Fanuc O-Mate Maintenance Manual

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GE Fanuc Automation

Computer Numerical Control Products

Series 0 / 00 / 0-Mate

Maintenance Manual

GFZ-61395E/06 October 1997

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

PowerMotion is a trademark of GE Fanuc Automation North America, Inc.

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . . .

2. WARNINGS, CAUTIONS, AND NOTES RELATED TO CHECK OPERATION s–3. .

3. WARNINGS AND NOTES RELATED TO REPLACEMENT s–4. . . . . . . . . . . . . . . . . .

4. WARNINGS AND NOTES RELATED TO PARAMETERS s–5. . . . . . . . . . . . . . . . . . . .

5. WARNINGS RELATED TO DAILY MAINTENANCE s–6. . . . . . . . . . . . . . . . . . . . . . . . .

s–1

SAFETY PRECAUTIONS

B–61395E/06

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into W arnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a damage of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

 Read this manual carefully, and store it in a safe place.

s–2

B–61395E/06

SAFETY PRECAUTIONS

WARNINGS, CAUTIONS, AND NOTES RELATED TO CHECK OPERATION

WARNING

When checking the operation of the machine with the cover removed (1) The user’s clothing could become caught in the spindle or other components, thus

presenting a danger of injury . When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.

(2) When checking the operation, perform idle operation without workpiece. When a

workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury . Therefore, stand in a safe location when checking the operation.

When checking the machine operation with the power magnetics cabinet door opened (1) The power magnetics cabinet has a high–voltage section (carrying a mark). Never

touch the high–voltage section. The high–voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high–voltage section. When the high–voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.

(2) Within the power magnetics cabinet, internal units present potentially injurious corners and

projections. Be careful when working inside the power magnetics cabinet.

Never attempt to machine a workpiece without first checking the operation of the machine. Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

Before operating the machine, thoroughly check the entered data. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

When using a tool compensation function, thoroughly check the direction and amount of compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

s–3

SAFETY PRECAUTIONS

B–61395E/06

WARNINGS AND NOTES RELATED TO REPLACEMENT

WARNING

Always turn off the power to the CNC and the main power to the power magnetics cabinet. If only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.

When a heavy unit is to be replaced, the task must be undertaken by two persons. If the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury.

After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.

When replacing a unit, ensure that the new unit has the same parameter and other settings as the old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury .

s–4

B–61395E/06

SAFETY PRECAUTIONS

WARNINGS AND NOTES RELATED TO PARAMETERS

WARNING

When machining a workpiece for the first time after modifying a parameter, close the machine cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally , the machine may move unpredictably , possibly damaging the machine or workpiece, and presenting a risk of injury.

The CNC and PMC parameters are set to their optimal values, so that those parameters usually need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

s–5

SAFETY PRECAUTIONS

B–61395E/06

WARNINGS RELATED TO DAILY MAINTENANCE

WARNING

Memory backup battery replacement

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

and

NOTE

The CNC uses batteries to preserve the contents of its memory , because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or CR T screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost. To replace the battery, see the procedure described in Section 2.6 of this manual.

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B–61395E/06

SAFETY PRECAUTIONS

W ARNING

Absolute pulse coder battery replacement

NOTE

The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or CR T screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. To replace the battery, see the procedure described in Section 2.6 of this manual.

and

s–7

SAFETY PRECAUTIONS

W ARNING

Fuse replacement

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.

and fitted with an insulating cover).

B–61395E/06

s–8

B–61395E/06

PREFACE

Description of this manual

1. CRT/MDI display and operation

This chapter covers those items, displayed on the CR T , that are related to maintenance. A list of all supported operations is also provided at the end of this chapter.

2.Hardware

This chapter covers hardware–related items, including the hardware configuration, connection, and NC status indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit.

3. Data input/output

This chapter describes the input/output of data, including programs, parameters, and tool compensation data, as well as the input/output procedures for conversational data.

4.Interface between the NC and PMC

This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC.

5.Digital servo

This chapter describes the servo tuning screen and how to adjust the reference position return position.

6. Trouble shooting

This chapter describes the procedures to be followed in the event of certain problems occurring, for example, if the power cannot be turned on or if manual operation cannot be performed. Countermeasures to be applied in the event of alarms being output are also described.

APPENDIX

The appendix consists of a list of all alarms, as well as a list of maintenance parts. This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER MANUAL.

This manual describes all optional functions. Refer to the manual provided by the machine tool builder for details of any options with which the installed machine tool is provided.

p–1

PREFACE

Series 0–D

Series 0–D II

B–61395E/06

Applicable models

The models covered by this manual, and their abbreviations are:

Product name Abbreviations

FANUC Series 0–TC 0–TC FANUC Series 0–MC 0–MC FANUC Series 0–TF 0–TF FANUC Series 0–MF 0–MF FANUC Series 0–TTC 0–TTC FANUC Series 0–GCC 0–GCC FANUC Series 0–GSC 0–GSC FANUC Series 0–TD 0–TD FANUC Series 0–MD 0–MD FANUC Series 0–GCD 0–GCD FANUC Series 0–GSD 0–GSD FANUC Series 0–TD II 0–TD II

Series 0–C

Series 0

–

FANUC Series 0–MD II 0–MD II FANUC Series 0–GCD II 0–GCD II FANUC Series 0–GSD II 0–GSD II FANUC Series 00–TC 00–TC FANUC Series 00–MC 00–MC FANUC Series 00–GCC 00–GCC FANUC Series 0–Mate TC 0–Mate TC FANUC Series 0–Mate MC 0–Mate MC FANUC Series 0–Mate MF 0–Mate MF

–

Series 00–C Series 00

Series 0–Mate C Series 0–Mate

p–2

B–61395E/06

PREFACE

Related manuals

D Series 0/00/0–Mate C

FANUC Series 0/00/0–Mate DESCRIPTIONS B–61392E FANUC Series 0/00/0–Mate DESCRIPTIONS (Suppelement for Remote buf fer) B–61392EN–1 FANUC Series 0/00/0–Mate CONNECTION MANUAL (HARDWARE) B–61393E FANUC Series 0/00/0–Mate CONNECTION MANUAL (FUNCTION) B–61393E–2 FANUC Series 0/00/0–Mate FOR LATHE OPERATOR’S MANUAL B–61394E FANUC Series 0/00/0–Mate FOR MACHINING CENTER OPERATOR’S MANUAL B–61404E FANUC Series 0/00/0–Mate MAINTENANCE MANUAL B–61395E * FANUC Series 0/00/0–Mate OPERATION AND MAINTENANCE HANDBOOK B–6139 FANUC Series 0/00/0–Mate FOR LATHE PARAMETER MANUAL B–61400E FANUC Series 0/00/0–Mate FOR MACHINING CENTER PARAMETER MANUAL B–61410E GRAPHIC CONVERSATION FOR MACHINING CENTER

(Series 0–MC, Series 0–MF, Series 0–Mate MF) OPERATOR’S MANUAL

The table below lists manuals related to the F ANUC Series 0/00/0–Mate. In the table, this manual is marked with an asterisk (*).

List of related manuals

Manual name

Specification

number

B–61434E

FANUC PMC–MODEL K/L/M PROGRAMMING MANUAL (LADDER LANGUAGE) B–55193E FANUC Series 0/0–Mate

PROGRAMMING MANUAL (Macro Compiler / Macro Executer)

D Series 0–D

FANUC Series 0–TD/MD DESCRIPTIONS B–62542EN FANUC Series 0–TD/MD/PD/GCD/GSD CONNECTION MANUAL (HARDWARE) B–62543EN FANUC Series 0–TD/MD/GCD/GSD CONNECTION MANUAL (FUNCTION) B–62543EN–1 FANUC Series 0–PD CONNECTION MANUAL (FUNCTION) B–62973EN FANUC Series 0/00/0–Mate FOR LATHE OPERATOR’S MANUAL B–61394E FANUC Series 0/00/0–Mate FOR MACHINING CENTER OPERATOR’S MANUAL B–61404E FANUC Series 0–PD OPERATOR’S MANUAL B–62974EN FANUC Series 0/00/0–Mate MAINTENANCE MANUAL B–61395E * FANUC Series 0–PD MAINTENANCE MANUAL B–62975EN FANUC Series 0–TD/GCD PARAMETER MANUAL B–62550EN FANUC Series 0–MD/GSD PARAMETER MANUAL B–62580EN

List of related manuals

Manual name

B–61393E–1

Specification

number

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B–61395E/06

SAFETY PRECAUTIONS s–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. DISPLAY AND OPERATION OF CRT/MDI 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Screen Transition Triggered by the Function Key 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 POWER–ON SCREEN DISPLAY 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 DIAGNOSTIC FUNCTIONS 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 How to Display the Diagnosis Screen 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Display of the CNC Internal Status 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 NC STATUS DISPLAYS 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 LIST OF OPERATIONS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 CORRESPONDENCE BETWEEN ENGLISH AND SYMBOLIC KEYS 21. . . . . . . . . . . . . . . . . . . .

2. HARDWARE 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 CONTROL UNIT 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1.1 Configuration of the Control Unit 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 COMPLETE CONNECTION DIAGRAM 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 INTER–MACHINE CONNECTION 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1 CRT/MDI Unit 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 Reader/Puncher Interface 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3 Manual Pulse Generator 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.4 I/O Link 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.5 Servo Interface 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.6 Serial Spindle Interface 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.7 Analog Spindle Interface 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.8 Position Coder Interface 89. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.9 Remote Buffer Interface (Including FANUC DNC2 Interface) 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.10 External Environmetal Requirements of Cabinet 95. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.11 Installation Condition of CNC and Servo Unit 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.12 Power Capacity 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.13 Action Against Noise 96. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 LEDS ON PRINTED–CIRCUIT BOARDS 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 PRINTED–CIRCUIT BOARD UNIT LIST 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.1 Structure 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5.2 Construction 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 BATTERY REPLACEMENT METHOD 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1 CNC Memory Backup Battery Replacement 112. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.2 Absolute Pulse Coder Batteries 113. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 DETAILS OF POWER SUPPLY 114. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.1 Details of Power Supply Unit A (A16B–1211–0850) (A16B–1210–0510) 114. . . . . . . . . . . . . . . . . . . . .

2.7.2 Details of Power Supply Unit B2 (A16B–1212–0110) 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.3 Details of Power Supply Unit AI (A16B–1212–0100) 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.4 CE Marking Correspond Details of Power Supply Unit AI (A16B–1212–0950) 131. . . . . . . . . . . . . . . . .

2.7.5 Fuses 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 MAINTENANCE OF HEAT PIPE TYPE HEAT EXCHANGER 139. . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 REPLACING THE LCD BACKLIGHT (FOR 7.2” MONOCHROME LCD) 142. . . . . . . . . . . . . . . . . .

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Table of Contents

B–61395E/06

3. DATA INPUT/OUTPUT 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 DATA INPUT/OUTPUT 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.1 Locating the File 144. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.2 Outputting CNC Parameters 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.3 PMC Parameter Output 145. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.4 Program Output 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.5 Offset Value Output 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.6 Conversational Data Output 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.7 CNC Parameter Input 147. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.8 PMC Parameter Input 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.9 Program Input 148. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.10 Offset Value Input 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.11 Conversational Data Input 149. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.12 Parameters Related to Data Input/Output 150. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.13 Displaying the Directory of Floppy Disk Files 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.14 Reading the Files 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.15 Outputting the Files 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.16 Deleting the Files 154. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1.17 Changing the File Name 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. INTERFACE BETWEEN NC AND PMC 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 PMC SCREEN 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1.1 PMC LAD Screen 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 LIST OF SIGNALS 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. DIGITAL SERVO 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 INITIAL SETTING THE SERVO PARAMETERS 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 SER VO TUNING SCREEN 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Parameter Setting 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Displaying Servo Tuning Screen (Exa.: Incase of X axis) 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 ADJUSTING THE REFERENCE POSITION (DOG METHOD) 176. . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3.1 General 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 DOGLESS REFERENCE POSITION SETTING 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 General 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2 Operation 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.3 Associated Parameters 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. TROUBLESHOOTING 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 CORRECTIVE ACTION FOR FAILURES 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Investigating the Conditions Under which Failure Occurred 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 POWER CANNOT BE SWITCHED ON 184. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 NO MANUAL OPERATION NOR AUTOMATIC OPERA TION CAN BE EXECUTED 187. . . . . . . .

6.4 JOG OPERATION CANNOT BE DONE 190. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 HANDLE OPERATION CANNOT BE DONE 193. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 AUTOMATIC OPERATION CANNOT BE DONE 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 CYCLE START LED SIGNAL HAS TURNED OFF 206. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 NO DISPLAY APPEARS ON THE SCREEN WHEN THE POWER IS SWITCHED ON 208. . . . . . . .

6.9 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 210. . . . . . . . . . . . . . . . . . . . . . . . .

6.10 REFERENCE POSITION DEVIATES 214. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.11 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 215. . . . . . . . . . . . . . . . . . . . . . . .

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6.12 ALARM 3n0 (REQUEST FOR REFERENCE POSITION RETURN) 217. . . . . . . . . . . . . . . . . . . . . . .

6.13 ALARM 3n1 TO 3n6 (ABSOLUTE PULSE CODER IS F AULTY) 219. . . . . . . . . . . . . . . . . . . . . . . . . .

6.14 ALARM 3n7 TO 3n8 (ABSOLUTE PULSE CODER BATTERY IS LOW) 220. . . . . . . . . . . . . . . . . . .

6.15 ALARM 3n9 (SERIAL PULSE CODER IS ABNORMAL) 221. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.16 ALARM 400, 402, 406, 490 (OVERLOAD) 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.17 ALARM 401, 403 406, 491 (*DRDY SIGNAL TURNED OFF) 225. . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.18 ALARM 404 AND 405 (*DRDY SIGNAL TURNED ON) 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.19 ALARM 4n0 (EXCESSIVE POSITION ERROR AMOUNT DURING STOP) 228. . . . . . . . . . . . . . . .

6.20 ALARM 4n1 (EXCESSIVE POSITION ERROR DURING MOVE) 229. . . . . . . . . . . . . . . . . . . . . . . . .

6.21 ALARM 4n4 (DIGITAL SERVO SYSTEM IS ABNORMAL) 231. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.22 ALARM 4n6 (DISCONNECTION ALARM) 232. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.23 ALARM 4n7 (DIGITAL SERVO SYSTEM IS ABNORMAL) 233. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.24 ALARM 700 (OVERHEAT AT CONTROL SIDE) 234. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.25 ALARM 704 (SPINDLE SPEED FLUCTUATION DETECTION ALARM) 235. . . . . . . . . . . . . . . . . .

6.26 ALARM 408 (THE SPINDLE SERIAL LINK DOES NOT START NORMALLY.) 236. . . . . . . . . . . . .

6.27 ALARM 409 (SPINDLE ALARM) 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.28 ALARM 998 (ROM P ARITY ERROR) 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.29 ALARMS 910 TO 916 (RAM PARITY ERRORS) 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.30 ALARM 920 TO 922(WATCH DOG OR RAM PARITY) 240. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.31 ALARM 941 (INCORRECTL Y INSTALLED MEMORY PRINTED–CIRCUIT BOARD) 241. . . . . . .

6.32 ALARM 930 (CPU ERROR) 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.33 ALARMS 945 AND 946 (SERIAL SPINDLE COMMUNICATION ERRORS) 243. . . . . . . . . . . . . . . .

6.34 ALARM 960 (SUB–CPU ERROR) 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.35 ALARM 950 (BLOWN FUSE) 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

APPENDIX

A. ALARM LIST 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 LIST OF ALARM CODES (CNC) 250. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. LIST OF MAINTENANCE PARTS 275. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B.1 MAINTENANCE PARTS 276. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. CONNECTION OF CRT/MDI UNIT FOR SERIES 00 282. . . . . . . . . . . . . . . . . . . . . . . .

C.1 INSTALLATION 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2 CONNECTION 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.1 General Connection Diagram 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.2 Connector Layout Drawing 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.3 Connection of the CNC and the CRT/MDI 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.4 Connection of the CRT/MDI and Manual Pulse Generators 288. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.5 Connection of the CRT/MDI and the Battery Unit 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3 OUTER VIEW 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.3.1 Outer View of CRT/MDI Unit 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. MASTER PRINTED–CIRCUIT BOARD INCORPORATING

A HIGH–SPEED CPU 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1. DISPLA Y AND OPERATION OF CRT/MDI

DISPLAY AND OPERATION OF CRT/MDI

This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed.

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . .

1.2 POWER–ON SCREEN DISPLAY 9. . . . . . . . . . . . . . . . .

1.3 DIAGNOSTIC FUNCTIONS 10. . . . . . . . . . . . . . . . . . . .

1.4 NC STATUS DISPLAYS 16. . . . . . . . . . . . . . . . . . . . . . . .

1.5 LIST OF OPERATIONS 17. . . . . . . . . . . . . . . . . . . . . . . .

1.6 CORRESPONDENCE BETWEEN ENGLISH AND

SYMBOLIC KEYS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. DISPLA Y AND OPERATION OF CRT/MDI

B–61395E/06

1.1

FUNCTION KEYS AND SOFT KEYS

1.1.1

      

POSITION DISPLAY SCREEN

Current position screen

Operations and soft key display status for each function key are described below:

Screen transition triggered by the function key

POS

ABS REL ALL HNDL

Position display of workpiece coordinate system

Display of run time and parts count

Display of actual speed

Position displays relative coordinate system

Display of run time and parts count

Display of actual speed

Setting of relative coordinate values

Total position display of each coordinate system

Display of run time and parts count

Display of actual speed

Display of distance to go

Manual handle interruption

Display of run time and parts count

Display of actual speed

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

PROGRAM SCREEN

Program screen

PRGRM CHECKCURRNT NEXT

Display of program contents

Display of program number and sequence number

Display of current block and modal data

Screen transition triggered by the function key in the AUTO or MDI mode

PRGRM

AUTO (MDI)

(MDI)*

Display of current block and next block

RSTR

Program restart

PRGRM

Program being executed Absolute / relative coordinate value Distance to go modal values

* **

Program screen

BG–EDT

Back ground editing screen

Command for MDI operation

Displayed in MDI mode Not displayed in MDI mode

FL.SDL

[SCHDUL]

Setting of schedule

AUTO

1. DISPLA Y AND OPERATION OF CRT/MDI

B–61395E/06

PROGRAM SCREEN

Program screen

PRGRM LIB

Program editing screen

Displayed if the floppy disk directory display option is supported and if the Floppy Cassette is specified as the input/output unit

Displayed if the above conditions are not satisfied

Program memory and program directory

Screen transition triggered by the function key in the EDIT mode

PRGRM

EDIT

FLOPPY

Program memory and program directory

I/O

C.A.P.

Conversational programming screen

PRGRM

Program screen

EDIT

BG–EDT EX–EDT

Back ground editing screen

Extended part program editing

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

OFFSET SCREEN

Tool offset value

OFFSET

Display of tool offset value

Setting of tool offset data

Screen transition triggered by the function key (For Machining Center)

MACRO

Display of custom macro variables

Setting of macro variables

OFSET

MENU TOOLLFWORK

Display of pattern menu

Display of pattern data

Display of workpiece coordinate system

Setting of the workpiece origin offset value

OFSET

Display of tool life management data

Preset of tool life counter

Tool length measurement

Tool offset value

WORK48

Displaying the additional workpiece coordinate systems (48 systems)

Setting workpiece origin offset value

1. DISPLA Y AND OPERATION OF CRT/MDI

B–61395E/06

OFFSET SCREEN

Tool offset value

WEAR OFFSET

Display of tool offĆ set value (Wear)

Setting of tool offĆ set data (Wear)

Screen transition triggered by the function key (For Lathe)

GEOM

Display of tool offĆ set value (geomeĆ try)

Setting of tool offĆ set value

OFSET

Display of workĆ piece shift amount work coordinate system

Setting of workpiece shift amount / workĆ piece coordinate sysĆ tem

MACROW. SHFT

Display of macro variables

Setting of macro variables

OFSET

Tool length measurement

Tool offset value

TOOLLF

Display of data for tool life manĆ agement

Pre-set of data for tool life manĆ agement

WEAR GEOM

Display of Y axis tool offset value (Wear)

Setting of Y axis tool offset value (Wear)

Display of Y axis tool offset value (Geometry)

Setting of Y axis tool offset value (Geometry)

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

PARAMETER/DIAGNOSTIC SCREEN

Parameter screen

PARAM DGNOS

Display of parameter screen

Display of diagnosis screen

Screen transition triggered by the function key

DGNOS

PARAM

DGNOS PARAM

SV–PRM

Display of diagnosis screen

Setting of parameter

Setting of pitch error compensation data

Display of setting data

Setting of setting data

Setting of Sequence Number Comparison and Stop

Setting of parts count

Display of Run time, Parts count

Display of diagnosis screen

The servo setting/adjustment screen can be suppressed if bit 0 of parameter 0389 is specified accordingly .

Display of time and setting

1. DISPLA Y AND OPERATION OF CRT/MDI

B–61395E/06

ALARM SCREEN

Alarm screen

ALARM OPR

Display of alarm screen

Screen transition triggered by the function key

Display of software operator’s panel

OPR

ALARM

MSG

Display of operator’s message

OPR

ALARM

Setting of software operator’s panel switch

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

1.2

POWER–ON SCREEN DISPLAY

D Slot state screen

NOT READY

– The CRT screen displays differ slightly between the M and T series. – The screen displays shown below are for reference purposes only. Some

of these displays may not appear depending on the installed options and actual system configuration.

0 4 6 9 – 1 0

NOT READY

Indicates that the servo system is not ready to operate, that is, it is inoperable.

Automatically switched

CNC software edition and version displays, which also appear

OMM: 0A65 – 09 PMC: XXXX – XX

Type of other software in use

OMM : For macro ROM cassette or conversational

automatic programming function

PMC : Sequence programs created by the machine

tool builder

– This display does not appear if no other software is

available.

also on the program list screen

– The displays shown above remain on the screen if the machine is brought to an emer

gency stop.

An ordinary position display is restored when the machine is released from an emergency stop state.

1. DISPLA Y AND OPERATION OF CRT/MDI

117.0

008.5

1.3

DIAGNOSTIC FUNCTIONS

1.3.1

How to Display the Diagnosis Screen

(1) Press the

DGNOS

key several times, or the [DGNOS] soft key.

PARAM

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1.3.2

Display of the CNC Internal Status

If the CNC does not respond to a command, it is possible to determine the status of the CNC.

#7 #6

DGN

0700

CSCT#5CITL#4COVZ#3CINP#2CDWL#1CMTN#0CFIN

#6 CSCT The CNC is waiting for the spindle speed reached signal (SAR) to be

turned on after cutting feed begins or an S command is read.

DGN

0120

#7 #6 #5 #4

SAR

#3 #2 #1 #0

SAR 0  The spindle speed has not reached the specified speed.

PRM

0024

#7 #6 #5 #4 #3 #2

SCTO

#1 #0

SCTO 1 : The spindle speed reached signal will be checked.

0 : The spindle speed reached signal will not be checked.

PRM

Delay timer for checking the spindle speed reached signal [ms]0110

#5 CITL An interlock (disable axis movement) signal has been input.

[M series]

PRM 49#0

PRM 08#7

1 — — — *MITX, Y, Z 142.0 to 142.7 — 1 — — *ITX, Y, Z, 4 128.0 to 128.3 — 0 0 0 *ILK (all axes) — 0 0 1 *ILK (Z–axis only) — 0 1 0 *RILK (all axes) — 0 1 1 *RILK (Z–axis only)

PRM 15#2

PRM 12#1

Signal name DGN number

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

[T series]

#7 #6 #5 #4 #3 #2 #1

DGN

0120

STLK 1 : The start lock is in effect.

#7 #6 #5 #4 #3

DGN

0128

IT 1 : The start lock for the corresponding start lock is in effect.

#7 #6 #5

DGN

0008

–MIT2#4+MIT2#3–MIT1#2+MIT1

*PRM Valid only when bit 7 (EDILK) of PRM 024 = 1.

#4 COVZ The override signal is 0%.

#7 #6 #5 #4 #3

DGN

0121

Override 0%

When bit 4 of PRM 003=0 1 1 1 1 When bit 4 of PRM 003=1 0 0 0 0

STLK

IT4

*OV8#2*OV4#1*OV2#0*OV1

IT3

ITZ

#1 #0

ITX

[M series] Manual feed override function (option)

#7 #6 #5 #4 #3

DGN

0104

Override 0%

JOV8#2JOV4#1JOV2#0JOV1

0 0 0 0

– Refer to the Ladder chart from the machine tool builder for whether this

function is in use.

#3 CINP A position check is being performed.

DGN 800 to Positional deviation > PRM 500 to Effective area

– Probable causes include errors in the servo circuit or machine load.

#2 CDWL A dwell command (G04) is being executed.

#1 CMTN An axis move command is being executed automatically.

#0 CFIN The M, S, T, or B function is being executed (has not been completed).

PRM

0045

HSIF

#6 #5 #4 #3 #2 #1 #0

HSIF The M, S, T , and B code processing uses either of the following interfaces.

1 : High–speed interface 0 : Ordinary interface

1. DISPLA Y AND OPERATION OF CRT/MDI

[Ordinary interface]

D Operation sequence of

auxiliary functions

B–61395E/06

DGN 700.0=1

Read auxiliary function

Auxiliary function code (BCD)

Strobe (MF, SF,..)

Operation of function

Completion (FIN)

#7 #6 #5 #4 #3

DGN

0150

Strobe signals

DGN

0157

#7 #6 #5

MF3

MF2

#3 #2 #1 #0

MF2, MF3 Strobe signal for multiple M functions per block

To the next block

#2 SF

and T

functions

M function

#1 #0

[M function]

[2–digit S function only]

[T function]

#7 #6 #5 #4 #3

DGN

0120

FIN

FIN Auxiliary function completion (common to M, S, T and B)

DGN DGN

0151 0157

M28

M24

M22

M21

M18 M38

– M31 to M38 are the BCD code corresponding to the third digit with the

3–digit M function.

DGN

0152

S28

S24

S22

S21

S18

– This signal is not used for the 4–digit S function.

DGN DGN

0153 0156

T28 T48

T24 T44

T22 T42

T21 T41

T18 T38

– T31 to T48 are the BCD code corresponding to the fourth and third

digits with the 4–digit T function.

#2 #1 #0

M14 M34

S14

T14 T34

M12 M32

S12

T12 T32

M11 M31

S11

T11

T31

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

[3–/6–digit B function (M series)]

DGN

BF1 Strobe signal for the 3 low–order digits of the B code BF2 Strobe signal for the 3 high–order digits of the B code

DGN DGN

[8–digit B function (T series)]

DGN

BF Strobe signal for the B code

DGN DGN DGN DGN

0150

0154 0155

BF1

B28

BF2

B24

#5 #4 #3 #2 #1 #0

B22

B21

B38 B18

B34 B14

B32 B12

– For the 6–digit B function, code signals are output for every three digits.

0150

276 277 278 279

#7 BF

B7 B15 B23 B31

#6 #5 #4 #3 #2 #1 #0

B6 B14 B22 B30

B5 B13 B21 B29

B4 B12 B20 B28

#3 B3

B11 B19 B27

B2 B10 B18 B26

#1 B1

B9 B17 B25

B31 B11

#0 B0

B8 B16 B24

[High–speed interface]

D Auxiliary–function

operation sequences

Read auxiliary function

Auxiliary function code (BCD)

Strobe (MF, SF,..)

Behavior of function

Completion (MFIN,...)

DGN

The 8–digit B code is output in binary.

DGN 700.0=1 DGN 700.0=1

To the next block To the next block

0150

BF1(BF)#6BF2

BFIN1(BFIN) BFIN2 TFIN SFIN MFIN0115

#5 #4 #3

#2 SF

#1 #0

MFIN, SFIN, TFIN Function completion signals

#7 #6 #5

DGN

0701

CRST

#5 CRST The emergency stop signal (*ESP), external reset signal (ERS), reset &

rewind signal (RRW), or MDI reset button is on.

#4 #3 #2 #1 #0

1. DISPLA Y AND OPERATION OF CRT/MDI

B–61395E/06

#7 #6 #5 #4

DGN

0021

ERS *ESP0121

RRW0104

*ESP 0 : The emergency stop signal is on.

ERS 1 : The external reset signal is on.

RRW 1 : The reset & rewind signal is on.

– There is no DGNOS display for the MDI reset button.

DGN

0712

STP#6REST#5EMS#4RRW#3RSTB

This diagnosis information is valid only if automatic operation is terminated when it should not be. The information indicates the reason why the cycle start lamp (STL) is off.

#6 #5 #4 #3 #2 #1 #0 Reason

1 1 1 0 0 0 0 1 The emergency stop signal (*ESP) was input.

#3 #2 #1 #0

*ESP

#2 #1 #0

CSU

 1.3.2

1 1 0 0 0 0 0 0 The external reset (ERS) signal was input.

*(1)

1 1 0 1 0 0 0 0 The reset & rewind (RRW) signal was input.

*(2)

1 1 0 0 1 0 0 0 The MDI reset button was pressed. 1 0 0 0 0 0 0 1 A servo alarm occurred. 1 0 0 0 0 0 0 0 The feed hold (*SP) signal was input, or

0 0 0 0 0 0 0 0 The machine stopped in a single–function

. All these bits are cleared to 0 when the power is switched on.

#7 #6 #5 #4

DGN

0021

ERS *SP *ESP0121

*ESP 0  The emergency stop signal is on.

ERS 1  The external reset signal is on.

*SP 0  The feed hold signal is on.

DGN

0104

#7 #6

RRW

#5 #4 #3 #2 #1 #0

another manual mode was selected.

block.

#3 #2 #1 #0

*ESP

RRW 1  The reset & rewind signal is on.

#7 #6 #5 #4 #3 #2 #1

DGN

0116

SBK 1 : The single block signal is on.

SBK

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

DGN

#7 #6 #5 #4 #3 #2

0122

Automatic operation (AUTO) 0 0 1

Manual data input (MDI) 0 0 0

MD4#1MD2

– If the program ends with M02 or M03, the machine may enter state 1

or 2 in the Table 1.3.2 depending on the processing adopted by the machine tool builder.

MD1

1. DISPLA Y AND OPERATION OF CRT/MDI

1.4

NC STATUS DISPLAYS

B–61395E/06

ACTUAL POSITION (ABSOLUTE) O0010 N0000

X 123.456 Y 363.233 Z 0.000

(1)Current mode

(2) Alarm conditions

(3)Current time (4) Other status displays

RUN TIME 0H 1M CYCLE TIME 0H 1M33S

PART COUNT 1

ACT.F 3000 MM/M S 0 T 01:35:22 BUF AUTO

[ ABS ] [ REL ] [ ALL ] [ HNDL ] [ ]

MDI : Manual data input AUTO : Automatic operation (memory– or tape–based operation) EDIT : Memory editing HNDL : Manual handle feed JOG : Jog feed TJOG : Teach–in jog feed THND : Teach–in handle feed STEP : Manual incremental feed ZRN : Manual reference position return

ALarM : Indicates the current alarm. BAT : Indicates that the battery voltage is dropping.

hh:mm:ss : Hours, minutes, and seconds Input : Indicates that data is being input.

Output : Indicates that data is being output. SRCH : Indicates that a search is being carried out. EDIT : Indicates that some other miscellaneous editing operation

(such as insertion or modification) is under way.

COMPARE: Indicates that a program is being collated. LSK : Indicates the state of label skipping during data input. RSTR : Indicates that the program is being restarted. BUF : Indicates that the next block to be executed has been read. NOT READY : Indicates that the machine is in the emergency stop

state.

B–61395E/06

1.5

LIST OF OPERATIONS

Reset

1. DISPLA Y AND OPERATION OF CRT/MDI

Data

Function

protec-

tion

key

Resetting run hour

Resetting no. of machined parts

Resetting OT alarm

Resetting alarm 100

Registration from MDI

Data

Function

Inputting parameters

Inputting offset values

protec-

tion

key

Param-

eter

write=1

Param-

eter

write=1

f MDI

Mode

–

At Power

–

Mode

–

Func-

tion

button

POS

–

– CAN

Func-

tion

button

PRGRM

OFSET

Operation

CAN

→

CAN

→

CAN

and

RESET

and

Operation

→ Parameter no.→→Data→

→ PWE =0 →

→ Offset number→→Offset value→

RESET

INPUT

INPUTINPUT

Inputting setting data

Input of PMC parameters

Tool length measurement

MDI

f f MDI

JOG

PRGRM

DGNOS

POS



OFSET

→→ → Data→

No 0

→ Diagnostic No. →→→Data→

POS

(Displaying of relative coordinate system)

CAN

→→→To the measuremet posi-

tion at tool →→Offset number →→

EOB

and

INPUT

OFSET

DGNOS PARAM

INPUT

INPUTINPUT

INPUT

1. DISPLA Y AND OPERATION OF CRT/MDI

Registration from tape

B–61395E/06

Function

Data

protec-

tion

key

Param-

eter

write=1

Mode

Inputting parameters

f EDIT

(tape→memory) Input of PMC

parameter Inputting offset

values Registration of

program

f f EDIT

EDIT

EDIT/

AUTO

Punch out

Data

Function

protec-

tion

key

Punch of parameter EDIT

Punch of PMC parameter

Param-

eter

write=1

Mode

EDIT

Func-

tion

button

PRGRM

DGNOS

OFFSET

PRGRM

Func-

tion

button

PRGRM

DGNOS

Operation

INPUT

Operation

OUTPUT

Punch of offset EDIT

Punch of all programs

Punch of one program

EDIT

Search

Function

Searching a program number

Searching a sequence number

Searching an address word

Searching an address only

Searching an offset number

Data

protec-

tion

key

Param-

eter

write=1

Mode

EDIT/

AUTO

EDIT

OFSET

PRGRM

OUTPUT

→ –9999 →

→Program no.→

OUTPUT

Func-

tion

Operation

button

PRGRM

→Program no.→ (cursor key)

Program no. search→→Sequence number

→ (cursor key)

PRGRM

–

OFSET

Data to be searched→ (cursor key)

Address to be searched→ (cursor key)

→Offset no.→

NO.

INPUT

Searching a diagnostic number

Searching a parameter number

–

DGNOS

PRGRM

→Diagnostic number→

NO.

→Parameter no.→

NO.

INPUT

B–61395E/06

Edit

1. DISPLA Y AND OPERATION OF CRT/MDI

Function

Display of memory capacity used

Deleting all programs

Data

protec-

tion

key

Param-

eter

Mode

write=1

EDIT

f EDIT

Deleting a program f EDIT

Deleting several blocks

f EDIT

Deleting a block f EDIT

Deleting a word f EDIT

Changing a word f EDIT

Inserting a word f EDIT

Func-

tion

button

PRGRM

Operation

PRGRM

→–9999→

→Program no.→

→Sequence no.→

→

DELETE

EOB

Searching a word to be deleted→

DELETE

Searching a word to be changed→New Data→ Searching a word immediately before a word to be

searched→New Data→

INSERT

ALTER

Collation

Function

Collating memory

Data

protec-

tion

key

Param-

eter

write=1

Input/Output with FANUC Cassette

Function

Registeration of program

Output of all program

Output of a program

Heading a file

Data

protec-

tion

key

Param-

eter

write=1

Mode

EDIT/

AUTO

Mode

EDIT/

AUTO

EDIT

EDIT/

AUTO

Func-

tion

button

PRGRM

Func-

tion

button

PRGRM

Operation

INPUT

Operation

→File no.→→

→–9999→

→Program no.→

→File no.→

INPUT INPUT

OUTPUT

INPUT

OUTPUT

Deleting a file f EDIT

Collating a program

EDIT/

AUTO

PRGRM

N N

→File no.→

→File no.→→

OUTPUT

INPUT INPUT

1. DISPLA Y AND OPERATION OF CRT/MDI

Play back

B–61395E/06

Function

Data

protec-

tion

key

Param-

eter

write=1

TECH–

Input of NC data

Clear

Data

Function

prote-

ction

Memory all clear At

Parameter clear

Clearing a program

Sub-print board all clear

key

Param-

eter

write=1

Mode

power

Power

Mode

IN JOG/ HAN-

DLE

Func-

tion

button

PRGRM

Func-

tion

key

Operation

Moving a machine ⇒ , or

INSRT INSRT

⇒⇒NC data⇒⇒

INSRT

⇒

EOB

Operation

RESET DELETE

AND

RESET

DELETE

DELET

AND

(On the main side, however, maintain a condition of PWE = 0.)

B–61395E/06

1. DISPLA Y AND OPERATION OF CRT/MDI

1.6

CORRESPONDENCE BETWEEN ENGLISH AND SYMBOLIC KEYS

English key Symbolic key English key Symbolic key

RESET key

PAGE UP key

PAGE DOWN key

SHIFT key

RESET

PAGE

SHIFT

In MDI units certified for the CE marking, keys are identified using symbols (symbolic keys) instead of letters (English keys). The following table lists the correspondence between the conventional English keys and the symbolic keys.

ALTER key

INSERT key

INPUT key

OUTPUT/START key

ALTER

INSRT

INPUT

OUTPT

START

POSITION key

PROGRAM key

MENU key

OFFSET key

MENU/OFFSET key

DIAGNOS/ PARAM key

OPRATION/ ALARM key

AUXILIARY/ GRAPHIC key

POS

PRGRM

OFSET

DGNOS

PARAM

OPR

ALARM

AUX

GRAPH

DELETE key

CANCEL key

DELET

CAN

MACRO key

MACRO

2. HARDWARE

B–61395E/06

HARDW ARE

This chapter describes structure of CNC control section, connection of units and the functions of PCBs and modules mounted on PCBs.

2.1 CONTROL UNIT 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 COMPLETE CONNECTION DIAGRAM 24. . . . . . . . . .

2.3 INTER–MACHINE CONNECTION 36. . . . . . . . . . . . . .

2.4 LEDS ON PRINTED–CIRCUIT BOARDS 103. . . . . . . .

2.5 PRINTED–CIRCUIT BOARD UNIT LIST 104. . . . . . . .

2.6 BATTERY REPLACEMENT METHOD 112. . . . . . . . . .

2.7 DETAILS OF POWER SUPPLY 114. . . . . . . . . . . . . . . . .

2.8 MAINTENANCE OF HEAT PIPE TYPE

HEAT EXCHANGER 139. . . . . . . . . . . . . . . . . . . . . . . . .

2.9 REPLACING THE LCD BACKLIGHT

(FOR 7.2” MONOCHROME LCD) 142. . . . . . . . . . . . . .

B–61395E/06

2.1

CONTROL UNIT

2. HARDWARE

2.1.1

Configuration of the Control Unit

Each control P.C.B. of Series 0 is mounted in the slot as follows. Available series is in parenthesis.

NOTE

Connection position of this figure are depended on each printed board.

2. HARDWARE

2.2

COMPLETE CONNECTION DIAGRAM

Common to control units A and B

B–61395E/06

CAP

MasterPC board

CAP

Power supply unit AI

Power supply unit A, B1, C

CP1

CP2

CP3

CP14

CP15

CP1

CP14

CP15

BK3.F

BWG6.F

BN3.F

BN6.F

BK6.F BK6.F

BN3.F

BN6.F

Servo magnetic contactor

ON/OFF switch

Input unit

TP1

TP2

CP4CP2

Single–phase 200–V AC input

200–VAC output

(fan or display unit using 200V AC)

24–VDC output

(I/O–B2, I/O–B3)

24–VDC output

(display unit using 24 VDC)

Single–phase 200–V AC input

ON/OFF switch

BK3.F

200–VAC output

(fan or display unit using 200V AC)

24–VDC output (I/O–B2, I/O–B3)

24–VDC output

(display unit using 24 VDC)

CAP

PAS

(Continued)

CE Marking Power supply unit AI

Custom–engineered macro cassette

CP1

CP3

CP2

CP4

CP6

CP5

AHX3.F

AL Y6.F

ALX3.F

AL Y3.F

Single–phase 200–V AC

input Servo magnetic contactor

200–VAC output

(Spare)

ON/OFF switch

24–VDC output

(Spare)

24–VDC output

(display unit using 24 VDC)

B–61395E/06

(Continued)

2. HARDWARE

I/O

I/O C5–C7

I/O E1–E3

M220

M2C5

M18

M19

M20

M201

M202E1

M218

M219

H50.F

H20.F

H50.F

H20.F

H50.F

Machine operator’s panel

H50.M

M1A M1B

H50.M

M2A M2B

Machine operator’s panel (CE Marking)

H50.M

M1A M1B

H50.M

MB2A MB2B

H50.F

H50.M

H20.M

H50.M

H20.M

H50.M

Power magnetics cabinet

MEM

(Continued)

Memory card

CCX5

H20.F

H20.M

CN1 Display (CRT, PDP, EL) For an LCD or a 14″ CRT qualifying for CE

marking, a different connector is used. KM1 MDI unit

* When no graphics

card is used

2. HARDWARE

(Continued)

B–61395E/06

Memory card

M74

M12

M26

M27

H20.M

H20.F

H20.M

H20.F

Relay connector

D25.F

H20.F

RS–232–C I/O unit (channel 0, channel 1)

Tape reader RS–232–C I/O unit (channel 2)

Manual pulse generator (first unit)

S analog output (analog spindle)

Spindle control

circuit

(analog control)

Position coder

Spindle motor

Spindle

COP5

CPA7

OPT OPT

OPT

BWG3.F

S serial output (serial spindle)

CN11A Spindle control circuit (Digital control) CN11B First unit

Position coder

CN11A Spindle control circuit (Digital control) CN11B Second unit

Position coder

Battery for memory backup

Spindle motor

Spindle

Spindle motor

Spindle

(For memory PC board)

B–61395E/06

(Continued)

2. HARDWARE

AXE

1st to 4th axis control

M34

M35

M34

M35

(Axis control PC board supporting A/B–phase pulse coder)

Servo system of semi–closed loop

H20.M

(Command)

H20.F

(Velocity/position feedback) A/B–phase pulse coder

Servo system of closed loop

H20.M

(Command)

H20.F

(Position feedback)

H20.F

CN1 Servo amplifier

(Digital control) First axis

CN1 Servo amplifier

(Digital control) First axis

Linear scale, separate pulse coder

AC servo motor

M36

M37

M38

M39

M44

M45

M46

M47

M48

M49

H20.F

(Velocity feedback)

H20.M

H20.F

H20.M

H20.F

H20.M

H20.F

A/B–phase pulse coder

Second–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Third–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Fourth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

(Continued)

CPA9

BWG3.F

Battery for absolute pulse coder (for first to fourth axes)

2. HARDWARE

(Continued)

B–61395E/06

AXE

1st to 4th axis control

M184

M185

M184

M185

(Axis control PC board supporting serial pulse coder)

Servo system of semi–closed loop

H20.M

(Command)

H20.F

(Velocity/position feedback) Serial pulse coder

Servo system of closed loop

H20.M

(Command)

H20.F

(Velocity feedback)

H20.F

CN1 Servo amplifier

(Digital control) First axis

A/B–phase pulse coder

CN1 Servo amplifier

(Digital control) First axis

AC servo motor

M186

M187

M188

M189

M194

M195

M196

M197

M198

M199

H20.F

(Position feedback)

H20.M

H20.F

H20.M

H20.F

H20.M

H20.F

Serial pulse coder

Linear scale, separate pulse coder

Second–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Third–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Fourth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

A/B–phase pulse coder

(Continued)

CPA9

BWG3.F

Battery for absolute pulse coder (for first to fourth axes)

B–61395E/06

(Continued)

2. HARDWARE

AXE

1st to 4th axis control

JS1A

(Axis control PC board for type B interface)

Servo system of semi–closed loop

HF20.F

(Command)

Servo system of closed loop

H20.M

(Command)

HF20.F

H20.F

JS1B  series servo

amplifier (Digital control) First axis

JF1

HF20.F (Velocity/position feedback)

Serial pulse coder

JS1B Servo amplifier

(Digital control) First axis

JF1

HF20.F (Velocity feedback)

AC servo motor

M186

JS2A

M189

JS3A

M196

JS4A

M199

H20.F

(Position feedback)

HF20.F

H20.F

HF20.F

H20.F

HF20.F

H20.F

Serial pulse coder

Linear scale, separate pulse coder

Second–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Third–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

Fourth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis)

(Continued)

CPA9

BWG3.F

Battery for separate type absolute pulse coder (for first to fourth axes)

2. HARDWARE

(Continued)

PMC–M

B–61395E/06

(PC board not supporting I/O–Link)

PMC

CRT/MDI adapter

PMC–M

JD1A1 (MASTER)

M24

M25

CD13

H20.M H20.F

24–VDC input

(from power supply unit)

OPT OPT

H20.F

(PC board supporting I/O–Link)

(from power supply unit)

HF20.F HF20.F

H20.M

24–VDC input

HF20.F

Expansion I/O–B2, F1

M61

M60

CP51

The connector names for F1 are parenthesized.

I/O module

COP4

MMC–1 unit (14″CRT/MDI)

CD13

*Cannot be used for Series 00

Expansion I/O–B3, F3 (SLA VE)

CP51

The connector names for F3 are parenthesized.

JD1B

JD1A

(M261) M62

(M262) M78

(M278) M79

(M279) M80

(M280)

CA3

CA7

M61

M62 (MB62)

M78

M79 (MB79)

M80 (MB80)

H50.F

H20.F

H50.F

H20.F

BK6.F

H50.F

H20.F

H50.F

H50.MH50.F

H50.M

H20.M

H50.M

Manual pulse generator

Battery unit

H50.MH50.F

H50.M

H20.M

H50.M

Power magnetics cabinetPower magnetics cabinet

321

(Continued)

JD1B2 (SLA VE)

JD1A2 (SLAVE)

HF20.F

HF20.F HF20.F

JD1B

JD1A

F–D Mate (MASTER)

JD1A

JD1B

I/O Unit (SLA VE)

Other I/O–Link unit (SLA VE)

B–61395E/06

(Continued)

Graphic

2. HARDWARE

(or circuit for controlling two manual pulse generators)

Optional configuration of control unit A only

Remote buffer DNC2 for control unit A

JA1

JA2

JB1

JB2

CCX4

M21

M73

M77

H20.F

Display (CRT, PDP)

Manual pulse generator (second or third unit)

Cannot be used with the Series 00 Connected to M80 of the MMC1 unit

External I/O unit (Program File Mate, personal computer)

RS–422(Using external clock)

External I/O unit (Program File Mate, personal computer)

RS–232–C, RS–422 (Not using external clock)

* For graphic display, not

connected to CCX5 of memory card

(Channel 3)

JA1

JA2

DNC1 for control unit A

JB1

CD3 (M73)

JB2

H20.F

Tap

← Terminating →

resistor

Tap

F–D Mate (Primary unit)

CD3

2. HARDWARE

(Continued)

B–61395E/06

AXS

5th/6th axis control

M64

M65

M66

M67

M68

M69

CPA10

M28

(Axis control PC board supporting A/B–phase pulse coder)

H20.M

H20.F

H20.M

H20.F

BWG3.F

S analog output (analog spindle) tool post 2

H20.M

H20.F

Fifth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting A/B–phase pulse coder)

Sixth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting A/B–phase pulse coder)

Battery for absolute pulse coder (for fifth and sixth axes)

Spindle control

circuit

(analog control)

Spindle motor

M29

COP6

H20.F

S serial output (serial spindle) tool post 2

OPT OPT

OPT

CN11A Spindle control

circuit (Digital control)

CN11B First unit

CN11A Spindle control

circuit (Digital control)

CN11B Second unit

Spindle

Position coder

Spindle motor

Spindle

Position coder

Spindle motor

Spindle

Position coder

(Continued)

B–61395E/06

(Continued)

2. HARDWARE

AXS

5th/6th axis control

M204

M205

M206

M207

M208

M209

CPA10

M28

(Axis control PC board supporting serial pulse coder)

H20.M

Fifth–axis servo amplifier, motor, pulse coder,

H20.F

H20.M

H20.F

BWG3.F

S analog output (analog spindle) tool post 2

H20.M

H20.F

scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting a serial pulse coder)

Sixth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting a serial pulse coder)

Battery for absolute pulse coder (for fifth and sixth axes)

Spindle control

circuit

(Analog control)

Spindle motor

M29

COP6

H20.F

S serial output (serial spindle) tool post 2

OPT OPT

OPT

CN11A Spindle control

circuit

(Digital control)

CN11B First unit

CN11A Spindle control

circuit

(Digital control)

CN11B Second unit

Spindle

Position coder

Spindle motor

Spindle

Position coder

Spindle motor

Spindle

Position coder

(Continued)

2. HARDWARE

(Continued)

Optional configuration of control unit B only

Remote buffer DNC2 for control unit B

M73

H20.F

External I/O unit (Program File Mate, personal computer)

RS–422 (Using external clock)

B–61395E/06

(Channel 3)

SUB

M77

DNC1 for control unit B

CD3 (M73)

SUB CPU

M73

M77

H20.F

External I/O unit (Program File Mate, personal computer)

RS–232–C, RS–422 (Not using external clock)

Tap

← Terminating →

resistor

External I/O unit (Program File Mate, personal computer)

RS–422 (Using external clock)

External I/O unit (Program File Mate, personal computer)

Tap

(Channel 3)

F–D Mate (Primary unit)

CD3

(Channel 3)

(Continued)

CPA8

RS–232–C, RS–422 (Not using external clock)

BWG3.F

Battery for memory backup (for sub CPU)

B–61395E/06

(Continued)

2. HARDWARE

AXA

7th/8th axis control

M134

M135

M136

M137

M138

M139

CPA11

7th/8th axis control

M224

M225

M226

(Axis control PC board supporting A/B–phase pulse coder)

H20.M

Seventh–axis servo amplifier, motor, pulse

H20.F

H20.M

H20.F

BWG3.F

(Axis control PC board supporting serial pulse coder)

H20.M

H20.F

coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting A/B–phase pulse coder)

Eighth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting A/B–phase pulse coder)

Battery for absolute pulse coder (for seventh and eighth axes)

Seventh–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting serial pulse coder)

L/A

CPA6

Analog interface

CPB1

M227

M228

M229

CPA11

M121

M122

M123

M124

H20.M

H20.F

BWG3.F

H20.M

H20.F

Eighth–axis servo amplifier, motor, pulse coder, scale (Same as the connection of the first axis of the 1st–4th axis control PC board supporting serial pulse coder)

Battery for absolute pulse coder (for seventh and eighth axes)

Spindle control circuit (analog control)

Analog input

Position coder

2. HARDWARE

2.3

INTER–MACHINE CONNECTION

2.3.1

CRT/MDI Unit

D Video signal interface

B–61395E/06

For each display unit, either of the following two video signal interfaces is used:

Type Display unit

A CRT unit, PDP unit, EL unit B LCD unit

(1) Type A

Control unit

Memory card CCX5 Graphics card CCX4

(MR–20RMD)

1 RVDO 2 HSYN 3 VSYN 4 GVDO 5 BVDO 6 7

When using the graphics card, connect the card to CCX4.

Cable wiring

8 0V 9 0V 10 0V 11 0V 12 0V 13

RVDO

GVDO

BVDO

HSYN

VSYN

14 15 16 17 18 19 20

1 2

3 4

5 6

18 14

12 16

H20.F H20.F

CRT, PDP , or EL unit

CN1 (MR–20RM)

M60 (MR–20RMD)

1 RVDO 2 HSYN 3 VSYN 4 GVDO 5 BVDO 6 7

8 0V 9 0V 10 0V 11

1 8

4 11

5 12

2 9

3 10

14 15 16 17 18 19 20

RVDO 0V

GVDO 0V

BVDO 0V

HSYN 0V

VSYN 0V

Maximum cable length: 50 m Recommended cable material : A66L–0001–0219 coaxial cable Recommended cable order number: A02B–0098–K825 (7 m)

B–61395E/06

2. HARDWARE

(2) Type B

Control unit

Memory card CCX5 Graphics card CCX4

(MR–20RMD)

1 RVDO 2 HSYN 3 VSYN 4 GVDO 5 BVDO 6 7

8 0V 9 0V 10 0V

11 12 13

0V 0V

14 15 16 17 18 19 20

When using the graphics card, connect the card to CCX4.

Cable wiring

Honda 20–pin MR connector (female)

1 8

4 11

5 12(18)

2 9

3 10

RVDO

GVDO

BVDO

HSYN

VSYN

Honda T sushin Kogyo 20–pin MR connector (female)

Hirose Electric (JA1) Housing: FI–20–CV5 Contact: FI40A–20S

LCD unit

JA1

(PCR–EV20MDT)

1 RVDO 2 0V 3 GVDO 4 0V 5 BVDO 6 0V 7 8 9 10

VSYN

12 13

14 15

16 17

HSYN

18 19 20

Hirose FI40A–20S (Connector)

FI–20–CV5 (Housing)

RVDO

GVDO

BVDO

HSYN

VSYN

Shield

Ground plate

Maximum cable length : 50 m Recommended cable kit : A02B–0098–K870 (5m) Recommended cable material : A66L–0001–0371 coaxial cable Recommended cable order number : A02B–0120–K888 (200m) The Hirose Electric connector can be provided together with the housing. Connector kit order number : A02B–0120–K305 (Hirose code: FI40A–20S–CV5)

2. HARDWARE

B–61395E/06

D Connecting the display

unit power supply

The required supply voltage varies with the display unit. Also, some display units, while requiring the same supply voltage, may use different connectors.

Use a power cable containing conductors of 30/0.18 (0.8 mm

) or greater .

(1) 9″ monochrome CRT

Power supply unit

Cable side connector (CP15)

CP15 (SMS6RN–4)

1 2 3 0V 4 0V 5 +24V 6 +24V

Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC16M–SCT3

J38

Recommended cable: A02B–0072–K814 (7 m)

9″ CRT unit (monochrome)

CN2 (SMS6RN–4)

1 2 3 0V 4 0V 5 +24V 6 +24V

Power supply unit (CE Marking)

CP5

1 230V

+24V

Cable side connector (CP15) Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC16M–SCT3

Cable side connector (CP5) Housing: AMP JAPAN, LTD. 2–178288–3 Contact: AMP JAPAN, LTD. 1–175218–5

Recommended cable: A02B–0120–K820 (5 m)

J38

9″ CRT unit (monochrome)

CN2 (SMS6RN–4)

1 2 3 0V 4 0V 5

+24V

6 +24V

B–61395E/06

2. HARDWARE

(2) 9″ color CRT, 14″ color CRT (standard type), PDP (standard type),

and EL

Power supply unit AI CP2 (SMS3RK–STK2)

Input unit CP5

1 200A 2 200B 3 G

Cable side connector Housing: JAPAN FCI SMS3PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC16M–SCT3

Recommended cable: A02B–0072–K815 (7 m)

(3) 14″ color CRT (CE marking type)

Power supply unit AI qualifying for CE marking

CP2

1 200A 2 200B 3 G

Cable–side connector Housing: Japan AMP 1–178128–3 Contact: Japan AMP 1–175218–5

Display unit

CN2 (SMS3RK–STK2)

1 200A 2 200B 3 G

14″ color CRT (qualifying for CE marking)

CN2

1 200A 2 200B 3 G

Recommended power input connector kit: A02B–0120–K321

2. HARDWARE

B–61395E/06

(4) PDP (CE marking type)

The power supply unit AI qualifying for CE marking, or the power supply unit B2 can be used. The power supply unit A and power supply unit AI cannot be used because they do not provide 24 VDC.

Power supply unit qualifying for CE marking

CP5

1 +24V 2 0V 3

Conventional power supply unit B

CP15 (SMS6RN–4)

1 2 3 0V 4 (0V) 5 +24V 6 (+24V)

Cable–side connector (CP5) Housing: Japan AMP 2–178228–3 Contact: Japan AMP 1–175218–5

Cable–side connector (CN2) Housing: VHR–2N Contact: SVH–21T–1.1 (Nihon Crimp Terminal)

Cable–side connector (CP15) Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC–16M–SCT3

Cable–side connector (CN2) Housing: VHR–2N Contact: SVH–21T–1.1 (Nihon Crimp Terminal)

CN2 (B2P–VH)

1 +24V 2 0V

CN2 (B2P–VH)

1 +24V 2 0V

NOTE

For the cable connector (CN2) on the PDP–unit side, use swaging tool YC–16 available from Nihon Crimp Terminal.

(5) LCD

Power supply unit

Cable side connector (CP15)

CP15 (SMS6RN–4)

1 2 3 0V 4 0V 5 +24V 6 (+24V)

Recommended cable: A02B–0120–K820 (5 m)

Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC16M–SCT3

Cable side connector (CP5) Housing: Japan AMP 2–178288–3 Contact: Japan AMP 1–175218–5

CN5

1 +24V 2 0V 3

B–61395E/06

2. HARDWARE

D Connecting the soft key

cable of a separate display unit

D ON/OFF switch on the

display unit

Some separate display units have soft keys. These units have flat cables for the soft keys. Connect the soft key cable to connector KM2 of a separate MDI unit.

Separate display unit

The flat cable is about 500 mm long.

Separate MDI unit

KM2

The 9″ CR T/MDI unit, 9″ PDP/MDI unit, 7.2″ LCD/MDI unit of full–key type, and 14″ CRT/MDI unit all have an ON/OFF switch for turning the control unit on and off. The control unit can be turned on or off by pressing the ON/OFF switch when the switch is connected to the input unit or power supply unit AI (input unit built–in type).

(1) Connecting to the input unit

9″ CR T/MDI unit, 9″ PDP/MDI unit, 7.2″ LCD/MDI unit of full–key type

ON/OFF switch

OFF

Soldering tab terminal (#110)

14″ CR T/MDI unit

ON/OFF switch

TP2 (M4 screw terminal)

1 ON1 2 ON2 3 OFF1 4 OFF2

Input unit

TP2 (M4 screw terminal)

OFF

COM

Input unit

TP2 (M4 screw terminal)

EON EOF COM

ON OFF COM

When connecting the cable to the input unit, remove the metal jumper connecting EOF and COM.

2. HARDWARE

B–61395E/06

(2) Connecting to the power supply unit AI

9″ CR T/MDI unit, 9″ PDP/MDI unit, 7.2″ LCD/MDI unit of full–key type

ON/OFF switch

Power supply unit AI

Cable–side connector Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

OFF

COM

JAPAN FCI RC16M–SCT3

Soldering tab terminal (#1 10) Recommended connector kit: A02B–0096–K892

14″ CR T/MDI unit

ON/OFF switch

Cable–side connector

TP2 (M4 screw terminal)

1 ON1 2 ON2 3 OFF1 4 OFF2

Housing: JAPAN FCI SMS6PN–5 Contact: JAPAN FCI RC16M–23T3 or

JAPAN FCI RC16M–SCT3

CP3 (SMS6RW–4D28)

1 ON 2 OFF 3 COM 4 AL 5 FA 6 FB

Power supply unit AI

CP3 (SMS6RW–4D28)

1 ON 2 OFF 3 COM 4 AL 5 FA 6 FB

Recommended connector kit: A02B–0096–K892

B–61395E/06

2. HARDWARE

(3) Connecting to the power supply unit AI (CE marking type)

9″ CR T/MDI unit, 9″ PDP/MDI unit, 7.2″ LCD/MDI unit of full–key type

ON/OFF switch

Power supply unit AI (CE marking type)

CP4

1 ON 2 OFF 3 COM 4 AL

Cable–side connector (CP4) Housing: Japan AMP 2–178129–6 Contact: Japan AMP 1–175218–2

Soldering tab terminal (#1 10)

5 FA 6 FB

14″ CR T/MDI unit

ON/OFF switch

TP2 (M4 screw terminal)

1 ON1 2 ON2 3 OFF1 4 OFF2

Cable side connector (CP4) Housing: Japan AMP 2–178129–6 Contact: Japan AMP 1–175218–2

Power supply unit AI (CE marking type)

CP4

1 ON 2 OFF 3 COM 4 AL 5 FA 6 FB

2. HARDWARE

Horizontal

B–61395E/06

D Adjusting the LCD

The LCD has controllers for fine adjustment of the video signal. The controllers are required for eliminating slight disagreements between

the NC unit and LCD. The controllers must be adjusted at installation or when the display circuit hardware of the NC, display unit, or cable is replaced to eliminate an error.

Never adjust any controllers other than those described below. (1) Adjusting the 7.2” LCD

(a) Adjustment positions (viewed from the rear of the display)

VR1

VRP1

SW1

(b) Adjustment

(i) Setting the mode and the horizontal position

By adjusting SW1, the mode and the horizontal position can be changed as indicated in the table below . In inverted mode, black characters are displayed on a white background. The default setting is 9.

position

Mode

1 dot to

the right

Standard

1 dot to

the left

2 dots to

the left

8–level

gray scale

0 4 8 C

1 5 9 D

2 6 A E

3 7 B F

4–level

gray scale

(ii) Setting the contrast

The contrast is adjusted by using VRP1.

Inverted

8–level

gray scale

Inverted

4–level

gray scale

(iii)Eliminating flicker

Flicker eliminated by adjusting VR1. Do not adjust VR1 if no flicker is apparent.

B–61395E/06

2. HARDWARE

(2) Adjusting the 8.4” LCD

(a) Adjustment positions (viewed from the rear of the display)

TM1

SW1

(b) Adjustment

(i) Setting the horizontal position

S By adjusting SW1, the horizontal position can be changed

as described below: When SW1 is turned to the next position in the +

direction, the screen shifts to the right by one dot. When SW1 is turned to the next position in the –

direction, the screen shifts to the left by one dot.

S The entire screen can be displayed.

The entire screen display can be obtained by a single setting.

(ii) Eliminating flicker

Flicker adjustment pin TM1 is used. Adjustment pin TM1 can be set to either of positions A and B. Adjustment pin TM1 is factory–set to the B position. If flicker is apparent, set adjustment pin TM1 to the A position.

2. HARDWARE

D Connection to MDI unit

MDI unit interface

B–61395E/06

Control unit

Memory card M3

MDI unit

KM1

(MR–20RMD) (MR–20RFM)

1 *KCM08 2 *KCM00 3 *KCM01 4 *SW06 5 *SW04 6 *SW02 7 *SW00

8 *KCM02 9 *KCM03

10 *SW07

11 *SW05 12 *SW03 13 *SW01

14 *KCM04 15 *KCM05 16 *KCM06 17 *KCM07 18 19 20

H20.F H20.M

1 *KCM08 2 *KCM00 3 *KCM01 4 *SW06 5 *SW04 6 *SW02 7 *SW00

Cable connection

*KCM08 *KCM00

*KCM01 *SW06 *SW04 *SW02

*SW00 *KCM02

*KCM03 *SW07 *SW05 *SW03 *SW01

*KCM04 *KCM05

*KCM06 *KCM07

(01) (02) (03) (04) (05) (06) (07) (08) (09) (10) (11) (12) (13) (14) (15) (16) (17)

8 *KCM02

9 *KCM03 10 *SW07 11 *SW05 12 *SW03 13 *SW01

14 *KCM04 15 *KCM05 16 *KCM06 17 *KCM07 18 19 20

*KCM08 *KCM00

*KCM01 *SW06 *SW04 *SW02

*SW00 *KCM02

*KCM03 *SW07 *SW05 *SW03 *SW01

*KCM04 *KCM05

*KCM06 *KCM07

Shield

Use unified shield cable and the length is 50m or less. Recommended cable : A02B–0050–K803 (7m) or A02B–0098–K803 (7m)

Recommended cable material : A66L–0001–0041 (7/0. 18, 20 core)

B–61395E/06

2.3.2

Reader/Puncher Interface

Interconnection connector signal arrangement

2 3 4 5 6 7 8 9 10 11 12 13

FG SD RD RS CS DR SG CD

14 15 16 17 18 19 20 21 22 23 24 25

ER +24V

2. HARDWARE

Interconnection connector Connector: DBM–25S (Japan Aviation Electronics) Lock hardware: D20418–J2 (Japan Aviation Electronics)

CNC

Control unit M5, M74 (MR–20RFD)

1 2 3 4 5 ER 6 7

8 RD 9 SD

11 12 13

Power source

14 +24V 15 16 CD 17 SG 18 DR 19 CS 20 RS

85 to 125VAC 50/60Hz 3Hz 0.2KVA

Interconnection cable

Cable–end connector Connector: DBM–25P

(Japan Aviation Electronics)

Lock hardware: DB–C2–J9

(Japan Aviation Electronics)

NOTE

1 The machine tool builder is requested to provide the

interconnection connectors and cables.

2 The machine tool builder is also requested to provide a

power source for the PPR.

3 Use a common shielded cable for the signal cable.

Recommended cable specification: A66L–0001–0041

4 When the PPR is connected, set parameters so that the

reader/punch interface becomes usable. The interface is at 4800 baud.

2. HARDWARE

2.3.3

Manual Pulse Generator

Control unit M12 HONDA MR–20RMD

1 0V 2 0V 3 0V 4 +5V 5 +5V 6 +5V 7

Graphic and manual pulse generator Two control printed boards

(optional function) M21 HONDA MR–20RMA

1 0V 2 0V 3 0V 4 +5V 5 +5V 6 +5V 7

8 HA1 9 HB1 10

11 12 13

8 HA2 9 HB2 10

11 12 HA3 13 HB3

14 15 16 17 18 19 20

14 0V 15 0V 16 0V 17 +5V 18 +5V 19 +5V 20

J24

HONDA MR–20LFH

J25

B–61395E/06

Manual pulse generator (1st axis)

M3 screw terminal

+5V4+0V5HA16HB1

Manual pulse generator (2nd axis)

M3 screw terminal

+5V4+0V5HA26HB2

Cable spec. : 7/0.18 (0.2mm2) or more unified shielded cable Recommended cable spec : A66L–0001–0041

A02B–0050–K802 (7m) can be used for J24.

Manual pulse generator (3rd axis)

M3 screw terminal

+5V4+0V5HA36HB3

B–61395E/06

Control unit

2. HARDWARE

HA1

HB1

+5V

M12(4) M12(5) M12(6) M12(1) M12(2) M12(3)

M12(8)

M12(9)

M21(4) M21(5) M21(6) M21(1) M21(2) M21(3)

Manual pulse generator (1st axis)

+5V 3

HA1

HB1 6

Manual pulse generator (2nd axis)

+5V 3

HA2

HB2

HA3

HB3

+5V

M21(8)

M21(9)

M21(17) M21(18) M21(19) M21(14) M21(15) M21(16)

M21(12)

M21(13)

HB2 6

Manual pulse generator (3rd axis)

+5V 3

HA3

HB3 6

2. HARDWARE

B–61395E/06

Manual pulse generator cable

Similarly to the pulse coder, the manual pulse generator is designed to operate on 5 VDC. So, any voltage drop relative to the supply voltage must be kept to within 0.2 V (total drop through the 0 V and 5 V lines). Namely:

0.2 y

0.1 R 2L

where 0.1 : Current required by the manual pulse generator

R : Wire resistance per unit length [Ω/m] m : Number of wires in the 0 V or 5 V cable L : Cable length [m]

Thus,

L x

B–61395E/06

2.3.4

I/O Link

D Configuration of the I/O

Link (Eg)

2. HARDWARE

The figure below illustrates a typical I/O Link configuration.

External power

supply

Series 0

(24VDC)

F–D

Mate

FANUC I/O Link

(MASTER)

The F–D mate is the master I/O link.

@ Maximum 16 units @ DI/DO units for Series 0 :

32/32 and 64/64

JD1A

K1X

JD1B2

JD1A2

JD1B2

JD1A2

I/O–C

Power unit

PMC–M

I/O Link

(SLAVE)

I/O Link

(MASTER)

GROUP #0

S S S

Series 0

I/O–C

Power unit

PMC–M

I/O Link

(SLAVE)

I/O Link

(MASTER)

CP14

JD1A1

ESP, DEC, SKIP and other signals directly controlled by the CNC

J36 power cable

I/O–B3

K1X

JD1B

JD1A

JD1B

JD1A

JD1B

JD1A

The Series 0 is the master I/O Link

@ Maximum 16 units @ DI/DO units for Series 0 :

I/O Link

(SLAVE)

CP32

I/O–Unit

I/O Link

(SLAVE)

Power Mate

I/O Link

(SLAVE)

Maximum 1024/1024

CP5

GROUP #n (nv16)

Fig. 2.3.4 (a) T ypical I/O Link configuration

2. HARDWARE

B–61395E/06

D Signal cable connections

Details of the K1X cable shown in the connection diagram are given below.

(1) When FD–Mate is master and Series 0 is slave

FD–Mate (Master)

or Previous group

(Eg:Series 0)

JD1A

01 SIN 02 *SIN 03 SOUT 04 *SOUT 05 06 07 08 09 10

11 12 13 14 15 16 17 18 19 20

0V 0V 0V 0V

Go to next group

Connector HONDA PCR–E20FS

K1X

Series 0

PMC–M with I/O Link (Slave)

JD1B2

01 SIN 02 *SIN 03 SOUT 04 *SOUT 05 06 07 08 09 10

JD1A2

01 SIN 02 *SIN 03 SOUT 04 *SOUT 05 06 07 08 09 10

14 15 16 17 18

19 20

14 15 16 17 18

19 20

Fig. 2.3.4 (b)

(2) When Series 0 is master and I/O–B3, Power Mate and I/O unit are

slaves

Series 0 PMC–M with

I/O Link (Master) JD1A1

01 SIN 02 *SIN 03 SOUT 04 *SOUT 05 06 07 08 09 10

11 12 13 14 15 16 17 18

19 20

0V 0V 0V 0V

Connector HONDA PCR–E20FS

K1X

Fig. 2.3.4 (c)

Expansion I/O–B3

Power Mate I/O UNIT (Slave)

JD1B

01 SIN 02 *SIN 03 SOUT 04 *SOUT 05 06 07 08 09 10

11 12 13 14 15 16 17 18

19 20

0V 0V 0V 0V

B–61395E/06

2. HARDWARE

(3 ) Expansion I/O–B2, B3, F1, F3 and F4 power cable connection (J36)

Control unit

Power supply unit CP14

+24V20V

Connector JAPAN FCI SMS3PNS–5

3 1

J36

I/O–B2, B3, F1, F3 and F4

CP5

+24V20V

Fig. 2.3.4 (d)

(4) I/O Unit–MODEL A power cable connection

Prepare a power supply other than the Series 0 power unit and use the interface module (AIF01A) connector CP32 to make the required connections.

I/O Unit–MODEL A

Separate power supply

Connector JAPAN FCI SMS3PNS–5

AIF01A CP32

24VDC

(5) Cable K1X details

JD1A

SIN (1)

*SIN (2)

SOUT (3)

*SOUT (4)

0V (11) 0V (12) 0V (13) 0V (14)

Fig. 2.3.4 (e)

+24V20V

(3) SOUT (4)*SOUT (1) SIN (2) *SIN (11) 0V (12) 0V (13) 0V (14) 0V

JD1B

Fig. 2.3.4 (f)

2. HARDWARE

B–61395E/06

S The SIN, *SIN and SOUT, *SOUT signals must be connected

by twisted pair cable.

S Recommended cable: A66L–0001–0284#10P (single shield

twisted pair)

S The cable shield should be clamped with a cable clamp to the

cabinet earth plate on the JD1A side.

S Maximum cable length: 10m

D To turn the power on

D To turn the power off

2.3.5

Servo Interface

In cases where the FANUC I/O Link slave power supply selected is neither the 24VDC supply used with the Series 0 nor the 200VAC Series 0 power supply input unit, then it is essential that the power be switched on to all slave units before it is switched on to the Series 0. In other words the Series 0, which is in this case the master, must come last.

If the power supply to any one of the slave units connected by the F ANUC I/O Link is cut off then all units connected by the I/O Link, including the Series 0 itself, will assume abnormal status. T o restore normal operating status all the units must be switched off and then started up again one by one in the appropriate order.

This section describes the servo interface between the Series 0 and the digital control AC servo amplifier and servo motor.

The Series 0 supports three types of axis control cards according to the type of the pulse coder built into the servo motor or type of the servo interface.

For an explanation of each servo amplifier unit and servo motor, refer to the relevant manual.

D Axis control card for A/B–phase pulse coders (Type A interface) D Axis control card for serial pulse coders (Type A interface) D Axis control card for type B interface

Axis control cards for serial pulse coders can also be connected to an A/B–phase pulse coder.

NOTE

In a closed loop system using a separate pulse coder, the axis control cards for the A/B–phase pulse coders and those for serial pulse coders use different connectors for their feedback cables.

B–61395E/06

Axis name

Command

Not used ty e B interface

D Connector names

Axis control card for A/B–phase pulse coders Axis control card for serial pulse coders

2. HARDWARE

T able 2.3.5 (1/2)

Semi– closed

Axis name Command

1st axis M34 M35 M35 M36 M184 M185 M186 M185

2nd axis M37 M38 M38 M39 M187 M188 M189 M188

3rd axis M44 M45 M45 M46 M194 M195 M196 M195

4th axis M47 M48 M48 M49 M197 M198 M199 M198 5th axis M64 M65 M65 M66 M204 M205 M206 M205 6th axis M67 M68 M68 M69 M207 M208 M209 M208 7th axis M134 M135 M135 M136 M224 M225 M226 M225 8th axis M137 M138 M138 M139 M227 M228 M229 M228

loop

Feedback

Closed loop

Position

feedback

Command

Velocity

feedback

T able 2.3.5 (2/2)

Axis control card for type B interface

Semi–

closed

loop

Feedback

Closed loop

Position

feedback

Velocity

feedback

Semi–closed loop Closed loop

Feedback Position feedback Velocity feedback

1st axis JS1A JFn M186 JFn

2nd axis JS2A JFn M189 JFn

3rd axis JS3A JFn M196 JFn 4th axis JS4A JFn M199 JFn 5th axis 6th axis

7th axis 8th axis

For the 0–TTC, the first and second axes for tool post 2 correspond to the fifth and sixth axes in the above table.

When an axis control card for a type B interface is used, the JFn connector on the servo amplifier side is used as the feedback or velocity feedback connector. n varies with the servo amplifier being used. A type B interface can be used for the first to fourth axes, but not for the fifth to eighth axes.

2. HARDWARE

D Semi–closed loop

system

B–61395E/06

Series 0 axis control card

Command

Feedback

The battery unit is not required when an incremental pulse coder is used.

D Semi–closed loop

system

Series 0 axis control card

Command

Servo amplifier

Power

Battery unit

Pulse coder

Servo motor

(when an absolute pulse coder and relay unit are used)

Servo amplifier

Power

Feedback

D Semi–closed loop

system

Series 0 axis control card

Command

Feedback

Relay unit

Battery unit

Pulse coder

Servo motor

(when a high–speed, high–resolution A/B–phase pulse coder is used)

Servo amplifier

Power

Submicron detection board

Pulse coder

Servo motor

B–61395E/06

2. HARDWARE

D Semi–closed loop

system

Axis control card for type B interface

Command/ feedback

D Closed loop system

(when a type B interface is used)

Servo amplifier

Power

Feedback

Battery unit

The battery unit is not required when an incremental pulse coder is used. Use a servo amplifier that supports a type B interface. When a servo amplifier

which supports both types of interface is used, set it to use the type B interface.

Pulse coder

Servo motor

Series 0 axis control card

Command

Velocity feedback

Position feedback

The battery unit is not required when an incremental pulse coder is used.

Battery unit

Servo amplifier

Separate pulse coder

Power

Pulse coder

Servo motor

2. HARDWARE

B–61395E/06

D Closed loop system

Series 0 axis control card

Command

Velocity feedback

Position feedback

D Closed loop system

Series 0 axis control card

Command

(when an absolute pulse coder and relay unit are used)

Relay unit

Battery unit

Servo amplifier CN1

Separate pulse coder

Power

Pulse coder

Servo motor

(when a high–speed, high–resolution A/B–phase pulse coder is used)

Servo amplifier CN1

Power

Velocity feedback

Position feedback

D Closed loop system

Axis control card for type B interface

Command/ velocity feedback

Position feedback

Submicron detection board

(when a type B interface is used)

Battery unit

Servo amplifier

Separate pulse coder

Power

Pulse coder

Separate pulse coder

Velocity feedback

Pulse coder

Servo motor

The battery unit is not required when a separate type incremental pulse coder is used.

B–61395E/06

2. HARDWARE

Servo amplifier interface

This section describes each servo amplifier interface, taking that for the first axis as an example.

D S series servo amplifier

Series 0 (control unit)

M34 or M184 (MR–20RF)

*PWMAn

COMAn

*PWMBn

COMBn

*PWMCn

COMCn

*DRDYn

Connector: MR–20LMH (HONDA, 20–pin, male) Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

08 09 10 11 12

*MCONn

IRn GDRn *PWMAn COMAn *PWMBn COMBn *PWMCn COMCn GNDn *MCONn ISn GDSn *PWMDn COMDn *PWMEn COMEn *PWMFn COMFn

IRn

GDRn

ISn

GDSn

GNDn

*PWMDn 15 16

*PWMEn 17 18

*PWMFn 19 20

8 9 1 2 3 4 5

6 13 12 10 11 14 15 16 17 18 19

COMDn

COMEn

COMFn

n:axis number

J21n

S series servo amplifier

CN1 (MR–20RM)

*PWMDn 15 16

*PWMEn 17 18

*PWMFn 19 20

COMDn

COMEn

COMFn

13 12 10

11 14 15 16 17 18 19

8 9 1 2 3 4 5 6

08 09

GDRn 10 11

GDSn 12

*MCONn

GNDn

IRn GDRn *PWMAn COMAn *PWMBn COMBn *PWMCn COMCn GNDn *MCONn ISn GDSn *PWMDn COMDn *PWMEn COMEn *PWMFn COMFn

IRn

ISn

*PWMAn 02 03

*PWMBn 04 05

*PWMCn 06 07

*DRDYn

COMAn

COMBn

COMCn

*DRDYn

Recommended cable material A66L–0001–0041 Recommended cable specification A02B–0074–K801 (5m) or A02B–0098–K821 (5m)

Shield

*DRDYn

NOTE

T o protect the signals from external noise, assign the cable’s central pairs to each pair of current feedback signal and ground signal (i.e., IRn and GDRn, and ISn and GDSn). Otherwise, external noise may result in uneven feed or abnormal sound.

2. HARDWARE

D C series servo amplifier

and α servo amplifier module (type A interface)

B–61395E/06

Series 0 (control unit) M34 or M184 (MR–20RF)

n: axis number

*PWMAn

COMAn

*PWMBn

COMBn

*PWMCn

COMCn

*DRDYn

Connector: MR–20LMH (HONDA, 20–pin, male)

For a C series servo amplifier, connect the cable to M34 or M184. For an α series servo amplifier, connect the cable to M184. It cannot be connected to M34.

Cable connection

08 09

GDRn 10 11

GDSn 12

*MCONn

GNDn

IRn GDRn *PWMAn COMAn *PWMBn COMBn *PWMCn COMCn

IRn

ISn

*PWMDn 15 16

*PWMEn 17 18

*PWMFn 19 20

8 9 1 2 3 4 5 6

COMDn

COMEn

COMFn

α servo amplifier module JV1B (L–axis), JV2B (M–axis) C series servo amplifier CN1

IRn

GDRn

*PWMAn

COMAn

*PWMBn

COMBn

*PWMCn

COMCn 09 10

*MCONn

Connector: PCR–E20FA (HONDA, 20–pin, half–pitch) or equivalent

1 2 3 4 5 6 7 8

11 12 13 14 15 16 17 18 19 20

IRn GDRn *PWMAn COMAn *PWMBn COMBn *PWMCn COMCn

ISn

GDSn

*PWMDn

COMDn

*PWMEn

COMEn

*PWMFn

COMFn

*DRDYn

*MCONn

ISn GDSn *PWMDn COMDn *PWMEn COMEn *PWMFn COMFn

*DRDYn

Recommended cable material A66L–0001–0284#10P (#28AWG 10pairs) Recommended cable specification A02B–0098–K841 (5m)

12 10

11 14 15 16 17 18 19

Shield

11 12 13 14 15 16 17 18

*MCONn ISn GDSn *PWMDn COMDn *PWMEn COMEn *PWMFn COMFn

*DRDYn

NOTE

B–61395E/06

D a servo amplifier module

(type B interface) and b servo amplifier module

Axis control card for type B interface JS1A (PCR–EV20MDT)

IRn

GDRn

*PWMAn

*PWMCn

05 06

*PWMEn

09 *DRDYn

*MCONn

CABLE WIRING

RECOMMENDED CABLE MATERIAL A66L–0001–0284#10P(#28WAG 10 pair)

RECOMMENDED CABLE SPECIFICATION A02B–0120–K800(5m)

11 12 13 14 15 16

1817*PREQn

IRn

GDRn

*PWMAn

*PWMCn

*PWMEn

*DRDYn

*MCONn

ISn

GDSn

*ENBLn

PDn

*PDn

PREQn

*PREQn

0V 0V

ISn GDSn

*ENBLn

0V PDn

*PDn

PREQn

0V 0V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Ground plate

2. HARDWARE

Servo Amplifier

JS1B (L axis)/JS2B (M axis)/ JS3B (N axis) (PCR–EV20MDT)

IRn

GDRn

*PWMAn

03 04

*PWMCn

05 06

*PWMEn

*DRDYn

09 10

*MCONn

Connector: PCR–E20FA, etc. (HONDA, 20–pin, half pitch)

1 2 3 4 5 6 7 8 9

11 12 13 14 15 16 17 18 19 20

Shield

ISn

GDSn

*ENBLn

PDn

*PDn

PREQn

*PREQn

IRN GDRN *PWMAN 0V *PWMCN 0V *PWMEN 0V

*DRDYN *MCONN

ISN GDSN *ENBLN 0V PDN *PDN PREQN *PREQN 0V 0V

2. HARDWARE

B–61395E/06

NOTE

1 The total length of the cable between the CNC and amplifier

and that between the amplifier and motor shall not exceed 50m.

2 As the current feedback lines (IRn and ISn), use the middle

twisted pair of the recommended cable. If any other pair is used, abnormal noise or oscillation may occur.

3 Use a servo unit which supports the type–B interface. When

using a servo unit which supports both the type–A and type–B interfaces, select the type–B interface. For details, refer to the manual supplied with the servo unit. If the interface setting is incorrect, a servo alarm (AL401 V READY OFF) will be issued.

B–61395E/06

A/B phase pulse coder interface

D Low–resolution A/B

phase pulse coder (2000P to 3000P) (built–in incremental pulse coder)

2. HARDWARE

Series 0 (control unit) M35 or M185 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B20–29SW (straight)

Cable connection

Cable material: +5V , 0V

Recommended cable specification Straight type A02B–0074–K802 (14m) or A02B–0098–K822 (14m)

OHnA

OHnB

Cn8

Cn4

Cn2

Cn1

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.1 mm

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

Elbow type A02B–0074–K803 (14m) or A02B–0098–K823 (14m)

n: axis number J22n

Shield

Low–resolution A/B–phase pulse coder (built–in incremental pulse coder) (MS3102A–20–29PW)

A D

K N S

PCAn

*PCAn *PCZn

+5V

OHnB

(F) (G) (A) (D) (B) (E) (M) (L) (P) (C) (R) (S) (J, K) (N, T) (H)

PCBn

*PCBn

SHLD

Cn4

Cn2

MS3108B20–29SW (elbow)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V SHLD

C F

J M R

Cn1

PCZn

+5V Cn8

OHnA

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

2. HARDWARE

D Low–speed,

high–resolution A/B phase pulse coder (10000P to 25000P) (Built–in incremental pulse coder)

B–61395E/06

Series 0 (control unit) M35 or M185 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B22–14S (straight)

Cable connection

Cable material: +5V , 0V

Recommended cable specification Straight typeA02B–0074–K807 (14m) or A02B–0098–K827 (14m)

OHnA

OHnB

Cn8

Cn4

Cn2

Cn1

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.1 mm

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

Elbow type A02B–0074–K808 (14m) or A02B–0098–K828 (14m)

n:axis number J22n

Shield

Low–speed, high–resolution A/B–phase pulse coder(built–in incremental pulse coder) (MS3102A–22–14P)

A D

K N S

PCAn

*PCBn

Cn1 Cn8

SHLD

(E) (F) (A) (B) (C) (D) (K) (J) (H) (G) (P) (R) (L, T) (M, U) (N)

*PCAn

PCZn

Cn2

+5V

OHnA

+5V

MS3108B22–14S (elbow)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V SHLD

C F

J M R U

PCBn

*PCZn

Cn4

OHnB

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

B–61395E/06

2. HARDWARE

D High–speed,

high–resolution A/B phase pulse coder (20000P to 30000P, 24 m/min) (built–in incremental pulse coder)

Series 0 (control unit)

M35 or M185 (MR–20RM)

01 02 03 04 05 06 07

0V 0V

0V +5V +5V +5V

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

Connect a high–speed, high–resolution A/B–phase pulse coder via a submicron detection board.

(1)Connection between Series 0 and submicron detection board

Submicron detection board

CN1 (right)

(MR–20RF)

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

01 02 03 04 05 06 07

0V 0V

0V +5V +5V +5V

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

14 15 16 17 18 19 20

*PCZn

*PCAn

*PCBn

PCZn

PCAn

PCBn

Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.2 mm

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

Shield

Connector: MR–20LMH (HONDA, 20–pin, male)

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08)

(09) (04, 05, 06) (01, 02, 03)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V

Recommended cable material A66L–0001–0199 The cable length must not exceed 2 m.

2. HARDWARE

B–61395E/06

(2)Connection between submicron detection board and high–speed,

high–resolution A/B–phase pulse coder

Submicron detection board

CN1 (left) (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B22–14S (straight)

Cable connection

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

PCZn

*PCZn

*An

*Bn Cn8 Cn4 Cn2 Cn1

OHnA OHnB

+5V

PCZn

*PCZn

*An

*Bn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

Shield

High–speed, high–resolution A/B–phase pulse coder (built–in incremental pulse coder)

(MS3102A–22–14P)

*Bn

Cn1

Cn8

SHLD

(E) (F) (A) (B) (C) (D) (K) (J) (H) (G) (P) (R) (L, T) (M, U) (N)

*An

PCZn

Cn2

+5V

OHnA

+5V

MS3108B22–14S (elbow)

PCZn *PCZn An *An Bn *Bn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V SHLD

C F

J M R U

*PCZn

Cn4

OHnB

Cable (when the cable length is 14 m or less) Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.2 mm

Recommended cable material A66L–0001–0199

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

B–61395E/06

2. HARDWARE

D A/B phase pulse coder

(built–in absolute pulse coder)

An A/B–phase absolute pulse coder can be connected to the Series 0 in either of two ways: via the relay unit of the absolute pulse coder battery unit, or directly.

(1)When using the relay unit

(a)Connection between Series 0 and relay unit

Series 0 (control unit)

M35 or M185 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

08 09 10 11 12 13

*PCZn

*PCAn

*PCBn

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

PCZn

PCAn

PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB REQn

+5V

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (20) (04, 05, 06) (01, 02, 03)

Relay unit

CF1A

(MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female)

(04, 05, 06) (01, 02, 03)

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (20)

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB REQn +5V 0V

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

Cable material: +5V

:0V Three or more vinyl–coated wires each having a cross–sectional area of 0.5 mm : Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.18 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.18 mm

The cable length must not exceed 2 m. Recommended cable specification A02B–0074–K804 (2m)

Three or more vinyl–coated wires each having a cross–sectional area of 0.5 mm

Shield

2 2

2. HARDWARE

B–61395E/06

(b)Connection between relay unit and A/B–phase pulse coder

Relay unit

CF1B

(MR–20RM)

0VA

+5V

+6VA

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B22–14S (straight)

Cable connection

08 09 10 11 12 13

*PCZn

*PCAn

*PCBn

OHnA

OHnB

Cn8 Cn4 Cn2 Cn1

PCZn

PCAn

PCBn

Cn8

Cn4

Cn2

Cn1 OHnA OHnB REQn

+5V

+6V A

0V A

14 15 16 17 18 19 20

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (20) (04, 05) (01, 02) (06) (03)

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

J8n

Shield

A/B–phase pulse coder (built–in absolute pulse coder)

(MS3102A–22–14P)

A D

K N S

PCAn

*PCBn

Cn1 Cn8

REQn

(E) (F) (A) (B) (C) (D) (K) (J) (H) (G) (P) (R) (S) (L) (M) (T) (U) (N)

*PCAn

PCZn

Cn2

+5V

OHnA

+6V A

MS3108B22–14S (elbow)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB REQn +5V 0V +6V A 0V A SHLD

C F

J M R U

PCBn

*PCZn

Cn4

OHnB

0V A

Cable material: +5V , 0V

: +6VA, 0VA For each, one or more vinyl–coated wires each having a cross–sectional area of 0.5 mm : Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.18 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.18 mm

Recommended cable specification Straight type A06B–6050–K055 (14m)

For each, two or more vinyl–coated wires each having a cross–sectional area of 0.5 mm

Elbow type A06B–6050–K056 (14m)

NOTE

The total voltage resistance for +5 V and 0 V must not exceed 0.5Ω, total for both ways, including the cable between the axis control card and the relay unit.

B–61395E/06

2. HARDWARE

(2)Direct connection

Series 0 (control unit)

M35 or M185 (MR–20RM)

0VB

+5V

+6VB

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B22–14S (straight)

Cable connection

08 09 10 11 12 13

*PCZn

*PCAn

*PCBn

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

PCZn

PCAn

PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB REQn

+5V

+6VB

0VB

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (20) (04, 05, 06) (01, 02) (07) (03)

n: axis number J22nB

Shield

A/B–phase pulse coder (built–in absolute pulse coder)

(MS3102A–22–14P)

A D

K N S

PCAn

*PCBn

Cn1

Cn8 SHLD REQn

(E) (F) (A) (B) (C) (D) (K) (J) (H) (G) (P) (R) (S) (L) (M) (T) (U) (N)

*PCAn

PCZn

Cn2

+5V

OHnA

+6VB

MS3108B22–14S (elbow)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB REQn +5V 0V +6VB 0VB SHLD

C F

J M R U

PCBn

*PCZn

Cn4

OHnB

0VB

Cable material: +5V ,

: +6VB :0V : 0VB : Cn1 to Cn8 : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.18 mm

Recommended cable specification Straight type A02B–0096–K801 (14m)

Two 0.5–mm2 wires One 0.5–mm2 wire Two 0.5–mm2 wires One 0.5–mm2 wire Vinyl–coated wires each having a cross–sectional area of at least 0.18 mm

Elbow type A02B–0096–K802 (14m)

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

2. HARDWARE

D Low–resolution A/B

phase separate pulse coder (2000P to 3000P) (separate incremental pulse coder)

B–61395E/06

(1)Velocity feedback connection

Series 0 (control unit)

M36 or M185 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B20–29SW (straight)

Cable connection

08 09 10 11 12 13

*PCAn

*PCBn

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

PCAn

PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

14 15 16

PCAn

*PCAn

PCBn

*PCBn

(16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

n: axis number

J24n

Shield

A/B–phase pulse coder (motor built–in pulse coder)

(MS3102A–20–29PW)

A D

K N S

PCAn

*PCAn

+5V

OHnB

(A) (D) (B) (E) (M) (L) (P) (C) (R) (S) (J, K) (N, T) (H)

PCBn

*PCBn

SHLD

Cn4

Cn2

MS3108B20–29SW (elbow)

PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V SHLD

C F

J M R

OHnA

Cn1

+5V Cn8

Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.1 mm

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

NOTE

The total voltage resistance for +5 V and 0 V must not exceed 0.5Ω, total for both ways.

B–61395E/06

2. HARDWARE

(2)Position feedback connection

Series 0 (control unit)

M35 or M186 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B–20–29S or

Cable connection

08 09 10 11 12 13

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

+5V

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

(14) (15) (16) (17) (18) (19) (04, 05, 06) (01, 02, 03)

n: axis number

J23n

Shield

Low–resolution A/B–phase separate pulse coder

(MS3102A–20–29P)

A D

K N S

PCAn

*PCAn *PCZn

+5V

(F) (G) (A) (D) (B) (E) (C, J, K) (N, P, T) (H)

PCBn

*PCBn

MS3108B–20–29S

PCZn *PCZn PCAn *PCAn PCBn *PCBn +5V 0V G

+5V

PCZn

+5V M R

Cable material: +5V , 0V

: Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.1 mm

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

NOTE

The total voltage resistance for +5 V and 0 V must not exceed 0.5Ω, total for both ways.

2. HARDWARE

B–61395E/06

D High–speed,

high–resolution A/B phase separate pulse coder (2000P to 3000P, 24 m/min) (separate incremental pulse coder)

Series 0 (control unit)

M36 or M185 (MR–20RM)

01 02 03 04 05 06 07

0V 0V

0V +5V +5V +5V

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

Connect a high–speed, high–resolution A/B–phase separate pulse coder via a submicron detection board.

(1)Connection between Series 0 and submicron detection board

(velocity feedback connection)

Submicron detection board

CN1 (right)

(MR–20RF)

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

01 02 03 04 05 06 07

0V 0V

0V +5V +5V +5V

08 09 10 11 12 13

OHnA OHnB

Cn8 Cn4 Cn2 Cn1

14 15 16 17 18 19 20

*PCZn

*PCAn

*PCBn

PCZn

PCAn

PCBn

Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.2 mm

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

Shield

Connector: MR–20LMH (HONDA, 20–pin, male)

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08)

(09) (04, 05, 06) (01, 02, 03)

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V

Recommended cable material A66L–0001–0199

The cable length must not exceed 2 m.

B–61395E/06

2. HARDWARE

(2)Connection between Series 0 and submicron detection board

(position feedback connection)

Series 0 (control unit)

M35 or M186 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

08 09 10 11 12 13

*PCZn

*PCAn

*PCBn

OHnA OHnB

PCZn

PCAn

PCBn

Cn8 Cn4 Cn2

Cn1 OHnA OHnB

+5V

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

Submicron detection board

CN2 (right)

(MR–20RF)

+5V

Connector: MR–20LMH (HONDA, 20–pin, male)

(04, 05, 06) (01, 02, 03)

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09)

08 09 10 11 12 13

OHnA OHnB

PCZn *PCZn PCAn *PCAn PCBn *PCBn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

Cable material: +5V , 0V

: Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.2 mm

Recommended cable material A66L–0001–0199

The cable length must not exceed 2 m.

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

Shield

2. HARDWARE

B–61395E/06

(3)Connection between submicron detection board and the motor’s

built–in pulse coder (for velocity feedback), and high–speed, high–resolution A/B–phase separate pulse coder (for position feedback)

Submicron detection board

CN1 (left) (velocity feedback) CN2 (left) (position feedback)

(MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female) Connector MS3106B–22–14S or

Cable connection

08 09 10 11 12 13

OHnA

OHnB

Cn8 Cn4 Cn2 Cn1

PCZn

*PCZn

*An

*Bn Cn8 Cn4 Cn2 Cn1

OHnA OHnB

+5V

PCZn

*PCZn

*An

*Bn

(14) (15) (16) (17) (18) (19) (10) (1 1) (12) (13) (08) (09) (04, 05, 06) (01, 02, 03)

Shield

Motor’s built–in pulse coder (velocity feedback) High–speed, high–resolution A/B–phase separate pulse coder (position feedback) (MS3102A–22–14P)

*Bn

Cn1

Cn8

(E) (F) (A) (B) (C) (D) (K) (J) (H) (G) (P) (R) (L, T) (M, U) (N)

*An

PCZn

Cn2

+5V

OHnA

+5V

MS3108B–22–14S

PCZn *PCZn An *An Bn *Bn Cn8 Cn4 Cn2 Cn1 OHnA OHnB +5V 0V SHLD

C F

J M R U

*PCZn

Cn4

OHnB

When the cable length is 14 m or less Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.2 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.2 mm

Recommended cable material A66L–0001–0199

For each, six or more vinyl–coated wires each having a cross–sectional area of 0.2 mm

B–61395E/06

D A/B Phase Separate

Pulse Coder (Separate Absolute Pulse Coder)

2. HARDWARE

(1)Velocity feedback connection

The velocity feedback connection between the motor’s built–in pulse coder and the Series 0 is the same as that described in Subsec.9.3.5.

(2)Position feedback connection

An A/B–phase absolute pulse coder can be connected to the Series 0 in either of two ways: via the relay unit of the absolute pulse coder battery unit, or directly.

(a)When using the relay unit

(i) Connection between Series 0 and relay unit

Series 0 (control unit)

M35 or M186 (MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female)

Cable connection

08 09 10 11 12 13

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

+5V

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

(14) (15) (16) (17) (18) (19) (20) (04, 05, 06) (01, 02, 03)

Relay unit

CF1A

(MR–20RM)

+5V

Connector: MR–20LFH (HONDA, 20–pin, female)

(04, 05, 06) (01, 02, 03)

(14) (15) (16) (17) (18) (19) (20)

08 09 10 11 12 13

PCZn *PCZn PCAn *PCAn PCBn *PCBn REQn +5V 0V

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

Shield

Cable material: +5V , 0V

: Cn1 to Cn8 Vinyl–coated wires each having a cross–sectional area of at least 0.18 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.18 mm

The cable length must not exceed 2 m.

Recommended cable specification A02B–0074–K804 (2m)

Six or more vinyl–coated wires each having a cross–sectional area of 0.5 mm

2. HARDWARE

B–61395E/06

(ii)Connection between relay unit and A/B–phase pulse coder

Relay unit

CF1B

(MR–20RM)

+5V

+6VA

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B–22–14S (straight)

Cable connection

08 09 10 11 12 13

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

+5V

+6V A

0V A

14 15 16 17 18 19 20

(14) (15) (16) (17) (18) (19) (20) (04, 05) (01, 02) (06) (03)

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

Shield

A/B–phase separate pulse coder (separate absolute pulse coder)

(MS3102A–22–14P)

A D

K N S

PCAn

*PCBn

SHLD REQn

(E) (F) (A) (B) (C) (D) (S) (L) (M) (T) (U) (N)

*PCAn

PCZn

+5V

+6V A

MS3108B–22–14S (elbow)

PCZn *PCZn PCAn *PCAn PCBn *PCBn REQn +5V 0V +6V A 0V A SHLD

C F

J M R U

PCBn

*PCZn

0V A

Cable material: +5V, 0V

: +6VA, 0VA : Others

Two 0.5–mm2 wires One 0.5–mm2 wire Unified shield twisted pair wires each having a cross–sectional area of 0.18 mm

NOTE

The total voltage resistance for +5 V and 0 V must not exceed 0.5Ω, total for both ways, including the cable between the axis control card and the relay unit.

B–61395E/06

2. HARDWARE

(b)Direct connection

Series 0 (control unit)

A/B–phase separate pulse coder

(separate absolute pulse coder) M35 or M186 (MR–20RM)

+5V

+6VB

08 09 10 11 12 13

14 15 16 17 18 19 20

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

REQn

(MS3102A–22–14P)

A D

K N S

PCAn

*PCBn

SHLD REQn

B E H

*PCAn

PCZn

+5V

+6VB

C F

J M R U

PCBn

*PCZn

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B–22–14S (straight)

Cable connection

REQn

PCZn

*PCZn

PCAn

*PCAn

PCBn

*PCBn

+5V

+6VB

0VB

(20) (14) (15) (16) (17) (18) (19) (04, 05, 06) (01, 02) (07) (03)

MS3108B–22–14S (elbow)

(S) (E) (F) (A) (B) (C) (D) (L) (M) (T) (U) (N)

REQn PCZn *PCZn PCAn *PCAn PCBn *PCBn +5V 0V +6VB 0VB SHLD

Shield

0VB

Cable material: +6VB, 0VB

One or more wires each haveing a cross–sectional area of at least 0.5 mm : +5V, 0V Two or more wires each haveing a cross–sectional area of at least 0.5 mm : Others Unified shield twisted pair wires each having a cross–sectional area of at least 0.18 mm : REQn One or more wires each haveing a cross–sectional area of at least 0.18 mm

Recommended cable specification A02B–0096–K801 (14m) (straight)

A02B–0096–K802 (14m) (elbow)

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

2. HARDWARE

Serial pulse coder interface

D Serial pulse coder A or B

B–61395E/06

Series 0–C (control unit) Axis control card for serial pulse coder M185 (MR–20RM)

REQ

*REQ

*SD 18 19 20

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106B–22–14S or

Cable connection

08 09 10 11 12 13

*SD

REQ

*REQ

+5V +5V +5V

0V 0V 0V

+6VB

01 02 03 04 05 06 07

(16) (17) (14) (15) (04) (05) (06) (01) (02) (03) (07)

0V 0V

0VB

+5V +5V +5V

+6VB

J23n

Shield

Pulse coder

(MS3102A–22–14P)

K N

SHLD

These wires do not have to be connected for an incremental pulse coder.

*SD

REQ

+5V

+6VB

MS3108B–22–14S

(A) (B) (E) (F) (L)

(M)

(U) (T) (N)

SD *SD REQ *REQ +5V

0VB +6VB SHLD

C F

J M R U

*REQn

0VB

Cable material: +5V, 0V

: +6VB, 0VB : SD, *SD, REQ, *REQ Twisted pair wires each having a cross–sectional area of at least 0.18 mm

Two or more wires each having a cross–sectional area of at least 0.5 mm (when the cable length is 14 m or less) One or more wires each having a cross–sectional area of at least 0.5 mm

NOTE

The total voltage resistance for +5 V and 0 V must not exceed 0.5Ω, total for both ways.

B–61395E/06

D Serial pulse coder C

(model 0S or above) α series motor (α3/3000 to α150/2000)

2. HARDWARE

Series 0–C (control unit) Axis control card for serial pulse coders M185 (MR–20RM)

REQ

*REQ

*SD 18 19 20

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: MS3106A20–29SW or

Cable connection

08 09 10 11 12 13

*SD

REQ

*REQ

+5V +5V +5V

0V 0V 0V

+6VB

01 02 03 04 05 06 07

(16) (17) (14) (15) (04) (05) (06) (01) (02) (03) (07)

0V 0V

0VB

+5V +5V +5V

+6VB

J23n

Shield

Pulse coder

(MS3102A–22–29P)

*SD

*REQn

+5V

0VB

These wires do not have to be connected for an incremental pulse coder.

B E H

SHILD

MS3108B20–29SW

(A) (D) (F) (G) (J) (K)

(N) (T) (S) (R) (H)

SD *SD REQ *REQ +5V +5V

0V 0V 0VB +6VB SHLD

C F

REQ

+5V M R

+6VB

Cable material: +5V, 0V

: +6VB, 0VB One or more wires each having a cross–sectional area of at least 0.5 mm : SD, *SD, REQ, *REQ Twisted pair wires each having a cross–sectional area of at least 0.18 mm

Two or more wires each having a cross–sectional area of at least 0.5 mm (when the cable length is 14 m or less)

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

2. HARDWARE

D Serial pulse coder C

(model 1–0S to 0–0SP)

α series motor (α1/3000, α2/2000, or α2/3000)

B–61395E/06

Series 0–C (control unit) Axis control card for serial pulse coders M185 (MR–20RM)

REQ

*REQ

*SD 18 19 20

Connector: MR–20LFH (HONDA, 20–pin, female) Connector: HDAB–15S (Hirose Electric, D–SUB)

Cable connection

08 09 10 11 12 13

*SD

REQ

*REQ

+5V +5V +5V

0V 0V

+6VB

01 02 03 04 05 06 07

(16) (17) (14) (15) (04) (05) (06) (01) (02)

(03) (07)

0V 0V

0V +5V +5V +5V

+6VB

K22

Shield

Pulse coder

SHLD

REQ

*REQ 7 8

+5V

Connector cover: HDAW–15–CV (Hirose Electric)

These wires do not have to be connected for an incremental pulse coder.

(12) (13) (5) (6) (8) (15)

(1) (2) (3) (10) (14) (4)

10 11 12 13 14 15

0VB

*SD

+6VB

+5V

SD *SD REQ *REQ +5V +5V

0V 0V 0V 0VB +6VB SHLD

Cable material: +5V, 0V

: +6VB, 0VB : SD, *SD, REQ, *REQ Twisted pair wires each having a cross–sectional area of at least 0.18 mm

Two or more wires each having a cross–sectional area of at least 0.5 mm (when the cable length is 14 m or less) One or more wires each having a cross–sectional area of at least 0.5 mm

NOTE

The voltage resistance for +5 V must not exceed 0.5Ω, total for both ways.

B–61395E/06

2. HARDWARE

Connection of the battery unit for an absolute pulse coder

D Connection using the

relay unit

The battery unit for an absolute pulse coder can be connected to the Series 0 in either of two ways: via a relay unit or directly.

Connector : SMS6PK–5D28 (JAPAN FCI)

Relay unit CA7

02 03 04 05 06

+6VB

Cable connection

Relay unit

+6VB

(1)

(6)

M3 terminal

Battery unit

–

Shield

Cable material: Shielded wire each having a cross–sectional area of

at least 0.18 mm

Recommended cable specification: A02B–0072–K902 (4m)

NOTE

1 A single relay unit can distribute power from the battery to

up to four pulse coders.

2 A single battery unit can supply power to up to six pulse

coders.

3 Replace the battery with a new one once a year.

2. HARDWARE

B–61395E/06

D Connection without a

Relay Unit

The battery unit can be connected directly to each axis control card, from which the battery power is distributed to each pulse coder.

Battery connector name

Connector name

1st–4th axis control card

1st

axis

2nd axis

3rd

axis

CPA9 CPA10 CPA11

4th

axis

5th/6th axis

control card

5th

axis

6th

7th/8th axis

control card

7th

axis

8th

axis

For the Series 0–TTC, the first and second axes for tool post 2 correspond to the fifth and sixth axes in the above table.

Series 0 (control unit) CP9, CP10, CP11

Connector: SMS3PWS–5(JAPAN FCI)

(A02B–0096–K891)

Battery unit

+6VB

Cable connection

Relay unit

+6VB

Cable material: Shielded wire each having a cross–sectional area of

(1)

(2)

at least 0.18 mm

Shield

M3 terminal

Battery unit

–

NOTE

1 A single battery unit can supply power to up to six pulse

coders.

2 Replace the battery with a new one once a year.

B–61395E/06

2. HARDWARE

Handling of unused axes (clamping)

D handling of the

command connectors of unused axes

The user can select any of the supported axes as the axes to be controlled. A cable for a servo amplifier or motor need not be connected to those axes that are not to be used. Leaving the connector for an unused axis open, however, causes the CNC to enter a servo alarm state. This section describes how to handle (clamp) unused axes.

NOTE

Servo parameters must also be set for clamped axes. Set the same servo parameters as those for any axis to be used.

Connect a command clamping dummy connector to the command connector of each unused axis (for example, M34 or M184 for the first axis).

Command clamping dummy connector

MR–20LMH

(HONDA, 20–pin, male)

*DRDYn

*MCONn

(7)

(12)

Jumper

2. HARDWARE

B–61395E/06

D Handling of the feedback

connectors of unused axes

Handling varies depending on whether an α series servo motor is used.

(1)When an α series servo motor is not used

Connect a feedback clamping connector to the feedback connector of each unused axis (for example, M35 or M185 for the first axis).

Feedback clamping dummy connector

MR–20LFH

(HONDA, 20–pin, female)

+5V

PCAn

PCBn

PCZn

*PCAn

*PCBn

*PCZn

OH1n

OH2n

(4, 5, 6)

(16)

(18)

(14)

(17)

(19)

(15)

(1, 2, 3)

(8)

(9)

Resistor 1/4 W, 100W

The above example sets PCAn, PCBn, and PCZn to high and *PCAn, *PCBn, and *PCZn to low. The reverse connection is also allowed: PCAn, PCBn, and PCZn to low and *PCAn, *PCBn, and *PCZn to high.

(2)When an α series servo motor is used

A dummy connector is not necessary. Set the relevant servo parameters as follows and leave the feedback connectors open.

Set the axis ignore parameter (bit 0 of No. 8n09: n is the axis number) for each unused axis to 1. Set flexible feed gear parameters 8n84 and 8n85 to 1.

Fanuc O-Mate Maintenance Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SAFETY PRECAUTIONS

WARNINGS, CAUTIONS, AND NOTES RELATED TO CHECK OPERATION

WARNINGS AND NOTES RELATED TO REPLACEMENT

WARNINGS AND NOTES RELATED TO PARAMETERS

WARNINGS RELATED TO DAILY MAINTENANCE

PREFACE

Applicable models

Related manuals

Table of Contents

DISPLAY AND OPERATION OF CRT/MDI

FUNCTION KEYS AND SOFT KEYS

POSITION DISPLAY SCREEN

Screen transition triggered by the function key

PARAMETER/DIAGNOSTIC SCREEN

ALARM SCREEN

DIAGNOSTIC FUNCTIONS

NC STATUS DISPLAYS

LIST OF OPERATIONS

Reset

Registration from tape

Punch out

Search

Edit

Play back

Clear

CORRESPONDENCE BETWEEN ENGLISH AND SYMBOLIC KEYS

HARDW ARE

CONTROL UNIT

COMPLETE CONNECTION DIAGRAM

CRT/MDI Unit

Reader/Puncher Interface

Manual Pulse Generator

I/O Link

Servo Interface