Hitachi SRL-7.5M6LL, SRL-11M6ML, SRL-11M6LL, SRL-7.5M6Ml, SRL-11M6LH Instruction Manual

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Instruction Manual
SRL-Series
HITACHI OILFREE SCROLL COMPRESSOR
Model  : SRL-7.5M6LL/SRL-7.5M6ML SRL-7.5M6LH/SRL-7.5M6M
H SRL-11M6LL/SRL-11M6ML SRL-11M6LH/SRL-11M6M
H SRL-16.5M6LL/SRL-16.5M6ML SRL-16.5M6LH/SRL-16.5M6M
H
CM1E029-00 Jul. 2011
Thank you for the recent purchase of a HITACHI Oilfree Scroll Air Compressor. Please read this instruction manual carefully for installation, maintenance and inspection guidelines of the HITACHI Scroll Air Compressor. After reading this instruction manual, please keep it on hand for future reference.
Pressure Units Clarification
Pressure is indicated in units of "psig" in this Instruction Manual. Please review the table below fo r th e co nve rsio n of "p s ig" units to "MPa" units.
Unit of pressure
measurement
psig 122 145
MPa 0.84 1.0
Conversion - 1 psig = 0.00689 MPa
Attention
● The SRL air compressor is a piece of equipment for producing compressed air. The use of the SRL air compressor should be limited to general industry. Since handling compressed air can be dangerous, the operator should use the SRL air compressor only after acquiring technical knowledge. HITACHI assumes no responsibility for machine failure, personal injury or an accident caused by the use of the SRL air compressor without the operator acquiring relevant technical knowledge.
● The SRL air compressor is designed for indoor use.
● Personnel in charge of operation, maintenance and inspections of the SRL air compressor should have easy access to this instruction manual.
● Thoroughly read this instruction manual and the SRL warning label to obtain vital information regarding: ○ Proper Installation ○ Proper Operation ○ Maintenance and Inspection ○ Safety Guidelines
○ Warning and Caution Information
● Observe the operating ranges of the air compressor in the instruction manual prior to use. To prevent failures from occurring, perform proper maintenance and inspection.
● Do not operate, handle or modify the air compressor in any way that is not described in the instruction manual and use genuine HITACHI parts when performing maintenance. HITACHI shall assume no responsibility for any accidents and/or failures to the air compressor attributed to the above.
● If any description in the instruction manual in unclear, please contact the local Hitachi distributor.
● Sections of this instruction manual may be subject to change without notice.
● If service is required and/or an alarm occurs, please contact the local Hitachi distributor with the following information: ○ Model and Serial Number ○ Vital information regarding the status of the air compressor (for example, alarm information in as much detail as possible).
● Do not reprint and/or reproduce any section of this instruction manual without permission from Hitachi.
Safety Precautions
Improper use of the Oilfree Scroll Air Compressor may result in an accident or injury. Thoroughly read the instruction manual before proceeding with installation, operation, maintenance or inspection of the air compressor. Before using the air compressor, become familiar with all of the air compressor equipment, safety information and the safety precautions. Dangerous and important information are highlighted by the WARNING and CAUTION graphics. These graphic descriptions are detailed below.
Serious injury :
Injury :
Property Damage :
These safety precautions cover vital safety aspects of the Oilfree Scroll Air Compressor. Make sure to establish safety measures in accordance with local and national codes and standards. Hitachi Industrial Equipment Systems Co., Ltd. shall assume no responsibility for anything resulting from disregard to these safety precautions.
Graphic Descriptions
This is a warning. If handled improperly, death or severe injury could result.
This is a caution. If handled improperly, injury and/or physical damage could result.
WARNING CAUTION
Serious injury indicates the following could occur: blindness, injury, burns (mild and excessive), electric shock, and/or toxic poisoning that require hospitalization or long term medical treatment. Injury indicates the following could occur: burns, electric shock that does not require hospitalization or long term medical treatment. Property damage means the foll owing could occur: breaks and /or dama ge to equipment.
This is a Prohibited Operation. Any operation illustrated by this symbol is strictly prohibited.
Prohibition
S-1
Avoid installing the air compressor in the dangerous areas described below:
● Avoid places subject to rain, water and/or high humidity.
Failure to adhere to this precaution may cause electric current leakage, rust and/or reduction in air compressor life.
● Avoid outdoor installation or areas subject to direct sunlight.
Failure to adhere to this precaution may cause air compressor overheating, discoloration, alteration and/or deterioration.
● Avoid areas subject to foreign matter, such as: iron powder, sand dust, powdered dust, wood chips, textile waste, stone powder, and fine iron powder fumes. Failure to adhere to this precaution
may cause premature clogging of the air filter and aftercooler fins, excessive temperature rise, air compressor damage and reduction in life and/or explosive accidents.
● Avoid areas where corrosive gases are present, such as: organic solvents (benzene, toluene, etc.), acid, chloride gas, ozone gas, ammonia, significant oil mists and/or bromine. Failure to adhere to this precaution may
cause rust to the air compressor components and/or reduction in air compressor life.
● Avoid areas of close proximity to explosives and/or flammable gases, such as: acetylene, propane gas, organic solvents, explosive powdered dust and/or fire. Failure to adhere to this precaution
may cause accidents.
Safety Precautions (continued)
S-2
Items requiring extra safety attention are described below. Observe the items described below, as well as other items in the instruction manual that require safety attention.
● Do not use the air compressor to compress any gas other than air. Using the air compressor to compress any gas other than air may lead to damage of the air compressor.
SRL air compressors are not designed, intended or approved for breathing air applications. Hitachi does not approve specialized equipment for breathing air applications and assumes no responsiblity or liability for compressors used for breathing air services.
● If the scroll air compressor is used for any important production equipment, it is highly recommended to utilize a back up air compressor. A back up air compressor will keep production running in the event of a failure to an air compressor.
● Oil, dust and abrasive powder may be present in the air, and can be ingested into the air compressor and mixed into the compressed air discharge.
Installation Safety Precautions
● Make sure that the installation ares has sufficient space for ventilation cooling. The compressor should operate at room temperature in between 32 ゜ F and 104° F. If the room temperature exceeds104° F, the air compressor's protective devices will stop compressor operation. Excessive temperatures may lead to reduction in bearing life, seal life and seizure of the scroll head.
● Do not install the air compressors in a high location where the air compressor or air compressor parts can be dropped.
● Install a pressure tight, heat resistant rubber hose at the compressed air discharge. Do not use improper rubber hose or flexible tubing as they may crack and/or break.
● Verify that the power supply is 208/230/460 volt, 3 phase, 60 Hertz. Failure to adhere to this precaution may cause motor and/or start failure.
● Do not install heavy objects, such as a filter, directly on the compressed air discharge.
Installing heavy objects on the compressed air discharge can cause damage to the piping and/or an accident.
WARNING
CAUTION
CAUTION
WARNING
Prohibition Prohibition
Prohibition
Prohibition
Safety Precautions (continued)
S-3
● If the Compressor Operation light is lit, keep all human body parts away from the rotating parts (pulley, V-belt and ventilating fan) of the air compressor, as the air compressor will automatically start when pressure drops. Failure to adhere to this precaution may cause injury and/or accidents.
Do not touch the air piping and check valve inside the air compressor package during operation and immediately after the air compressor has stopped, as they will generate excessive heat.
Failure to adhere to this precaution may cause burns.
● Do not operate the air compressor with an inverter and/or generator. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
● Make sure to ground (earth) the air compressor. Failure to adhere to this precaution may cause electric shock and/or injury.
● Remove all the transport fixtures prior to operation. (7.7/11kW : 2 locations, 16.5kW : 3 locations) Failure to adhere to this precaution may cause excessive vibration and/or damage to the air compressor.
● Turn off the power supply during a power failure and/or electric storm. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
Operation Safety Precautions
WARNING
CAUTION
Maintenance and Inspection Safety Precautions
● Carry out the standard scheduled maintenance and service (See page 21). Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
● Before performing any maintenance and/or inspection, ensure that the power supply has been disconnected and all compressed air in the air receiver and air compressor piping has been released.
Failure to adhere to this precaution may cause electric shock and/or injury. 【122PSIG Model】
● Contact the local Hitachi distributor for the completion of the maintenance required every 10,000 hours or every 4 years of standard use. The maintenance has to be completed in this period, or earlier depending on the operating environment. Do not operate beyond the scheduled period. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
For more details, contact the local Hitachi distributor. 【145PSIG Model】
● Contact the local Hitachi distributor for the completion of the maintenance required every 5,000 hours or every 2 years of standard use. The maintenance has to be completed in this period, or earlier depending on the operating environment. Do not operate beyond the scheduled period. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
For more details, contact the local Hitachi distributor. 【122PSIG Model】
● Contact the local Hitachi distributor for the completion of the overhaul required every 20,000 hours or every 8 years of standard use. The overhaul has to be completed in this period, or earlier depending on the operating environment. Do not operate beyond the scheduled period. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
For more details, contact the local Hitachi distributor. 【145PSIG Model】
● Contact the local Hitachi distributor for the completion of the overhaul required every 10,000 hours or every 4 years of standard use. The overhaul has to be completed in this period, or earlier depending on the operating environment. Do not operate beyond the scheduled period. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
For more details, contact the local Hitachi distributor.
● For maintenance and service inspections, please contact the local Hitachi distributor.
● Do not remove or modify the safety devices and/or insulating parts of the air compressor. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
● Use genuine HITACHI parts when maintaining or servicing the air compressor. Failure to adhere to this precaution may cause damage to the air compressor and/or accidents.
● Do not use the air receiver if it has developed a leak. Do not attempt to repair or rework a leaking air receiver. Failure to adhere to this precaution may cause personal injury, damage to the air compressor and/or pressurized
rupture.
WARNING
Introduction
The instruction manual gives details related to the specifications, construction, installation, operation, maintenance and inspection of the Oilfree Scroll Air Compressor. This instruction manual describes the proper operation method to smoothly and safely utilize the functions of the Oilfree Scroll Air Compressor.
Table of Contents
1
● Daily Operating Components
● Installation
1. Product Confirmation
2. Transporting the Air compressor
3. Installing the Air compressor
4. Piping the Air compressor
5. Wiring the Air compressor
● Operation
1. Control Panel Descriptions
2. Prior to Operation
3. Start Up
4. Daily Operation
Maintenance and Inspection
● Troubleshooting
● Parts List
● Wiring Diagram
● Standard Specifications
● Aftermarket Ordering Procedure
・・・・・・・・・・ 2
・・・・・・・・・・ 4
・・・・・・・・・・ 4
・・・・・・・・・・ 4
・・・・・・・・・・ 5
・・・・・・・・・・ 7
・・・・・・・・・・ 8
・・・・・・・・・・ 12
・・・・・・・・・・ 12 ・・・・・・・・・・ 14
・・・・・・・・・・ 19
・・・・・・・・・・ 20
・・・・・・・・・・ 21
・・・・・・・・・・ 29
・・・・・・・・・・ 33
・・・・・・・・・・ 34
・・・・・・・・・・ 36
・・・・・・・・・・ 37
Safety Precautions (continued)
● If the air compressor has not run in over one (1) month, carry out the long term storage operation prior to restarting the air compressor (See page 28). Failure to adhere to this precaution may cause abnormal wear to the air compressor components, damage to the air
compressor and/or accidents.
● Verify that the front door chain has been connected before closing the door.
● Make sure the V-belt is tightened properly prior to operation. If the V-belt is loose, tighten the V-belt prior to operation. Failure to adhere to this precaution may cause belt slippage, damage to the air compressor and/or excessive noise.
CAUTION
Daily Operating Components
2
Air Compressor Exterior
● Do not leave the front door open during operation. Failure to adhere to this precaution may cause dust to be ingested, excessive vibration and/or noise to be
generated and/or reduction in air compressor life due to excessive temperature rise.
CAUTION
Air Exhaust
Air Intake
● Intake air and cooling air is supplied to the air compressor.
Compressed Air
Discharge Pipe
Power Cable Inlet
Control Panel
Locks for door
enclosure with Keys
Front Door
Emergency Stop
Switch
SRL-7.5M6LL/ML/LH/MH
SRL-11M6LL/ML/LH/MH
SRL-16.5M6LL/ML/LH/MH
● Make sure that front door is closed during the operation of the air compressor.
Air Exhaust
Air Intake
● Intake air and cooling air is supplied to the air compressor.
Compressed Air
Discharge Pipe
Power Cable Inlet
Control Panel
Locks for door
enclosure with Keys
Front Door
Emergency Stop
Switch
● Make sure that front door is closed during the operation of the air compressor.
Daily Operating Components(continued)
3
Air Compressor Interior
Check Valve
Scroll Head
Air Release Valve
Power Supply Panel
Electric Main Motor
Rubber Vibration
Isolators
V-BeltPrimary Cooler
Ventilating Fan
SRL-7.5M6LL/ML/LH/MH
SRL-11M6LL/ML/LH/MH
SRL-16.5M6LL/ML/LH/MH
Safety Relief Valve
Rubber Hose
Intake Air Filter
● 10HP (7.7kW) : 3 locations
● 15HP (11kW) : 4 locations
Transport Fixture
● 2 locations
Secondary Cooler
Main Power Supply
Terminal Block
Electromagnetic
Contactor
Check Valve
Scroll Head
Air Release Valve
Power Supply Panel
Electric Main Motor
Rubber Vibration
Isolators
V-Belt
Primary Cooler
Ventilating Fan
Safety Relief Valve
Rubber Hose
Intake Air Filter
● 6 locations
Transport Fixture
● 3 locations
Secondary Cooler
Main Power Supply
Terminal Block
Electromagnetic
Contactor
Ventilating Fan
Installation
4
● It is recommended that properly trained personnel move the air compressor.
● Operation of the air compressor with the transport fixtures installed will lead to excessive vibration of the air compressor and the package may rupture. The transport fixtures must be removed prior to operation of the air compressor.
WARNING
1 Product Confirmation
1. Check the air compressor nameplate to verify that the proper model air compressor was delivered.
2. Verify that there has been no damage to the air compressor during transportation.
3. Verify that the items shown below are included with the air compressor.
Rubber
vibration
sheets for
installation -
4 Sheets
Instruction
Manual
1 copy
4 - Steel
plates
& 8 - Bolts
Model Nameplate
● Review the model number, serial number, power requirements and compressor specifications.
Warning Label
● Read the Warning Label before use.
● Do not use an air compressor with a power supply differing from the specified power requirement. Incorrect power supply may cause fire and/or abnormal vibration.
CAUTION
2 Transporting the Air Compressor
Transporting the Air Compressor Removing the Transport Fixtures
Moving with a Forklift
P l a c e a bu f f e r pl a t e in between the air compressor and the forklif t to prote ct the air compressor panels.
Do no t t i l t th e for k s o f the forklift too much. Too much tilt may cause the air compressor to drop.
Remove the transport fixtures
Bolt
Fixture
Transport Fixtures Location
● After installing air compressor, please be sure to attach the plates shown in the figure to the right. These plates are shipped with the compressor and will greatly reduce compressor noise during operation.
【Reference】
● Open the front door, remove the yellow bolts and remove the transport fixtures prior to operating.
7.7/11kW : 2 locations
16.5kW : 3 locations
1. Install the air compressor inside a room with adequate space, ventilation and relatively low humidity.
2. Keep the operating room temperature in between 32° F and 104° F.
3. Install the air compressor with the recommended spacing shown in the figure below for ease of maintenance and temperature control. ・The air compressor is designed to inhale air from the left side of the package and exhaust the air out of the top of the package. It is recommended to provide suction and exhaust openings as shown in the figure below to properly ventilate the room. If the suction and exhaust openings cannot be provided, do not modify the air compressor without consulting the local Hitachi distributor.
4. The allotted space located to the right and to the rear of the air compressor must be maintained to perform maintenance. Ensure that this space is maintained if the air compressor is going to be permanently installed. (#)
A B
Installation(continued)
5
3 Installing the Air Compressor
Ventilating fan
● If the temperature exceeds 104° F in the room, install a ventilating fan to keep the room temperature below 104° F.
● Select a ventilating fan with more than enough capacity to handle the air flow of the room.
Maintenance Space, Intake Air, Discharge
Piping and Wiring
● Secure enough space for proper ventilation.
● Absence of intake space causes the suction resistance to increase, resulting in temperature rise in the package, which may cause a reduction in the life of air compressor components.
● Secure enough space for wiring and piping.
Ventilation and
Exhaust Space
● Secure enough space for proper ventilation.
● Absence of intake space causes the suction resistance to increase, resulting in temperature rise in the package, which may cause a reduction in the life of air compressor components.
Maintenance Space for
Right & Rear Sides
● If a space of more than 12 in. and/or 20 in. cannot be secured, utilize a piping connection that can be easily removed for maintenance purposes.
Front Maintenance Space
● Secure the proper amount of space to open the front door of the air compressor for inspection.
Exhaust duct
● Do not directly connect the duct with the air compressor. The ducting hood should maintain a distance (indicated as “h”) between the air compressor and the duct that is larger than the diameter of the duct.
h
Exhaust
air
40 in. or more
Exhaust Opening
Intake Opening
Exhaust air
I
ntake air
I
ntake air
12 in. or more (#)
20 in. or more (#)
Exhaust air
40 in. or more
25 in. or more
Intake Opening
● The intake opening should be installed as low as possible. The area of the opening should be calculated as 1,550 sq in.(1m
2
)
per compressor1.
● Conditions of the ambient air, including dust and toxic substances, should be considered when selecting the location for the intake air opening.
【Reference】
■ Guidance for construction of ventilating fan and exhaust duct
Exhaust Air
Exhaust Air of air compressor
Intake Air
■ Ventilating Fan Refer to the v olu me of necessary ventilation (1).
Intake Air
Ex h a u s t Duct
■ Ventilating Fan Refer to the v olu me of necessary ventilation (2).
5. Install the Air Compressor on Level Ground with a Sufficient Weight Load. If there is a gap between the air compressor and the ground, adjust the gap with the attached rubber vibration isolators to eliminate the gap.
6. For parallel operation, install the air compressors as shown in the figure to the right. If the air compressors cannot be installed as shown in the figure to the right, install in a way that prevents the exhaust of one air compressor from entering the air intake of the other air compressor.
Installation(continued)
6
● Keep the ambient room temperature in between 32° F and 104° F. If the temperature exceeds 104° F or there is a defect in the installation, the air compressor protective devices may stop air compressor operation and/or damage or reduction in compressor life may occur.
● The air compressor discharges air exhaust from the top. Make sure that there are no items such as lights, or wirings that are above the air compressor and can be affected by the exhaust air.
● Do not modify the intake or exhaust of the air compressor package, otherwise the temperature may become unbalanced, resulting in the protective devices of the air compressor to function improperly.
● Do not install ducting on the intake or the exhaust of the Oilfree Scroll Air Compressor, as it may cause damage to the air compressor.
● Do not install the air compressor in an area above the ground, as the air compressor and/or parts of the air compressor may fall.
WARNING
● Do not install the air compressor on ground with insufficient weight load. Do not operate the air compressor attached to a pallet or packaging table.
● Do not install on any type of rubber other than the attached rubber vibration isolators and do not bolt to the concrete. This may result in excessive vibration and/or damage to the air compressor.
WARNING
SRL-7.5M6LL SRL-7.5M6ML SRL-7.5M6L
H
SRL-7.5M6MH
SRL-11M6LL SRL-11M6ML SRL-11M6L
H
SRL-11M6MH
SRL-16.5M6LL SRL-16.5M6ML SRL-16.5M6L
H
SRL-16.5M6
MH
Generate Heat kJ/h
25,116 36,000 54,000
Cooling Air Flow CFM (㎥/min) 990 (28) 1,240 (35) 1,520 (43)
Cooling Air Differential Temperature ° F (℃ )
63 (35) 63 (35) 63 (35)
Required ventilating capacity (1) CFM (㎥/min)
2,472 (70) 3,532 (100) 5,297 (150)
Required ventilating capacity (2) CFM (㎥/min)
777 (22) 1,130 (32) 1,695 (48)
【Please see the table to the below for Reference】
■ Generated Heat & Required Ventilating Capacity Table
The required ventilating capacity value is the required capacity to keep the temperature rise in the room within 9° F (5℃ ) when only one Oilfree Scroll Air Compressor is operating.
Item
Model
Install the Air Compressor on Le v el Gro und with a Sufficient Weight Load.
Rubber vibration isolators
Exhaust air
Exhaust air
Intake air
Intake air
39 in. or more
1. Ensure that a properly sized air receiver is installed (80 gallons or more). Without a properly sized air receiver it is possible that the air compressor can be damaged due to excessive starts and stops.
2. Use a textile reinforced, heat resistant rubber hose (hydraulic) of appropriate rating to connect the Oilfree Scroll Air Compressor to the plant air system piping.
■ It is necessary to install a properly sized air receiver to this compressor in order to reduce excessive starts and stops.
■ Without a properly sized air receiver, it is possible that the main motor or electromagnetic contactor may receive unwarranted wear due to excessive starts and stops.
7
● Use a heat resistant, pressure tight rubber hose to connect the Oilfree Scroll Air Compressor to the plant air system piping. The rubber hose will prevent damage to the plant air system piping due to vibration.
● Use of an improper rubber hose may lead to cracks and/or leaks due to hose deterioration.
● Do not operate the air compressor when the stop valve between the air receiver and the air compressor is closed.
● Do not install heavy objects, such as drain traps and filters, to the compressed air discharge as they may damage the discharge line of the air compressor.
● If a remote vertical air receiver is installed, it is recommended to attach the air receiver to the ground with foundation bolts.
WARNING
4 Piping the Air Compressor
Safety Relief Valve
● If a stop valve is installed in the middle of the compressed air piping, install a safety relief valve between the air compressor and the stop valve.
Vertical Air Receiver
● To avoid damage to the air compressor due to excessive starts and stops, a properly sized air receiver must be installed.
Hose Fitting
Rubber Hose
● Use an appropriate rubber hose to connect with the equipment.
Stop Valve
● Make sure to install a stop valve between the air compressor and the air receiver.
Installation(continued)
● Without a properly sized air receiver, it is possible that a serious accident may occur due to the unwarranted wear of the main motor or electromagnetic contactor.
● For the protection of the air compressor, if excessive starts and stops occur the compressor will shut off and display : cycle error [E.CY]. This will stop the supply of compressed air.
● The error message cycle error [E.CY] is an indication that the volume of air receiver is insufficient for proper operation. An increase in the volume of the air receiver will eliminate the cycle error [E.CY].
WARNING
1. Carry out the electrical work according the local and national electric codes and standards.
2. Connect the power supply for the main motor through an earth leakage (ground) circuit breaker between the main power and the Oilfree Scroll Air Compressor.
3. Wiring capacities are as follows.
1. Internal air compressor wiring has been completed prior to shipment from the factory.
2. Remove the front panel, open the door to the power supply panel and connect the main power supply cable to the terminal block.
Installation(continued)
8
● Verify that the power supply for the facility corresponds with the power supply of the air compressor.
Failure to adhere to this precaution may lead to starting failure, electric motor failure and/or damage to the air compressor.
● The SRL air compressor should be wired per the local and national electric codes. Improper wiring may lead to excessive voltage drops.
● Do not use a generator.
CAUTION
5 Wiring the Air Compressor
Connecting the Main Power
Model Power
Wiring Capacity
Minimum Wire Thickness
(mm/AWG)
Minimum Ground Line Wire
Thickness
(mm/AWG)
Circuit Breaker
Capacity
(A)
Fuse
Capacity
(A)
SRL-7.5M6LL SRL-7.5M6LH
208/230V
3 Phase
60 Hertz
3.9/AWG8 3.9/AWG8 75 75
SRL-11M6LL
SRL-11M6LH
4.9/AWG6 4.9/AWG6 100 100
SRL-16.5M6LL SRL-16.5M6LH
6.8/AWG4 6.8/AWG4 100 100
SRL-7.5M6ML SRL-7.5M6MH
460V
3 Phase
60 Hertz
3.9/AWG8 3.9/AWG8 40 40
SRL-11M6ML
SRL-11M6MH
4.9/AWG6 4.9/AWG6 50 50
SRL-16.5M6ML SRL-16.5M6MH
6.8/AWG4 6.8/AWG4 50 50
Wiring the Air Compressor
Terminal Block
Main Power Supply Cable
Ti g h ten th e n u t a f t er conn e c t i n g th e po w e r cable.
Note) 1. Use a UL489 listed circuit breaker or UL listed dual-element time delay branch circuit type fuses.
2. The Circuit Breaker and Fuse capacity depend on "UL standard".
Earth Leakage (Ground) Circuit Breaker
Front panel
3. Make sure to ground the air compressor.
4. For AC208/230V models, the air compressor ships wired for AC230V, to operate the air compressor at AC208V, reconnect the wiring of the transformer primary to the 208V terminal.
5. Turn ON the circuit breakers and motor breakers.
6. Turn on the main power to verify that the voltage is the specified voltage and phase.
7. Press the start button to verify that the compressor operates during a trial run. If [E.rE] is indicated on the digital display, the air compressor is in a reverse phase condition. To fix the problem, turn off the main power and reconnect the power after switching two of three wires of the main power. If nothing has changed after reconnecting, please refer to P.29.
8. If the air compressor is rotating correctly, the cooling air flows as shown in the figure to the right.
9
● Make sure to turn off the main power supply before carrying out any wire connections.
● Firmly tighten the screws connecting the main power wiring to the air compressor. Loose wires may lead to excessive overheating and/or accidents.
CAUTION
Bolts
Terminal Block
Switch two of the three wires.
Exhaust
Intake
230V
208V
Recon n e c t the wiring
Do not reconnect the wiring
Transformer
Installation(continued)
ON
Ground Terminal
Circuit Breaker Motor Breaker
The following input and output signals terminal block is equipped in the power supply control panel.
No.
Terminal
Description
Content How to use
Customer Control
Run Change-over
Signal
When u ti lizing custom er control ru n, connect this to the external terminals of the cu stomer’ s controll er. When controlled by a customer’s controller, "b " will be indicat e d on the digital display. (Only pressure switch control mode is allowed.)
The input signal is approximately 5VDC, 10mA. Use a switch or a relay contact with the minimum applicable load of this value.
Remote Operation
Command Signal
Under remote operation, the operation of t he ai r c ompr e s sor is c ontr o l led by the input si gnal fro m the remot e switch. Under customer control run, the operation of the air compressor is controlled by the input signal from the control panel of the customer.
Remote Operation
C h a n g e - o v e r
Signal
Before the remote operation of the air compressor can be used, the operation switch must be activated. If the mode of t he air compresso r is changed to remote operation a change-over signal wi ll occur . A charac ter “r” (R emot e mo de) is dis played on t he left mos t position of the digital display.
When remote control is to be used, the remote operation change-over signal must occur before activating the remote operation command signal.
The input signal is approximately 5VDC, 10mA. Use a switch or a relay contact with the minimum applicable load of this value.
Installation(continued)
10
Remote Input and Output Signals
Customer Control Run Change-over Switch
Inst a l l th e cu s t o m e r co n t r o l ru n ch a n g e - o v e r sw i t c h near the ai r compressor. Sw i t c h ON : Cu s t o mer contr o l l ed operation is running. Swi t c h OF F : Lo c al o p e r a t i on i s running.
# Input Signals Output Signals
# Use shielded wires as input signal wires.
Remote Operation & Stop Switch
Ins tall the remote o pe ration & stop switch for remote control. Switch ON : Compressor is running. S w i t c h OF F : C o m p re s s o r ha s stopped.
Remote Operation & Stop Switch
Ins tall the remote o pe ration & stop switch for remote control. Switch ON : Compressor is running. S w i t c h OF F : C o m p re s s o r ha s stopped.
Remote Operation Change-over Switch
Install the remote operation change­over switch near the air compressor. Sw i t c h ON : Remo t e opera t i o n is running. Swi t c h OF F : Lo c al o p e r a t i on i s running.
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