondere esattamente al particolare trattato. É vietatala riproduzione anche parziale della presente pubblicazione senza autorizzazione scritta.

To the best knowledge of HUSQVARNA MOTORCYCLES S.R.L. the material contained herein is accurate as of the date this pubblication was approved for printing. HUSQVARNA

MOTORCYCLES S.R.L. reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation. Illustrations in this manual are merely for demonstration purposes and could not exactly match the detail described. No part of this manual can be reproduced without permission in writing of the copyright holder.

HUSQVARNA MOTORCYCLES S.R.L. décline toute résponsabilité pour erreurs évuntuelles commises pendant la rédaction du manuel et question et se réserve le droit d’apporter tous les perfectionnements nécessaires sans avis préalable. Les illustrations gravées dans ce manuel ne sont qu’à titre idicatif et pourraient ne pas correspondre au détail traité. Le copiage partiel ou totale de ce manuel sans autorisation écrite est strictement interdit.

Die HUSQVARNA MOTORCYCLES S.R.L. lehnt jegliche Verantwortung für eventuelle

Fehler ab, welche bei der Zusammenstellung dieses Handbuches entstanden sein können und behält sichferner das Recht vor, alles, was sich an Änderungen durch die Weiterentwicklung ihrer Produkte ergeben sollte, in diesem Hendbuch anzuführen. Die wiedergegebenen Darstellungen sind indikativ und Könnten nicht genau dem betreffenden Teil entsprechen. Die Reproduktion, auch teilweise, der vorliegenden Harausgabe ohne vorheriger schriftlicher

Genehmigung ist untersagt.

HUSQVARNA MOTORCYCLES S.R.L. no se responsabiliza por los errores debidos a la compilación del presente manual y se reserva el derecho de aportar toda modificación necesaria para el desarrollo evolutivo de sus productos. Las ilustraciones presentadas son indicativas y pueden no corresponderse exactamente con la pieza tratada. Se prohibe la reproducción, también parciel, de la presente publicación sin autorización por escrito.

EN

TR 650 TERRA MY13

TR 650 STRADA MY13

SPECIFICATIONS - OPERATION - MAINTENANCE EN - 1

Ed. 07-2012 - Rev. 02

Unless specified, data and prescription are referred to all the models.

SUMMARY

Page

PRESENTATION.............................................................

3

IMPORTANT NOTICES....................................................

3

INTENDED USE.............................................................

4

GENERAL RECOMMENDATIONS......................................

4

IDENTIFICATION DATA...................................................

7

TECHNICAL DATA..........................................................

8

TABLE FOR LUBRICATION, SUPPLIES..............................

9

MOTORCYCLE OVERALL VIEW ......................................

10

CONTROLS.................................................................

12

COMBINED DASHBOARD.............................................

13

RIDING.......................................................................

20

FUSES.........................................................................

42

APPENDIX..................................................................

43

PRE-DELIVERY INSPECTION..........................................

45

ALPHABETICAL INDEX..................................................

46

SCHEDULED MAINTENANCE...........................

APPENDIX A

Note

λ References to the “left” or “right” of the motorcycle

are considered from the point of view of a person fac-

ing forward.

λ Z:

number of teeth

λ A:

Austria

AUS:

Australia

B:

Belgium

BR:

Brazil

CDN:

Canada

CH:

Switzerland

D:

Germany

E:

Spain

F:

France

FIN:

Finland

GB:

Great Britain

I:

Italy

J:

Japan

USA:

United States of America

λUnless otherwise specified, all the data and the instructions refer to all Countries.

EN - 2SPECIFICATIONS - OPERATION - MAINTENANCE

PRESENTATION

Welcome to the Husqvarna motorcycling family!

Your new Husqvarna motorcycle is designed and manufactured to be the best in its field. The instructions in this book have been prepared to provide a simple and understandable guide for your motorcycle’s operation and care. Follow the instructions carefully to obtain maximum performance and your personal motorcycling pleasure. Your owner’s manual contains instructions for owner care and maintenance. The main repair or maintenance work requires the attention of a skilled mechanic and the use of special tools and equipment. Your Husqvarna Dealer has the facilities, experience and original parts necessary to properly render this valuable service.

This “Owner’s Manual” is part and parcel of the motorcycle, hence, it shall remain with the motorcycle even when sold to another user.

This motorcycle uses components designed thanks to systems and state-of-the-art technologies which are thereafter tested in competitions.

In racing motorcycles, every detail is verified after each race in order to guarantee better performance at all times.

To ensure trouble-free operation of the motorcycle, the maintenance and inspection table found under Appendix A must be complied with.

IMPORTANT NOTICES

1) TR650 STRADA and TR 650 TERRA models are designed for ROAD use, guaranteed free from faults, and covered by legal warranty provided that NO CHANGE IS MADE TO THE STANDARD SETTING and that the intervals specified in maintenance table of Appendix A are complied with.

2) All the motorcycles and any of their parts used in competitions of any type are excluded from the warranty.

EN

SPECIFICATIONS - OPERATION - MAINTENANCEEN - 3

IMPORTANT

WARNING*:

In order to maintain the vehicle’s “Guar-

Indicates the possibility of severe per-

sonal injury or death if instructions are

antee of Functionality”, the client must

not followed.

follow the maintenance programme in-

CAUTION*:

dicated in the user’s manual by carrying

out maintenance inspections at author-

Indicates the possibility of personal in-

ised HUSQVARNA dealers.

jury or vehicle damage if instructions

The cost for replacing parts and the la-

are not followed.

bour required to comply with the main-

Note*:

tenance plan is charged to the Client.

NOTE: the warranty is NULL AND VOID if

Gives helpful information.

the motorcycle is rented.

Parts Replacement

WARNING*:

When parts replacement is required, use only Husqvarna

ALWAYS remember that all the motor-

ORIGINAL parts.

cycles and their parts used in competi-

WARNING*: After a crash, inspect the

tions of any type are excluded from the

motorcycle carefully. Make sure that

warranty and that all modifications to

the throttle control, brake, clutch and all

standard configuration cause THE VE-

other systems are undamaged.  Riding

HICLE NON COMPLIANCE WITH TYPE-AP-

with a damaged motorcycle can lead to

PROVAL REQUIREMENTS and it is hence

a serious accident.

 

unsuitable for circulating on public

WARNING*: Never attempt to start or

roads: consequently it may be used only

operate your motorcycle unless you are

in “CLOSED CIRCUITS” by authorised

wearing appropriate protective cloth-

subjects holding the relevant driving li-

ing.  Always wear a motorcycle helmet,

cence or authorisation.

boots, gloves, goggles and other appro-

priate protective clothing.

 

 

 

Important Notice

PRECAUTIONS FOR CHILDREN

Read this manual carefully and pay special attention to

statements preceded by the following words:

WARNING*:

 

 

 

 

λ Park the vehicle where it is unlikely

 

 

to be bumped into or damaged.

 

 

Even slight or involuntary bumps can

 

 

cause the vehicle to tip over, with sub-

EN - 4

SPECIFICATIONS - OPERATION - MAINTENANCE

sequent risk of serious harm to people or children.

λ To prevent the vehicle from tipping over, never park it on soft or uneven ground, nor on asphalt strongly heated by the sun.

λ Engine and exhaust pipes become very hot during riding. Always park your motorcycle where people or children can not easily reach these parts, in order to avoid serious scalds.

λ Do not leave the vehicle unattended with the engine running or the key in the ignition.

INTENDED USE

This motorcycle has been manufactured so as to withstand standard road stresses.

GENERAL RECOMMENDATIONS

Read these general recommendations carefully before using the vehicle.

Pannier and top boxes

WARNING*:

Overloading and lack of loading uniformity can jeopardise the running stability of the motorcycle.

Do not exceed indicated total weight and keep to the load warnings.

-Adapt the adjustment of the spring preload, of the shock absorber and of the tyre pressure to total weight.

-Make sure the weight is uniformly shared out to the left and right.

-The heavier objects must be positioned at the bottom and internally.

-Keep to the max. load and top speed shown on the pannier warning plate.

-Keep to the max. load and top speed shown on the top box warning plate.

Electronic immobiliser

By means of a loop antenna on the ignition switch, the motorcycle electronics read the data recorded in the vehicle key. The control unit only allows starting the engine if the key has been recognised.

- Always keep the spare key separate from the ignition key.

- The spare key and the ignition key are available only from HUSQVARNA dealers. The dealer must determine the legitimacy of the purchase because the keys are part of a security system.

Carbon monoxide

Only run the engine in an open or very well ventilated area. If you do work in an enclosed area, make sure you use a fume extraction system.

WARNING*:

Exhaust emissions contain carbon monoxide, a poisonous gas which can cause loss of consciousness and even death if inhaled.

Parts of the vehicle that become hot

Before working on the engine and the exhaust unit, wait for them to cool down; while the vehicle is running, these parts become very hot and remain hot for some time after turning off the engine.

CAUTION*:

Risk of burns - work with caution and wear suitable PPE if necessary.

Fuel

WARNING*:

The fuel used to power internal combustion engines is highly flammable and explosive.

Refuel in ventilated areas with the engine switched off; do not smoke and avoid contact between the fuel and naked flames, sparks, etc. that may cause an explosion.

Do not dispose of fuel in the environment.

Keep out of reach of children.

CAUTION*:

Do not tilt the vehicle excessively since this may cause fuel to leak.

Engine

In some cases, coolant may become inflammable and if burnt, produce invisible flames which cause burns.

WARNING*:

Do not spill coolant onto hot components like the engine or exhaust pipe, etc. since it may ignite.

During maintenance work, wear latex gloves.

Never leave the coolant in open containers in areas accessible to children and animals since it is toxic.

DO NOT remove the radiator cap when the engine is hot; the coolant is pressurised and may cause scalding.

Engine oil

CAUTION*:

Do not dispose of oil in the environment since it is highly polluting.

Keep out of reach of children.

Wear latex gloves since prolonged contact with the skin can cause serious damage.

Send used oil to special authorised recyclers in accordance with the legal requirements in force in the country where the vehicle will be used.

EN

SPECIFICATIONS - OPERATION - MAINTENANCEEN - 5

Brake fluid

WARNING*:

Brake fluid is highly corrosive and may damage the rubber and painted parts of the vehicle.

While performing maintenance work, protect your eyes by wearing special goggles and wear protective gloves.

In the event of accidental contact with the eyes, rinse them with plenty of clean, running water and seek medical advice immediately.

Keep out of reach of children.

Battery

WARNING*:

Recharge the battery in well ventilated areas since the battery produces toxic, highly inflammable gases when being recharged; do not smoke or use naked flames or sparks.

The liquid in the battery is highly corrosive. If it comes into contact with the skin, rinse thoroughly with running water. It is extremely important to protect your eyes because even a small amount of liquid can cause irreversible damage to the eyes.

If it comes into contact with the eyes, rinse thoroughly with clean, running water and if swallowed accidentally, drink plenty of water or milk.

In all cases, seek medical advice immediately.

The battery liquid is corrosive and should not be poured onto the painted or rubber parts.

The battery liquid is highly polluting. DO NOT dispose in the environment; at the end of its service life, take the battery to the special authorised recycling centres in accordance with the legal requirements in force in the country where the vehicle will be used.

Keep out of reach of children.

EN - 6SPECIFICATIONS - OPERATION - MAINTENANCE

IDENTIFICATION DATA

The engine identification number is stamped on the bottom RH side of the crankcase whereas the motorcycle serial number is stamped on the steering tube.

Always quote the number stamped on the frame when ordering spare parts or requesting further details about your vehicle and note it on this booklet.

CHASSIS NUMBER

VEHICLE IDENTIFICATION NUMBER (V.I.N.)

The full 17-digit serial, or Vehicle Identification Number, is stamped on the steering tube (R.H. side).

(l) = Model designation (▲) = Model Year (2013) (♦) = Progressive no.

(■)

ZKH0H11A#DV000001

(l) (▲) (♦)

TERRA USA

ZKH0H12A#DV000001

(l) (▲) (♦)

STRADA USA

ZKH0H12B#DV000001

(l) (▲) (♦)

Version

Model

(■)

 

A

TR 650 Terra (43 kW)

CTR 650 Terra (43 kW - ABS)

DTR 650 Terra (35 kW - ABS)

ETR 650 Strada (43 kW - ABS)

FTR 650 Strada (35 kW - ABS)

1

EN

2

1.Chassis serial number

2.Engine serial number

SPECIFICATIONS - OPERATION - MAINTENANCEEN - 7

TECHNICAL DATA

ENGINE

Single cylinder, 4 stroke engine with four valves

Cooling. . . . . . . . . . . liquid and electric fan

Bore. . . . . . . . . . . . .3,937 in (100 mm) Stroke . . . . . . . . . . . . 3,268 in (83 mm) Displacement . . . . . . . . .39,787 in3 (652 cm3) Compression ratio . . . . . . . . . . . . 12,3:1

Starting . . . . . . . . . . . . . . . . electric Type of fuel. . . . . . . unleaded fuel 95ROZ/RON

TIMING SYSTEM

Double overhead camshaft chain operated; 4 valves

Valve clearance (with engine cold)

Intake . . . . .

0,009 ÷ 0,011 in (0,23 ÷ 0,28 mm)

Exhaust. . . .

0,015 ÷ 0,017 in (0,38 ÷ 0,43 mm)

LUBRICATION

Dry sump with tank integrated in the chassis and cartridge oil filter.

IGNITION

Electronic with adjustable advance (digital control)

Spark plug type . . . . . . . . “NGK” MAR9A-J-G06 Spark plug electrode gap . . . . 0,024 in (± 0,004 in)

0,6 mm (± 0,1 mm)

FUEL SYSTEM

Electronic injection feed

PRIMARY DRIVE

Drive gear on crankshaft.. . . . . . . . . . Z 37 Driven gear on clutch housing. . . . . . . . . Z 72 Transmission ratio . . . . . . . . . . . . 1.946

CLUTCH

Multidisc in oil bath with mechanical control

TRANSMISSION

With front couplings always engaged

Transmission ratio

1st gear . . . . . . . . . . . . . 2.750 (33/12) 2nd gear . . . . . . . . . . . . 1.750 (28/16) 3rd gear. . . . . . . . . . . . . 1.313 (21/16) 4th gear. . . . . . . . . . . . . 1.045 (23/22) 5th gear. . . . . . . . . . . . . 0.875 (21/24)

SECONDARY DRIVE

Transmission sprocket . . . . . . . . . . . Z 16 Rear wheel sprocket . . . . . . . . . . . . Z 47 Transmission ratio . . . . . . . . . . . . 2.938 Drive chain dimensions. . . . . . 520KR0 112 links

FINAL RATIOS

. . . . . . . . 15.722

1st gear . .

. . . . . .

2nd gear . . .

... .. . .. . .. ...

... .. . . . . . .

10.005

3rd gear . .

. 7.506

4th gear. .

. . . . . .

. . . . . . . .

5.974

5th gear. .

. . . . . .

. . . . . . . .

2.898

CHASSIS

Single frame, in round, rectangular and ellipsoidal steel pipes; rear steel chassis

FRONT SUSPENSION

 

Upside down type hydraulic fork . .

. . . . . . .

. . . . . . . . . . . . . . . . . . . . . ø 1.81 in (46 mm) fork legs

Wheel travel . . . . . . . . .

7.48 in (190 mm)

REAR SUSPENSION

Hydraulic monoshock (adjustment of spring preload and

rebound hydraulic damping)

7.48 in (190 mm)

Wheel travel . . . . . . . . .

FRONT BRAKE

Ø 11,811 in (300 mm) fixed disc with hydraulic control and floating calliper

REAR BRAKE

Ø 9,449 in (240 mm) floating wave disc with hydraulic control and floating calliper

WHEELS

 

 

TR 650

STRADA

in light alloy: 2.5”x19”

Front. . . . . . . . . .

Rear. .

. . . . .

. . . . . in light alloy: 3”x17”

TR 650

TERRA

 

Front. .

with spokes and aluminium rim: 1.85”x21”

Rear

. . . . .with spokes and aluminium rim: 3”x18” (no ABS)

. . . . . . with spokes and aluminium rim: 3”x17” ( ABS)

TYRES

 

 

TR 650 STRADA

110/80 R19” M/C 59

V

Front. . . . . . . . . .

Rear. . . . . . .

. . . . 140/80 R17” M/C 59

V

EN - 8SPECIFICATIONS - OPERATION - MAINTENANCE

Cold tyre pressure (Rider only)

2.2 kg/cm2 (31.29 psi)

Front. . . . . . . . . .

. . .

Rear. . . . . . . .

2.0 kg/cm2

(28.45 psi)

Cold tyre pressure (Rider and passenger)

(31.29 psi)

Front. . . . . . . . . .

. . .

2.2 kg/cm2

Rear. . . . . . . .

2,5 kg/cm2 (35.56 psi)

TR 650 TERRA

90/90 21” M/C 54 H TL (ABS)

Front. . . . . . .

Rear. . . . . . . .

90/90 21” M/C 54 S (no ABS)

. 140/80 17” M/C 59 H (ABS)

140/80 18” M/C 70 S (no ABS)

Cold tyre pressure (Rider only)

2.0 kg/cm2 (28.45 psi)

Front. . . . . . . . . .

. . .

Rear. . . . . . . .

2.5 kg/cm2

(35.56 psi)

Cold tyre pressure (Rider and passenger)

(28.45 psi)

Front. . . . . . . . . .

. . .

2,0 kg/cm2

Rear. . . . . . . .

2,8 kg/cm2 (39.82 psi)

DIMENSIONS, WEIGHT, CAPACITY

 

Wheelbase . . . . . .

. .

.

55,055 in (1500 mm)

Total length (STRADA) .

. . .

 

88,504 in (2248 mm)

Total length (TERRA). .

. . .

.

89,252 in (2267 mm)

Overall width . . . . .

. .

.34,843 in (885 mm)

Max. height (STRADA). .

. . .

.

47,441 in (1205 mm)

Max. height (TERRA). .

. . .

48,15 in (1223 mm)

Saddle height (STRADA) .

. .

.

.33,858 in (860 mm)

Saddle height (TERRA) . . . . . . . . . . . . .

34,449 in (875 mm) (no ABS - 18”)

34,055 in (865 mm) (ABS - 17”)

Minimum height off ground (STRADA) . . . . . . .

9,843 in (250 mm)

Minimum height off ground (TERRA). . . . . . . .

10,472 in (mm 266) (no ABS 18”)

10,118 in (257 mm) (ABS 17”)

Weight, without fuel (STRADA).. .

390,218 lb

(177 kg)

Weight without fuel. (TERRA). . .

383,604

(174 kg)

Fuel tank capacity including reserve . . 3,08 Imp. Gall. 3,698 U.S. Gall. l 14

Fuel reserve . . . . . . . . approx. 0,55 Imp. Gall. 0,66 U.S. Gall.

2.5 l Coolant tank capacity . . . . . . . 0,255 Imp. Gall.

0,306 U.S. Gall.

1.16 l Oil and oil filter replacement. . . . 0,44 Imp. Gall.

0,528 U.S. Gall.

2.0 l Topping up oil between minimum and max. level. . .

0,055 Imp. Gall.

0,066 U.S. Gall.

l 0.25

TABLE FOR LUBRICATION, SUPPLIES

Engine, gearbox and primary drive lubricating oil

. . . . . . . CASTROL POWER1 RACING SAE 10W-50

Engine coolant . . . . . CASTROL MOTORCYCLE COOLANT

Brake fluid . . . . . .CASTROL RESPONSE SUPER DOT 4

Grease lubrication.. .

. . . . CASTROL LM GREASE 2

Secondary drive chain lubrication

. . . . . . . . . .

CASTROL CHAIN LUBE RACING

Electric contact protection

. . . . . . .

CASTROL METAL PARTS CLEANER

EN

SPECIFICATIONS - OPERATION - MAINTENANCEEN - 9

Husqvarna TR650 Terra-Strada 2012 Owner's manual

MOTORCYCLE OVERALL VIEW

 

 

19

 

7

 

13

 

 

 

 

 

8

 

 

 

 

11

 

 

14

 

12

21

18

16

 

 

 

 

 

 

 

17

 

 

10

 

 

 

 

 

15

 

 

9

 

 

 

 

 

 

 

 

22

6

 

 

 

 

 

 

 

20

 

 

23

 

45

 

 

 

3

 

 

 

 

 

 

4

 

2

 

 

N

 

 

3

 

1

 

 

 

 

2

1

 

 

5

 

 

 

 

 

 

 

EN - 10 SPECIFICATIONS - OPERATION - MAINTENANCE

LEGEND

1. Front wheel

2. Left-hand front brake disc

3. Right-hand front brake calliper

4. Front fork

5. Gear shift pedal (the first gear is engaged by pushing lever downwards; for other gears push it upwards. The neutral gear is between the first and second gear)

6. Side stand

7. Rear sprocket

8. Rear wheel

9. Number plate holder

10. Rear turning indicators

11. Tail light

12. Saddle

13. Rear-view mirrors

14. Front turning indicators

15. Headlight

16. Rear brake control pedal

17. Rear brake master cylinder

18. Rear brake disc

19. Rear brake calliper

20. Passenger footrests

21. Passenger grab handles

22. Exhaust silencers

23. Radiator

24. Fuel tank filler cap

25. Digital dashboard

26. Ignition switch

27. Right-hand switch

28. ENGINE STOP button (emergency stop)

29. Engine start button

30. Front brake control lever

31. Throttle twistgrip

32. Clutch control lever

33. Left-hand switch

34. ABS switch (where fitted)

25

27

EN

 

30

 

 

 

28

 

 

29

 

 

31

 

26

 

 

 

32

 

 

24

 

 

 

34

 

33

 

SPECIFICATIONS - OPERATION - MAINTENANCE EN - 11

CONTROLS

REFUELLING

Use UNLEADED petrol with octane rating of 95 or higher only.

CAUTION*:

Using leaded fuel causes permanent damage to the catalytic converter which loses its effectiveness.

WARNING*:

Fuel is extremely flammable and can be explosive under certain conditions. Always stop the engine and do not smoke or allow flames or sparks in the area where the motorcycle is refuelled or fuel is stored.

WARNING*:

Do not overfill the tank. Refer to the lower mark on filler. After refuelling, make sure the tank cap (3) is closed securely.

-Lift the flap (1), insert the key (2), turn it counterclockwise and remove the tank cap (3).

-Fully insert the fuel pump nozzle (4) in the tank before refuelling (see figure).

-After refuelling, replace the cap (3) turning it the opposite way from when it was removed.

2

1

3

4

SIDE STAND

A side stand (1) is supplied with every motorcycle. To lower it, operate on the grip with your foot (2).

WARNING*:

The stand is designed to support the WEIGHT of the MOTORCYCLE ONLY. Do not sit astride the motorcycle using the stand for support as this could cause structural failure to the stand resulting in serious injury.

WARNING*:

The stand does NOT have automatic retraction.

The stand has a rotary type switch that turns off the engine if a gear is engaged when the stand is lowered.

Periodically check the side stand (see “Scheduled Maintenance Chart”); make sure that the springs are not damaged and the side stand freely moves. If the stand is noisy, lubricate and check the retention pin (A).

A

1

2

EN - 12 SPECIFICATIONS - OPERATION - MAINTENANCE

COMBINED DASHBOARD

The motorcycle has a combined dashboard divided into the following areas:

1. Warning lights

(see “ Description of

warning

2.

lights”).

 

 

Multifunction display (see “ Description of multi-

3.

function display”).

 

Rev meter

 

 

 

Indicates the engine rpm.

 

4. Alarm system warning light (optional) (RED).

5.

“MODE” button

 

 

6.

“SET” button

 

 

 

This displays the various functions of the multi-

 

function display (see “Description of multifunc-

7.

tion display”).

 

 

“HAZARD” button

 

 

When this is pressed, the turning indicators,

 

warning light

and warning light

flash

 

at the same time.

 

 

Press it again to deactivate the hazard warning

 

lights.

 

 

 

1

4

3

2

EN

 

 

 

 

5

 

6

 

 

 

 

 

 

 

 

 

 

7

 

 

 

SPECIFICATIONS - OPERATION - MAINTENANCE EN - 13

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