Electrolux Professional BCFWS101 Owner’s Manual

EN
Foreword
The installation instruction manual (hereinafter Manual) provides the user with useful information for working correctly and safely, facilitating him in using the machine (hereinafter “machine”, “blast chiller” or “appliance”). The following must not be considered a long and exacting list of warnings, but rather a set of instructions suitable for improving machine performance in every respect and, above all, preventing injury to persons
and animals and damage to property due to improper operating procedures. All persons involved in machine transport, installation, commissioning, use and maintenance, repair and disassembly must consult and carefully read this manual before carrying out the various operations, in order to avoid wrong and improper actions that could compromise the machine’s integrity or endanger persons. Make sure to periodically inform the appliance user regarding the safety regulations. It is also important to instruct and update personnel authorised to operate on the machine, regarding its use and maintenance. The manual must be available to operators and carefully kept in the place where the machine is used, so that it is always at hand for consultation in case of doubts or whenever required. If, after reading this manual, there are still doubts regarding machine use, do not hesitate to contact the Manufacturer or the authorised after-sales service centre, to receive prompt and precise assistance for better operation and maximum
efciency of the machine.
During all stages of machine use, always respect the current regulations on safety, work hygiene and environmental protection. It is the user’s responsibility to make sure the machine is started and operated only in optimum conditions of safety for persons, animals and property.
The manufacturer declines any liability for operations carried out on the appliance without respecting the instructions given in this manual. No part of this manual may be reproduced.
If this manual is divided into separate volumes for organisational needs, the volumes must be kept and con-
sulted as parts of a single instruction manual.
The manual must always be kept in an easily accessed place near the machine.
Machine operators and maintenance personnel must be able to easily nd and consult the manual at any
time.
THE CUSTOMER’S RESPONSIBILITIES
For information regarding the electrical connection, refer to par. B.2.11 “Electrical connection”;
Check the atness of the surface on which the machine is placed.
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Potenza Sbrinamento / Defrost Power xxx kW
x kW
Resistenza Evaporazione / Evaporation Heater El.
x W
Illuminazione / Lighting
NF nominal Charge
MpaRated Pressure
Classe / Class x
xx KgRefrigerante / Refrigerant xxxxxx
Cap. x
IP23
Electrolux Professional SPA - Viale Treviso, 15 - 33170 Pordenone (Italy)
2015
Volt xxxV xxHz
Ser.Nr. xxxxxxxx
Comm.Model xxxxxxxxxF.Mod. xxxxxxxxx PNC 9VTX xxxxxx xx W Tot. xxx kW
Cyclopentane
Total Current xx A
xx
LW30B
A.1 GENERAL INFORMATION
A.1.1 INTRODUCTION
Given below is some information regarding the machine’s intended use, its testing, and a description of the symbols used (that identify
the type of warning), the denitions of terms used in the manual
and useful information for the appliance user.
A.1.2 INTENDED USE AND RESTRICTIONS
This appliance has been designed for the blast chilling and/or blast freezing and preservation of foods (it rapidly lowers the temperature of cooked foods in order to preserve their initial qualities and guarantee their good condition for several days). Any other use is deemed improper. The appliance must not be used by people (including children) with limited physical, sensory or mental abilities or without experience and knowledge of it, unless instructed in its use by those responsible for their safety. ATTENTION: The machine is not suitable for installation outdoors and/or in places exposed to atmospheric agents (rain, direct sunlight, etc.).
The manufacturer declines all liability for any improper use of the product.
ATTENTION!
Do not store explosive substances, such
aspressurisedcontainerswithammable
propellant ( ), in this appliance.
Guard
an element of a machine used in a specic way to provide
protection by means of a physical barrier.
Safety device
a device (other than a guard) that eliminates or reduces the risk; it can be used alone or in combination with a guard.
Customer
the person who purchased the machine and/or who manages
and uses it (e.g. company, entrepreneur, rm).
Emergency stop device
a group of components intended for the emergency stop function; the device is activated with a single action and prevents or reduces damage to persons/machines/property/animals.
Electrocution
an accidental discharge of electric current on a human body.
A.1.5 TYPOGRAPHICAL CONVENTIONS
For best use of the manual, and therefore the machine, it is advisable to have good knowledge of the terms and typographical conventions used in the documentation. The following symbols are used in the manual to indicate and identify the various types of hazards:
ATTENTION!
DANGER FOR THE HEALTH AND SAFETY OF
OPERATORS.
A.1.3 TESTING AND INSPECTION
Our appliances are designed and optimised, with laboratory
testing, in order to obtain high performance and efciency. The
product is shipped ready for use.
The certicates guaranteeing that the tests (visual inspection -
electrical test - functional test) have been passed are included
in specic enclosures.
A.1.4 DEFINITIONS
Listed below are the denitions of the main terms used in the
manual. Carefully read them before using the manual.
Operator
machine installation, adjustment, use, maintenance, cleaning, repair and transport personnel.
Manufacturer
Electrolux Professional SPA or any other service centre authorised by Electrolux Professional SPA.
Operator for normal machine use
an operator who has been informed and trained regarding the tasks and hazards involved in normal machine use.
Technical assistance or specialised technician
an operator instructed/trained by the Manufacturer and who,
based on his professional and specic training, experience and
knowledge of the accident-prevention regulations, is able to appraise the operations to be carried out on the machine and recognise and prevent any risks. His professionalism covers the
mechanical, electrotechnical and electronics elds.
ATTENTION! DANGER OF ELECTROCUTION ­ DANGEROUS VOLTAGE.
ATTENTION!
RISK OF DAMAGE TO THE MACHINE.
Words and safety warnings further explaining the type of hazard are placed next to the symbols in the text. The warnings are intended to guarantee the safety of personnel and prevent damage to the machine or the product being worked. The drawings and diagrams given in the manual are not in scale. They supplement the written information with an outline, but are not intended to be a detailed representation of the machine supplied. The numerical values given on the machine installation diagrams refer to measurements expressed in mm.
A.1.6 MACHINE AND MANUFACTURER’S IDENTIFICATION
DATA
A reproduction of the marking or dataplate on the machine is given below:
Danger
source of possible injury or harm to health.
Hazardous situation
any situation where an operator is exposed to one or more hazards.
Risk
a combination of probabilities and risks of injury or harm to health in a hazardous situation.
Protection devices
safety measures consisting of the use of specic technical means
(guards and safety devices) for protecting operators against dangers.
The dataplate gives the product identication and technical data.
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The meaning of the various information given on it is listed below:
X
Safety
footwear
Protective
garments
Gloves Glasses
Ear
protectors
Mask
Safety helmet
Stage
Transport
Handling
Unpacking
Assembly
Normal use
Adjustments
Routine
cleaning
Extraordinary
cleaning
Maintenance
Dismantling
Scrapping
X X X X X
X (*)
X
X (*) X X X X X X
Key:
X
PPE REQUIRED
PPE AVAILABLE OR TO BE USED IF NECESSARY
PPE NOT REQUIRED
F.Mod. factory description of the product
Comm.Model trade description
LW30B(*) certication group
PNC production code number
Ser.Nr. serial number
V power supply voltage
Hz power supply frequency
kW max. power input
Cyclopentane expanding gas used in insulation
Total Current current absorbed
Defrost Power defrost power Evaporation Heater El. Lighting internal light power
Class climatic class
Refrigerant type of refrigerant gas
Cap. nominal refrigerating capacity
IP23 dust and water protection rating
CE CE marking
Electrolux Professional SPA Viale Treviso 15 33170 Pordenone Italy
heating element power
Manufacturer
* Description of certication group
LW Range
30-50-70
(depending on the model)
Capacity
A.1.9 RESPONSIBILITY
The Manufacturer declines any liability for damage and malfunctioning caused by:
• non-compliance with the instructions contained in this manual;
• repairs not carried out in a workmanlike fashion, and
replacements with parts different from those specied in the spare parts catalogue (the tting and use of non-original spare
parts and accessories can negatively affect machine operation and invalidates the warranty);
• operations by non-specialised technicians;
• unauthorised modications or operations;
• inadequate maintenance;
• improper machine use;
• unforeseeable extraordinary events;
• use of the machine by uninformed and untrained personnel;
• non-application of the current provisions in the country of use, concerning safety, hygiene and health in the workplace.
The Manufacturer declines any liability for damage caused by
arbitrary modications and conversions carried out by the user
or the Customer. The employer or workplace manager is responsible for identifying and choosing adequate and suitable personal protection equipment to be worn by operators, in compliance with current regulations in the country of use. Electrolux Professional SPA declines any liability for any inaccuracies contained in the manual, if due to printing or translation errors. Any supplements to the installation, use and maintenance manual the Customer receives from the Manufacturer will form an integral part of the manual and therefore must be kept together with it.
A.1.10 PERSONAL PROTECTION EQUIPMENT
Give below is a summary table of the Personal Protection Equipment (PPE) to be used during the various stages of the machine’s service life. The Customer or after-sales service technician is responsible for identifying and choosing the type and category of such adequate and suitable personal protection equipment.
B-R
(depending on the model)
Cooling unit B= Version with group on Board R= Remote version
The dataplate is located on the left side at the rear of the unit compartment. The plate giving the appliance PNC code and serial number is located under the trademark. When installing the appliance, make sure the electrical connection is carried out in compliance that
specied on the dataplate.
ATTENTION!
Do not remove, tamper with or make the machine
“CE” marking illegible.
ATTENTION!
Refer to the data given on the machine “CE”
marking for relations with the Manufacturer (e.g. when ordering spare parts, etc.).
ATTENTION!
When scrapping the machine, the “CE” marking
must be destroyed.
A.1.7 APPLIANCE IDENTIFICATION
This manual applies to various blast chiller models. For further details regarding your model, refer to the section A.2.2 DIMENSIONS, PERFORMANCE AND CONSUMPTION.
A.1.8 COPYRIGHT
This manual is intended solely for consultation by the operator and can only be given to third parties with the permission of Electrolux Professional SPA.
(*) During Normal use, gloves protect hands from the cold tray
when being removed from the appliance.
NOTE: The gloves to be worn during Cleaning are the type
suitable for contact with the cooling ns (metal plates).
Failure to use the personal protection equipment by operators, specialised technicians, maintenance personnel or appliance operators can involve exposure to chemical risk and possible damage to health.
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A.1.11 KEEPING THE MANUAL
The manual must be carefully kept for the entire life of the machine, until scrapping. The manual must stay with the machine in case of transfer, sale, hire, granting of use or leasing.
A.1.12 RECIPIENTS OF THE MANUAL
This manual is intended for:
• the carrier and handling personnel;
• installation and commissioning personnel;
• the employer of machine users and the workplace manager;
• operators for normal machine use;
• specialised technicians - after-sales service (see service manual).
A.2 TECHNICAL DATA
A.2.1 MATERIALS AND FLUIDS USED
The areas in contact with the product are made of steel. An HFC refrigerant (R134a(GWP:1430) / R404a(GWP:3922)),in compliance with the current regulations, is used in the refrigeration
units. The type of refrigerant gas used is specied on the dataplate.
A.2.2 DIMENSIONS, PERFORMANCE AND CONSUMPTION
Productivity (according to specications):
- NF kg 50.4
- UK (blast chilling) kg 70
- UK (freezing) kg 70
Trays: GASTRONORM 2/1 (325 mm x 530 mm h=65 mm) No. 10 PATISSERIE (400 mm x 600 mm h=65 mm) No. 10
Power supply voltage V/ph/Hz. 380-400 V/3ph+N/60Hz
Equivalent sound pressure level Leq (*) dB(A) <70 (*) The value could increase depending on the workplace where measured.
A.2.2.1 CLIMATIC CLASS
The climatic class given on the dataplate refers to the following values:
4 = 32°C (IEC/EN 60335-2-89) 4 = 30°C room with 55% relative humidity (IEC/EN ISO 23953)
5 = 43°C (IEC/EN 60335-2-89) 5 = 40°C room with 40% relative humidity (IEC/EN ISO 23953)
1 - GN 1/1 6-tray blast chillers and freezers
External dimensions:
- width mm 897
- depth with door closed mm 1007/994
- depth with door open mm 1479
- height mm 1060 Compartment dimensions:
- width mm 445
- depth mm 700
- height mm 450
Productivity (according to specications):
- NF kg 18
- UK (blast chilling) kg 30
- UK (freezing) kg 25 Trays: GASTRONORM 1/1 (325 mm x 530 mm h=65 mm) No. 6 PATISSERIE (400 mm x 600 mm h=65 mm) No. 6
2 - GN 1/1 10-tray blast chillers and freezers
External dimensions:
- width mm 895
- depth with door closed mm 1009/942
- depth with door open mm 1480
- height mm 1730 Compartment dimensions:
- width mm 434
- depth mm 700
- height mm 900
Productivity (according to specications):
- NF kg 36
- UK (blast chilling) kg 50
- UK (freezing) kg 50 Trays: GASTRONORM 1/1 (325 mm x 530 mm h=65 mm) No. 10 PATISSERIE (400 mm x 600 mm h=65 mm) No. 10
3 - GN 2/1 10-tray blast chillers and freezers
External dimensions:
- width mm 1250
- depth with door closed mm 1160/1093
- depth with door open mm 1873
- height mm 1730 Compartment dimensions:
- width mm 630
- depth mm 840
- height mm 900
A.2.3 MECHANICAL SAFETY CHARACTERISTICS, HAZARDS
The appliance does not have sharp edges or protruding parts.
The guards for the movable and live parts are xed to the cabinet
with screws to prevent accidental access.
B.1 TRANSPORT, HANDLING AND STORAGE
B.1.1 INTRODUCTION
Transport (i.e. transfer of the machine from one place to another) and handling (i.e. transfer inside workplaces) must occur with the use of special and adequate means. The machine can be transported by road, rail, sea or air. Except for transport by road, the machine is placed inside a container in which there are also other machines. The machines can be positioned inside the container by the Manufacturer or by the forwarder.
Due to their size, the machines cannot be stacked
The Manufacturer declines any liability for damage to the packing and the machine. On receiving the machine, check that the packing and components are not damaged. In case of damage, immediately notify the carrier and the Manufacturer. If the appliance received has visible or hidden damage, a claim can be made with the forwarder. Visible losses or damage must be reported in the transport document at the time of delivery. The transport document must be signed by the forwarder’s representative (e.g. the driver). If the transport document is not signed, the forwarder can reject the claim. A request for inspection must be made to the forwarder within 15 days in case of hidden damage or losses detected only after unpacking the appliance. The forwarder will arrange an inspection. Keep all the contents and packing material. Under no circumstances should a damaged appliance be returned to the manufacturer without prior notice and written permission. The machine must only be transported, handled and stored by
qualied personnel, who must have:
- specic technical training and experience;
- knowledge of the safety regulations and applicable laws in the relevant sector;
- knowledge of the general safety rules;
- the ability to recognise and avoid any possible hazard.
The Manufacturer declines any liability whenever transport is undertaken by carriers chosen by the Customer.
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ATTENTION!
on top of each other during transport, handling and storage; this eliminates any risks of loads tipping over due to stacking.
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