Hitachi RAS-3HVRNME, RAS-8HRNM, RAS-5HRNM1E, RAS-6HRNM1E, RAS-10HRNM Service Manual

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UTOPIA DC-INVERTER IVX/ES SERIES H(V)RN(1)(S)(1)(E) H(V)RNM(1)(E)
Service Manual
RAS-(3-6)HVRNM(1)E RAS-(4-12)HRNM(1)(E) RAS-(2-3)HVRN(1)(E)(S) RAS-(4-6)HVRNS1E RAS-(8/10)HRNSE
I n d e x
Index
i
SMGB0060 rev. 1- 12/2010
General information
1
Unit Installation
2
Piping work and refrigerant charge
3
Electrical Wiring
4
Control System
5
Optional functions
6
Test Run
7
Troubleshooting
8
Spare Parts
9
Servicing
10
Electrical checks of main parts
11
Maintenace notes
12
Index
ii
SMGB0060 rev. 1- 12/2010
Index
1 General information......................................................................................... 1
1.1 General information.................................................................................................................... 2
1.1.1 Copyright..................................................................................................................................... 2
1.1.2 Introduction................................................................................................................................. 2
1.1.3 Environment-friendly units.......................................................................................................... 2
1.2 Safety......................................................................................................................................... 3
1.2.1 Applied symbols.......................................................................................................................... 3
1.3 Product guide ............................................................................................................................ 4
1.3.1 Classification of IVX series outdoor unit models......................................................................... 4
1.3.2 Classification of ES series outdoor unit models.......................................................................... 4
1.3.3 Product guide: Outdoor units...................................................................................................... 5
1.3.4 Accessory code list..................................................................................................................... 6
2 Unit Installation................................................................................................ 7
2.1 Safety summary......................................................................................................................... 8
2.2 Transportation of outdoor unit.................................................................................................... 9
2.3 Center of gravity......................................................................................................................... 10
2.4 Factory-supplied accessories for RAS-(8-12)HRNM.................................................................. 11
2.5 Installation space (Initial ckeck).................................................................................................. 12
2.5.1 RAS-(2-3)HVRN(1)(E)(S)............................................................................................................ 12
2.5.2 RAS-(3-6)H(V)RNM(1)E / RAS-(4-10)HVRNS(1)E..................................................................... 16
2.5.3 RAS-(8-12)HRNM....................................................................................................................... 20
2.6 Place provision........................................................................................................................... 22
2.6.1 Place provision for RAS-(3-12)H(V)RNM(1)(E) and RAS-(4-10)H(V)RNS(1)E.......................... 22
2.6.2 Place provision only for RAS-(2-3)HVRN(1)(E)(S)..................................................................... 25
2.7 Optional parts and installation.................................................................................................... 28
2.7.1 Optional parts and installation for RAS-(2-3)HVRN(1)(E)(S)...................................................... 28
2.7.2 Optional parts and installation RAS-3HVRNME / RAS-(4-6)HVRNS1E..................................... 33
2.7.3 Optional parts and installation RAS-(4-6)H(V)RNM1E / RAS-(8/10)HRNSE.............................. 37
2.7.4 Optional parts and installation RAS-(8-12)HRNM....................................................................... 42
3 Piping work and refrigerant charge............................................................... 49
3.1 General notes............................................................................................................................. 50
3.2 Piping work connection considerations...................................................................................... 52
3.2.1 Piping Materials.......................................................................................................................... 52
3.2.2 Three principles on refrigerant piping work................................................................................. 54
3.2.3 Suspension of refrigerant piping................................................................................................. 54
3.2.4 Brazing work............................................................................................................................... 55
3.2.5 Refrigerant charge...................................................................................................................... 56
3.2.6 Caution of the pressure by check joint........................................................................................ 56
3.2.7 Refrigerant charge quantity......................................................................................................... 57
3.2.8 Pump down refrigerant................................................................................................................ 59
3.3 Outdoor Units IVX Series........................................................................................................... 60
3.3.1 Piping connection........................................................................................................................ 60
3.3.2 Refrigerant piping length............................................................................................................. 65
3.3.3 Refrigerant piping selection........................................................................................................ 66
Index
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SMGB0060 rev. 1- 12/2010
3.3.4 Twin and triple system installation.............................................................................................. 67
3.3.5 Drain discharging boss............................................................................................................... 68
3.4 Outdoor Units ES Series............................................................................................................ 70
3.4.1 Piping connection........................................................................................................................ 70
3.4.2 Refrigerant piping length............................................................................................................. 75
3.4.3 Refrigerant piping selection........................................................................................................ 76
3.4.4 Twin and triple system installation.............................................................................................. 78
3.4.5 Connecting flare adapter (only for RAS-(2/2.5)HVRN1(E))........................................................ 79
3.4.6 Drain discharging boss............................................................................................................... 79
4 Electrical Wiring............................................................................................... 81
4.1 General check............................................................................................................................ 82
4.2 Electrical wiring for the outdoor unit IVX Series......................................................................... 83
4.2.1 Electrical wiring connection for the outdoor unit......................................................................... 83
4.2.2 Setting the DIP switches for the outdoor unit.............................................................................. 84
4.3 Electrical wiring for the outdoor unit ES Series.......................................................................... 88
4.3.1 Electrical wiring connection for the outdoor unit......................................................................... 88
4.3.2 Setting the DIP switches for the outdoor unit.............................................................................. 89
4.4 Electrical wiring between indoor unit and outdoor unit............................................................... 93
4.5 Wire sizes................................................................................................................................... 95
4.5.1 Wire sizes for IVX Series............................................................................................................ 95
4.5.2 Wire sizes for ES Series............................................................................................................. 97
4.5.3 H-LINK System........................................................................................................................... 98
4.6 Electrical wiring diagrams........................................................................................................... 108
4.6.1 Electrical wiring diagrams for IVX Series.................................................................................... 108
4.6.2 Electrical wiring diagrams for ES Series..................................................................................... 112
5 Control System................................................................................................ 117
5.1 Device control system................................................................................................................ 118
5.1.1 Device control system for IVX Series.......................................................................................... 118
5.1.2 Device control system for ES Series........................................................................................... 120
5.2 Outdoor units PCB..................................................................................................................... 122
5.2.1 Outdoor units PCB for IVX Series............................................................................................... 122
5.2.2 Outdoor units PCB for ES Series................................................................................................ 123
5.3 Protection and safety control...................................................................................................... 126
5.3.1 Protection and safety control for IVX Series............................................................................... 126
5.3.2 Protection and safety control for ES Series................................................................................ 127
5.4 Standard operation sequence.................................................................................................... 128
5.4.1 Standard operation sequence for IVX Series.............................................................................. 128
5.4.2 Standard operation sequence for ES Series............................................................................... 135
5.5 Standard control functions.......................................................................................................... 142
5.5.1 Standard control functions for IVX Series................................................................................... 142
5.5.2 Standard control functions for ES Series.................................................................................... 151
6 Optional functions........................................................................................... 161
6.1 Outdoor units IVX and ES series................................................................................................ 162
6.1.1 Available ports............................................................................................................................ 162
6.1.2 Configuration............................................................................................................................... 163
6.1.3 Description of optional input signals........................................................................................... 165
Index
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SMGB0060 rev. 1- 12/2010
6.1.4 Description of optional output signals......................................................................................... 166
6.1.5 Optional functions....................................................................................................................... 167
7 Test Run........................................................................................................... 173
7.1 Checking procedure before the test run..................................................................................... 174
7.2 Test run procedure using the remote control switch.................................................................. 176
7.3 Test run procedure using the wireless remote control switch.................................................... 178
7.4 Test run procedure from the outdoor unit side........................................................................... 180
7.5 Check list.................................................................................................................................... 181
7.5.1 Check list for IVX Series............................................................................................................. 181
7.5.2 Check list for ES Series.............................................................................................................. 189
8 Troubleshooting.............................................................................................. 195
8.1 Initial troubleshooting for IVX an ES Series............................................................................... 196
8.1.1 Checking by means of the 7-segment display............................................................................ 196
8.1.2 Failure of the power supply to the indoor unit and the remote control switch............................. 197
8.1.3 Abnormal transmission between the remote control switch and the indoor unit......................... 198
8.1.4 Abnormal operation of the devices............................................................................................. 198
8.2 Troubleshooting procedure for IVX an ES Series...................................................................... 204
8.2.1 Alarm code ................................................................................................................................. 204
8.2.2 Troubleshooting in check mode.................................................................................................. 283
8.2.3 Troubleshooting by means of the 7-segment display................................................................. 290
8.2.4 Troubleshooting by means of the flashing alarm LEDs for RPK-FSNM..................................... 294
8.2.5 Cause of inverter stoppage......................................................................................................... 295
8.3 Procedure for checking each main part ..................................................................................... 299
8.3.1 Self-checking procedure of PCB by means of the Remote Control Switch................................ 299
8.3.2 Self-checking of the remote control switch................................................................................. 301
8.3.3 Self-Checking procedure of the Indoor Unit PCB (only for RPK)................................................ 303
9 Spare Parts....................................................................................................... 325
9.1 Spare parts for IVX Series.......................................................................................................... 326
9.2 Spare parts for ES Series........................................................................................................... 341
10 Servicing........................................................................................................... 353
10.1 Introduction................................................................................................................................. 354
10.2 Servicing for IVX series.............................................................................................................. 355
10.2.1 Outdoor unit RAS-3HVRNME..................................................................................................... 355
10.2.2 Outdoor units RAS-(4-6)H(V)RNM1E......................................................................................... 366
10.2.3 Oudoor units RAS-(8-12)HRNM................................................................................................. 379
10.3 Servicing for ES Series.............................................................................................................. 395
10.3.1 Outdoor Units RAS-(2/2.5)HVRN1(E) and RAS-3HVRNS.......................................................... 395
10.3.2 Outdoor Units RAS-(4-6)HVRNS1E............................................................................................ 402
10.3.3 Outdoor Units RAS-(8/10)HRNSE.............................................................................................. 414
11 Electrical checks of main parts...................................................................... 433
11.1 Inverter....................................................................................................................................... 434
11.1.1 Inverter for IVX Series................................................................................................................. 434
11.1.2 Inverter for ES Series.................................................................................................................. 439
11.2 Thermistor.................................................................................................................................. 445
11.3 Electronic expansion valve......................................................................................................... 447
Index
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SMGB0060 rev. 1- 12/2010
11.4 High pressure protection device................................................................................................. 448
11.5 Noise filter (NF).......................................................................................................................... 449
11.5.1 Noise filter for IVX Series............................................................................................................ 449
11.5.2 Noise filter for ES Series............................................................................................................. 450
11.6 Capacitor (CB1, CB2)................................................................................................................. 452
11.7 Reactor (DCL)............................................................................................................................ 453
11.7.1 Reactor (DCL) for IVX Series ..................................................................................................... 453
11.7.2 Reactor (DCL) for ES Series ...................................................................................................... 453
11.8 Scroll compressor....................................................................................................................... 455
11.8.1 Reliable mechanism for low vibrating and low sound................................................................. 455
11.8.2 Principle of compression............................................................................................................. 455
12 Maintenace notes............................................................................................. 457
12.1 Checking the power source and the wiring connection.............................................................. 458
12.2 Burnt-out compressor due to an insufficient refrigerant charge................................................. 459
12.3 Insufficient cooling performance when a long piping is applied................................................. 460
12.4 Abnormally high operation sound (in the ceiling type indoor unit).............................................. 461
12.5 Alarm code "31".......................................................................................................................... 462
12.6 Not cooling well due to insufficient installation space for the outdoor unit................................. 463
12.7 Caution with the refrigerant leakage........................................................................................... 464
12.7.1 Maximum permissible concentration of the HCFC gas............................................................... 464
12.7.2 Calculation of the refrigerant concentration................................................................................ 464
12.7.3 Countermeasure for the refrigerant leakage according to the KHK standard............................. 464
12.8 Maintenance work...................................................................................................................... 465
12.9 Service and maintenance record................................................................................................ 466
12.10 Service and maintenance record using the 7-segment display.................................................. 468
12.11 Service and maintenance record by remote control switch........................................................ 470
12.12 Pump-down method for replacing the compressor..................................................................... 472
Index
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SMGB0060 rev. 1- 12/2010
1. G e n e r a l i n f o r m a t i o n
Index
1.1 General information.................................................................................................................... 2
1.1.1 Copyright....................................................................................................................................... 2
1.1.2 Introduction................................................................................................................................... 2
1.1.3 Environment-friendly units............................................................................................................. 2
1.2 Safety......................................................................................................................................... 3
1.2.1 Applied symbols............................................................................................................................ 3
1.3 Product guide ............................................................................................................................ 4
1.3.1 Classification of IVX series outdoor unit models........................................................................... 4
1.3.2 Classification of ES series outdoor unit models............................................................................ 4
1.3.3 Product guide: Outdoor units........................................................................................................ 5
1.3.4 Accessory code list....................................................................................................................... 6
1 General information
1
SMGB0060 rev. 1- 12/2010
1
1.1 General information
1.1.1 Copyright
© Copyright 2010 HITACHI Air Conditioning Products Europe, S.A. – All rights reserved.
No part of this publication may be reproduced, copied, filed or transmitted in any shape or form without the permission of HITACHI Air Conditioning Products Europe, S.A.
Within the policy of continuous improvement of its products, HITACHI Air Conditioning Products Europe, S.A. reserves the right to make changes at any time without prior notification and without being compelled to introducing them into products subsequently sold. This document may therefore have been subject to amendments during the life of the product.
HITACHI makes every effort to offer correct, up-to-date documentation. Despite this, printing errors cannot be controlled by HITACHI and are not its responsibility.
As a result, some of the images or data used to illustrate this document may not refer to specific models. No claims will be accepted based on the data, illustrations and descriptions included in this manual.
No type of modification must be made to the equipment without prior, written authorisation from the manufacturer.
1.1.2 Introduction
HITACHI offers the IVX and ES range of outdoor units, the main advantage of which is that they can be combined with UTOPIA series indoor units.
1.1.3 Environment-friendly units
This range of HITACHI outdoor units uses environmentally-friendly R410A gas refrigerant, and the RoHS and Green Dot regulations are applied throughout the manufacturing and installation process to reflect HITACHI's awareness of environmental respect and commitment.
1 General information
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SMGB0060 rev. 1- 12/2010
1.2 Safety
1.2.1 Applied symbols
During normal air conditioning system design work or unit installation, greater attention must be paid in certain situations requiring particular care in order to avoid damage to the unit, the installation or the building or property.
Situations that jeopardise the safety of those in the surrounding area or that put the unit itself at risk will be clearly indicated in this manual.
To indicate these situations, a series of special symbols will be used to clearly identify these situations.
Pay close attention to these symbols and to the messages following them, as your safety and that of others depends on it.
D A NG ER
The text following this symbol contains information and instructions relating directly to your safety and physical wellbeing.
Not taking these instructions into account could lead to serious, very serious or even fatal injuries to you and others in the proximities of the unit.
In the texts following the danger symbol you can also find information on safe procedures during unit installation.
C A UT IO N
The text following this symbol contains information and instructions relating directly to your safety and physical wellbeing.
Not taking these instructions into account could lead to minor injuries to you and others in the proximities of the unit.
Not taking these instructions into account could lead to unit damage.
In the texts following the caution symbol you can also find information on safe procedures during unit installation.
N O TE
The text following this symbol contains information or instructions that may be of use or that require a more thorough explanation.
Instructions regarding inspections to be made on unit parts or systems may also be included.
1 General information
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SMGB0060 rev. 1- 12/2010
1
1.3 Product guide
1.3.1 Classification of IVX series outdoor unit models
Unit type (Outdoor unit): RAS
Position-separating hyphen (fixed)
Capacity (HP): 3, 4, 5, 6, 8, 10, 12
H = Heat Pump
V=Single fase(1~)
R= Inverter system
N=R410A refrigerant
M=High Efficiency
Series
E = Made in Europe
– = Made in Japan
XXX XX H V R N M 1 (X)
1.3.2 Classification of ES series outdoor unit models
Unit type (outdoor unit): RAS
Position-separating hyphen (fixed)
Capacity (HP): 2, 2.5, 3, 4, 5, 6, 8, 10
H = Heat Pump
V=Single Phase (1~)
R= Inverter system
N=R410A refrigerant
S= Eco&Small
Series
E = Made in Europe
– = Made in Japan
XXX XX H V R N S 1 (X)
1 General information
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SMGB0060 rev. 1- 12/2010
1.3.3 Product guide: Outdoor units
¿ IVX series outdoor units
Outdoor Units IVX
Single Fase (1~) Three fase (3~)
HVRNME HVRNM1E HRNM1E HRNM
Unit Code Unit Code Unit Code Unit Code
RAS-3HVRNME 7E300005 RAS-4HVRNM1E 7E305007 RAS-4HRNM1E 7E305107 RAS-8HRNM 60278972
RAS-5HVRNM1E 7E305008 RAS-5HRNM1E 7E305108 RAS-10HRNM 60278973
RAS-6HVRNM1E 7E305009 RAS-6HRNM1E 7E305109 RAS-12HRNM 60278974
N O TE
Check the exact classification for each unit (model, type, power and series) in Classification of IVX series
outdoor unit models, see on page 4.
¿ ES series outdoor units
Outdoor Units ES
Single Fase (1~) Three Fase (3~)
HVRN(1)(E)(S) HVRNS1E HRNSE
Unit Code Unit Code Unit Code
RAS-2HVRN1E 60288093 RAS-4HVRNS1E 7E306007 RAS-8HRNSE 7E314110
RAS-2.5HVRN1 60288094 RAS-5HVRNS1E 7E306008 RAS-10HRNSE 7E314111
RAS-3HVRNS 60288101 RAS-6HVRNS1E 7E306009
N O TE
Check the exact classification for each unit (model, type, power and series) in Classification of ES series
outdoor unit models, see on page 4 .
1 General information
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SMGB0060 rev. 1- 12/2010
1
1.3.4 Accessory code list
HITACHI has a range of accessories and remote control systems that can be used with the UTOPIA outdoor units. Consult the Controls Technical Catalogue.
Name Description Code Figure
AG-335A Air outlet diffuser (one for each fan) 60291431
Images not available
WSP-335A Wind guard 60291432
ASG-NP335F Snow guard (one for each fan) 60291433
ASG-NP335B Snow guard (one for each fan) 60291434
ASG-NP335L Snow guard 60291435
DBS-26 Drain discharge connection 60299192
1 General information
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SMGB0060 rev. 1- 12/2010
2. U n i t I n s t a l l a t i o n
Index
2.1 Safety summary......................................................................................................................... 8
2.2 Transportation of outdoor unit.................................................................................................... 9
2.3 Center of gravity......................................................................................................................... 10
2.4 Factory-supplied accessories for RAS-(8-12)HRNM.................................................................. 11
2.5 Installation space (Initial ckeck).................................................................................................. 12
2.5.1 RAS-(2-3)HVRN(1)(E)(S).............................................................................................................. 12
2.5.2 RAS-(3-6)H(V)RNM(1)E / RAS-(4-10)HVRNS(1)E....................................................................... 16
2.5.3 RAS-(8-12)HRNM......................................................................................................................... 20
2.6 Place provision........................................................................................................................... 22
2.6.1 Place provision for RAS-(3-12)H(V)RNM(1)(E) and RAS-(4-10)H(V)RNS(1)E............................. 22
2.6.2 Place provision only for RAS-(2-3)HVRN(1)(E)(S)........................................................................ 25
2.7 Optional parts and installation.................................................................................................... 28
2.7.1 Optional parts and installation for RAS-(2-3)HVRN(1)(E)(S)........................................................ 28
2.7.2 Optional parts and installation RAS-3HVRNME / RAS-(4-6)HVRNS1E....................................... 33
2.7.3 Optional parts and installation RAS-(4-6)H(V)RNM1E / RAS-(8/10)HRNSE................................ 37
2.7.4 Optional parts and installation RAS-(8-12)HRNM......................................................................... 42
2 Unit Installation
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SMGB0060 rev. 1- 12/2010
2
2.1 Safety summary
D A NG ER
Install the outdoor unit with sufficient clearance around it for operation and maintenance as shown in the next pages.
Install the outdoor unit where good ventilation is available.
Do not install the outdoor unit where exists a high level of oil mist, salty air or sulphurous atmosphere.
Install the outdoor unit as far as practical (being at least 3 meters) from electromagnetic wave radiator, such as medical equipment.
Keep clearance between units of more than 50 mm, and avoid obstacles that could hamper air intake, when installing more than one unit together.
Install the outdoor unit in the shade or not exposed to direct sunshine or direct radiation from high temperature heat source.
Do not install the outdoor unit in a place where a seasonal wind directly blows into the outdoor fan.
For cleaning, use non-inflammable and nontoxic cleaning liquid. Use of inflammable agent may cause explosion or fire.
Work with sufficient ventilation, for working in an enclosed space could cause oxygen deficiency. Toxic gas may be produced when cleaning agent is heated to high temperature by, e.g., being exposed to fire.
Cleaning liquid shall be collected after cleaning.
Pay attention not to clamp cables when attaching the service cover to avoid electric shock or fire.
C A UT IO N
Check the foundation to be flat, leveled and strongly enough.
Install the unit in a restricted area not accessible by the general public.
Aluminium fins have very sharp edges. Pay attention to the fins in order to avoid injury.
Do not install the indoor units in a flammable environment to avoid a fire or an explosion.
Check to ensure that the ceiling slab is strong enough. If not strong enough, the indoor unit may fall down on you.
Do not install the indoor units, outdoor unit, remote control switch and cable within approximately 3 meters from strong electromagnetic wave radiators, such as medical equipment.
Do not install the indoor units in a machinery shop or kitchen, where vapour from oil or mist flows to the indoor units. The oil will deposit on the heat exchanger, thereby reducing the indoor unit performance, and may deform. In the worst case, the oil damages the plastic parts of the indoor unit.
To avoid any corrosive action to the heat exchangers, do not install the indoor units in an acid or alkaline environment.
When lifting or moving the indoor unit, use appropriate slings to avoid damage and be careful not to damage the insulation material on units surface.
This appliance must be used only by adult and capable people, having received the technical information or instructions to handle properly and safely this appliance.
Turn OFF all power switches before maintenance is performed.
Do not start the cleaning procedures before 5 minutes of the stop of the unit.
D A NG ER
Avoid obstacles which may hamper the air intake or the air discharge flow.
Children must be supervised to ensure that they do not play with the electrical appliances.
Before obtaining access to terminals, all supply circuits bust be disconnected.
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SMGB0060 rev. 1- 12/2010
2.2 Transportation of outdoor unit
D AN GE R
Do not put any foreign material into the outdoor unit and check to ensure that none exists in the outdoor unit before the installation and test run. Otherwise, a fire or failure will occur.
Hanging Method
When hanging the unit, ensure the balance of the unit, check safety and lift it up smoothly. Do not remove any packing materials and hang the unit under packing condition with two ropes, as shown below.
RAS-3HVRNME RAS-(4-6)H(V)RNM1E
RAS-(2-3)HVRN(1)(E)(S) RAS-(8-12)HRNM
RAS-(4-6)HVRNS1E RAS-(8/10)HRNSE
1ABCD1ABC
D
1. Wire rope.
A. Over 60º.
B. 0.7 to 1.0 m.
C. Do not remove the plastic band or the corrugate paper frame.
D. Pass the wire ropes through each lifting hole in the wooden base as shown.
C A UT IO N
Lift the outdoor unit in its factory packaging with 2 wire ropes.
For safety reasons ensure that the outdoor unit is lifted smoothly and does not lean.
Do not attach lifting equipment to the plastic band or the corrugated paper frame, because of the ropes will slip or break the materials.
Ensure that the exterior of the unit is adequately protected with cloth or paper.
2 Unit Installation
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2
2.3 Center of gravity
Hanging Method
When hanging the unit, ensure the balance of the unit, check safety and lift it up smoothly. Do not remove any packing materials and hang the unit under packing condition with two ropes, as shown below. At leat two persons are needed to move the unit.
RAS-(2-3)HVRN(1)(E)(S)
a. 515 mm
b. 180 mm
h. 275 mm
1
RAS-3HVRNME
a. 590 mm
b. 185 mm
h. 370 mm
1
RAS-(4-6)HVRNS1E
For 4 HP:
a. 635 mm
b. 180 mm
h. 335 mm
For 5-6 HP:
a. 630 mm
b. 190 mm
h. 360 mm
RAS-(4-6)H(V)RNM1E
a. 615 mm
b. 190 mm
h. 570 mm
1
RAS-(8-12)HRNM
a. 615 mm
b. 190 mm
h. 570 mm
RAS-(8/10)HRNSE
For 8 HP:
a. 325 mm
b. 206 mm
h. 565 mm
For 10HP:
a. 325 mm
b. 213 mm
h. 585 mm
1 Center of gravity
2 Unit Installation
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SMGB0060 rev. 1- 12/2010
2.4 Factory-supplied accessories for RAS-(8-12)HRNM
Make sure that the following accessories are packed with the unit.
N O TE
If any of these accessories are not packed with the unit, please contact your dealer.
Accessory Appearance
Quantity
RAS-8HRNM RAS-10HRNM RAS-12HRNM
Gasket 1 1 1
Pipe flange for refrigerant
gas piping
1 1 1
Ring core 1 1 1
Cable tie 1 1 1
Compressed sheet 1 1 1
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2
2.5 Installation space (Initial ckeck)
2.5.1 RAS-(2-3)HVRN(1)(E)(S)
Blocked in Inlet Side
Upper Side Open
Single Installation Multiple Installation (Two units or more)
Pipe Cover
Pipe Cover
Ensure 250 mm or more of the side space on the pipe cover side. Allow 250 mm of space between units. Leave open both right and left sides.
Pipe Cover
Pipe Cover
Be sure to use the fan direction guide. Leave open both right and left sides.
Ensure 250 mm or more of the side space on the pipe cover side.
Be sure to use the fan direction guide.
Allow 250 mm of service space between units. Leave open both right and left sides. When subject to direct sunlight on the back wall, ensure the length marked with . be 400 or greater.
Ensure 250 mm or more of the side space on the pipe cover side.
Upper Side Blocked
Single Installation Multiple Installation (Two units or more)
Pipe Cover
Pipe Cover
Fifteen mm of space is acceptable for one of the lateral sides.
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 250 mm of service space between units. Leave open both right and left sides.
Ensure 250 mm or more of the side space on the pipe cover side.
Be sure to use the fan direction guide. Leave open both right and left sides.
Ensure 250 mm or more of the side space on the pipe cover side.
Be sure to use the fan direction guide.
Allow 250 mm of service space between units. Leave open both right and left sides. Serial installation allowed up to two units.
Ensure 250 mm or more of the side space on the pipe cover side.
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SMGB0060 rev. 1- 12/2010
Blocked in Inlet Side
The length A is as show in the following table:
L A
0<L=1/2H 500 or greater
1/2H<LH
1000 or greater
When L > H, use a base for outdoor unit to make L H.
Close the base not to allow the outlet air bypassed.
Outlet Side Blocked
Upper Side Open
Single Installation Multiple Installation (Two units or more)
Pipe Cover
Pipe Cover
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 250 mm of service space between units. Both right and left sides shall be open.
Pipe Cover
Pipe Cover
Be sure to use the fan direction guide. Leave open both right and left sides.
Be sure to use the fan direction guide. Allow 250 mm of service space between units. Serial installation allowed up to two units.
Leave open both right and left sides.
The length A is as show in the following table:
L A
0<L=1/2H 100 or greater
1/2H<LH
200 or greater
When L > H, use a base for outdoor unit to make L H.
Close the base not to allow the outlet air bypassed.
The length A is as show in the following table:
L A
0<L=1/2H 150 or greater
1/2H<LH
250 or greater
When L > H, use a base for outdoor unit to make L H.
Close the base not to allow the outlet air bypassed.
2 Unit Installation
13
SMGB0060 rev. 1- 12/2010
2
Lateral Side Blocked
Upper Side Open
Single Installation
Pipe Cover
Pipe Cover
Ensure 250 mm or more of the side space on the pipe cover side. Ensure 250 mm or more of the side space on the pipe cover side.
Upper Side Blocked
Pipe Cover
Pipe Cover
Ensure 250 mm or more of the side space on the pipe cover side. Ensure 250 mm or more of the side space on the pipe cover side.
2 Unit Installation
14
SMGB0060 rev. 1- 12/2010
Single Installation Multiple Installation
Blocked in Inlet Side
Pipe Cover
Pipe Cover
Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 400 mm of service space above the top board.
Allow 250 mm of service space between units. Serial sideways installation allowed up to two units.
Leave open both right and left sides. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 400 mm of service space above the top board.
Outlet Side Blocked
Pipe Cover
Pipe Cover
Be sure to use the fan direction guide. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 400 mm of service space above the top board.
Be sure to use the fan direction guide. Allow 250 mm of service space between units. Serial side way installation allowed, but leave open both right and left sides. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Ensure 250 mm or more of the side space on the pipe cover side.
Allow 400 mm of service space above the top board.
Multiple Installation in Multiple Rows
Ensure 250 mm or more of the side space on the pipe cover side. Allow 400 mm of service space above the top board.
The length A is as show in the following table:
L A
0<L=1/2H 150 or greater
1/2H<LH
250 or greater
When L > H, use a base for outdoor unit to make L H. Close the base not to allow the outlet air bypassed. Be sure to use the fan direction guide in order to ensure the length marked with ..
N O TE
All units are in (mm).
Do not stack more than two units in height.
Close gap (*) to avoid recirculating discharge air flow.
2 Unit Installation
15
SMGB0060 rev. 1- 12/2010
2
2.5.2 RAS-(3-6)H(V)RNM(1)E / RAS-(4-10)HVRNS(1)E
Blocked in Inlet Side
Upper Side Open
Single Installation Multiple Installation (Two units or more)
100 mm or more of the side space is acceptable on the service cover side. Dimensions in ( ) shows numbers especially for IVX 4-10 HP and ES 8/10 HP. 150 or more (200 or more) of the back space is acceptable when the right and left sides are open.
Allow 100 mm of space between units. Leave open both right and left sides.
Dimensions in ( ) shows numbers especially for IVX 4-10 HP and ES 8/10 HP.
Be sure to use the fan direction guide. Leave open both right and left sides.
Be sure to use the fan direction guide. Allow 100 mm of space between units. Leave open both right and left sides.
When subject to direct sunlight on the back wall, ensure the length marked with . be 500 or greater.
Upper Side Blocked
Single Installation Multiple Installation (Two units or more)
100 mm or more of the side space is acceptable on the service cover side.
Dimensions in ( ) shows numbers especially for IVX 4-10 HP and ES 8/10 HP.
Allow 100 mm of space between units. Leave open both right and left sides.
Dimensions in ( ) shows numbers especially for IVX 4-10 HP and ES 8/10 HP.
Be sure to use the fan direction guide.
Leave open both right and left sides.
Be sure to use the fan direction guide. Allow 100 mm of space between units. Leave open both right and left sides.
Serial installation allowed up to two units.
2 Unit Installation
16
SMGB0060 rev. 1- 12/2010
Blocked in Inlet Side
The length A is as shown in the following table:
L A
0 < L 1/2H
600 or greater
1/2H < L H
1200 or greater
Be sure to use the fan direction guide. Allow 100 mm of space between units. Leave open both right and left sides. Serial installation allowed up to two units.
Outlet Side Blocked
Upper Side Open
Single Installation Multiple Installation (Two units or more)
Allow 100 mm of space between units. Both right and left sides shall be open.
Be sure to use the fan direction guide. Leave open both right and left sides.
Be sure to use the fan direction guide. Allow 100 mm of space between units. Serial installation allowed up to two units. Leave open both right and left sides.
The length A is as shown in the following table:
L A
0 < L 1/2H 200
1/2H < L H 300
When L > H, use a base for outdoor unit to make L H.
Close the base not to allow the outlet air bypassed.
The length A is as shown in the following table:
L A
0 < L 1/2H 250
1/2H < L H 350
When L > H, use a base for outdoor unit to make L H.
Close the base not to allow the outlet air bypassed.
2 Unit Installation
17
SMGB0060 rev. 1- 12/2010
2
Lateral Side Blocked
Upper Side Open
Single Installation
Upper Side Blocked
Stack installation (allowed up to 2 Units)
Upper Side Open
Single Installation Multiple Installation
Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Allow 100 mm of space between units. Serial sideways installation allowed up to two units. Leave open both right and left sides. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Upper Side Blocked
Single Installation Multiple Installation
Be sure to use the fan direction guide. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
Be sure to use the fan direction guide. Allow 100 mm of space between units. Serial side way installation allowed. but leave open both right and left sides. Close the part A not to allow the outlet air bypassed. Install to avoid the drain water from upper unit falling on the lower unit.
2 Unit Installation
18
SMGB0060 rev. 1- 12/2010
Multiple Installation in Multiple Rows
Serial Installation in Multiple Rows (E.g. Rooftop)
Allow approx. 100 mm of space from the side unit. Leave open both right and left sides.
The length A is as shown in the following table:
L A
0 < L 1/2H 200
1/2H < L H 300
N O TE
When L > H, use a base for outdoor unit to make L = H. Close the base not to allow the outlet air bypassed. Be sure to use the fan direction guide in order to ensure the length marked with ..
2 Unit Installation
19
SMGB0060 rev. 1- 12/2010
2
2.5.3 RAS-(8-12)HRNM
Single installation
Around sides are open Around sides are open with obstacles above
Around sides are closed
Around sides are open with obstacles above
Multiple installation
Around sides are open
Around sides are open with obstacles above
Multi-Row
2 Unit Installation
20
SMGB0060 rev. 1- 12/2010
N O TE
All units are in mm.
Do not stack more than two units in the height.
If L is larger than H, mount the units on a base so that H is equal or greater than L.
– H: Unit height (1650 mm) + base concret height
L A B
0 < L ≤ 1/2 H
600 or more 300 or more
1/2H < L ≤ H
In this situation, ensure that the base is closed and does not allow the airflow to short circuit.
In each case, install the outdoor unit so that the discharge flow is not short-circuited.
When the installation dimension results the one marked with an (*), mount the air flow guide.
2 Unit Installation
21
SMGB0060 rev. 1- 12/2010
2
2.6 Place provision
2.6.1 Place provision for RAS-(3-12)H(V)RNM(1)(E) and RAS-(4-10)H(V)RNS(1)E
¿ Concrete foundation
Foundation could be on flat and it is recommended to be 100-300 mm higher than ground level.
Install a drainage around foundation for smooth drain.
When installing the outdoor unit, fix it by M10 anchor bolts.
When installing the unit on a roof or a veranda, drain water sometimes turns into ice on a cold morning. Therefore, avoid draining in an area that people often use because it may become slippery.
Metal plate for RAS-(3-6)H(V)RNM(1)E and RAS-(4-10)H(V)RNS(1)E
1 Outdoor unit. 2 Cut this portion of bolt If not, it’s difficult to remove Service
cover.
3 Mortar hole (Ø100 x Depth 150). 4 Anchor bolt M10 (Ø12.5 Hole). 5 Drainage (Wide 100 x Depth 150). 6 Drainage. 7 Vibration-proof rubber.
N O TE
(*): Space for downward piping space.
Anchor bolt location in case of RAS-(8–12)HRNM
(1)
.
The whole base of the outdoor unit should be installed on a foundation. When using vibration-proof material, it should also be positioned in the same place. When installing the outdoor unit on a fieldsupplied frame, use metal plates to adjust the frame width for stable installation as shown in the figure below.
1. Outdoor unit is unstable
2. Frame.
3. Outdoor unit is stable.
4. Metal plate.
A. For RAS-(3-6)H(V)RNM(1)E 57 mm. Base width for outdoor unit.
For RAS-(4-10)H(V)RNS(1)E 70 mm. Base width for outdoor unit.
For RAS-(8-12)HRNM: 100 mm. Base width for outdoor unit.
B. 60 mm. Frame width (Field supplied).
C. For RAS-(3-12)H(V)RNM(1)(E) 100 mm or more Metal plate.
For RAS-(4-10)H(V)RNS(1)E: 70 mm or more Metal plate.
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(1)
AB21AC234
INCORRECT CORRECT
2 Unit Installation
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SMGB0060 rev. 1- 12/2010
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