02205
G42
EDIZIONE 2006
USE AND MAINTENANCE
USO E MANUTENZIONE EMPLOI ET MAINTENANCE
GEBRAUCHSUND WARTUNGSANLEITUNG USO Y MANTENIMIENTO
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Safety rules ...................................................................................................................................................... |
p. |
1 |
G42 walking tractor .......................................................................................................................................... |
p. |
6 |
Identification and servicing............................................................................................................................... |
p. |
7 |
Technical data .................................................................................................................................................. |
p. |
7 |
Instructions for use........................................................................................................................................... |
p. |
8 |
Maintenance and lubrication ............................................................................................................................ |
p. |
9 |
Implements....................................................................................................................................................... |
p. |
9 |
Noise level – vibration levels............................................................................................................................ |
p. |
9 |
Description of the controls................................................................................................................................ |
p. 27 |
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Norme antinfortunistiche .................................................................................................................................. |
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Motocoltivatore G42......................................................................................................................................... |
p. 10 |
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Identificazione e assistenza ............................................................................................................................. |
p. 11 |
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Caratteristiche tecniche.................................................................................................................................... |
p. 11 |
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Istruzioni d’uso ................................................................................................................................................. |
p. 12 |
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Manutenzione e lubrificazione.......................................................................................................................... |
p. 13 |
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Attrezzi ............................................................................................................................................................. |
p. 13 |
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Rumorosità – vibrazioni.................................................................................................................................... |
p. 13 |
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Descrizione dei comandi.................................................................................................................................. |
p. 27 |
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Normes pour la prévention des accidents........................................................................................................ |
p. |
1 |
Motoculteur G42............................................................................................................................................... |
p. 14 |
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Identification et assistance............................................................................................................................... |
p. 15 |
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Caractéristiques techniques............................................................................................................................. |
p. 15 |
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Mode d’emploi.................................................................................................................................................. |
p. 16 |
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Entretien et lubrification.................................................................................................................................... |
p. 17 |
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Accéssoires...................................................................................................................................................... |
p. 17 |
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Bruit – vibrations .............................................................................................................................................. |
p. 17 |
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Description des commandes............................................................................................................................ |
p. 27 |
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Unfallverhütungsmaßnahmen.......................................................................................................................... |
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Einachsschlepper G42..................................................................................................................................... |
S. 18 |
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Identifikation und Kundendienst....................................................................................................................... |
S. 19 |
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Technische Daten............................................................................................................................................. |
S. 19 |
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Bedienungsanleitung........................................................................................................................................ |
S. 20 |
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Wartung und Schmierung................................................................................................................................. |
S. 21 |
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Zusatzgeräte .................................................................................................................................................... |
S. 21 |
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Lärmpegel – Vibrationen .................................................................................................................................. |
S. 21 |
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Beschreibung der Bedienungseinrichtungen ................................................................................................... |
S. 27 |
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Normas de seguridad....................................................................................................................................... |
p. |
1 |
Motocultor G42................................................................................................................................................. |
p. 22 |
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Identificación y asistencia ................................................................................................................................ |
p. 23 |
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Características técnicas................................................................................................................................... |
p. 23 |
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Instrucciones de uso ........................................................................................................................................ |
p. 24 |
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Manutencion y lubricación................................................................................................................................ |
p. 25 |
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Accesorios........................................................................................................................................................ |
p. 25 |
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Niveles del ruido - vibración............................................................................................................................. |
p. 25 |
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Descripción mandos......................................................................................................................................... |
p. 27 |
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Warning! Turning gears, keep your hands and feet away. Do not clean the attachment when the engine is running.
Attenzione! Organo in rotazione, tenere lontano piedi e mani. Non pulire l’attrezzo col motore in moto.
Attention! Organe en rotation, ne pas approcher mains et pieds. Ne pas nettoyer l’outil quand le moteur est en marche.
Achtung! Rotierende klinge, Hände und Füße fernhalten. Niemals bei laufendem Motor reinigen.
¡Atención! Órgano en rotación, mantener lejos los pies y las manos. No limpiar la herramienta con el motor en marcha.
G42
G42 WALKING TRACTOR
Dear Customer,
Thank you for choosing our walking tractor; we are sure that your new machine’s performance will meet your requirements in full.
To ensure optimum service and maintenance of its qualities over time, read this manual carefully and follow its instructions. This will give you the best results and protect your investment.
Please keep this manual, which must always accompany the machine.
CAUTION! Before starting the engine, read this carefully.
The following warnings are very important in ensuring safety!
SAFETY REGULATIONS
Caution is your main weapon in preventing accidents!
We urge you to read the following regulations for use of the machine carefully before starting work. Improper use of the machine and its equipment may cause damage; to reduce this risk, read the following precautions carefully.
1)Read the whole of this manual before starting the machine or putting it in motion.
2)Pay special attention to the safety warnings and labels.
3)Rotation of the tiller is extremely dangerous; never insert hands or feet under the tiller!
4)Before other people are allowed to use the machine they must first be informed about the safety regulations and how to use the vehicle.
5)Before starting the engine, make sure that there is no-one nearby, particularly children.
6)Never use the machine when tired and do not drink alcohol.
7)Check the ground before tilling for stones, sticks or foreign bodies which might damage the machine or be flung dangerously to some distance during operation.
8)Before starting work, put on suitable working clothes, gloves, heavy footwear and goggles.
9)Never use the walking tractor on steep slopes; it might tip over.
10)Never allow the machine to be used by anyone under 16 years of age.
11)Never reverse with the engine at high throttle.
12)It is dangerous to operate the levers sharply with the engine at maximum rpm.
13)Never keep the engine running indoors; you may inhale poisonous gases.
14)Always switch off the engine before filling up with fuel, keep away from sparks or flames and do not smoke!
15)Avoid fuel spills and after filling the tank clean all spills before starting the engine.
16)Never tamper with the safety devices or disable them.
17)Never make any adjustments or do any cleaning with the engine running.
18)Never have anyone check the machine while you are driving with the engine running.
19)The user is always responsible for injury or damage to third parties.
20)Any improper uses causes the machine to become null and void and the constructor will decline all liability.
21)Misshapen or damaged hoes must always be replaced and never repaired.
22)Always use original Grillo spare parts.
23)Before starting any work with the machine, check that all the accident prevention systems with which it is equipped are in perfect working order. They must never be disabled or tampered with.
24)Before starting work, check that the nuts and bolts securing the tiller and hoes are perfectly tight.
25)All protective fittings (hoods, mudguards, etc.) must be kept in place during operation.
26)Never clean the tiller with the engine running.
27)Never use the machine barefoot.
6
IDENTIFICATION AND SERVICING
S.p.A. IDENTIFICATION
CESENA - ITALY
tipo Grillo G42
serie 000000
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massa c.a. |
74 kg. |
KW/giri minuto |
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anno
SERVICING
The machine is provided with an ID plate showing the serial number, located on the chassis. Always state the serial number when ordering spare parts.
This handbook provides the instructions for using the walking tractor. For a correct basic maintenance contact your Local Dealer.
SPARE PARTS
Originalsparesshouldalwaysbeusedasthesearetheonlyoneswhichoffersafetyandinterchangeability. Each order should include the machine serial number and the code of the spare part needed.
For engine spares, refer to the information in the specific manual.
WARRANTY
The warranty is subject to the terms and conditions stated on the card.
As regards the engine, the individual manufacturers’ conditions apply.
RECOMMENDED SPARE PARTS TO BE KEPT ON HAND
–1 accelerator cable
–1 wheel engaging cable
–1 throttle lever
–1 right tine
–1 left tine.
HOW TO ORDER SPARE PARTS
Always state the machine serial number and the code of the spare part needed. Contact your nearest service centre. For more information address your enquiries to:
GRILLO S.p.A.
Via Cervese 1701 – 47023 CESENA (FC) ITALY
Tel. 0039.0547.633.111 / Fax 0039.0547.632.011
Web site: www.grillospa.it / e-mail: grillo@grillospa.it
TECHNICAL DATA
Engine: 4 stroke petrol engine HONDA GC 160, ROBIN EX 17.
Gearbox: 2 speed gears in oil bath (one forward and one reverse).
Power-take-off: at 644 rpm as walking tractor in anti-clockwise direction of rotation.
Safety device: engaging the reverse gear the rotary tiller disconnects automatically.
Handlebar: adjustable in height.
Rotary tiller: standard 500 mm.
Weight: machine in working order 163 lbs. (74 kg).
Speeds with 4.00-8 tires: forward speed 1.6 km/h - reverse speed 2.5 km/h.
7
INSTRUCTIONS FOR USE
PUTTING THE MACHINE INTO SERVICE
1)Make sure the machine is complete and that has not been damaged in transit.
2)Lift up the mudguards over the wheels (fig. 1).
3)Remove the two screws (pos. A, fig. 1).
4)Revolve the handlebar by 180°, replace the two fixing screws and tighten the nuts (fig. 1, pos. A); pay close attention not to bend the steering cables.
5)Fix the handle adjuster lever, pay attention to the stops (fig. 1/B).
6)Fill engine oil to level (refer to relevant engine handbook).
7)Put oil into the gearbox. Use BLASIA 220 oil (or international equivalent ISO-L-CKD, DIN 51502 PGLP) quantity 1.7 lbs (750 g) fig. 1/C.
8)Connect the tiller to the quick coupling and fix it using the pin provided (fig. 1/D).
9)Add oil into the air filter in oil bath (for versions provided with this type of filter), use the same oil type as the engine oil (fig. 5).
DO NOT TURN ON THE ENGINE WITHOUT FIRST CHECKING:
–all screws and nuts are well tightened;
–the reversing device lever on gearbox housing is on the right position (A, fig. 4);
–the attachments engaging lever (fig. 2 no. 3) is in idle position (in the picture the attachment is not engaged);
–the advancement control lever (fig. 2 no. 1) is in idle position (fig. 3);
–air filter is clean (fig. 5 - fig. 6);
–to fill in the tank use a funnel with a very fine filter;
–the attachments are properly fixed to the machine (fig. 1/D);
–adjust handlebar height (fig. 2 no. 4).
HOW TO START THE ENGINE
Open the fuel tap when fitted (fig. 7 no. 2), push the throttle lever halfway (fig. 2 no. 5). Operate the deadman device (fig. 3). If the engine is cold operate the starter device on the carburettor (no. 1, fig. 7 and 7/A) choke position, (refer to relevant engine handbook); grip the starting handle (fig. 8) and jerk strongly.
When the engine has started it is necessary to set the starting device back to the RUN position; then the gas lever slowly to the minimum.
HOW TO START THE MACHINE
Keep the engine at a low rating; engage the implement by leaving the lever no. 3 (fig. 2); accelerate properly and leave the wheel engaging lever (fig. 2 no. 1), the machine will start moving.
Pulling the lever no. 1 (fig. 2) the machine stops. Pulling the lever no. 2 (fig. 2) the machine goes backward (keep the engine at a low rating). To lock the lever, hook the lever clip (fig. 3).
END OF WORK
When work is ended, to stop the engine operate the throttle lever in the version with HONDA engine; in the version with ROBIN engine operate the ON - OFF switch placed on the engine itself. Close the fuel tap (refer to relevant engine handbook).
POSSIBLE INCONVENIENCES AND SOLUTIONS
The following inconveniences can be fixed up by the operator himself. If the engine does not start, check in the following order that:
–the fuel tank is at least half full;
–the fuel tap is open;
–the starting device is operating, when the engine is cold (choke no. 1 fig. 7, no. 1 fig. 7/A);
–fuel gets to the carburettor;
–the breather hole on the tank plug is not obstructed;
–the air filter is clean (fig. 5 - fig. 6);
–current gets to the spark plug (fig. 9) refer to relevant engine handbook. If current does not arrive, after checking the electric cables have no defects and the plug is clean, change the plug taking care to buy another one with the same heat rating. If this attempt also should turn out to be useless, the failure must be searched in the magneto flywheel; at this point it is advisable to go to the nearest Service Centre.
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MAINTENANCE AND LUBRICATION
LUBRICATION
Do the following operations with machine in horizontal position.
N.B.: the oil change must be effected with warmed up machine in order to help the total oil drainage.
ENGINE OIL
Follow the instructions on the engine operator’s manual carefully. It is however necessary to check the oil level every 4 hours taking the plug off (fig. 10 no. 1) and checking that oil reaches the maximum level. Change lubricant the first time after 10 hours. Change it every 50 hours following the instructions on the engine operator’s manual unscrewing the plug (fig. 10 no. 2).
CAUTION! Always keep engine oil at maximum level.
GEARBOX OIL
Check oil level every 50 working hours unscrewing the plug (pos. B fig. 4). If necessary add some BLASIA 220 gearbox oil (or international equivalent ISO-L-CKD, DIN 51502 PGLP); quantity: 1.7 lbs (750 gr.), fig.1/C. Change oil once per year. To drain the oil unscrew the plug (fig. 11 no. 1).
MAINTENANCE
After the first working hours, it might be necessary to check and adjust the wheel releasing cable and the reversing device cable acting on the adjuster situated on the handle (fig. 3). The quick coupling must be always clean and greased. To remove the fairing pull upward.
END OF SEASON MAINTENANCE
Clean the machine, the rotary tiller and the air filter carefully. Change the gearbox as well as engine oil. Put two wooden boards under the wheels.
IMPLEMENTS
COUNTER ROTATING TILLER
The rotary tiller is used to break the superficial layer of the ground so that its permeability is increased and, at the same time, rid of weeds (fig. 12). This model has been developed to work on a particularly hard soil, where a traditional walking tractor would till with difficulties. The tines turns in the opposite directions as the driving wheels do, thanks to the counter rotation the machine clings to the ground and tills the soil more aggressively. For better tillage results pay attention to the weight you put onto the handle in order to make the machine advance evenly. Tilling depth can be adjusted by lifting or lowering the central skid (pos. A, fig. 12). To increase depth it is necessary to lift the skid.
IMPORTANT
CAUTION!
To protect the machine transmission, the rotary tiller is fitted with two safety screws, in case a stone or any other foreign object suddenly block the tiller rotation. Should this happen and the rotary tiller remains locked, it is necessary to replace the safety screws. It is advisable to have two safety screws in stock always. The part number is: 146374 (fig. 14).
N.B.: Check the tines are properly placed on (fig. 13). Check oil level every 20 hours (pos. A fig. 13) adding 85W/90 (international equivalent API GL5 or US MIL-L-2105D) lubricant, if necessary.
NOISE LEVEL
Engine speed |
Equivalent acoustic |
rpm |
Pressure level dB(A) |
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3060 |
79.5 |
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VIBRATION LEVELS
Engine speed |
Vibrations |
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rpm |
a |
m/s2 |
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kw |
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3060 |
2.2 |
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