HONDA BF20D User Manual

4 (2)
HONDA BF20D User Manual

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold.

2006 Honda Motor Co., Ltd. All Rights Reserved

The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.

Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market.

We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully.

As you read this manual you will find information preceded by a

symbol. That information is intended to help you avoid damage to your outboard motor, other property, or the environment.

INTRODUCTION

We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership.

When your outboard motor needs scheduled maintenance, keep in mind that your Honda Marine dealer is specially trained in servicing Honda outboard motors. Your Honda Marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes,

Honda Motor Co., Ltd.

1

INTRODUCTION

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

Safety Labels on the outboard motor.

Safety Messages preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

You WILL be KILLED or SERIOUSLY

HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY

HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

Safety Headings such as IMPORTANT SAFETY INFORMATION.

Safety Section such as OUTBOARD MOTOR SAFETY.

Instructions how to use this outboard motor correctly and safely.

This entire book is filled with important safety information please read it carefully.

2

OUTBOARD MOTOR SAFETY...................................

. 7

IMPORTANT SAFETY INFORMATION................

. 7

SAFETY LABEL LOCATIONS................................

. 9

CONTROLS AND FEATURES ...................................

10

CONTROL AND FEATURE

 

IDENTIFICATION CODES .................................

10

COMPONENT AND CONTROL LOCATIONS .....

14

CONTROLS...............................................................

19

H Type (tiller handle)

 

Engine Stop Switch and Switch Clip.....................

19

Choke Knob (H type manual choke) .....................

19

Throttle Grip...........................................................

20

Throttle Friction Adjuster ......................................

20

Gearshift Lever ......................................................

20

Starter Grip.............................................................

21

Electric Starter Button

 

(types equipped with electric starter) .................

21

Steering Friction Lever ..........................................

21

Power Tilt Switch (T type).....................................

22

R Type (remote control)

 

Ignition Switch .......................................................

23

Emergency Stop Switch and Switch Clip..............

23

Fast Idle Lever........................................................

24

Gearshift/Throttle Control Lever...........................

25

Power Tilt Switch (T type).....................................

26

Manual Relief Valve (T type)................................

26

CONTENTS

Tilt Lock Lever (T type) ........................................

27

Common Controls

 

Engine Cover Latch ...............................................

27

Transom Angle Adjusting Rod ..............................

27

Tilt Lever (manual tilt type)...................................

28

INSTRUMENTS........................................................

29

Fuel Gauge .............................................................

29

Tachometer [optional equipment (R type)] ...........

29

INDICATORS............................................................

30

Oil Pressure Indicator (R type) (H type)................

30

Overheat Indicator..................................................

30

R type .................................................................

30

H type .................................................................

31

Cooling System Indicator ......................................

31

OTHER FEATURES .................................................

32

Overrev Limiter......................................................

32

Automatic Choke

 

(types equipped with electric starter) .................

32

Anodes....................................................................

32

Portable Fuel Tank .................................................

33

Fuel Filler Cap Vent Knob.....................................

33

Fuel Priming Bulb..................................................

33

3

CONTENTS

INSTALLATION...........................................................

34

POWER REQUIREMENTS......................................

34

BOAT TRANSOM REQUIREMENTS....................

34

INSTALLATION POSITION ...................................

34

ATTACHMENT ........................................................

35

TRANSOM ANGLE ADJUSTMENT ......................

36

BATTERY CONNECTIONS....................................

37

BEFORE OPERATION.................................................

40

ARE YOU READY TO GET UNDER WAY ......

40

IS YOUR OUTBOARD MOTOR

 

READY TO GO .................................................

40

OPERATION .................................................................

42

SAFE OPERATING PRECAUTIONS .....................

42

BREAK-IN PROCEDURE........................................

42

TRANSOM ANGLE ADJUSTMENT ......................

43

PORTABLE FUEL TANK........................................

45

FUEL HOSE CONNECTIONS.................................

45

FUEL PRIMING........................................................

46

STARTING THE ENGINE .......................................

46

H Type (tiller handle).............................................

46

R Type (remote control).........................................

49

EMERGENCY STARTING......................................

51

STOPPING THE ENGINE........................................

54

Emergency Engine Stopping .................................

54

Normal Engine Stopping........................................

54

GEARSHIFT AND

 

THROTTLE OPERATION ...............................

56

H Type (tiller handle).............................................

56

R Type (remote control).........................................

57

STEERING ................................................................

58

H Type (tiller handle).............................................

58

R Type (remote control).........................................

58

CRUISING .................................................................

59

SHALLOW WATER OPERATION.........................

61

MOORING, BEACHING, LAUNCHING................

63

4

CONTENTS

SERVICING YOUR OUTBOARD MOTOR ...............

65

THE IMPORTANCE OF MAINTENANCE ............

65

MAINTENANCE SAFETY ......................................

66

TOOL KIT AND EMERGENCY STARTER

 

ROPE......................................................................

67

MAINTENANCE SCHEDULE ................................

68

MANUAL RELIEF VALVE (T type).......................

70

ENGINE COVER REMOVAL AND

 

INSTALLATION...................................................

70

Engine Oil Level Check .............................................

71

Engine Oil Change .....................................................

72

Oil Filter Change........................................................

73

Engine Oil Recommendations ...................................

74

Gear Case Oil Level Check........................................

74

Gear Case Oil Change................................................

75

Lubrication Points ......................................................

77

Spark Plug Service .....................................................

78

REFUELING..............................................................

79

FUEL RECOMMENDATIONS................................

80

Fuel Filter Inspection and Replacement ....................

81

Portable Fuel Tank and Tank Filter Cleaning............

83

Recoil Starter Rope Inspection ..................................

84

Anode Replacement ...................................................

84

Choke Knob Friction (manual choke type) ...............

85

Propeller Replacement ...............................................

85

STORAGE ....................................................................

. 87

STORAGE PREPARATION ...................................

. 87

Cleaning and Flushing ..........................................

. 87

Fuel........................................................................

. 88

Engine Oil .............................................................

. 91

STORAGE PRECAUTIONS ...................................

. 91

REMOVAL FROM STORAGE...............................

. 92

TRANSPORTING ........................................................

. 93

WITH OUTBOARD MOTOR INSTALLED

 

ON BOAT .............................................................

. 93

WITH OUTBOARD MOTOR REMOVED

 

FROM BOAT .......................................................

. 93

TAKING CARE OF UNEXPECTED PROBLEMS ................

94

ELECTRIC STARTER WILL NOT OPERATE .....

. 94

ENGINE WILL NOT START..................................

. 95

HARD STARTING OR STALLS AFTER

 

STARTING ...........................................................

. 97

ENGINE OVERHEATS...........................................

. 98

BATTERY WILL NOT CHARGE AND

 

ELECTRIC STARTER WILL NOT OPERATE..

99

Fuse Replacement .................................................

. 99

OIL PRESSURE INDICATOR GOES OFF AND

 

ENGINE SPEED IS LIMITED ...........................

100

OVERHEAT AND ENGINE SPEED IS LIMITED ..........

101

SUBMERGED MOTOR .........................................

103

5

CONTENTS

TECHNICAL AND CONSUMER

 

 

INFORMATION.................................................

.

105

TECHNICAL INFORMATION.............................

.

105

Serial Number locations......................................

.

105

Carburetor Modification for High Altitude

 

Operation.........................................................

.

106

Emission Control System Information ................

107

Star Label ............................................................

.

109

Specifications......................................................

.

111

CONSUMER INFORMATION .............................

.

119

Honda Publications .............................................

.

119

Customer Service Information............................

.

119

Distributor’s Limited Warranty ..........................

.

122

Emission Control System Warranty ....................

126

INDEX.........................................................................

.

130

WIRING DIAGRAMS ..........................

Inside back cover

This Owner’s Manual uses the following Type names when describing an operation unique to a particular Type:

Tiller handle type:

H type

Remote control type:

R type

Power tilt type:

T type

Check the type of your outboard motor and read this Owner’s Manual thoroughly before operation.

Text with no Type indication refers to information/ procedures common to all Types.

6

IMPORTANT SAFETY INFORMATION

The Honda BF8D/BFP8D/BF9.9D/ BFP9.9D/BF15D/BFP15D/BF20D and BFP20D outboard motors are designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property.

Most accidents can be prevented if you follow all instructions in this manual and on the outboard motor. The most common hazards are discussed in this chapter, along with the best way to protect yourself and others.

OUTBOARD MOTOR SAFETY

Operator Responsibility

It is the operator’s responsibility to provide the necessary safeguards to protect people and property. Know how to stop the engine quickly in case of emergency. Understand the use of all controls.

Stop the engine immediately if anyone falls overboard, and do not run the engine while the boat is near anyone in the water.

Always stop the engine if you must leave the controls for any reason.

Attach the emergency stop switch lanyard securely to the operator.

Always wear a PFD (Personal Flotation Device) while on the boat.

Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors.

Be sure that anyone who operates the outboard motor receives proper instruction.

Be sure the outboard motor is properly mounted on the boat.

Do not remove the engine cover while the engine is running.

7

OUTBOARD MOTOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a wellventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away.

Remove any portable fuel tank from the boat for refueling. Keep the portable fuel tank away from the battery or other potential spark sources.

Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.

After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.

Carbon Monoxide Hazard

Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of exhaust gas. Never run the engine in a closed garage or confined area.

8

OUTBOARD MOTOR SAFETY

SAFETY LABEL LOCATIONS

The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.

9

CONTROLS AND FEATURES

CONTROL AND FEATURE IDENTIFICATION CODES

Model

 

BF8D

 

 

BFP8D

 

Type

SHA

LHA LHSA LHA XHSA LHTA LRTA

Shaft Length

S

L

L

L

X

L

L

Tiller Handle

H

H

H

H

H

H

 

Remote Control

 

 

 

 

 

 

 

Electric Starter

 

 

S

 

S

S

S

Power Tilt

 

 

 

 

 

T

T

Power Thrust Propeller

 

 

 

P

P

P

P

Battery Charging DC

 

 

 

 

 

 

 

Receptacle

 

 

 

 

 

 

 

Tachometer

 

 

 

 

 

 

 

Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

BF8D/BFP8D are provided with the

Tilt system

 

 

 

(Example)

 

 

 

 

following types according to the shaft

T : Power Tilt (with hydraulic assist

 

L

 

H

S

A

length, control system, tilt system, and start

function)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Destination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A=United States

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Electric Starter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S: Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T=Power Tilt

L: Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None=Manual Tilt

X: Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R=Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H=Tiller Handle

H: Tiller Handle Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R: Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L=Long Shaft

 

: Optional Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

X=Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Standard Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

CONTROLS AND FEATURES

Model

 

 

BF9.9D

 

 

 

 

 

BFP9.9D

 

 

 

Type

SHA

LHA

SHSA

LHSA

LRA

LHA

XHA

XHSA

LRA

LHTA

XHTA

LRTA

XRTA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft Length

S

L

S

 

L

L

L

X

X

L

L

X

L

X

Tiller Handle

H

H

H

 

H

 

H

H

H

 

H

H

 

 

Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric Starter

 

 

S

 

S

S

 

 

S

S

S

S

S

S

Power Tilt

 

 

 

 

 

 

 

 

 

 

T

T

T

T

Power Thrust Propeller

 

 

 

 

 

 

P

P

P

P

P

P

P

P

Battery Charging DC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Receptacle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tachometer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

BF9.9D/BFP9.9D are provided with the

Tilt system

 

 

 

(Example)

 

 

 

 

following types according to the shaft

T : Power Tilt (with hydraulic assist

 

L

 

H

S

A

length, control system, tilt system, and start

function)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Destination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A=United States

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Electric Starter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S: Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T=Power Tilt

L: Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None=Manual Tilt

X: Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R=Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H=Tiller Handle

H: Tiller Handle Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R: Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L=Long Shaft

 

: Optional Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

X=Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Standard Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

CONTROLS AND FEATURES

Model

 

 

 

BF15D

 

 

 

 

BFP15D

 

Type

SHA

LHA

SHSA LHSA SHTA LHTA LRTA XHTA LRTA XRTA

Shaft Length

S

L

S

L

L

L

L

X

L

X

Tiller Handle

H

H

H

H

H

H

 

H

 

 

Remote Control

 

 

 

 

 

 

 

 

 

 

Electric Starter

 

 

S

S

S

S

S

S

S

S

Power Tilt

 

 

 

 

T

T

T

T

T

T

Power Thrust Propeller

 

 

 

 

 

 

 

P

P

P

Battery Charging DC

 

 

 

 

 

 

 

 

 

 

Receptacle

 

 

 

 

 

 

 

 

 

 

Tachometer

 

 

 

 

 

 

 

 

 

 

Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

BF15D/BFP15D are provided with the

Tilt system

 

 

 

(Example)

 

 

 

 

following types according to the shaft

T : Power Tilt (with hydraulic assist

 

L

 

H

S

A

length, control system, tilt system, and start

function)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Destination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A=United States

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Electric Starter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S: Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T=Power Tilt

L: Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None=Manual Tilt

X: Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R=Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H=Tiller Handle

H: Tiller Handle Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R: Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L=Long Shaft

 

: Optional Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

X=Extra Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Standard Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

CONTROLS AND FEATURES

Model

 

 

BF20D

 

 

BFP20D

Type

SHA

LHA SHTA LHTA SRTA LRTA LRTA

Shaft Length

S

L

S

L

S

L

L

Tiller Handle

H

H

H

H

 

 

 

Remote Control

 

 

 

 

 

 

 

Electric Starter

 

 

S

S

S

S

S

Power Tilt

 

 

T

T

T

T

T

Power Thrust Propeller

 

 

 

 

 

 

P

Battery Charging DC

 

 

 

 

 

 

 

Receptacle

 

 

 

 

 

 

 

Tachometer

 

 

 

 

 

 

 

Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.

BF20D/BFP20D are provided with the

Tilt system

 

 

 

(Example)

 

 

 

 

following types according to the shaft

T : Power Tilt (with hydraulic assist

 

L

 

H

S

A

length, control system, tilt system, and start

function)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

system.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Destination

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Shaft Length

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A=United States

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Electric Starter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S: Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

T=Power Tilt

L: Long Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

None=Manual Tilt

Control System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

R=Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H: Tiller Handle Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

H=Tiller Handle

R: Remote Control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

S=Short Shaft

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

L=Long Shaft

 

: Optional Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

: Standard Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

CONTROLS AND FEATURES

COMPONENT AND CONTROL LOCATIONS H Type (tiller handle)

OIL FILLER CAP

OIL LEVEL

DIPSTICK

COOLING SYSTEM INDICATOR

ENGINE OIL

DRAIN SCREW

STARTER GRIP

 

ENGINE COVER

 

 

GEARSHIFT LEVER

 

TILLER HANDLE

 

STERN BRACKET

 

 

CLAMP SCREW

 

TILT LEVER

 

FLUSH PORT HOLE

(manual tilt type)

 

(inside engine cover)

 

TRANSOM ANGLE

 

MANUAL

ADJUSTING ROD

 

RELIEF VALUE

 

 

(T type)

 

ANTIVENTILATION

 

GEAR OIL

 

PLATE

 

LEVEL SCREW

 

 

COOLING WATER

EXHAUST PORT

 

 

 

INTAKE PORT

 

ANODES

(each side)

PROPELLER

 

(each side)

GEAR OIL DRAIN/FILL SCREW

 

14

CONTROLS AND FEATURES

OIL PRESSURE

INDICATOR

CHOKE KNOB

(manual choke type)

SWITCH CLIP

THROTTLE

FRICTION

ADJUSTER

THROTTLE

GRIP

FUEL HOSE

ELECTRIC STARTER BUTTON

CONNECTOR

(electric start type)

 

ENGINE

STEERING

STOP

SWITCH

FRICTION

 

LEVER

LANYARD

POWER TILT

SWITCH

 

(T type)

 

15

CONTROLS AND FEATURES

R Type (remote control)

STARTER GRIP

FLUSH PORT HOLE (inside engine cover)

OIL FILLER CAP

ENGINE COVER

OIL LEVEL

 

STERN BRACKET

DIPSTICK

 

 

 

 

CLAMP SCREW

 

 

(applicable types)

COOLING SYSTEM

TILT LEVER

 

INDICATOR

(manual tilt type)

 

 

TRANSOM ANGLE

 

MANUAL

ADJUSTING ROD

ENGINE OIL

 

RELIEF VALVE

 

DRAIN SCREW

(T type)

GEAR OIL

 

 

LEVEL SCREW

 

 

COOLING WATER

 

 

INTAKE PORT

 

 

(each side)

ANODES (each side)

ANTIVENTILATION

PLATE

EXHAUST PORT

PROPELLER

GEAR OIL DRAIN/FILL SCREW

16

CONTROLS AND FEATURES

Remote Control box (optional equipment) (side-mount type)

GEARSHIFT/THROTTLE CONTROL LEVER

 

NEUTRAL RELEASE LEVER

POWER TILT SWITCH

OIL PRESSURE INDICATOR

(T type)

 

 

OVERHEAT INDICATOR

SPARE SWITCH CLIP

FAST IDLE LEVER

 

 

BUZZER (inside box)

REMOTE CONTROL

 

FRICTION ADJUSTER

IGNITION SWITCH

 

EMERGENCY STOP SWITCH

 

LANYARD

 

SWITCH CLIP

17

CONTROLS AND FEATURES

Tachometer

Portable Fuel Tank

[optional equipment (R type)]

 

 

 

FUEL GAUGE

VENT KNOB

FUEL TANK

 

FUEL FILLER CAP

 

FUEL HOSE

TACHOMETER

PRIMING BULB

 

 

FUEL HOSE CONNECTOR

 

(FEMALE)

18

CONTROLS AND FEATURES

CONTROLS

The engine stop switch has controls

H Type (tiller handle)

for normal engine stopping and

emergency engine stopping.

Engine Stop Switch and Switch

The switch clip must be inserted in

Clip

the engine stop switch in order for

ENGINE STOP

the engine to start and run. The

lanyard should be attached to the

SWITCH

operator’s PFD (Personal Flotation

 

 

Device) or worn around the wrist as

 

shown.

 

When used as described, the engine

 

stop switch and lanyard system stops

 

the engine if the operator falls away

 

from the controls.

 

A spare switch clip is supplied in the

LANYARD

tool bag with the motor.

SWITCH CLIP

 

LANYARD

Choke Knob (manual choke type)

CHOKE KNOB

OFF

ON

The choke knob opens and closes the choke valve in the carburetor.

The ON position enriches the fuel mixture for starting a cold engine.

The OFF position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.

19

CONTROLS AND FEATURES

Throttle Grip

THROTTLE INDEX

MARK

THROTTLE GRIP

The throttle grip controls engine speed.

An index mark on the tiller arm shows throttle position and is helpful for setting the throttle correctly when starting (p. 47 ).

Throttle Friction Adjuster

FIX

THROTTLE

FRICTION

ADJUSTER

RELEASE

THROTTLE GRIP

The throttle friction adjuster adjusts resistance to throttle grip rotation.

Turn the adjuster clockwise to increase friction for holding a throttle setting while cruising.

Turn the adjuster counterclockwise to decrease friction for easy throttle grip rotation.

Gearshif t Lever

R (reverse)

N (neutral)

GEARSHIFT

F (forward)

LEVER

 

The gearshift lever is used to select F (forward), N (neutral), or R (reverse) gears.

The engine can be started with the gearshift lever in the N (neutral) position only.

If the gearshift lever is in the F (forward) or R (reverse) position, the recoil starter will not operate, and the electric starter button (applicable models) will not operate the starter motor.

20

CONTROLS AND FEATURES

Starter Grip

STARTER GRIP

Pulling the starter grip operates the recoil starter to crank the engine for starting.

The engine will not start unless the gearshift lever is in the N (neutral) position (p. 47 ), and the clip is in the engine stop switch.

Electric Starter Button (types equipped with electric starter)

SWITCH CLIP

ELECTRIC STARTER BUTTON

Press the starter button to operate the electric starter for starting the engine.

The electric starter button can be used to start the engine only when the gearshift lever is in the N (neutral) position (p. 47 ), and the clip is in the engine stop switch.

Steering Friction Lever

FREE

LOCK

STEERING FRICTION LEVER

The steering friction lever adjusts steering resistance.

Less friction allows the outboard motor to turn more easily. More friction helps to hold steady course while cruising or to prevent the outboard motor from swinging while trailering the boat.

21

CONTROLS AND FEATURES

Power Tilt Switch (T type)

Press UP to tilt the motor up.

Press DN to tilt the motor down.

POWER TILT SWITCH

The rocker type power tilt switch has UP and DN (down) positions for changing the angle of the outboard motor.

Power tilt is a convenience for tilting the motor, shallow water operation, and trailering only. It is not designed to be used as a trim function to adjust the trim angle of the boat.

During shallow water operation, beaching, launching, or mooring, proceed at low speed with a small throttle opening and tilt the motor up as necessary (p. 62 ).

22

CONTROLS AND FEATURES

R Type (remote control)

For panel-mount or top-mount remote control information, refer to the instructions provided with the remote control equipment.

Ignition Switch (side-mount type)

OFF ON START

IGNITION

SWITCH

EMERGENCY STOP

SWITCH

SWITCH CLIP

The ignition switch controls the ignition system and the starter motor.

Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the ON position when released from the START position.

The ignition switch can be used to start the engine only when the gearshift/throttle control lever is in the N (neutral) position (p. 49 ), and the switch clip is in the emergency stop switch.

Turning the ignition switch to the OFF position stops the engine.

Emergency Stop Switch and Switch Clip (side-mount type)

EMERGENCY

STOP SWITCH

LANYARD

SWITCH CLIP

LANYARD

SWITCH CLIP

23

CONTROLS AND FEATURES

The switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The lanyard must be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist as shown.

When used as described, the emergency stop switch and lanyard system stops the engine if the operator falls away from the controls.

A spare switch clip is stored in a slot in the control housing.

SPARE SWITCH CLIP

Fast Idle Lever

(side-mount type)

MAXIMUM FAST IDLE

LOWEST POSITION

FAST IDLE LEVER

The fast idle lever is used to set idle speed during warm-up.

The lever will not move unless the gearshift/throttle control lever is in the N (neutral) position. The fast idle lever must be in its lowest position for you to move the gearshift/throttle control lever out of neutral.

Leave the fast idle lever in the lowest position to provide a rich fuel mixture for starting a cold engine.

Lift the fast idle lever to accelerate the warm up of a cold engine after starting and to start a warm engine.

24

CONTROLS AND FEATURES

Gearshif t/Throttle Control Lever (side-mount type)

GEARSHIFT/THROTTLE

CONTROL LEVER

NEUTRAL RELEASE LEVER

The control lever automatically locks itself in the N (neutral) position. To move the lever out of the N (neutral) position, you must squeeze the neutral release lever on the underside of the lever handle.

GEARSHIFT/THROTTLE

CONTROL LEVER

 

N (neutral)

30°

30°

F (forward)

R (reverse)

ENGINE SPEED

ENGINE

SPEED

HIGH

HIGH

The gearshift/throttle control lever controls engine speed and selects F (forward), N (neutral), or R (reverse) gears.

Moving the control lever 30° from N (neutral) selects the gear, and further movement increases engine speed.

A friction adjuster near the base of the control lever adjusts the operating resistance of the control lever (p. 57 ).

Less friction allows easier control lever movement. More friction helps to hold a steady throttle setting while cruising.

25

CONTROLS AND FEATURES

Power Tilt Switch (T type) (side-mount type)

CONTROL LEVER

Press UP to tilt the motor up.

Press DN to tilt the motor down.

POWER TILT SWITCH

The rocker type power tilt switch is located on the control lever and has UP and DN (down) positions for changing the angle of the outboard motor.

Power tilt is a convenience for tilting the motor, shallow water operation, and trailering only. It is not designed to be used as a trim function to adjust the trim angle of the boat.

During shallow water operation, beaching, launching, or mooring, proceed at low speed with a small throttle opening and tilt the motor up as necessary (p. 62 ).

Manual Relief Valve (T type)

RIGHT STERN BRACKET

MANUAL (Valve closed to fix)

POWER (Valve open to release)

MANUAL RELIEF VALVE

: Do not turn this screw. If this screw is turned hydraulic oil will bleed out of the power tilt system. Should this happen it will be necessary to consult your authorized Honda marine dealer and have the system refilled.

The outboard motor can be tilted manually after opening the manual relief valve. This allows the outboard motor to be tilted when no battery is connected.

26

CONTROLS AND FEATURES

Tilt Lock Lever (T type)

FREE

TILT LOCK

LEVER

LOCK

The tilt lock lever is used to support the outboard motor in the fully-raised position.

When the boat is to be moored for a long time, tilt the outboard motor up as far as it will go. Then move the tilt lock lever to the LOCK position, and gently lower the outboard motor until the lever contacts the stern bracket.

Common Controls
Transom Angle Adjusting Rod
Engine Cover Latch

The transom angle adjusting rod

 

limits the tilt angle of the outboard

 

motor when fully lowered.

 

(manual tilt SH type/LH type)

ENGINE COVER LATCH

ADJUSTING ROD

The engine cover latch fastens the engine cover to the outboard motor.

27

CONTROLS AND FEATURES

(manual tilt/XH type and R type)

(T type)

ADJUSTING ROD

ADJUSTING ROD

 

(storage location)

 

There are four transom angle

 

adjustment positions. Three are

 

controlled by the adjusting rod and

 

the fourth is controlled by the stern

 

bracket. In order to use the fourth

 

position, remove the adjusting rod

 

and store it in the storage location,

 

then lower the motor down to the

 

stern bracket stop position.

Tilt Lever (manual tilt type)

TILT LEVER

TILT

RUN (LOCK)

The tilt lever enables the outboard motor to be raised for shallow water operation, beaching, launching, or mooring.

To tilt, move the lever to the TILT position, then raise the outboard motor until the tilt mechanism engages at 22°, 37°, 63° or 64° (p. 61 ).

28

Loading...
+ 118 hidden pages