Canon CXDI-60 Service manual

Printed by Canon Inc.

Jul. 2009 Rev.01

Confidential

CXDI-60G/60C

Service Manual

Canon Inc. Japan

Copyright (C) Canon Inc. Medical Technical Service Dept. All rights Reserved.

Manual Control No.	: BY8-2300-0E0
Name of Product	: CXDI-60G/60C
Distribution Control No.
Issued on

Service Manual Introduction

This service manual belongs to a series of after-service guides Canon Inc. publishes as part of its comprehensive product quality guarantee program.

This service manual consists of nine chapters; “General”, “Installation Manual”, “Functions”, “Repair Guide”, “Parts Catalog”, “Troubleshooting”, “Service Manual Report”, “Tools” and “Appendix”. It describes an overview of the product, its functions, product configuration, installation procedures, dimensions, specifications, and notes.

If the product undergoes a large modification, a revised edition of the service manual will be sent to you. In other cases, a service manual report will be sent to you to update the manual.

Note 1:

This service manual is published by Canon Inc. in accordance with Article 6 (Furnishing the Referring Materials) of the Service Assignment Contract it has concluded with your company.

Note 2:

This service manual is the property of Canon Inc. and the company may seek to have it returned, depending on the circumstances. You are expected to keep it until then.

Note 3:

You inquiries, suggestions, etc. about the contents of this service manual should be addressed to:

Medical Equipment Technical Service Dept.

Canon Inc. Headquarters

30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan

Caution Regarding Service

This product was precisely assembled under strict manufacturing process control. There are several hazardous locations inside of this product. Careless work while the cover is removed can result in the pinching of fingers or electrical shock. Please perform the work with the following important points in mind:

1.Setup, Repair, and Maintenance

In order to ensure safety, the best performance, setup, repair, and maintenance work can only be performed by technicians who have received service training specified by Canon Inc. If there are order required certificates or restrictions specified by the law or ordinances, those regulations of the country must be observed.

2.Removing the external cover

When removing the cover during maintenance, repair, etc., perform the work after switching the power off. Never touch the device with wet hands, as there is a risk of electric shock.

3.Fuse

When replacing the fuse, first resolve the reason for its failure and then replace the fuse with the specified type. Never use a fuse other than the specified type.

4.Connecting the grounding wire

The provided ground wire must be connected to the ground terminal indoors. Make sure that the device is properly grounded.

5.Alternation prohibition

Never modify the medical device in any way.

6.Waste control

The service provider is responsible for the disposal of used service parts, packing material, etc. resulting from the setup, repair, or maintenance of the medical device. However, the customer is responsible for the disposal of the medical device. Disposal activities must follow the regulations (especially controlled industrial waste) of the country where the device is used.

VORSICHT

Befolgen Sie die unten angegebenen Sicherheitsanweisungen.

Mißachtung kann zu erletzungenoder Unfällen führen.

1.Zerlegung, Zusammenbau, Einstellung und Wartung

Zerlegung, Zusammenbau, Einstellung und Wartung dürfen nur von einem Wartungstechniker durchgeführt werden, der an einem von Canon vorgeschriebenen Wartungslehrgang teilgenommen hat.

2.Entfernen von Abdeckungen

Schalten Sie unbedingt die Stromversorgung des Instruments aus, bevor Sie die Abdeckungen zwecks Wartung und Reparatur entfernen.

Vermeiden Sie auch eine Berührung des Instruments mit nassen Händen.

Anderenfalls können Sie einen elektrischen Schlag erleiden, der zum Tod oder schwerer Verletzung führen kann.

3.Sicherung

Wenn die Sicherung ausgewechselt werden muß, schalten Sie unbedingt die Stromversorgung des Instruments aus, und beheben Sie die Ursache für das Durchbrennen der Sicherung.

Ersetzen Sie die Sicherung nur durch den vorgeschriebenen Typ. Anderenfalls kann es zu einem Brand oder elektrischen Schlag kommen.

4.Erdleiter

Erden Sie das Instrument unbedingt an einer Schukosteckdose.

Anderenfalls kann es zu einem Brand oder elektrischen Schlag durch Leckstrom kommen.

5.Umbau

Jeder Umbau des Produktes ist strengstens untersagt, da dies zu einem Brand oder elektrischen Schlag führen kann.

Caution Regarding the Setup

According to “IEC60601-1-1:2000”, devices installed in the patient environment are restricted to “electric medical devices conforming to IEC60601-1”.

The Control PC and operation unit are classified under the data processing device standard (IEC60950), therefore these items should not be installed in the patient environment.

The patient environment described below is an example cited from “IEC60601-1-1:2000” – the measurements are only guidelines. However, the “IEC60601-1-1:2000” example must be treated as the standard.

Therefore, the Control PC and operation unit must be installed in a location further than the measurements below (outside of the patient environment).

*Areas where the patient moves (not only during imaging but when entering and leaving the room, etc.) are also considered as part of the patient environment, therefore the installation location should be determined upon consultation with the user regarding areas outside of the patient environment.

Example of patient environment

Note: These measurements are only guidelines.

Printed by Canon Inc.

Jul. 2009 Rev.01

CXDI-60G/60C

1. General

Canon Inc. Japan

Copyright (C) Canon Inc. Medical Technical Service Dept. All rights Reserved.

		Contents
1	General ..................................................................................................................................	1
2	CXDI System Block Diagram ...............................................................................................	2
3	System Diagram ....................................................................................................................	3
4	CXDI Image Processing ........................................................................................................	4
5	Specifications.........................................................................................................................	5

1. General

1 General

CXDI-60G/60C represents a compact cassette model that enhances user convenience in cassettebased digital radiography. It is used in combination with Control computer (CXDI-C3, CXDI-C3S, FC-24VE, FC-E21A or the general computers with equal performance).

The sensor cable is organized into two parts. The one is a sensor cable S150-60 (imaging unit side) and the other is a sensor cable P630 (power box side). Two cables are connected with the connectors. It adopts the detachable connector, which is compatible with the CXDI-55G/55C, allowing the use of two sizes portable flat panel detector.

The vertical scanning drive (Drv-IC) and the data read out (Amp-IC) are located in one side of LANMIT. Image data is read out from one direction.

The appearance of the CXDI-60G is almost the same as that of the CXDI-60C, but their fluorescence substances that convert X-ray into visible light are different.

CXDI-60G

	CXDI Software	Ver.7.0 and later
	Serial number of CXDI-60G imaging unit	100001 and later
	Serial number of CXDI-60G imaging unit (non-	300001 and later
	logo model)
CXDI-60C
	CXDI Software	Ver.7.2 and later
	Serial number of CXDI-60C imaging unit	100001 and later

Notes on usage

From the view of risk management, guarantee is not made for the waterproofing for blood and chemicals, hygienic safety in operating room, usage with a defibrillation device in ICU, outdoor usage or application to animals. If the imaging unit needs to be used under such condition, the system integrator should be responsible for the operation and understanding of the tolerance of the product specification.

1

2 CXDI System Block Diagram

Power Box

	CA1
AC100/120V/230V				AC Power IN
							OUT PUT 1
							Control/Signal/
							Power
				X-Ray			OUT PUT 2
					I/F		Control/Signal
						CA3

X-Ray Generator

Symbol	Description	Remarks
CA1	AC Cable	3m
CA2	Sensor Cable	6.3m
CA3	X-Ray I/F Cable	20m
CA4	LAN Cable (Category 5)
CA5	LAN Cable (Category 5)
CA6	Serial Cable (Touch Panel)
CA7	VGA Cable
CA8	AC Cable	3m

1. General

Remote Switch

Imaging Unit

(CXDI-60G/60C)

Control/Signal

/Power

CA2

SERIA1(COM1)

				Control	VGA
			computer
CA4				SERIAL(COM2)
			LAN2
					MOUSE
			CA5
			LAN1		KEY BOARD

Printer
Image diagnosis				AC Power IN
W/S
					CA8
Image file device				AC100V~240V±10% 50/60Hz 2.2A

CA6				RS232C	Operation
CA7					Unit
				VGA

Mouse

Key Board

Network

Ethernet

(100/10base-T)

2

1. General

3 System Diagram

3.1 Standalone System

	Standalone System Block Diagram
	Patient Circumstances or Medical Room
	CXDI-60G/60C
	Power Box	SELV*			Grid
	AC or DC IN		Imaging Unit
					Unit
	Power Supply	Control/Signal
	1st / 2nd	Control	Connector
	AC250V
	Insulation with	Control/Signal
	reinforcement
	Protective	AC250V
	Grounding	Basic Insulation
		Control/Signal
		Ethernet	(2)	Remote Switch
			X-ray Generator
		(1)	(601Compatible)
		General HUB
				* SELV = Safety Extra-Low Voltage
		FC-24VE/FC-E21A
		or
	Recommended general computer

3.2 Total System

It can be connect to (1) and (2) of the system where the existing products have already been connected. Extend the ethernet port by general switching HUB or ethernet card. The maximum number of connections is limited to four by the control software specification.

Total System Block Diagram (Example)
Patient Circumstances or Medical Room
CXDI-60G/60C
	Power Box		SELV*				Grid
AC or DC IN						Imaging Unit
	Power Supply		Control/Signal				Unit
	1st/2nd		Control		Connector
	AC250V
	Insulation		Control/Signal
	with reinforcement
Protective		AC250V
Grounding		Basic Insulation
		Control/Signal
		Ethernet				Remote Switch
CXDI-40E	Power Box	Power Box			CXDI-50	X-ray generator
Imaging Unit					Imaging Unit
						(601 Compatible)
	Control/Signal	General HUB	Control/Signal
	Ethernet			Ethernet
						*SELV = Safety Extra-Low Voltagej
		FC-24VE/FC-E21A				Image Examination WS
		or				Image File Equipment
	Recommended general computer					Printer etc.
			Ethernet
				3

1. General

4 CXDI Image Processing

4.1 Proccess Flow

Born image

Correction processing

Raw image

Original image

QA processing

QA image

DICOM output

Diagnosis image

Processed image

Offset correction

Gain correction

Defect correction

dtstore

Characteristic extraction

•Sensitivity correction

•Sharpening

•DEP

•Gradation processing

•MTF enhancement (Frequency enhancement)

•Grid stripe reduction

•High density clipping request

4.2Image Types

(1)BORN IMAGE

The image obtained with LANMIT before any correction is made.

Outside distribution of these images is prohibited, including dtstore images.

(2)RAW IMAGE

Born image after offset processing, gain correction.

This is the image with LANMIT specific characteristics corrected.

(3)ORIGINAL IMAGE

Raw image after preprocessing.

(4)QA IMAGE

Original image after gradation processing, sharpening, and other processing. The CXDI performs image processing up to this point.

(5)DIAGNOSIS IMAGE

QA image after further image processing necessary for diagnosis. Image processed by the user for diagnostic purposes.

(6)PROCESSED IMAGE

Diagnosis image after post-processing.

Image modified by the user or the default processed image.

4

1. General

5 Specifications

The CXDI-60G/60C (Imaging Unit/Power Box) is the Digital Cassette that has the mobility and can be used on the optional angles.

(1)Imaging Unit

This unit consists of the internal sensor, PWB-60Di, PCB-AD/REF, PWB-60LED and its outer cover. The sensor unit converts the X-ray image to the electrical signal (O/E Conversion) and after performing the A/D conversion, transfers its signal through the Power Box with Ethernet cable to the Control computer.

Item

CXDI-31

CXDI-60G/60C

Remarks

Object

Cassette (built-in)

Cassette (built-in)/Mobile

Effective filming

226.00 x 288.00 mm

234.24 x 284.16 mm

range

Number of Pixels

2260 x 2280

1476 x 1790

(About 6,500,000 pixel)

(About 2,600,000 pixel)

Effective

2256 x 2878

1464 x 1776

Number of Pixels

Pixel pitch

100µm x 100µm

160µm x 160µm

Fluorescent

GOS

60G:GOS/60C:CsI

substance

Output

12bit (4,096 gradations)

gradations

A/D 14bit

Metal: Imaging Unit to E/O BOX

Transfer method

Optical fiber: E/O BOX to

Ethernet: Imaging Unit to Control

Control computer (Through the

computer (Through the Power Box)

Multi Box)

Imaging time

~ 1 sec.

Imaging cycle

15 sec.

Dimension

324(W) x 327(D) x 20.8(H) mm

344.4 (W) x 380* (D) x 22.5 (H) mm

Imaging Unit

Art gray

Cool white

coloring

Imaging Unit

2.8Kg

2.5Kg

(Except the cable)

(Except the cable)

mass

3.3Kg

2.8Kg

(w/o grid)

(Including the cable)

(including the cable)

Space between

surface where

patient gets in

5.75mm

Within 5.1±0.5mm.

contact (CFRP)

and sensor

surface (glass)

Heat emission

Average

(43.2kJ/h)

Remote SW OFF

36kJ/h or less

Max

162kJ/h

Max load mode

126kJ/h or less

1 image per 15 Sec.

Power

Average

(12W)

Remote SW OFF

10W or less

35W or less

Consumption

Max

45W

Max load mode

(1 image per 15

Sec.)

Load uniformly: 1.47kN(150kgf), 1min

Self-imposed rule

Mechanical

For CXDI-31, local

Load locally: 0.98kN(100kgf), φ40mm, 1min

strength applies to

strength*

The imaging unit is put on the plain surface with the Sensor side (Detector) is

up.

the center of the

sensor.

-FC-24VE/FC-E21A for CXDI Control

Ethernet card is

Control

-CXDI-C2

Station

necessary to connect

-General computer with a performance

computer

-CXDI-C3

CXDI-60G/60C with

equal to FC-24VE/FC-E21A

CXDI-C3

-CXDI-C3/C3S

Power Control

None

Interface with a Control computer

(Power Box: Operation with Remote

(ON/OFF)

switch manually)

Grid

attach/remove

Yes

detector

5

1. General

Item

CXDI-31

CXDI-60G/60C

Remarks

Sensor cable

From imaging unit to E/O Box:

Sensor cable (imaging unit side): 1.5m

4.5m

Sensor cable (power box side): 6.3m

Up to four imaging units are

Up to four Imaging Units are connectable to a

Network switch

Count of

connectable to a single control

single control computer via Network switch.

should be procured

computer via multi box. For the same

For the same type of imaging unit, the

connected sensor

at each sales

type of imaging unit, the maximum of

maximum of connection number will be three.

company.

connection number will be three.

Each imaging unit requires a power box.

Scattered

radiation

backward block

sheet

Lead cover

Mo sheet (0.3 mm thick)

Environment-

conscious

unleaded type

Photo timer

Cannot be built in

When the internal temperature of

Imaging

Imaging Unit is above 45 degree

When the internal temperature of Imaging Unit

restriction

Celsius, its state is changed to sleep

is above 49 degree Celsius, its state is changed

mode. And the Imaging prohibition

to sleep mode. And the Imaging prohibition

(Imaging

will be continued when the internal

will be continued when the internal

Prohibition)

temperature is below 44 degree

temperature is below 48 degree Celsius.

Celsius.

User interface

Indication

Indication

Busy

Sensor

Power

Color

Two colors

Color

Orange

Green

Blue

*1

Imaging

Off

Imaging

Off

Off

Off

unit is off

unit is off

Imaging

Orange light will turn

Imaging

--

Off

On

unit is on

on

unit is on

Preparing

Green light will flash

*1

Preparing

--

Blinking

On

imaging

imaging

*2

Imaging

Green light will turn on

Imaging

preparation

preparation

--

On

On

complete

complete

Error status

Green light will flash*2

Error status

--

Blinking

On

*3

Communi-

On

--

On

cating

Initialization

--

Blinking

On

(when

*4

startup)

Network not

Blinking

set (when

--

On

*5

startup)

*1:

Turns on and off for 0.5 seconds

*1:

Green for China

each

*2:

Turns on and off for 0.5 seconds each

*2:

Turns

on and off twice for 0.5

*3:

Turns on and off twice for 0.5 seconds,

seconds, then turns off for 0.5

then turns off for 0.5 seconds

seconds

*4:

Fades in for 1 second and fades out for 1

second

*5: Fades in for 2 seconds, and then turns off

6

1. General

(2) Power Box

This unit consists of PWB-60X-RAY, 60 Sensor Power Supply and its outer cover.

The function; the signal transition between Imaging unit and Control computer, the interface to the X-ray generator equipment and power supply to the Imaging unit has been implemented.

Item			Content			Remarks
Communication method		IEEEE* 802.3u (100BASE-TX) *				Connector type: RJ45
with Control computer
Communication method		Asynchronous serial communication				Data length: 10bit
with PWB-60XRAY		method				Data rate: 15.625 kHz
						Reference
Power supply		AC 100-240V 50/60Hz 1.2-0.7A				60 Sensor Power supply
						Rated Voltage:
						AC 100-240V (AC 85-264V)
Mass		3.7 Kg				Except the external cables
						Except bottom rubber parts
Dimension		358(W) x 200(D) x 65(H)* mm				(With bottom rubber parts:
						75mm)
(3) Environment rated parameters
	Item			Content		Remarks
Operating	Ambient temperature			+5 to +35°C	Must be without dewing
	Relative humidity			30 to 75% RH
environment
	Atmospheric pressure			700 to 1060 hPa
Storing or	Ambient temperature			-30 to 50°C
transporting	Relative humidity			10 to 60% RH	Must be without dewing
environment	Atmospheric pressure			700 to 1060hPa

* IEEE: Institute of Electrical and Electronic Engineers

7

Printed by Canon

Jul. 2009 Rev. 01

CXDI-60G/60C

2. Installation

Manual

Canon Inc. Japan

Copyright(C) Canon Inc. Medical Technical Service Dept. All rights reserved.

			Contents
1	Caution During the Installation ............................................................................................			1
2	Restrictions on Installation ...................................................................................................			1
3	Caution on Installation .........................................................................................................			2
4	Product Configuration ..........................................................................................................			3
	4.1	Product Configuration List...........................................................................................		3
	4.2	Configuration ...............................................................................................................		4
	4.3	Sensor Cable (Optional) ...............................................................................................		5
5	Packing Diagram ..................................................................................................................			6
	5.1	X-ray Digital Radiography System (CXDI-60G/60C).................................................		6
	5.2	Grid (Optional).............................................................................................................		8
6	Installation Procedures .........................................................................................................			9
	6.1	Lists of Tools Needed for Installation..........................................................................		9
	6.2	System Installation Procedures ..................................................................................		10
7	Installation ..........................................................................................................................			12
	7.1	Connection to Each Unit ............................................................................................		12
		7.1.1	Connection Diagram .........................................................................................	12
		7.1.2 Connecting to the Power Box ...........................................................................		13
		7.1.3 Using the Imaging Unit in the Multiple Rooms................................................		19
		7.1.4 Interchanging a Imaging Unit ...........................................................................		20
		7.1.5	Sensor Cable (Optional)....................................................................................	22
		7.1.6 Connection Diagram for Control Computer Rear Panel...................................		23
		7.1.7 Adjusting the Length of the X-ray I/F Cable ....................................................		24
	7.2	Starting up and Shutting down the System.................................................................		25
		7.2.1 Sequence for Starting up the System ................................................................		25
		7.2.2 Sequence for Turning the Power off .................................................................		25
	7.3	X-ray Controller Interface ..........................................................................................		26
		7.3.1	Interface Signal Description .............................................................................	26
		7.3.2 Signal Names and Functions in the Connection with the X-ray Generator ......		28
		7.3.3 Rating and Characteristics for Relay and Photo Coupler (on PWB-XRAY)....		30
	7.4	Network Settings ........................................................................................................		32
	7.5	Setting the Fixed ROI Areas ......................................................................................		35
	7.6	Settings.......................................................................................................................		38
	7.7	Image Quality.............................................................................................................		94
	7.8	Post-installation Checks .............................................................................................		96
8	Dimension		..........................................................................................................................	98

2. Installation

1 Caution During the Installation

Please pay attention to the followings when installing the system.

(1)If the equipment is hoisted, lowered or transported, it must be supported at both sides by a minimum of two people so there is no danger of it falling.

(2)When installing the equipment, be sure the site meets the following criteria:

1)There must be no dripping water in the area.

2)The environment must be free of harmful elements such as humid or acidic air, air with a saline or sulfur content, where there is poor ventilation or where air pressure or temperature is unusual.

3)The equipment must not be placed at an angle or subjected to vibration or shock (this includes during transportation).

4)The equipment must not be kept where chemical products are stored or where gasses are generated.

5)The site’s power supply must be of the correct voltage and frequency for the equipment.

6)The site must be connected to a fully earthed cable with sufficient ground resistance to meet standard values.

(3)After installation, be sure to dispose of waste product packaging with care and with full respect for the environment.

2 Restrictions on Installation

(1)A clearance of at least 150mm must be left between a imaging unit and power box.

(2)It is forbidden to use the cables (Sensor cable, X-ray interface cable, etc.) from the power box for moving parts. The only exception to this restriction is the sensor cable that is to be connected to the imaging unit.

1

2. Installation

3 Caution on Installation

(1)Do not install the imaging unit near electronic devices as noises and artifacts tend to appear on images in the electromagnetic field.

e.g. CRT monitor, X-ray generator, and any other medical electronic devices.

(2)Follow the following steps to detach the sensor cable while the system is running.

1)To detach the sensor cable

-Check the LED of the imaging unit and the display of the control computer to make sure the status of communication between the imaging unit and control computer is idle. (*1)

-Turn off the main power switch of the power box or the remote switch. (*2)

-Make sure the LED on the imaging unit, switch on the power box and remote switch are turned off. Power supply to the Imaging unit must be disconnected.

-Detach the connector of the sensor cable.

*1: Do not detach the sensor cable during the data transmission between the imaging unit and control computer, it may cause data loss, system error or equipment breakdown.

*2: Do not detach the sensor cable when the power is being supplied from the power box, it may cause equipment breakdown. If you disconnect the imaging unit by improper steps, the “Error” LED on the power box and remote switch will be turned on to alert you the sensor cable is detached improperly. To restore from the error, turn off the main switch of the power box or the remote switch. Then connect the sensor cable again by following the steps described in the next column.

2)To attach the sensor cable

-Make sure the LED on the imaging unit, switch on the power box and remote switch are turned off. Power supply to the Imaging unit must be disconnected.

-Connect the connector of the sensor cable.

-Turn on both the main switch of the power box and remote switch.

(3)Before proceeding with installation, ensure that the static accumulated in the bodies of the installation personnel is discharged. Similarly, before touching the PCBs (when removing them) or cable connectors, ensure that all static is discharged.

(4)With the launch of CXDI-60C, the specification of the CXDI-60G sensor cable is changed to conform to CXDI-60C. For details, refer to “7.1.4 Interchanging a Imaging Unit”.

2

2. Installation

4 Product Configuration

4.1 Product Configuration List

1) CXDI-60G/60C

	No.	Item Name	Qty	Remarks
	1	CXDI-60G/60C Imaging Unit	1	with 1.5 m sensor cable
				S150-60 ( imaging unit side)
	2	Sensor cable P630 (power box side)	1	6.3m
	3	Operation manual (for imaging unit)
	4	Attached documents for medical		(JPN)
	5	Warranty registration		(JPN)
	6	Warranty card		(US)
	7	German Security leaflet/WEEE leaflet		(EU)

2) CXDI SYSTEM II

No.	Item Name	Qty	Remarks
1	Power Box	1
2	X-ray I/F cable	1	20m
3	Remote switch	1	20m
4	Power supply cable (with AC plug)	1	3m (100/120/230V)
5	Operation manual (for power box)

3) Sensor Cable (Optional)

No.	Item Name	Qty	Remarks
1	Sensor Cable P630-PM (Panel mount type)	1	6.3m
2	Sensor Cable P70-60 (imaging unit side)	1	0.7m
3	Sensor Cable SP780-60 (Straight type)	1	7.8 m

LAN cable for connecting Control Computer / Power Box and Network switch (Switching HUB) for connecting the multiple Imaging Units shall be procured at each sales company.

- LAN cable (Over category 5)

Recommended length of the cable is 30m or less.

When Control Computer and Power Box are connected directly, Cross type is used, but when they are connected via Network switch, Straight type is used. However, this is not applied when Network switch has AUTO-MDI/MDI-X function*.

- Network switch (Switching HUB)

Sales companies adopt Network switch (Switching HUB) after conducting the test and the operation check for Switching HUB that meets the general standard.

3

2. Installation

4.2 Configuration

	No.		1		No.	2
	Name	CXDI-60G/60C Imaging Unit			Name	Sensor cable P630
						(Power box side)
	Qty	1			Qty	1
	Remarks	Sensor	cable	S150-60	Remarks	6.3m
		(imaging unit side)
	No.		3		No.	4
	Name	Power Box			Name	X-ray I/F cable
	Qty	1			Qty	1
	Remarks	I/F and Power supply			Remarks	Connection with X-ray
						generator
	No.		5		No.	6
	Name	Remote switch			Name	Power supply cable
	Qty	1			Qty	1
	Remarks	Switch to	turn on	and off	Remarks	For Power Box
		Power Box				(100/120/230V each type)

4

2.Installation

4.3Sensor Cable (Optional)

	No.	1			No.	2
	Name	Sensor Cable P630-PM			Name	Sensor cable S70-60
		(Panel mount type)				(Imaging unit side)
	Qty	1			Qty	1
						0.7m
	Remarks	6.3m			Remarks	Detachable cable connector
		Detachable cable connector				Connector form: New type
						(External diameter φ18)
	No.	3
	Name	Sensor Cable SP780-60
		(Straight type)
	Qty	1
	Remarks	7.8 m
		Non-detachable cable

Sensor cable P630-PM (panel mount type)

This sensor cable can be used in place of a standard sensor cable P630 (power box side). Only the difference between them is the form of the connector. There is no difference in the function of the cables.

Sensor cable S70-60 (imaging unit side)

This sensor cable can be used in place of a standard sensor cable S150-60 (imaging unit side). Only the difference between them is the length of the cable. The sensor cable S70-60 is 0.7m in length. There is no difference in the function of the cables.

Sensor cable SP780-60 (straight type)

This is a single straight type sensor cable with no detachable connectors. This single cable can be used in place of a standard sensor cable S150-60 (imaging unit side) and a standard sensor cable P630 (power box side). There is no difference in the function of the cables.

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2. Installation

5 Packing Diagram

5.1 X-ray Digital Radiography System (CXDI-60G/60C)

(1) CXDI-60G/60C Imaging Unit Package

Sensor cable P630 (6.3m)

Corner pad

Imaging unit

Positioning sheet

Place the sensor cable S150-60 on the packet corner of the paper tube

Paper tube

Center pad

Corner pad

Cardboard sheet

Cardboard box for imaging unit

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2. Installation

(2) CXDI System II assembly package

Accessories

box

Power box

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2. Installation

5.2 Grid (Optional)

(1) Outer packaging

Corner Packing

Outer package

(2) Inner packaging

Protection sheet

Protection board

Inner package

Material label

Product division label

Handle with care label

Origin label

Shipping environment label

Grid unit

Plastic bag

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2. Installation

6 Installation Procedures

6.1 Lists of Tools Needed for Installation

	No.	Tool Name	Unit	Remarks
	1.	General Tools	1 set	JIS Screwdriver Set
	2.	Laptop computer	1	PC/AT compatible
				(OS: Microsoft Windows XP Professional recommend)
	3.	LAN Card	1	For Laptop computer (as required)
	4.	Mouse	1	PS/2 type
	5.	Keyboard	1	PS/2 type
	6.	HUB	1	Connection between Control Computer and Laptop Computer
	7.	10/100BASE-TX cable	2	Straight type (Control PC to Laptop computer)
	8.	CXDI Software version	-
		compatibility table
	9.	Mirror, oil-based marker	1	For adjusting the alignment with the X-ray tube.
		and paper etc.

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2.Installation

6.2System Installation Procedures

No.	Step	Conditions and Checkpoints	Reference Section
1	Unpacking and checking the	-There must be no missing parts, damage,
	product’s constituent parts	dents, etc.
		-There must no color changes in the shock
		sensor.
2	Connect the Imaging Unit	-Handle the instrument carefully, as it may be
	and the Power Box	damaged if something is hit against it,
		dropped or receives the strong jolt.
		-The cable must be routed in such a way that
		no unreasonable loads are brought to bear
		upon them.
3	Connect the Power Box and	-The cable must be routed in such a way that
	the Control PC	no unreasonable loads are brought to bear
		upon them.
4	Connect the Power Box and	-The manufacturer of the X-ray generators
	the X-ray generators	must be asked to handle the connections with
		the generators.
5	Check date and time	- Date and time must be changed according to	“(1) Checking and
		the area where the instrument is installed.	Setting the Date and
			Time” in section 7.6.
6	Check the software	-The compatibility of the imaging unit and	“(2) Checking the
	program’s version	the Control PC must be checked on the	Firmware Version” in
		compatibility list, and the software program	section 7.6.
		must be installed or upgrade as required.
7	Identifying the Imaging Unit		“(6) Identifying the
	(input the sensor serial		Imaging Units” in
	numbers)		section 7.6.
8	Enter control computer serial		“(7) Entering Control
	number.		Computer Serial
			Number” in section 7.6.
(9)	Adjusting the timing with	-No required usually.
	X-ray generator
10	Calibration	-No error must be displayed.	Operation Manual
11	Setting the Fixed ROI Areas	If necessary, set the ROI area.
12	Set exposure parameter table	-Set it in consultation with the technician.	“(8) Table Setup
			Setting” in section 7.6.
13	Set annotation	-Set it in consultation with the technician.	“(9) Performing the
			Annotation Setting” in
			section 7.6.
14	Connect the network and set		“(10) Network
	the output destination		Connections” in section
			7.6.
15	Startup settings		“(5) Set Up Startup
			Menu” in section 7.6.
16	Exposure testing	-The data must be sent to the printer and	Section 5.7 Image
		storage and the image quality must be	Quality.
		checked.
17	Check the linearity of the		“(11) Linearity Check
	transferred image density.		Image Density” in
			section 7.6.
18	Operation unit Gamma		“(12) Operation Unit
	correction		Gamma Correction” in
			section 7.6.
19	Body parts settings	-The engineer in charge must be consulted	Operation Manual
		prior to perform these settings.
20	Check and set the system	-The engineer in charge must be consulted	Each section in section
	settings.	prior to perform these settings.	7.6. Settings.
21	Total adjustments and delete	-Conform according to the check sheet.	Section 7.9
	the unnecessary data.	-Delete the unnecessary data.	Post-installation check.
22	Cleaning

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2. Installation

No.	Step	Conditions and Checkpoints	Reference Section
23	Explain the operation to the		Operation Manual
	user
24	Final parameter adjustment	-The engineer in charge must be consulted	Operation Manual
		prior narrowing down the adjustments to the
		final values.
25	Inserting the backup floppy	-It must be confirmed at re-start that backup	“(15) Backing up
	disk.	files have been made.	Setting Data to FD” in
		-No necessary for the system installed in	section 7.6.
		vehicles.
26	Back up valuable data	-Copy the CCR folder to the removal drive.	“(14) Backing Up when
			Installing” in section
			7.6.

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2. Installation Manual

7 Installation

7.1 Connection to Each Unit

7.1.1 Connection Diagram

CXDI-60G/60C

Control computer

Remote Switch

J1

POWER SUPPLY

J2

J3

J4

PWB-XRAY

POWER BOX

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2.Installation

7.1.2Connecting to the Power Box

(1)Removing the cover

1)Remove the 5 screws from the back of the power box and the 2 screws on each side at the bottom of the power box to remove the top cover.

Different types of screw are used for backside and lateral side. Make sure to use the proper type of screw respectively on installation.

Also remove screws on the far side

2)Before connecting the X-ray I/F cable and remote cable, remove the LAN cable connector guard to avoid injury.

LAN cable connector guard

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2. Installation

(2)Cable connections

1)Loosen the skin top spiral and lock nut of the remote cable and X-ray I/F cable. Do not remove the insulation lock from the X-ray I/F cable as it is put on the cable to prevent the cable from falling off.

*The X-ray I/F cable is 20m in length. If the cable is too long, you may need to make it shorter. Refer to “7.1.7. Adjusting the length of X-ray I/F cable” for details.

Remote Cable

Lock nut

Skin top spiral

Insulation lock

X-ray I/F Cable

2) Get the connector and lock nut of the remote cable through the hole in a power box.

Adjust the direction of the connector to the notch of a hole.

Get the lock nut through the hole.

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