Flowserve McCANNA User Instructions

USER INSTRUCTIONS
Installation
Operation
Maintenance
McCANNA
Top-Entry Valve
Experience In Motion
McCANNA™ User Instructions Top-Entry Valve – MMENIM2007-10-4/16 A4
Contents
1 INTRODUCTION
1.1 General ................................................................................3
1.2 Terms Concerning Safety .....................................................3
1.3 Protective Clothing ..............................................................3
1.4 Qualified Personnel ..............................................................3
1.5 Installation ...........................................................................3
1.6 Spare Parts ..........................................................................3
1.7 Service/Repair .....................................................................3
1.8 Storage ................................................................................4
1.9 Valve and Actuator Variations ..............................................4
2 INSTALLATION
2.1 General ................................................................................4
2.2 Flanged End Valves ..............................................................4
2.3 Weld End Valves ..................................................................4
Figures
Figure 1: Critical temperature area ...................................................4
Figure 2: Relief hole in body ............................................................5
Figure 3: Ball stop installation with tamper-resistant cover .............6
Figure 4: Exploded view ..................................................................7
Figure 5: Stem seal assemble for plastic materials
in McCANNA SEAL .............................................................8
Figure 6: Seat offering .....................................................................9
Tables
Table 1: Recommended Lubricants for Standard Service Valves .....9
Table 2: Typical Stem Seal Assembly Quantities ..............................9
2.4 Valves With Vented Cavity Relief .........................................4
3 PERIODIC INSPECTION AND ADJUSTMENT
3.1 General ................................................................................5
3.2 Stem Seal Adjustment .........................................................5
3.3 Bonnet Gasket Bolting Re-tightening ...................................5
3.4 Correcting Through Leakage — Soft-seated Valves
and TMBV Seats ..................................................................5
3.5 Correcting Through Leakage — Graphite, Metal or
Ceramic Seated Valves on McCANNA SEAL ........................5
3.6 Other Specially Prepared Valves ..........................................6
4 DISASSEMBLY
4.1 Disassembly Instructions ....................................................6
4.2 Cleaning, Inspection and Lubrication Instructions................6
5 REASSEMBLY
5.1 Standard Valves ...................................................................7
5.2 Hard Seated Valves, Metal, Carbon Graphite or Ceramic .....8
Table 3: Minimum Stem Nut Torque Requirements for Plastic
Seal Materials (ft.-lb.) .......................................................10
Table 4: Minimum Stem Nut Torque Requirements for Flexible
Graphite Seals (ft.-lb.) ......................................................11
Table 5: Minimum Stem Nut Torque Requirements for Flexible
Graphite Seals (ft.-lb.) ......................................................12
5.3 McCANNA SEAL Fireseal-type Valves —
2
Special Instructions .............................................................8
ADDENDUM 1............................................................11
1 INTRODUCTION
McCANNA™ User Instructions Top-Entry Valve – MMENIM2007-10-4/16 A4
1.1 General
The following instructions are designed to assist in unpa-
cking, installing and performing maintenance as required on McCANNA products. Product users and maintenance personnel should thoroughly review this bulletin prior to installing, operating or performing any maintenance.
DANGER: In most cases Flowserve valves and actuators
are designed for specific applications (e.g., with regard to medium, pressure, temperature). For this reason they should not be used in other applications without first con tacting the manufacturer.
1.2 Terms Concerning Safety
The safety terms DANGER, WARNING, CAUTION and NOTE
are used in these instructions to highlight particular dangers and/or to provide additional information on aspects that may not be readily apparent.
DANGER: indicates that death, severe personal injury and/or
substantial property damage will occur if proper precautions are not taken.
WARNING: indicates that death, severe personal injury and/
STOP!
CAUTION: indicates that minor personal injury and/or prop-
or substantial property damage can occur if proper precau­tions are not taken.
erty damage can occur if proper precautions are not taken.
1.4 Qualified Personnel
Qualified personnel are people who, on account of their
training, experience and instruction and their knowledge of relevant standards, specifications, accident prevention regu lations and operating conditions, have been authorized by those responsible for the safety of the plant to perform the necessary work and can recognize and avoid possible dangers.
1.5 Installation
DANGER: Before installation check the order-no., serial-no.
and/or the tag-no. to ensure that the valve/actuator is correct for the intended application.
Do not insulate extensions that are provided for hot or cold
services.
Pipelines must be correctly aligned to ensure that the valve
is not fitted under tension.
1.6 Spare Parts
Use only McCANNA original spare parts. Flowserve cannot
accept responsibility for any damages that occur from using spare parts or fastening materials from other manufacturers. If McCANNA products (especially sealing materials) have been stored for longer periods, check for corrosion or deterioration before using these products. Fire protection for McCANNA products must be provided by the end user.
NOTE: indicates and provides additional technical infor-
mation, which may not be very obvious, even to qualified personnel. Compliance with other, not particularly emphasised notes, with regard to transport, assembly, operation and maintenance and with regard to technical documentation (e.g., in the operating instruction, product documentation or on the product itself) is essential, in order to avoid faults, which might directly or indirectly cause severe personal injury or property damage.
1.3 Protective Clothing
McCANNA products are often used in problematic appli-
cations (e.g., extremely high pressures, dangerous, toxic or corrosive mediums). In particular, valves with bellows seals point to such applications. When performing service, inspection or repair operations, always ensure that the valve and actuator are depressurized and the valve has been cleaned and is free from harmful substances. In such cases pay particular attention to personal protection (protective clothing, gloves, glasses, etc.).
1.7 Service/Repair
To avoid possible injury to personnel or damage to products,
safety terms must be strictly adhered to. Modifying this product, substituting nonfactory parts, or using maintenance procedures other than outlined in this instruction could dra­stically affect performance and be hazardous to personnel and equipment, and may void existing warranties. Between actuator and valve there are moving parts. To avoid injury Flowserve provides pinch-point protection in the form of cover plates, especially where side-mounted positioners are fitted. If these plates are removed for inspection, service or repair, special attention is required. After completing work the cover plates must be refitted.
Apart from the operating instructions and the obligatory
accident prevention directives valid in the country of use, all recognized regulations for safety and good engineering practices must be followed.
3
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McCANNA™ User Instructions Top-Entry Valve – MMENIM2007-10-4/16 A4
WARNING: Before products are returned to Flowserve for
STOP!
repair or service McCANNA must be provided with a certif­icate which confirms that the product has been decontami­nated and is clean. Flowserve will not accept deliveries if a certificate has not been provided (a form can be obtained from Flowserve).
1.8 Storage
In most cases Flowserve products are manufactured from
stainless steel. Carbon steel products are provided with a black oxide coating. This means that McCANNA products are well-protected from corrosion. Nevertheless, McCANNA products must be stored adequately in a clean, dry environ­ment. Plastic caps are fitted to protect the flange faces to prevent the ingress of foreign materials. These caps should not be removed until the valve is actually mounted into the system.
1.9 Valve and Actuator Variations
These instructions cannot claim to cover all details of all
possible product variations, nor in particular can they pro­vide information for every possible example of installation, operation or maintenance. This means that the instructions normally include only the directions to be followed by qualified personal where the product is being used for its defined purpose. If there are any uncertainties in this respect, particularly in the event of missing product­related infor mation, clarification must be obtained via the appropriate FLOWSERVE sales office.
These valves are to be bolted in line to companion flanges
of the same pressure class and facing as the valve flanges, using the proper size and pressure class flange gaskets. Flowserve does not furnish companion flanges or flange gaskets. Flange bolt torquing should follow proper tightening sequence.
2.3 Weld End Valves
Before installing weld end valves in line, remove bonnet,
ball and seats. Protect parts from dirt or damage while out of valve, especially the seating surfaces in the body. Metal, carbon-graphite or ceramic seats are lapped sets matched to the valve, and must be re-installed exactly as removed. Be very careful to avoid heat distortion of the valve body during welding. A spare bonnet gasket has been provided and should replace the original gasket during reassembly.
2.3.1 If necessary, valves supplied with graphite, metal or ceramic seats, and certain plastic seats, may be welded in line without disassembly; however, special precautions must be taken. The valve should be in the open position during welding and remain open until it cools to ambient tempe­rature. Welding procedures should be followed by qualified personnel and in accordance with Section IX of ASME Boiler Pressure Vessel Code. The critical temperature areas (shown in Figure 1) should not exceed 350°F.
2 INSTALLATION
2.1 General
McCANNA SEAL valves may be installed in any position
without affecting valve operation or performance.
McCANNA TMBV valves can be installed either vertically or
horizontally.
Pipeline flow may be in either direction, unless otherwise in-dicated. Installation methods and procedures should follow good industry practice, such as contained in MSS­ SP-92, or similar document.
CAUTION: Check stem nut or packing adjuster fasteners
and bonnet fastener torques prior to testing or installation, and re-tighten as needed (see Tables 3, 4, 5 and 6). These fasteners may loosen during shipment, which could result in external leakage. For valves operating at temperatures above 400°F (204°C), bonnet bolting and stem nut torques should be re-checked and tightened as necessary after the valve has been in operation 2–3 days.
WARNING: Do not attempt any maintenance of these valves
STOP!
4
while in operation or under pressure. Actuated valve air and/ or electrical power supplies must be locked off and isolated prior to any maintenance work. To do otherwise may result in significant equipment damage, hazardous material discharge or serious personal injury.
Figure 1: Critical temperature area
2.3.2 When more than one weld is required for each end, the weld passes should alternate from end to end until the welds are completed. After the valve has cooled, the bonnet fasteners must be retorqued to the recommended torque value (shown in Tables 5 and 6). When possible, a final seat test should be performed before placing the valve into service.
2.4 Valves With Vented Cavity Relief
Install vented valves with the arrow on the body pointed in
the direction of normal flow as (shown in Figure 2).
2.2 Flanged End Valves
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