Hitachi SJ700–022LFU2, SJ700–004LFU2, SJ700–037LFU2, SJ700-055LFU2, SJ700-075LFU2 Instruction Manual

...
0 (0)
Cover
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
SJ700
2
Series Inverter
Instruction Manual
• Three-phase Input 200V Class
• Three-phase Input 400V Class
U.S. Version Models European Version Models
October 2009
Hitachi Industrial Equipment Systems Co., Ltd.
After reading this manual,
keep it handy for future reference.
Safety Messa ges
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
For the best results with the SJ7002 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instruc­tions exactly. Keep this manual handy for quick reference.
SJ7002 Inverter
i
Definitions and Symbols
A safety instruction (message) includes a hazard alert symbol and a signal word, WARNING or CAUTION. Each signal word has the following meaning:
This symbol indicates HIGH VOLTAGE. It calls your attention to items or operations that could be dangerous to you and other persons operation this equipment. Read the message and follow the instructions carefully.
This symbol is the “Safety Alert Symbol.” It occurs with either of two signal words: CAUTION or WARNING, as described below.
WARNING: Indicates a potentially hazardous situation that, if not avoided, can result in serious injury or death.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, can result in minor to moderate injury, or serious damage to the product. The situation described in the CAUTION may, if not avoided, lead to serious results. Important safety measures are described in CAUTION (as well as WARNING), so be sure to observe them.
STEP: A step is one of a series of action steps required to accomplish a goal. The number of the step will be contained in the step symbol.
NOTE: Notes indicate an area or subject of special merit, emphasizing either the product’s capabilities or common errors in operation or maintenance.
TIP: Tips give a special instruction that can save time or provide other benefits while installing or using the product. The tip calls attention to an idea tha t may n ot be obvious to first-time users of the product.
Hazardous High Voltage
HIGH VOLTAGE: Motor control equipment and electronic controllers are connected to haz­ardous line voltages. When servicing drives and electronic controllers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be taken to protect against shock. Stand on an insulating pad and make it a habit to use only one hand when checking compo­nents. Always work with another person in case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment is properly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.
ii
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
General Precautions - Read These First!
WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury.
WARNING: The user is responsible for ensuring that all driven machinery, drive train mecha­nism not supplied by Hitachi Industrial Equipment Systems Co., Ltd., and process line material are capable of safe operation at an applied frequency of 150% of the maximum selected frequency range to the AC motor. Failure to do so can result in destruction of equipment and injury to personnel should a single-point failure occur.
WARNING: For equipment protection, install a ground leakage type breaker with a fast response circuit capable of handling large currents. The ground fault protection circuit is not designed to protect against personal injury.
HIGH VOLTAGE: HAZARD OF ELECTRICAL SHOCK. DISCONNECT INCOMING POWER BEFORE WORKING ON THIS CONTROL.
WARNING: Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock.
CAUTION: These instructions should be read and clearly understood before working on SJ7002 series equipment.
CAUTION: Proper grounds, disconnecting devices and other safety devices and their location are the responsibility of the user and are not provided by Hitachi Industrial Equipment Systems Co., Ltd.
CAUTION: Be sure to connect a motor thermal disconnect switch or overload device to the
2 series controller to assure that the inverter will shut down in the event of an overload or
SJ700 an overheated motor.
HIGH VOLT AGE: Dangerous voltage exists until power light is OFF. W ait at least 10 minutes after input power is disconnected before performing maintenance.
CAUTION: This equipment has high leakage current and must be permanently (fixed) hard­wired to earth ground via two independent cables.
WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. There­fore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. Factory-recommended test procedures included in the instruction manual should be followed. Always disconnect electrical power before working on the unit.
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
CAUTION:
a) Motor must be connected to protective ground via low resistive path (< 0.1Ω) b) Any motor used must be of a suitable rating. c) Motors may have hazardous moving parts. In this event suitable protection must be provided.
CAUTION: Alarm connection may contain hazardous live voltage even when inverter is disconnected. When removing the front cover for maintenance or inspection, confirm that incoming power for alarm connection is completely disconnected.
CAUTION: Hazardous (main) terminals for any interconnection (motor , contact breaker , f ilter , etc.) must be inaccessible in the final installation.
CAUTION: The end application must be in accordance with BS EN60204-1. Refer to the section suitably amended for your application.
CAUTION: Connection to field wiring terminals must be reliably fixed having two indepen­dent means of mechanical support. Using a termination with cable support (figure below), or strain relief, cable clamp, etc.
Step-by-Step Basic Installation” on page 2–6. The diagram dimensions are to be
iii
Terminal (ring lug)
CAUTION: A three-pole disconnection device must be fitted to the incoming main power supply close to the inverter. Additionally, a protection device meeting IEC947-1/IEC947-3 must be fitted at this point (protection device data shown in
on page 2–18).
NOTE: The above instructions, together with any other requirements are highlighted in this manual, and must be followed for continued LVD (European Low Voltage Directive) compli­ance.
Cable support
Cable
Determining Wire and Fuse Sizes”
iv
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Index to Warnings and Cautions in This Manual
Installation—Cautions for Mounting Procedures
CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire.
CAUTION: Be sure not to place any flammable materials near the inverter. Otherwise, there is the danger of fire.
CAUTION: Be sure not to let the foreign matter enter vent openings in the inverter housing, such as wire clippings, spatter from welding, metal shavings, dust, etc. Otherwise, there is the danger of fire.
CAUTION: Be sure to instal l the in v erter in a plac e that can bear the wei ght according to the specifications in the text (Chapter 1, Specifications Tables). Otherwise, it may fall and cause injury to personnel.
CAUTION: Be sure to install the unit on a perpendicular wall that is not subject to vibration. Otherwise, it may fall and cause injury to personnel.
CAUTION: Be sure not to install or operate an inverter that is damaged or has missing parts. Otherwise, it may cause injury to personnel.
CAUTION: Be sure to install the inverter in a well-ventilated room that does not have direct exposure to sunlight, a tendency for high temperature, high humidity or dew condensation, high levels of dust, corrosive gas, explosive gas, inflammable gas, grinding-fluid mist, salt air, etc. Otherwise, there is the danger of fire.
............... 2–6
............... 2–6
............... 2–6
............... 2–6
............... 2–6
............... 2–6
............... 2–6
CAUTION: Be sure to maintain the specified clearance area around the inverter and to provide adequate ventilation. Otherwise, the inverter may overheat and cause equipment damage or fire.
............... 2–8
Wiring—Warnings for Electrical Practices and Wire Specifications
WARNING: Use 75°C Cu wire only or equivalent. ............. 2–17
WARNING: Open Type Equipment. For models SJ700–750H to SJ700– 4000H.
WARNING: A Class 2 circuit wired with Class 1 wire or equivalent. ............. 2–17
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 240 V maximum. For models with suffix L.
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 480 V maximum. For models with suffix H.
............. 2–17
............. 2–17
............. 2–17
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
v
HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or fire.
HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire.
HIGH VOLTAGE: Implement wiring after checking that the power supply is OFF. Otherwise, you may incur electric shock and/or fire.
HIGH VOLTAGE: Do not connect wiring to an inverter or operate an inverter that is not mounted according the instructions given in this manual. Otherwise, there is a danger of electric shock and/or injury to personnel.
Wiring—Cautions for Electrical Practices
CAUTION: Be sure that the input voltage matches the inverter specifica­tions: • Three phase 200 to 240V 50/60Hz • Three phase 380 to 480V 50/ 60Hz
CAUTION: Be sure not to power a three-phase-only inverter with single phase power. Otherwise, there is the possibility of damage to the inverter and the danger of fire.
............. 2–17
............. 2–17
............. 2–17
............. 2–17
............. 2–25
............. 2–25
CAUTION: Be sure not to connect an AC power supply to the output termi­nals. Otherwise, there is the possibility of damage to the inverter and the danger of injury and/or fire.
Power Input Power Output
L2
L1 L3
RST
T1 T2 T3
UVW
NOTE:
L1, L2, L3: Three-phase 200 to 240V 50/60 Hz
Three-phase 380 to 480V 50/60 Hz
............. 2–25
vi
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
CAUTION: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws. Otherwise, there is the danger of fire.
CAUTION: Remarks for using ground fault interrupter breakers i n the main power supply: Adjustable frequency inverters with CE-filters (RFI-filter) and shielded (screened) motor cables have a higher leakage current toward Earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupter breakers. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current. Please observe the follow­ing: • Use only short time-invariant and pulse current-sensitive ground fault interrupter breakers with higher trigger current. • Other components should be secured with separate ground fault interrupter breakers. • Ground fault interrupter breakers in the power input wiring of an inverter are not an absolute protection against electric shock.
CAUTION: Be sure to install a fuse in each phase of the main po we r supply to the inverter. Otherwise, there is the danger of fire.
CAUTION: For motor leads, ground fault interrupter breakers and electro­magnetic contactors, be sure to size these components properly (each must have the capacity for rated current and voltage). Otherwise, there is the danger of fire.
CAUTION: Failure to remove all vent opening covers before electrical operation may result in damage to the inverter.
............. 2–20
............. 2–25
............. 2–25
............. 2–25
............. 2–26
Powerup Test Caution Messages
CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned.
CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure to check the capability and limitations of the motor and machine before operating the inverter. Otherwise, there is the danger of injury.
CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage and/or injury to personnel.
CAUTION: Check the following before and during the powerup test. Other­wise, there is the danger of equipment damage. • Is the shorting bar between the [P] and [PD] terminals installed? DO NOT power or operate the in verter if the jumper is removed. • Is the direction of the motor rotation correct? • Did the inv erter trip during acce leration or deceleration? • Were the rpm and frequency meter readings as expected? • Were there any abnormal motor vibrations or noise?
............. 2–27
............. 2–27
............. 2–28
............. 2–28
Warnings for Operations and Monitoring
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
SJ7002 Inverter
vii
WARNING: Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock.
WARNING: Be sure not to operate electrical equipment with wet hands. Otherwise, there is the danger of electric shock.
WARNING: While the inverter is energized, be sure not to touch the inverter terminals even when the motor is stopped. Otherwise, there is the danger of electric shock.
WARNING: If the Retry Mode is selected, the motor may suddenly restart after a trip stop. Be sure to stop the inverter before approaching the machine (be sure to design the machine so that safety for personnel is secure even if it restarts.) Otherwise, it may cause injury to personnel.
WARNING: If the power supply is cut OFF for a short period of time, the inverter may restart operation after the power supply recovers if the Run command is active. If a restart may pose danger to personnel, so be sure to use a lock-out circuit so that it will not restart after power recovery. Other­wise, it may cause injury to personnel.
WARNING: The Stop Key is effective only when the Stop function is enabled. Be sure to enable the Stop Key separately from the emergency stop. Otherwise, it may cause injury to personnel.
WARNING: During a trip event, if the alarm reset is applied and the Run command is present, the inverter will automatically restart. Be sure to apply the alarm reset only after verifying the Run command is OFF. Otherwise, it may cause injury to personnel.
............... 4–3
............... 4–3
............... 4–3
............... 4–3
............... 4–3
............... 4–3
............... 4–3
WARNING: Be sure not to touch the inside of the energized inverter or to put any conductive object into it. Otherwise, there is a danger of electric shock and/or fire.
WARNING: If power is turned ON when the Run command is already active, the motor will automatically start and injury may result. Before turning ON the power, confirm that the RUN command is not present.
WARNING: When the Stop key function is disabled, pressing the Stop key does not stop the inverter, nor will it reset a trip alarm.
WARNING: Be sure to provide a separate, hard-wired emergency stop switch when the application warrants it.
WARNING: If the power is turned ON and the Run command is already active, the motor starts rotati on and is dangerous! Before turning power ON, confirm that the external Run command is not active.
WARNING: After the Reset command is given and the alarm reset occurs, the motor will restart suddenly if the Run command is already active. Be sure to set the alarm reset after verifying that the Run command is OFF to prevent injury to personnel.
WARNING: You may need to disconnect the load from the motor before performing auto-tuning. The inverter runs the motor forward and backward for several seconds without regard to load movement limits.
............... 4–3
............... 4–3
............... 4–3
............... 4–3
............. 4–15
............. 4–24
............. 4–71
viii
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Cautions for Operations and Monitoring
CAUTION: The heat sink fins will have a high temperature. Be careful not to touch them. Otherwise, there is the danger of getting burned.
CAUTION: The operation of the inverter can be easily changed from low speed to high speed. Be sure check the capability and limitations of the motor and machine before operating the inverter. Otherwise, it may cause injury to personnel.
CAUTION: If you operate a motor at a frequency higher than the inverter standard default setting (50Hz/60Hz), be sure to check the motor and machine specifications with the respective manufacturer. Only operate the motor at elevated frequencies after getting their approval. Otherwise, there is the danger of equipment damage.
CAUTION: It is possible to damage the inverter or other devices if your application exceeds the maximum current or voltage characteristics of a connection point.
CAUTION: Be careful not to turn PID Clear ON and reset the integrator sum when the inverter is in Run Mode (output to motor is ON). Otherwise, this could cause the motor to decelerate rapidly, resulting in a trip.
CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases.
CAUTION: If the inverter capacity is more than twice the capacity of the motor in use, the inverter may not achieve its full performance specifica­tions.
............... 4–2
............... 4–2
............... 4–2
............... 4–7
............. 4–26
............. 4–52
............. 4–74
Warnings and Cautions for Troubleshooting and Maintenance
WARNING: Wait at least ten (10) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock.
WARNING: Make sure that only qualified personnel will perform mainte­nance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.). Be sure to use tools with insulated handles. Otherwise, there is a danger of electric shock and/or injury to personnel.
WARNING: Never remove connectors by pulling on its wire leads (wires for cooling fan and logic P.C. board). Otherwise, there is danger of fire due to wire breakage and/or injury to personnel.
CAUTION: Do not connect the megger to any control circuit terminals such as intelligent I/O, analog terminals, etc. Doing so could cause damage to the inverter.
CAUTION: Never test the withstand voltage (HIPOT) on the inverter. The inverter has a surge protector between the main circuit terminals above and the chassis ground.
............... 6–2
............... 6–2
............... 6–2
............. 6–19
............. 6–19
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
ix
WARNING: The screws that retain the capacitor bank assembly are part of the electrical circuit of the high-voltage internal DC bus. Be sure that all power has been disconnected from the inverter, and that you have waited at least 10 minutes before accessing the terminals or screws. Be sure the charge lamp is extinguished. Otherwise, there is the danger of electrocution to personnel.
CAUTION: Do not operate the inverter unless you have replaced the two screws that connect the capacitor bank assembly to the internal DC bus. Otherwise, damage to the inverter may occur.
HIGH VOLTAGE: Be careful not to touch wiring or connector terminals when working with the inverters and taking measurements. Be sure to place the measurement circuitry above in an insulated housing before using them.
General Warnings and Cautions
WARNING: Never modify the unit. Otherwise, there is a danger of electric shock and/or injury.
CAUTION: Withstand voltage tests and insulation resistance tests (HIPOT) are executed before the units are shipped, so there is no need to conduct these tests before operation.
............. 6–21
............. 6–21
............. 6–26
CAUTION: Do not attach or remove wiring or connectors when power is applied. Also, do not check signals during operation.
CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the inverter.
Power
Input
MCCB GFI
L1, L2, L3
When there has been a sudden power failure while a Run command is active, then the unit may restart operation automatically after the power failure has ended. If there is a possibility that such an occurrence may harm humans, then install an electromagnetic contactor on the power supply side, so that the circuit does not allow automatic restarting after the power supply recov­ers. If an optional remote operator is used and the retry function has been selected, this will also allow automatic restarting when a Run command is active. So, please be careful.
Ground fault
interrupter
R, S, T
FW
Inverter
U, V, W
Motor
x
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
CAUTION: Do not insert leading power factor capacitors or surge absorbers between the output terminals of the inverter and motor.
Power
Input
L1, L2, L3
Ground fault
interrupter
GFI
R, S, T
Inverter
U, V, W
GND lug
Surge absorber
Motor
Leading power
factor capacitor
CAUTION: Be sure to connect the grounding terminal to earth ground.
CAUTION: When inspecting the unit, be sure to wait 10 minutes after tuning OFF the power
supply before opening the cover.
CAUTION: SUPPRESSION FOR NOISE INTERFERENCE FROM INVERTER
The inverter uses many semiconductor switching elements such as transistors and IGBTs. Thus, a radio receiver or measuring instrument located near the inverter is susceptible to noise interference. To protect the instruments from erroneous operation due to noise interference, they should be used well away from the inverter. It is also effective to shield the whole inverter structure. The addition of an EMI filter on the input side of the inverter also reduces the effect of noise from the commercial power line on external devices. Note that the external dispersion of noise from the power line can be minimized by connecting an EMI filter on the primary side of inverter.
Power
source
L1 L2 L3
EMI filter R1
R2 S2
S1
T2
T1
Inverter R S T
U V W
T1 T2 T3
Motor
noise
EMI filter
Completely ground the enclosed panel, metal screen, etc. with as short a wire as possible.
Inverter
Remote
operator
Motor
Grounded frame
Conduit or shielded cable— to be grounded
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
CAUTION: MOTOR TERMINAL VOLTAGE SURGE SUPPRESSION FILTER (For 400 V CLASS Inverters)
In a system using an inverter with the voltage control PWM system, a voltage surge caused by the cable constants such as the cable length (especially when the distance between the motor and inverter is 10 m or more) and cabling method may occur at the motor terminals. A dedicated filter of the 400 V class for suppressing this voltage surge is available. Be sure to install a filter in this situation. (See “LCR filter” on page 5–2, part type HRL–xxxC.)
CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEMS ON INVERTERS
In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module:
1. The unbalance factor of the power supply is 3% or higher.
2. The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500 kVA or more).
3. Abrupt power supply changes are expected, due to conditions such as: a. Several inverters are interconnected with a short bus. b. A thyristor converter and an inverter are interconnected with a short bus. c. An installed phase advance capacitor opens and closes.
Where these conditions exist or when the connected equipment must be highly reliable, you MUST install an input-side AC reactor of 3% (at a voltage drop at rated current) with respect to the supply voltage on the power supply side. Also, where the effects of an indirect lightning strike are possible, install a lightning conductor.
xi
CAUTION: EFFECTS OF SHARING POWER SOURCE BETWEEN INVERTER AND OTHER MOTORS
An electric cooling fan for the motor shall be powered from another system. A motor directly connected to the power source shall also be power from another system. If they are powered from the same system as the inverter, an insufficient voltage protection error (E09)or an instan­taneous power failure protection error (E16) may occur when the inverter is turned OFF.
CAUTION: Do not install inv ert ers in a corner-grounded Delta distribution system. The result­ing line imbalance will cause premature line fuse failure and failure of the inverter input bridge rectifier. Install in a balanced Delta or Wye distribution system only.
CAUTION: When the EEPROM error E8 occurs, be sure to confirm the setting values again.
CAUTION: When using normally closed active state settings (C011 to C019) for externally
commanded Forward or Reverse terminals [FW] or [RV], the inverter may start automatically when the external system is powered OFF or disconnected from the inverter! So, do not use normally closed active state settings for Forward or Reverse terminals [FW] or [RV] unless your system design protects against unintended motor operation.
CAUTION: Do not discard the inverter with household waste. Contact an industrial waste management company in your area who can treat industrial waste without polluting the environment.
General Caution
CAUTION: In all the illustrations in this manual, covers and safety devices are occasionally removed to describe the details. While operating the product, make sure that the covers and safety devices are placed as they were specified originally and operate it according to the instruction manual.
xii
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
UL® Cautions, Warnings, and Instructions
Wiring Warnings for Electrical Practices and Wire Sizes
The Cautions, Warnings, and instructions in this section summarize the procedures necessary to ensure an inverter installation complies with Underwriters Laboratories
The SJ700 accessory Type 1 Chassis Kit) AC in verter with 3-phase input and 3-phase output. The inverter are intended for use in an enclosure. The inverter supplies adjustable voltage and adjustable frequency to an AC motor. The inverter can automatically maintain a constant volts/Hz ratio to enhance the motor capability throughout its entire speed range.
WARNING: Use 65/75°C Cu wire only or equivalent. For SJ700 series except SJ700-300Lxx and SJ700-370Lxx.
WARNING: Use 75°C Cu wire only or equivalent. For SJ700-300Lxx and SJ700-370Lxx.
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms
symmetrical amperes with 240 V maximum. For models with suffix L (200V class).
WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes with 480 V maximum. For models with suffix H (400V class).
2 series inverter family is an open-type and/or Enclosed Type 1 (when employing
®
guidelines.
WARNING: The inve rter must be installed in an environment that is rated for at least Pollution Degree 2 or equivalent.
WARNING: The ambient temperature must not exceed 50°C.
WARNING: The capacitor discharge time is 10 minutes or more. (Caution: Care must be taken
to avoid the risk of electric shock.)
WARNING: Each model of the inverter has a solid-state overload protection circuit or an equivalent feature for the motor.
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
xiii
Terminal Tighten­ing Torque and Wire Size
The wire size range and tightening torque for field wiring terminals are presented in the table below.
Input
Voltage
200V
Motor
Output
HP kW ft-lbs (N-m)
0.5 0.4 SJ700–004LFU2 14 (stranded only) 1.3 1.8 1 0.75 SJ700–007LFU2 14 (stranded only) 1.3 1.8 2 1.5 SJ700–015LFU2 14 (stranded only) 1.3 1.8 3 2.2 SJ700–022LFU2 14 (stranded only) 1.3 1.8 5 3.7 SJ700–037LFU2 10 (stranded only) 1.3 1.8
7.5 5.5 SJ700-055LFU2 8 3.0 4.0
10 7.5 SJ700-075LFU2 6 3.0 4.0 15 11 SJ700-110LFU2 6–4 3.0 4.0 20 15 SJ700-150LFU2 2 3.6 4.9 25 18.5 SJ700-185LFU2 1 3.6 4.9 30 22 SJ700-220LFU2 1 or 1/0 6.5 8.8 40 30 SJ700-300LFU2 2/0 or 1/0 || 1/0 6.5 8.8 50 37 SJ700-370LFU2 4/0 (prepared wire only) or
60 45 SJ700-450LFU2 4/0 (prepared wire only) or
75 55 SJ700-550LFU2 350 kcmil (prepared wire
200V
Inverter Model
Wire Size Range (AWG)
1/0 || 1/0
1/0 || 1/0
only) or 2/0 || 2/0 (prepared
wire only
Torque
14.8 20.0
14.8 20.0
14.5 19.6
Input
Voltage
400V
Motor
Output
HP kW ft-lbs (N-m)
0.5 0.75 SJ700–007HFU2/E (All) 14 (stranded only) 1.3 1.8 1 1.5 SJ700–015HFU2/E (All) 14 (stranded only) 1.3 1.8 2 2.2 SJ700–022HFU2/E (All) 14 (stranded only) 1.3 1.8 3 4.0 SJ700–040HFU2/E (All) 14 (stranded only) 1.3 1.8
7.5 5.5 SJ700-055HFU2/E (All) 12 3.0 4.0
10 7.5 SJ700-075HFU2/E (All) 10 3.0 4.0 15 11 SJ700-110HFU2/E (All) 8 3.0 4.0 20 15 SJ700-150HFU2/E (All) 6 3.6 4.9 25 18.5 SJ700-185HFU2/E (All) 6 3.6 4.9 30 22 SJ700-220HFU2/E (All) 6 or 4 6.5 8.8 40 30 SJ700-300HFU2/E (All) 3 6.5 8.8 50 37 SJ700-370HFU2/E (All) 1 14.8 20.0 60 45 SJ700-450HFU2/E (All) 1 14.8 20.0 75 55 SJ700-550HFU2/E (All) 2/0 14.5 19.6
400V
Inverter Model
Power Terminals Wire Size Range (AWG)
Torque
xiv
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Input
Voltage
400V
Motor
Output
HP kW ft-lbs (N-m)
100 75 SJ700–750HFU2/E (All) 1/0 || 1/0 14.8 20.0 125 90 SJ700–900HFU2/E (All) 1/0 || 1/0 14.8 20.0 150 110 SJ700–1100HFU2/E (All) 3/0 || 3/0 25.8 35.0 150 132 SJ700–1320HFE2,
250 185 SJ700–1850HFU2/E [R, S, T, U, V, W] 250 kcmil x 2 55.3 75.0
400 315 SJ700–3150HFU2/E [R, S, T, U, V, W] 400 kcmil x 2 32.5 44.0
500 400 SJ700–4000HFU2/E [R, S, T, U, V, W] 600 kcmil x 2 38.4 52.0
400V
Inverter Model
SJ700–1500HFU2
Power Terminals Wire Size Range (AWG)
(All) 3/0 || 3/0 25.8 35.0
[P, PD, N] 300 kcmil x 2 6.0 8.1 [P, N] Braking unit 1 55.3 75.0 Earth GND 250 kcmil 28.9 39.2
[P, PD, N] 500 kcmil x 2 14.8 20 [P, N] Braking unit 250 kcmil 32.5 44.0 Earth GND 400 kcmil 28.9 39.2
[P, PD, N] 800 kcmil x 2 14.8 20 [P, N] Braking unit 250 kcmil x 2 38.4 52.0 Earth GND 600 kcmil 28.9 39.2
Torque
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
xv
Fuse and Circuit Breaker Sizes
Input
Voltage
200V
Motor
Output
HP kW HP kW
0.5 0.4 SJ700–004LFU2 5A 1 0.75 SJ700–007LFU2 10A 1 0.75 SJ700–007HFU2/E 5A 2 1.5 SJ700–015LFU2 15A 2 1.5 SJ700–015HFU2/E 10A 3 2.2 SJ700–022LFU2 20A 3 2.2 SJ700–022HFU2/E 10A 5 3.7 SJ700–037LFU2 30A 5 3.7 SJ700–037HFU2/E 15A
7.5 5.5 SJ700-055LFU2 30A 7.5 5.5 SJ700-055HFU2/E 15A
10 7.5 SJ700-075LFU2 40A 10 7.5 SJ700-075HFU2/E 20A 15 11 SJ700-110LFU2 60A 15 11 SJ700-110HFU2/E 30A 20 15 SJ700-150LFU2 80A 20 15 SJ700-150HFU2/E 40A 25 18.5 SJ700-185LFU2 100A 25 18.5 SJ700-185HFU2/E 50A 30 22 SJ700-220LFU2 125A 30 22 SJ700-220HFU2/E 60A 40 30 SJ700-300LFU2 150A 40 30 SJ700-300HFU2/E 70A 50 37 SJ700-370LFU2 175A 50 37 SJ700-370HFU2/E 90A 60 45 SJ700-450LFU2 225A 60 45 SJ700-450HFU2/E 125A 75 55 SJ700-550LFU2 250A 75 55 SJ700-550HFU2/E 125A
The inverter’s input power wiring must include UL Listed, dual-element, 600V fuses, or UL Listed, inverse-time, 600V circuit breakers.
200V
Inverter Model
Ampere Rating
for Fuse or
Breaker
Input
Voltage
Motor
Output
——
400V
Inverter Model
Ampere Rating
for Fuse or
Breaker
400V
100 75 SJ700-750HFU2/E 225A 125 90 SJ700-900HFU2/E 225A 150 110 SJ700-1100HFU2/E 300A 200 150 SJ700-1320HFE2
250 185 SJ700-1850HFU2/E 400A 400 315 SJ700-3150HFU2/E 700A
55 400 SJ700-4000HFU2/E 1000A
SJ700-1500HFU2
300A
xvi
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Wire Connectors
Motor Overload Protection
WARNING: Field wiring connections must be made by a UL Listed and CSA Certified ring lug terminal connector sized for the wire gauge being used. The connector must be fixed using the crimping tool specified by the connector manufacturer.
Hitachi SJ7002 inverters provide solid state motor overload protection, which depends on the proper setting of the following parameters:
• B012 “electronic overload protection”
• B212 “electronic overload protection, 2nd motor”
• B312 “electronic overload protection, 3rd motor” Set the rated current [Amperes] of the motor(s) with the above parameters. The setting range is
0.2 * rated current to 1.2 * rated current.
WARNING: Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the NEC and any additional local codes.
WARNING: When two or more motors are connected to the in v e rter, they cannot be protected by the electronic overload protection. Install an external thermal relay on each motor.
Terminal (ring lug)
Cable support
Cable
Table of Contents
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Safety Messages
Hazardous High Voltage i General Precautions - Read These First! ii Index to Warnings and Cautions in This Manual iv General Warnings and Cautions ix UL® Cautions, Warnings, and Instructions xii
Table of Contents
Revisions xix Contact Information xx
Chapter 1: Getting Started
Introduction 1–2 Inverter Specifications 1–6 Introduction to Variable-Frequency Drives 1–14 Frequently Asked Questions 1–18
SJ7002 Inverter
xvii
Chapter 2: Inverter Mounting and Installation
Orientation to Inverter Features 2–2 Basic System Description 2–5 Step-by-Step Basic Installation 2–6 Powerup Test 2–27 Using the Front Panel Keypad 2–29 Emergency Stop Function 2–37
Chapter 3: Configuring Drive Parameters
Choosing a Programming Device 3–2 Using Keypad Devices 3–3 “D” Group: Monitoring Functions 3–6 “F” Group: Main Profile Parameters 3–9 “A” Group: Standard Functions 3–10 “B” Group: Fine-Tuning Functions 3–30 “C” Group: Intelligent Terminal Functions 3–50 “H” Group: Motor Constants Functions 3–66 “P” Group: Expansion Card Functions 3–69 “U” Group: User-selectable Menu Functions 3–74 Programming Error Codes 3–75
Chapter 4: Operations and Monitoring
Introduction 4–2 Optional Controlled Decel and Alarm at Power Loss 4–4 Connecting to PLCs and Other Devices 4–7 Using Intelligent Input Terminals 4–13 Using Intelligent Output Terminals 4–43 Analog Input Operation 4–63 Analog Output Operation 4–66 Setting Motor Constants for Vector Control 4–69 PID Loop Operation 4–75 Configuring the Inverter for Multiple Motors 4–76
xviii
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Chapter 5: Inverter System Accessories
Introduction 5–2 Component Descriptions 5–3 Dynamic Braking 5–6
Chapter 6: Troubleshooting and Maintenance
Troubleshooting 6–2 Monitoring Trip Events, History, & Conditions 6–5 Restoring Factory Default Settings 6–16 Maintenance and Inspection 6–17 Warranty 6–29
Appendix A: Glossary and Bibliography
Glossary A–2 Bibliography A–6
Appendix B: Serial Communications
Introduction B–2 ASCII Mode Communications B–5 Communications Reference Information B–18 ModBus Mode Communications B–21 ModBus Data Listing B–33
Appendix C: Drive Parameter Settings Tables
Introduction C–2 Parameter Settings for Keypad Entry C–2
Appendix D: CE–EMC Installation Guidelines
CE–EMC Installation Guidelines D–2 Precautions for EMC, Models SJ700-004 to -1500 D–4 Precautions for EMC, Models SJ700-1850 to -4000 D–5
Index
Revisions
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Revision History Table
SJ7002 Inverter
xix
No. Revision Comments Date of Issue
Initial release of manual NB206X August 2008 NB206X
A Add new inverter models from -004xxx to 037xxx, and models
-750Hxx to -4000Hxx Numerous additions and corrections throughout manual
October 2009 NB206XA
Operation
Manual No.
xx
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Contact Information
Hitachi America, Ltd. Industrial Sales Division 50 Prospect Avenue Tarrytown, NY 10591 U.S.A. Phone: +1-914-631-0600 Fax: +1-914-631-3672 Web site: www.hitachi-america.us/inverters
Hitachi Europe GmbH Am Seestern 18 D-40547 Düsseldorf Germany Phone: +49-211-5283-0 Fax: +49-211-5283-649 Web site: www.hitachi-ds.com/en/product/inv/
Hitachi Asia Ltd. 16 Collyer Quay #20-00 Hitachi Tower, Singapore 049318 Singapore Phone: +65-538-6511 Fax: +65-538-9011
Hitachi Asia (Hong Kong) Ltd. 7th Floor, North Tower World Finance Centre, Harbour City Canton Road, Tsimshatsui, Kowloon Hong Kong Phone: +852-2735-9218 Fax: +852-2735-6793
Hitachi Australia Ltd. Level 3, 82 Waterloo Road North Ryde, N.S.W. 2113 Australia Phone: +61-2-9888-4100 Fax: +61-2-9888-4188
Hitachi Industrial Equipment Systems Co., Ltd. AKS Building, 3, Kanda Neribei-cho Chiyoda-ku, Tokyo, 101-0022 Japan Phone: +81-3-4345-6910 Fax: +81-3-4345-6067
Hitachi Industrial Equipment Systems Co, Ltd. Narashino Division 1-1, Higashi-Narashino 7-chome Narashino-shi, Chiba 275-8611 Japan Phone: +81-47-474-9921 Fax: +81-47-476-9517 Web site: www.hitachi-ies.co.jp/english/
NOTE: To receive technical support for the Hitachi inverter you purchased, contact the Hitachi inverter dealer from whom you purchased the unit, or the sales office or factory contact listed above. Please be prepared to provide the following inverter nameplate informat io n:
1. Model
2. Date of purchase
3. Manufacturing number (MFG No.)
4. Symptoms of any inverter problem If any inverter nameplate information is illegible, please provide your Hitachi contact with any other legible nameplate items. To reduce unpredictable downtime, we recommend that you stock a spare inverter.
Getting Started
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1
In This Chapter.... page
Introduction....................................................................................... 2
Inverter Specifications....................................................................... 6
Introduction to Variable-Frequency Drives...................................... 14
Frequently Asked Questions........................................................... 18
1–2
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Introduction
Introduction
Main Features Congratulations on your purchase of an SJ7002
Series Hitachi inverter! This inverter drive features state-of-the-art circuitry and components to provide
Geting Started
high performance. The housing footprint is excep­tionally small, given the size of the corresponding motor. The Hitachi SJ700 more than twenty inverter models to cover motor sizes from 1/2 horsepower to 500 horsepower, in either 230 VAC or 480 VAC power input versions. The main features are:
• 200V Class and 400V Class inverters
• U.S. or European version available
• Sensorless vector control
• Regenerative braking circuit
• Different operator keypads available for RUN/
STOP control and setting parameters
• Built-in RS-422 communications interface to
allow configuration from a PC and for field bus external modules
• Sixteen programmable speed levels
• Motor constants are programmable, or may be set
via auto-tuning
• PID control adjusts motor speed automatically to
maintain a process variable value
2 product line includes
Model SJ700-110HFUF2 (U.S. version)
The design of Hitachi inverters overcomes many of the traditional trade-offs between speed, torque and efficiency. The performance characteristics are:
• High starting torque of 150% rating or greater
• Continuous operation at 100% rated torque
within a 1:10 speed range (6/60 Hz / 5/50 Hz) without motor derating
• Models from 0.4–22kW (1/2 to 30hp) have built-
in dynamic braking circuits
• Models from 0.4–11kW (1/2 to 15hp) have
optional built-in dynamic braking resistor
• Cooling fan has ON/OFF selection to provide
longer life
A full line of accessories from Hitachi is avail­able to complete your motor control application. These include:
• Digital remote operator keypad
• Expansion card for sensor feedback
• Braking resistors
• Radio noise filters
• Built-in CE compliance filters
• Additional factory I/O network interface cards
(to be announced)
Model SJ700-037HFEF2
(European version)
Expansion Card - Encoder Input
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1–3
Digital Operator Interface Components
The SJ7002 Series inverters have a detachable keypad (called a digital operator) on the front panel of the housing. The particular keypad that comes with the inverter depends on the country or continent corresponding to the particular model number. The standard digital operators occupy just part of the keypad recess in the panel. Therefore, the inverter comes with a snap-in panel filler plate that mounts below the keypad as shown.
These detachable keypads can be mounted in a NEMA cabinet panel door cut-out, for example. Threaded metal inserts on the rear of the keypads facilitate this external mounting configura­tion. A short cable then connects the keypad unit to the connector in the inverter keypad recess. See Chapter 3 for information on how to install and use these keypads and cables.
Getting Started
Digital Operator OPE-SRE
standard for -LFU and -HFU models
The digital operator / copy unit is optional, and occupies the entire keypad recess when mounted. It has the additional capability of reading (uploading) the parameter settings in the in verter into its memory . Then you can install the copy unit on another inverter and write (download) the parameter settings into that inverter. OEMs will find this unit particularly useful, as one can use a single copy unit to transfer parame­ter settings from one inverter to many.
Other digital operator interfaces may be available from your Hitachi distributor for particular industries or international markets. Contact your Hitachi distributor for further details.
Digital Operator OPE-S
standard for -HFE models
Optional Digital Operator / Copy Unit
SRW-0EX
1–4
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Introduction
Removable Components
Geting Started
The SJ7002 Series inverters are designed for long life and ease of service. Several components are removable as shown below, aiding installation or parts replacement. Details on how and when to remove these parts are in the referenced chapters.
Fan Unit
(See Chapter 6 for servicing)
Digital Operator and Panel Filler Plate
(See Chapter 3 for instructions)
Capacitor Bank for DC Link
(See Chapter 6 for servicing)
Auxiliary fan (on some models)
Control Signal Terminal Block
(See Chapter 4 for wiring)
Cable entry/exit plate
(See Chapter 2 for instructions)
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1–5
Specifications Label and Agency Approvals
The Hitachi SJ7002 inverters have product specifications labels located on the front and the right side of the housing, as shown below. The director reactor filters also have a product label. Be sure to verify that the specifications on the labels match your power source, motor, and application safety requirements.
Inverter model number Motor capacity for this model
Power Input Rating: frequency, voltage, phase, current
Output Rating: frequency, voltage, current
Manufacturing codes: lot number,
Model: SJ700-3150HFE2 kW/(HP): 315/(420) Input/Entree: 50Hz,60Hz V 1 Ph A
Output/Sortie: 0 -120Hz 380-480V 3 Ph 600A MFGNo. 79A T27453AA001 Date: 0709
Hitachi Industrial Equipment
Product label
50Hz,60Hz 380-480V 3 Ph 630A
Systems Co.,Ltd.
MADE IN JAPAN
NE17914-45
INVERTER
Getting Started
Model Number Convention
Product label
AMP'S 680 A DRW. NO NO Serial number DATE NE17653
Hitachi Industrial Equipment Systems Co.,Ltd.
TYPE DCL-H-315
INS H CLASS
Production number
MADE IN JAPAN
The model number for a specific inverter contains useful information about its operating characteristics. Refer to the model number legend below:
SJ700 004 H F U 2
Series
name
004 = 0.4 kW 007 = 0.75 kW 015 = 1.5 kW 022 = 2.2 kW 037 = 3.7 kW
055 = 5.5 kW 075 = 7.5 kW 110 = 11 kW 150 = 15 kW 185 = 18.5 kW
F
Version number (_, 2, 3, ...)
EMC filter installed at factory: F=installed (without F=not installed)
Restricted distribution: E=Europe, U=U.S.
Configuration type F = with digital operator (keypad)
Input voltage: H = three-phase 400V class L = three phase only, 200V class
Applicable motor capacity in kW
220 = 22 kW 300 = 30 kW 370 = 37 kW 450 = 45 kW 550 = 55 kW
1850 = 185 kW 3150 = 315 kW 4000 = 400 kW
1–6
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Inverter Specifications
Inverter Specifications
Tables for 200V class inverters
Geting Started
Note that “General Specifications” on page 1–10 covers all SJ7002 inverters, followed by footnotes for all specifications tables. The 200V models from –004 to –220LFU2 (0.5 to 30 HP) include internal dynamic braking units (see
Dynamic Braking” on page 5–6).
Item 200V Class Specifications
SJ7002, 200V models, U.S. version 004LFUF2 007LFUF2 015LFUF2 022LFUF2 037LFUF2 Applicable motor size, 4-pole *2 HP0.51235
kW 0.4 0.75 1.5 2.2 3.7 Rated capacity, kVA, 200V / 240V 1.0 / 1.2 1.7 / 2.0 2.5 / 3.1 3.6 / 4.3 5.7 / 6.8 Rated input voltage 3-phase: 200 to 240V +10%/-15%, 50/60 Hz ±5% Rated input current (A) 3.3 5.5 8.3 12 18 Rated output voltage *3 3-phase (3-wire) 200 to 240V (corresponding to input voltage) Rated output current (A) 3 5 7.5 10.5 16. 5 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 85.1 89.5 92.3 93.2 94.0 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
Min. external braking resistance Ω 50 50 35 35 35 DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7
at 70% output 64 76 102 127 179 at 100% output 70 88 125 160 235 internal chopper2020202020 with external res. >150 >150 >150 >150 110
Item 200V Class Specifications
SJ7002, 200V models, U.S. version 055LFUF2 075LFUF2 110LFUF2 150LFUF2 185LFU2 220LFU2 Applicable motor size, 4-pole *2 HP7.51015202530
kW 5.5 7.5 11 15 18.5 22 Rated capacity, kV A, 200V / 240V 8.3 / 9.9 11.0 / 13.3 15.9 / 19.1 22.1 / 26.6 26.3 / 31.5 32.9 / 39.4 Rated input voltage 3-phase: 200 to 240V +10%/-15%, 50/60 Hz ±5% Rated input current (A) 2635517084105 Rated output voltage *3 3-phase (3-wire) 200 to 240V (corresponding to input voltage) Rated output current (A) 243246647695 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 94.4 94.6 94.8 94.9 95.0 95.0 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
Min. external braking resistance Ω 16 10 10 7.5 7.5 5 DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 6 / 13.2 6 / 13.2 6 / 13.2 14 / 30.8 14 / 30.8 14 / 30.8
at 70% output 242 312 435 57 5 698 820 at 100% output 32 5 425 600 800 975 1150 internal chopper202010101010 with external res. 140
>150
110 110 90 110
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1–7
Tables for 400V class inverters
Item 200V Class Specifications, continued
SJ7002, 200V models, U.S. version 300LFU2 370LFU2 450LFU2 550LFU2 Applicable motor size *2 HP 40 50 60 75
kW 30 37 45 55 Rated capacity, kVA, 200V / 240V 41.9 / 50.2 50.2 / 60.2 63.0 / 75.6 76.2 / 91.4 Rated input voltage 3-phase: 200 to 240V +10/-15% , 50/60 Hz ±5% Rated input current (A) 133 160 200 242 Rated output voltage *3 3-phase (3-wire) 200 to 240V (corresponding to input voltage) Rated output current (A) 121 145 182 220 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 95.0 95.1 95.1 95.1 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 22 / 48.4 30 / 66 30 / 66 43 / 94.6
at 70% output 1100 1345 1625 1975 at 100% output 1550 1900 2300 2800 w/o braking unit 10 10 10 10 with braking unit 55–110% 45–90% 35–75% 30–60%
Note that “General Specifications” on page 1–10 covers all SJ7002 inverters, followed by footnotes for all specifications tables. The 400V models from –007 to –220HFU2 (7.5 to 30 HP) include internal dynamic braking units (see
Dynamic Braking” on page 5–6).
Getting Started
Item 400V Class Specifications
SJ7002 inverters, 400V models
Applicable motor size *2 HP12357.5
Rated capacity, kVA, 400 / 480V 1.7 / 2.0 2.5 / 3.1 3.6 / 4.3 5.7 / 6.8 9.7 / 11.6 Rated input voltage 3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5% Rated input current (A) 2.8 4.2 5.8 9.9 13 Rated output voltage *3 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 2.5 3.8 5.3 9.0 14 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 89.5 92.3 93.2 94.0 94.4 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
Min. external braking resistance Ω 100 100 100 70 70 DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 3.5 / 7.7 6 / 13.2
U.S. version 007HFUF2 015HFUF2 022HFUF2 040HFUF2 055HFUF2 European ver. 007HFEF2 015HFEF2 022HFEF2 040HFEF2 055HFEF2
kW 0.75 1.5 2.2 4 5.5
at 70% output 76 102 127 179 242 at 100% output 88 125 160 235 325 internal chopper2020202020 with external res. >150 >150 >150 >150 130
1–8
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
Geting Started
Inverter Specifications
SJ7002 inverters, 400V models
Applicable motor size *2 HP 10 15 20 25 30
Rated capacity, kVA, 400 / 480V 11 / 13.3 15.9/19.1 22.1 / 26.6 26.3 / 31.5 33.2 / 39.9 Rated input voltage 3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5% Rated input current (A) 18 25 35 42 53 Rated output voltage *3 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 16 23 32 38 48 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 94.6 94.8 94.9 95.0 95.0 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
Min. external braking resistance Ω 35 35 24 24 20 DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 5 / 11 5 / 11 12 / 26.4 12 / 26.4 12 / 26.4
Item 400V Class Specifications
U.S. version 075HFUF2 110HFUF2 150HFUF2 185HFU2 220HFU2 European ver. 075HFEF2 110HFEF2 150HFEF2 185HFE2 220HFE2
kW 7.5 11 15 18.5 22
at 70% output 312 435 575 698 820 at 100% output 425 600 800 975 1150 internal chopper2010101010 with external res.
>150
130 140 140 110
Item 400V Class Specifications
SJ7002 inverters, 400V models
Applicable motor size *2 HP 40 50 60 75 100
Rated capacity, kVA, 400 / 480V 40.1 / 48.2 51.9 / 62.3 62.3 / 74.8 76.2/91.4 103.2/
Rated input voltage 3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5% Rated input current (A) 64 83 99 121 164 Rated output voltage *3 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 58 75 90 110 149 Overload capacity, output current (A) 150% for 60 sec., 200% for 3 sec. Efficiency at 100% rated output, % 95.1 95.1 95.1 95.1 95.2 Watt loss,
approximate (W)
Dynamic braking approx. % torque, short time stop *7
DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and built-in zero-phase reactor Weight kg / lb 22 / 48.4 30 / 66 30 / 66 50 / 110 55 / 121
U.S. version 300HFU2 370HFU2 450HFU2 550HFU2 750HFU2 European ver. 300HFE2 370HFE2 450HFE2 550HFE2 750HFE2
kW 30 37 45 55 75
123.8
at 70% output 1100 1345 1625 1975 2675 at 100% output 1550 1900 2300 2800 3800 w/o braking unit 10% 10% 10% 10% 8% with braking unit Refer to separate DB Unit instruction manual or contact your
Hitachi distributor
SJ7002 Inverter
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: info@clrwtr.com
1–9
The 400V models from –1850 to –4000HFU2/HFE2 (250 to 525 HP) include a DC reactor and ferrite core.
Item 400V Class Specifications
SJ7002 inverters, 400V models
Applicable motor size *2 HP 125 150 200 250 425 525
Rated capacity, kVA, 400 / 480V 121.9/146.3 150.3/180.4 180.1/216.1 256 / 308 416 / 499 554 / 665 Rated input voltage 3-phase (3-wire) 380 to 480V +10/-15%, 50/60 Hz ±5% Rated input current (A) 194 239 286 389 630 840 Rated output voltage *3 3-phase (3-wire): 380 to 480V (corresponding to input voltage) Rated output current (A) 176 217 260 370 600 800 Overload capacity, output current (A) 50% for 60 sec., 200% for 0.5 sec. 50% for 60 sec., 180% for 0.5 sec. Inv. efficiency at 100% rated output, % 95.2 95.2 95.2 96.5 96.2 96.3 Inverter Watt loss,
approximate (W)
DCL efficiency at 100% rated output, % 99.9 99.9 99.9 DCL Watt loss,
approximate (kW)
Dynamic braking approx. % torque, short time stop *7
DC braking Variable operating frequency, time, and braking force Electrical filtering Built-in EMC filter and zero-phase reactor External DC reactor and ferrite core Weight kg / lb 55 / 121 55 / 121 70 / 54 140 / 308 210 / 463 360 / 792
U.S. version 900HFU2 1100HFU2 1500HFU2 1850HFU2 3150HFU2 4000HFU2 European ver. 9000HFE2 1100HFE2 1320HFE2 1850HFE2 3150HFE2 4000HFE2
kW 90 110 150 185 315 400
at 70% output 3375 3900 4670 4700 8000 10500 at 100% output 4800 5550 6650 6700 11500 15000
at 70% output 0.1 0.1 0.1 at 100% output 0.2 0.2 0.2 w/o braking unit 8% 8% 8% 10% 10% 10% with braking unit Refer to separate DB Unit instruction manual or contact your Hitachi distributor
Getting Started
Footnotes for the preceding tables and the table that follows:
Note 1: The protection method conforms to JEM 1030. Note 2: The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using
other motors, care must be taken to prevent the rated motor current (50/60 Hz) from exceeding the rated output current of the inverter.
Note 3: The output voltage decreases as the main supply voltage decreases (except when
using the AVR function). In any case, the output voltage cannot exceed the input power supply voltage.
Note 4: To operate the motor beyond 50/60 Hz, consult the motor manufacturer for the
maximum allowable rotation speed.
Note 5: When SLV is selected, please set the carrier frequency higher than 2.1 kHz. Note 6: At the rated voltage when using a Hitachi standard 3-phase, 4-pole motor (when
selecting sensorless vector control—SLV).
Note 7: The braking torque via capacitive feedback is the average deceleration torque at the
shortest deceleration (stopping from 50/60 Hz as indicated). It is not continuous regenerative braking torque. The average decel torque varies with motor loss. This value decreases when operating beyond 50 Hz. If a large regenerative torque is required, the optional regenerative braking resistor should be used.
Note 8: The frequency command will equal the maximum frequency at 9.8V for input voltage
0 to 10 VDC, or at 19.6 mA for input current 4 to 20 mA. If this characteristic is not satisfactory for your application, contact your Hitachi sales representative.
Note 9: The storage temperature refers to the short-term temperature during transport. Note 10: Conforms to the test method specified in JIS C0050 (1999). For the model types
excluded in the standard specifications, contact your Hitachi sales representative.
Note 11: NEMA 1 applies up to 22kW. An optional wire-entry conduit box is required for
0.4kW to 55kW models to meet NEMA 1 rating.
Loading...
+ 358 hidden pages