Canon CXDI-55G, CXDI- 55C User manual

5 (1)

Printed by Canon

Jun. 2009 Rev. 01

Confidential

CXDI-55G/55C

Service Manual

Canon Inc. Japan

Copyright(C) Canon Inc. Medical Technical Service Dept. All rights reserved.

Manual Control No.

: BY8-2289-0E2

Name of Product

: CXDI-55G/55C

Distribution Control No.

 

Issued on

 

Service Manual Introduction

This service manual belongs to a series of after-service guides Canon Inc. publishes as part of its comprehensive product quality guarantee program.

This service manual consists of nine chapters; “General”, “Installation Manual”, “Functions”, “Repair Guide”, “Parts Catalog”, “Troubleshooting”, “Service Manual Report”, “Tools” and “Appendix”. It describes an overview of the product, its functions, product configuration, installation procedures, dimensions, specifications, and notes.

If the product undergoes a large modification, a revised edition of the service manual will be sent to you. In other cases, a service manual report will be sent to you to update the manual.

Note 1:

This service manual is published by Canon Inc. in accordance with Article 6 (Furnishing the Referring Materials) of the Service Assignment Contract it has concluded with your company.

Note 2:

This service manual is the property of Canon Inc. and the company may seek to have it returned, depending on the circumstances. You are expected to keep it until then.

Note 3:

You inquiries, suggestions, etc. about the contents of this service manual should be addressed to:

Medical Equipment Technical Service Dept.

Canon Inc. Headquarters

30-2, Shimomaruko 3-chome, Ohta-ku, Tokyo 146-8501, Japan

Caution Regarding Service

This product was precisely assembled under strict manufacturing process control. There are several hazardous locations inside of this product. Careless work while the cover is removed can result in the pinching of fingers or electrical shock. Please perform the work with the following important points in mind:

1.Setup, Repair, and Maintenance

In order to ensure safety, the best performance, setup, repair, and maintenance work can only be performed by technicians who have received service training specified by Canon Inc. If there are order required certificates or restrictions specified by the law or ordinances, those regulations of the country must be observed.

2.Removing the external cover

When removing the cover during maintenance, repair, etc., perform the work after switching the power off. Never touch the device with wet hands, as there is a risk of electric shock.

3.Fuse

When replacing the fuse, first resolve the reason for its failure and then replace the fuse with the specified type. Never use a fuse other than the specified type.

4.Connecting the grounding wire

The provided ground wire must be connected to the ground terminal indoors. Make sure that the device is properly grounded.

5.Alternation prohibition

Never modify the medical device in any way.

6.Waste control

The service provider is responsible for the disposal of used service parts, packing material, etc. resulting from the setup, repair, or maintenance of the medical device. However, the customer is responsible for the disposal of the medical device. Disposal activities must follow the regulations (especially controlled industrial waste) of the country where the device is used.

VORSICHT

Befolgen Sie die unten angegebenen Sicherheitsanweisungen.

Mißachtung kann zu erletzungenoder Unfällen führen.

1.Zerlegung, Zusammenbau, Einstellung und Wartung

Zerlegung, Zusammenbau, Einstellung und Wartung dürfen nur von einem Wartungstechniker durchgeführt werden, der an einem von Canon vorgeschriebenen Wartungslehrgang teilgenommen hat.

2.Entfernen von Abdeckungen

Schalten Sie unbedingt die Stromversorgung des Instruments aus, bevor Sie die Abdeckungen zwecks Wartung und Reparatur entfernen.

Vermeiden Sie auch eine Berührung des Instruments mit nassen Händen.

Anderenfalls können Sie einen elektrischen Schlag erleiden, der zum Tod oder schwerer Verletzung führen kann.

3.Sicherung

Wenn die Sicherung ausgewechselt werden muß, schalten Sie unbedingt die Stromversorgung des Instruments aus, und beheben Sie die Ursache für das Durchbrennen der Sicherung.

Ersetzen Sie die Sicherung nur durch den vorgeschriebenen Typ. Anderenfalls kann es zu einem Brand oder elektrischen Schlag kommen.

4.Erdleiter

Erden Sie das Instrument unbedingt an einer Schukosteckdose.

Anderenfalls kann es zu einem Brand oder elektrischen Schlag durch Leckstrom kommen.

5.Umbau

Jeder Umbau des Produktes ist strengstens untersagt, da dies zu einem Brand oder elektrischen Schlag führen kann.

Caution Regarding the Setup

According to “IEC60601-1-1:2000”, devices installed in the patient environment are restricted to “electric medical devices conforming to IEC60601-1”.

The Control PC and operation unit are classified under the data processing device standard (IEC60950), therefore these items should not be installed in the patient environment.

The patient environment described below is an example cited from “IEC60601-1-1:2000” – the measurements are only guidelines. However, the “IEC60601-1-1:2000” example must be treated as the standard.

Therefore, the Control PC and operation unit must be installed in a location further than the measurements below (outside of the patient environment).

*Areas where the patient moves (not only during imaging but when entering and leaving the room, etc.) are also considered as part of the patient environment, therefore the installation location should be determined upon consultation with the user regarding areas outside of the patient environment.

Example of patient environment

Note: These measurements are only guidelines.

Printed by Canon

Jun. 2009 Rev. 01

CXDI-55G/55C

1. General

Canon Inc. Japan

Copyright(C) Canon Inc. Medical Technical Service Dept. All rights reserved.

 

 

 

CONTENTS

General .............................................................................................................................

1

1.

CXDI-1 System Block Diagram ..................................................................................

2

2.

System Diagram ...........................................................................................................

3

 

2.1

Standalone System ..................................................................................................

3

 

2.2

Total System ........................................................................................................

3

3.

CXDI Image Processing...............................................................................................

4

 

3.1

Process Flow ...........................................................................................................

4

 

3.2

Image Types ............................................................................................................

4

4.

Specifications ...............................................................................................................

5

1. General

General

CXDI-55G / CXDI-55C

CXDI-55G/55C represents a thin and lightweight advanced cassette model with a large imaging size that enhances users conveniences in portable digital radiography. It adopts the detachable connector, which is compatible with the CXDI-60G/60C, allowing the use of two sizes portable flat panel detector.

The vertical scanning drive (Drv-IC), the data read out and the AD conversion (Amp-IC) are located in one side of LANMIT. Image data was read out from one direction.

The appearance of the CXDI-50G is almost the same as that of the CXDI-50C, but their fluorescence substances are different.

CXDI System Software

Ver.7.2 and later

 

 

55G Imaging Unit Serial Number

100001 and later

 

 

55C Imaging Unit Serial Number

100001 and later

 

 

Notes on usage

From the view of risk management, guarantee is not made for the waterproofing for blood and chemicals, hygienic safety in operating room, usage with a defibrillation device in ICU, outdoor usage or application to animals. If the sensor unit needs to be used under such condition, the system integrator should be responsible for the operation and understanding of the tolerance of the product specification.

1

1 CXDI System Block Diagram

Power Box

 

CA1

 

 

 

 

 

 

 

 

 

AC100/120V/230V

 

 

 

AC Power IN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUT PUT 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Control/Signal/

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

X-Ray

OUT PUT 2

 

 

 

 

 

 

I/F

Control/Signal

 

 

 

 

 

 

 

CA3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

X-Ray Generator

Symbol

Description

Remarks

CA1

AC Cable

3m

CA2

Sensor Cable

6.3m

CA3

X-Ray I/F Cable

20m

CA4

LAN Cable (Category 5)

 

CA5

LAN Cable (Category 5)

 

CA6

Serial Cable (Touch Panel)

 

CA7

VGA Cable

 

CA8

AC Cable

3m

1. General

Remote Switch

Imaging Unit

(CXDI55G/55C)

Control/Signal

/Power

CA2

SERIA1(COM1)

 

 

 

 

 

Control PC

 

CA4

VGA

 

 

 

 

 

SERIAL(COM2)

 

 

 

 

 

 

 

 

LAN2

 

 

 

 

 

 

 

 

MOUSE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CA5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LAN1

KEY BOARD

 

 

 

 

 

 

 

Printer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image diagnosis

 

 

 

AC Power IN

 

 

 

 

 

 

 

W/S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CA8

 

 

 

 

 

 

Image file device

 

 

 

AC100V~240V±10% 50/60Hz 2.2A

 

 

 

 

CA6

 

 

 

RS232C

Operation

CA7

 

 

 

Unit

 

 

 

VGA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mouse

Key Board

Network

Ethernet

(100/10bese-T)

2

Canon CXDI-55G, CXDI- 55C User manual

1. General

2 System Diagram

2.1 Standalone System

Standalone System Block Diagram

 

 

 

Patient Circumstances or Medical Room

 

 

 

 

CXDI-

 

 

 

 

 

55G/55C

Power Box

 

 

 

Grid

 

SELV*

 

 

AC or DC IN

 

Imaging Unit

Power Supply

Control/Signal

Unit

 

 

 

 

 

 

 

 

1st / 2nd

Control

Connector

 

 

 

 

 

 

 

AC250V

 

 

 

 

Insulation with

Control/Signal

 

 

 

 

reinforcement

 

 

 

 

 

 

 

 

Protective

 

AC250V

 

 

 

Grounding

 

Basic Insulation

 

 

 

 

Control/Signal

 

 

 

 

 

 

 

 

 

 

Ethernet

(2)

Remote Switch

 

 

 

 

 

 

 

 

X-ray Generator

 

 

 

(1)

(601Compatible)

 

 

 

General HUB

 

 

 

 

 

 

 

* SELV = Safety Extra-Low Voltage

 

 

FC-E21 A

 

 

 

 

 

or

 

 

 

 

Recommended general PC

 

 

 

2.2 Total System

It can be connect to (1) and (2) of the system where the existing products have already been connected. Extend the ethernet port by general switching HUB or ethernet card. The maximum number of connections is limited to four by the control software specification.

Total System Block Diagram (Example)

 

 

 

 

Patient Circumstances or Medical Room

 

 

 

 

CXDI-

 

 

 

 

 

 

55G/55C

Power Box

 

 

 

 

 

 

 

SELV*

 

 

Grid

AC or DC IN

 

 

 

Imaging Unit

Power Supply

 

Control/Signal

 

Unit

 

 

 

 

 

 

 

 

 

 

 

1st/2nd

 

Control

Connector

 

 

 

 

 

 

 

 

AC250V

 

 

 

 

 

Insulation

 

Control/Signal

 

 

 

 

with reinforcement

 

 

 

 

 

 

 

 

 

 

Protective

 

AC250V

 

 

 

 

Grounding

 

Basic Insulation

 

 

 

 

 

Control/Signal

 

 

 

 

 

 

 

 

 

 

 

 

Ethernet

 

 

Remote Switch

 

 

 

 

 

CXDI-40E

Power Box

Power Box

CXDI-50

X-ray generator

 

Imaging Unit

Imaging Unit

 

 

 

 

(601 Compatible)

 

 

 

 

 

 

 

 

Control/Signal

General HUB

Control/Signal

 

 

 

 

Ethernet

 

Ethernet

 

 

 

 

 

 

 

 

*SELV = Safety Extra-Low Voltagej

 

 

FC-E21 A

 

 

Image Examination WS

 

 

 

or

 

 

Image File Equipment

 

 

Recommended general PC

 

 

Printer etc.

 

 

 

 

Ethernet

 

 

 

 

 

 

3

 

 

 

1.General

3.CXDI Image Processing

3.1 Proccess Flow

 

Born image

Offset correction

 

 

 

 

Correction

Gain correction

 

 

 

 

 

 

 

 

processing

 

 

 

 

 

 

 

Raw image

 

Defect correction

 

 

 

 

 

 

 

 

 

 

dtstore

 

Original image

 

 

 

 

 

 

 

Characteristic extraction

 

 

 

QA processing

 

 

 

 

 

 

 

 

 

Sharpening

 

QA image

 

 

 

DEP

 

 

 

 

 

 

 

 

DICOM output

Gradation processing

 

 

 

 

 

MTF enhancement

 

Diag. image

 

 

 

(Frequency enhancement)

 

 

 

 

 

 

 

 

 

 

Grid stripe reduction

 

 

 

 

 

High density clipping

 

Processed image

 

 

 

request

 

 

 

 

 

 

3.2Image Types

(1)BORN IMAGE

The image obtained with LANMIT before any correction is made.

Outside distribution of these images is prohibited, including dtstore images.

(2)RAW IMAGE

Born image after offset processing, gain correction.

This is the image with LANMIT specific characteristics corrected.

(3)ORIGINAL IMAGE

Raw image after preprocessing.

(4)QA IMAGE

Original image after gradation processing, sharpening, and other processing. The CXDI performs image processing up to this point.

(5)DIAG. IMAGE

QA image after further image processing necessary for diagnosis. Image processed by the user for diagnostic purposes.

(6)PROCESSED IMAGE

Diagnosis image after post-processing.

Image modified by the user or the default processed image.

4

1. General

4. Specifications

The CXDI-55G/55C (Imaging Unit/Power Box) is the Digital Cassette that has the mobility and can be used on the optional angles.

(1)Imaging Unit

This unit consists of the internal sensor, PWB-Di Board, PCB-REF Board, and its outer cover. The sensor unit converts the X-ray image to the electrical signal (O/E Conversion) and after performs the A/D conversion, transfer its signal through the Power Box with Ethernet cable to the Control PC.

 

Item

 

55G

 

55C

Remarks

 

 

 

 

 

Object

 

General Shooting Cassette

 

Å

(Mobile/Desktop PC)

Effective filming range

353 x 430mm

 

Å

 

Number of Pixels

2220 x 2706

 

Å

 

Effective Number of Pixels

2208 x 2688

 

Å

 

Pixel pitch

 

160µm x 160µm

 

Å

 

Fluorescent substance

GOS Fluorescent screen

 

CsI

one panel

Output gradations

12bit (4,096 gradations)

 

Å

 

A/D 14bit

 

 

 

 

 

 

 

Transfer method

Ethernet: Imaging Unit to

 

 

 

Control PC

 

Å

 

 

 

(Through the Power Box)

 

 

 

Imaging cycle

15 sec. (standard)

 

Å

 

Image display time

3 sec. (thumbnail)

 

Å

 

 

 

8 sec. (full size image)

 

 

 

 

 

 

 

Dimension

 

480 (W) x 481 (D) x 15 (H)

 

Å

 

 

 

 

mm

 

 

 

 

 

 

 

 

Imaging Unit coloring

Cool white

 

Å

 

Imaging Unit mass

3.4 Kg

 

Å

Except the cable

3.7 Kg

 

Å

With 1.5m cable

 

 

 

Space between surface where

 

 

 

 

 

patient gets in contact (CFRP)

 

4.5mm

 

Å

 

and sensor surface (glass)

 

 

 

 

 

Heat

Remote SW OFF

36kcal/h

 

Å

 

emission

Max load mode

115kcal/h

 

Å

1 image per 15 Sec.

Power

Remote SW OFF

11W

 

 

Å

 

Consumpt

Max load mode

32W

 

 

Å

1 image per 15 Sec.

-ion

 

 

 

 

 

 

 

 

Power Control

None

 

 

Å

Power Box: Operation with Remote switch

(ON/OFF)

 

 

 

manually

 

 

 

 

 

 

 

The Imaging unit is put on

the plain surface with

 

Mechanical strength

the Sensor side (Detector) is up.

 

Self-restriction

Load uniformly: 150Kg

 

 

 

 

 

 

 

 

Load partly: 100Kg/φ40mm

 

 

 

FC-E21A for CXDI

 

 

 

 

 

ControlStation

 

 

 

Control PC

 

Standard desktop

 

Å

 

 

 

computer with the

 

 

 

 

 

 

 

 

 

 

 

same performance

 

 

 

 

 

 

as the FC-E21A

 

 

 

Grid attach/remove detector

Yes

 

 

Å

 

Sensor cable S150-55

Detachable connector

 

Å

1.5m

cable on the sensor side

 

 

 

 

 

 

Sensor cable S630

Detachable connector

 

 

6.3m

cable on the power box

 

Å

 

 

side

 

 

 

 

 

 

4 possible connections

 

 

 

 

 

 

to the Control PC1

 

 

 

 

 

(via HUB)

 

 

 

 

 

Maximum of three

 

 

HUB shall be procured by each sales

Count of connected sensor

 

same type sensor can

 

Å

 

be connected to a

 

company.

 

 

 

 

 

 

 

control PC

 

 

 

 

 

Each Imaging unit

 

 

 

 

 

 

works in pair with a

 

 

 

 

 

 

Power Box

 

 

 

5

1. General

Item

 

55G

 

55C

 

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scattered radiation backward

 

 

 

 

 

 

 

 

 

 

 

block sheet

Mo sheet (0.3 mm thick)

Å

 

 

 

 

 

 

Environment-conscious

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unleaded type

 

 

 

 

 

 

 

 

 

 

 

Photo timer

Cannot be built in

 

Å

 

 

 

 

 

 

Imaging restriction

When

the

internal

 

 

 

 

 

 

 

(Imaging Prohibition)

temperature of Imaging Unit

 

 

 

 

 

 

 

 

is above 49 degree Celsius,

 

 

 

 

 

 

 

 

its state is changed to sleep

 

 

 

 

 

 

 

 

mode.

And

the

Imaging

Å

 

 

 

 

 

 

 

prohibition will be continued

 

 

 

 

 

 

 

 

when

the

internal

 

 

 

 

 

 

 

 

temperature

is below 48

 

 

 

 

 

 

 

 

degree Celsius.

 

 

 

 

 

 

 

 

User interface

On in blue: Imaging unit

 

INDICATION

BUSY

SENSOR

 

POWER

 

power is on.

 

 

 

Color

Orange*5

Green

 

 

Blue

 

Blinking in blue: Imaging

 

Imaging unit

Off

Off

 

 

Off

 

 

is off

 

 

 

unit power is off.

 

 

 

 

 

 

 

 

 

 

Imaging unit

--

Off

 

 

On

 

On in orange: Imaging unit is

 

 

 

 

 

is on

 

 

 

busy.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Preparing

--

Blinking

*1

 

On

 

Blinking in green: Preparing

 

imaging

 

 

 

imaging/error status.

 

 

Imaging

 

 

 

 

 

 

On in

green:

Imaging

 

preparation

--

On

 

 

On

 

preparation is complete.

 

complete

 

 

 

 

 

 

 

 

 

 

 

Error status

--

Blinking *2

 

On

 

 

 

 

 

 

Communi-

On *3

--

 

 

On

 

 

 

 

 

Å

cating

 

 

 

 

 

 

 

 

 

 

Initialization

 

Blinking *3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(when

--

 

On

 

 

 

 

 

 

startup)

 

 

 

 

 

 

 

 

 

 

 

Network not

 

Blinking *4

 

 

 

 

 

 

 

 

set (when

--

 

On

 

 

 

 

 

 

startup)

 

 

 

 

 

 

 

 

 

 

 

*1: Turns on

and off for 0.5 seconds each

 

 

 

 

 

 

*2: Turns on and off twice for 0.5 seconds, then

 

 

 

 

 

 

turns off for 0.5 seconds

 

 

 

 

 

 

 

 

 

*3: Turns on and off randomly

 

 

 

 

 

 

 

 

 

*4: Fades in for 1 second and fades out for 1

 

 

 

 

 

 

second

 

 

 

 

 

 

 

 

 

 

 

*5: Turns on in green for China products.

 

6

1. General

(2)Power Box

This unit consists of PWB-60XRAY Board, 60 Sensor Power Supply unit and outer covers.

The function; the signal transition between Imaging unit and Control PC, the interface to the X-ray generator equipment and power supply to the Imaging unit has been implemented.

Item

Content

Remarks

 

 

 

Communication

IEEEE 802.3u (100BASE-TX)*6

 

interface standard for

Connector type: RJ45

control PC

 

 

Communication method

Asynchronous serial communication

Data length: 10bit

with PWB-60XRAY

method

Data rate: 15.625 kHz

 

 

Reference

Power supply

AC 100-240V 50/60Hz 1.2A-0.7A

60 Sensor Power Supply

Rated Voltage:

 

 

 

 

AC 100-240V (AC 85-264V)

Mass

3.7 Kg

 

 

 

Except bottom rubber parts

Dimension

358(W) x 200(D) x 65(H)* mm

(With bottom rubber parts:

 

 

75mm)

(3) Environment rated parameters

 

 

 

 

Item

Content

Remarks

 

 

 

Operating temperature

+5 to +35°C

Must be without dewing

Operating humidity

30 to 75% RH

 

Keeping or

Temperature: -30 to +50°C

 

Humidity: 10 to 60% RH

 

Transporting

 

Atmospheric pressure: 700 to 1060 hPa

 

 

 

7

Printed by Canon

Jun. 2009 Rev. 01

CXDI-55G/55C

2. Installation

Manual

Canon Inc. Japan

Copyright(C) Canon Inc. Medical Technical Service Dept. All rights reserved.

 

 

 

Contents

 

1

Caution During the Installation....................................................................................................

1

2

Restrictions on Installation ..........................................................................................................

1

3

Caution on Installation.................................................................................................................

2

4

Product Configuration..................................................................................................................

3

 

4.1

Product Configuration List ..................................................................................................

3

 

4.2

Configuration.......................................................................................................................

4

 

4.3

Sensor Cable (Optional) ......................................................................................................

5

5

Packing Diagram .........................................................................................................................

6

 

5.1

X-ray Digital Radiography System (CXDI-55G/55C) ........................................................

6

 

5.2

Grid Frame (Optional) .........................................................................................................

8

6

Installation Procedures.................................................................................................................

9

 

6.1

Lists of Tools Needed for Installation .................................................................................

9

 

6.2

System Installation Procedures..........................................................................................

10

7

Installation

.................................................................................................................................

12

 

7.1

Connection to Each Unit....................................................................................................

12

 

 

7.1.1

Connection Diagram................................................................................................

12

 

 

7.1.2 Connecting to the Power Box ..................................................................................

13

 

 

7.1.3 Using the Sensor Unit in the Multiple Rooms .........................................................

19

 

 

7.1.4 Interchanging a Sensor Unit ....................................................................................

20

 

 

7.1.5

Sensor Cable (Optional)...........................................................................................

22

 

 

7.1.6 Connection Diagram for Control PC Rear Panel .....................................................

23

 

 

7.1.7 Adjusting the Length of the X-ray I/F Cable ...........................................................

24

 

7.2

Starting up and Shutting down the System........................................................................

25

 

 

7.2.1 Sequence for Starting up the System .......................................................................

25

 

 

7.2.2 Sequence for Turning the Power off ........................................................................

25

 

7.3

X-ray Controller Interface .................................................................................................

26

 

 

7.3.1

Interface Signal Description ....................................................................................

26

 

 

7.3.2 Signal Names and Functions in the Connection with the X-ray Generator .............

28

 

 

7.3.3 Rating and Characteristics for Relay and Photo Coupler (on PWB-XRAY)...........

30

 

7.4

Network Settings ...............................................................................................................

32

 

7.5

Setting the Fixed ROI Areas..............................................................................................

35

 

7.6

Adjusting the Phototimer...................................................................................................

38

 

7.7

Settings ..............................................................................................................................

40

 

7.8

Adjusting the Alignment ...................................................................................................

97

 

7.9

Image Quality ..................................................................................................................

103

 

7.10 Post-installation Checks...................................................................................................

105

8

Dimension................................................................................................................................

 

107

2. Installation

1 Caution during the installation

Please pay attention to the followings when installing the system.

(1)If the equipment is hoisted, lowered or transported, it must be supported at both sides by a minimum of two people so there is no danger of it falling.

(2)When installing the equipment, be sure the site meets the following criteria:

1)There must be no dripping water in the area.

2)The environment must be free of harmful elements such as humid or acidic air, air with a saline or sulfur content, where there is poor ventilation or where air pressure or temperature is unusual.

3)The equipment must not be placed at an angle or subjected to vibration or shock (this includes during transportation).

4)The equipment must not be kept where chemical products are stored or where gasses are generated.

5)The site’s power supply must be of the correct voltage and frequency for the equipment.

6)The site must be connected to a fully earthed cable with sufficient ground resistance to meet standard values.

(3)After installation, be sure to dispose of waste product packaging with care and with full respect for the environment.

2 Restrictions on Installation

(1)A clearance of at least 150mm must be left between a sensor unit and power box.

(2)It is forbidden to use the cables (sensor cable, X-ray interface cable, etc.) from the power box for moving parts. The only exception to this restriction is the sensor cable that is to be connected to the sensor unit.

- 1 -

2. Installation

3 Caution on Installation

(1)Do not install the sensor near electronic devices as noises and artifacts tend to appear on images in the electromagnetic field.

e.g. CRT monitor, X-ray generator, and any other medical electronic devices.

(2)Follow the following steps to detach the sensor cable while the system is running.

1)To detach the sensor cable

-Check the LED of the sensor unit and the display of the control PC to make sure the status of communication between the imaging unit and Control PC is idle. (*1)

-Turn off the main power switch of the power box or the remote switch. (*2)

-Make sure the LED on the imaging unit, switch on the power box and remote switch are turned off. Power supply to the Imaging unit must be disconnected.

-Detach the connector of the sensor cable.

*1: Do not detach the sensor cable during the data transmission between the sensor unit and control PC, it may cause equipment breakdown.

*2: Do not detach the sensor cable when the power is being supplied from the power box, it may cause equipment breakdown. If you disconnect the sensor by improper steps, the “Error” LED on the power box and remote switch will be turned on to alert you the sensor cable is detached improperly. To restore from the error, turn off the main switch of the power box or the remote switch. Then connect the sensor cable again by following the steps described in the next column.

2)To attach the sensor cable

-Make sure the LED on the imaging unit, switch on the power box and remote switch are turned off. Power supply to the Imaging unit must be disconnected.

-Connect the connector of the sensor cable.

-Turn on both the main switch of the power box and remote switch.

(3)Before proceeding with installation, ensure that the static accumulated in the bodies of the installation personnel is discharged. Similarly, before touching the PCBs (when removing them) or cable connectors, ensure that all static is discharged.

- 2 -

2. Installation

4 Product Configuration

4.1 Product Configuration List

1) CXDI-55G/55C

No.

Item Name

Qty

Remarks

1

CXDI-55G/55C Imaging Unit

1

with 1.5 m sensor cable

S150-55 (sensor side)

 

 

 

attached.

2

Sensor cable P630 (on the power box side)

1

6.3m

3

Operation manual (for imaging unit)

-

 

4

Attached documents for medical

-

(JPN)

5

Warranty registration

-

(JPN)

6

Warranty card

-

(US)

7

German Security leaflet/WEEE leaflet

-

(EU)

2) CXDI SYSTEM II

No.

Item Name

Qty

Remarks

1

Power Box

1

 

2

X-ray I/F cable

1

20m

3

Remote switch

1

20m

4

Power supply cable (with AC plug)

1

3m (100/120/230V)

5

Operation manual (for power box)

-

 

3) Sensor Cable (Optional)

No.

Item Name

Qty

Remarks

1

Sensor Cable P630-PM

1

6.3m

(Panel mount type)

 

 

 

2

Sensor Cable SP780-55

1

7.8 m

(Straight type)

 

 

 

LAN cable for connecting Control PC / Power Box and Network switch (Switching HUB) for connecting the multiple Imaging Units shall be procured at each sales company.

- LAN cable (Over category 5)

Recommended length of the cable is 30m or less.

When Control PC and Power Box are connected directly, Cross type is used, but when they are connected via Network switch, Straight type is used. However, this is not applied when Network switch has AUTO-MDI/MDI-X function*.

- Network switch (Switching HUB)

Sales companies adopt Network switch (Switching HUB) after conducting the test and the operation check for Switching HUB that meets the general standard.

- 3 -

2. Installation

4.2 Configuration

No.

 

 

1

 

No.

2

Name

CXDI-55G/55C Imaging Unit

Name

Sensor cable P630

(Power box side)

 

 

 

 

 

 

Qty

1

 

 

 

Qty

1

Remarks

With

the

sensor

cable

Remarks

6.3m

S150-55 (imaging unit side)

 

 

 

 

 

 

 

 

 

 

No.

 

 

3

 

No.

4

Name

Power Box

 

 

Name

X-ray I/F cable

Qty

1

 

 

 

Qty

1

Remarks

I/F and Power supply

Remarks

Connection with X-ray

generator

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

5

 

No.

6

Name

Remote switch

 

Name

Power supply cable

Qty

1

 

 

 

Qty

1

Remarks

Switch

to

turn on

and off

Remarks

For Power Box

Power Box

 

 

(100/120/230V each type)

 

 

 

 

 

 

 

 

 

 

 

- 4 -

2.Installation

4.3Sensor Cable (Optional)

No.

1

No.

2

Name

Sensor Cable P630-PM

Name

Sensor cable SP780-55

(Panel mount type)

(Straight type)

 

 

Qty

1

Qty

1

Remarks

6.3m

Remarks

7.8m

Detachable cable connector

Non-detachable cable

 

 

 

 

 

 

Sensor cable P630-PM (panel mount type)

This sensor can be used instead of a standard sensor cable P630 (power box side). Only the difference is the form of the connector. There is no difference in the function of the cable.

Sensor cable SP780-55 (straight type)

This is a single straight type sensor cable with no detachable connectors. This single cable can be used instead of the sensor cable S150-55 (sensor side) and sensor cable P630 (power box side). There is no difference in the function of the cable.

- 5 -

2. Installation

5 Packing Diagram

5.1 X-ray Digital Radiography System (CXDI-55G/55C)

(1) CXDI-55G/55C Imaging Unit Package

Sensor cable P630 (6.3m)

Imaging Unit

Positioning sheet

Cardboard sheet

Place the sensor cable S150-55 on the packet corner of the paper tube

Paper tube

Center pad

Plastic bag

Corner pad

Common to right and left

Cardboard box for imaging unit

- 6 -

2. Installation

(2) CXDI System II Assembly Package

Accessories box

Power box

- 7 -

2. Installation

5.2 Grid Frame (Optional)

(1) Outer Packaging

Corner packing

Material label

Product division label

Outer package

Handle with care label

Origin label

Shipping environment label

(2) Inner Packaging

Protection sheet

Dummy sheet

Grid frame

Protection sheet

Plastic bag

Inner Package

- 8 -

2. Installation

6 Installation Procedures

6.1 Lists of Tools Needed for Installation

No.

Tool Name

Unit

Remarks

1.

General Tools

1 set

JIS Screwdriver set

2.

Note PC

1

PC/AT compatible

(OS: Microsoft Windows XP Professional recommend)

 

 

 

3.

LAN Card

1

For Note PC (as required)

4.

Mouse

1

PS/2 type

5.

Keyboard

1

PS/2 type

6.

HUB

1

Connection between Control PC and Note PC

7.

10/100BASE-TX cable

2

Straight type (Control PC to Note PC)

8.

CXDI Software version

-

 

compatibility table

 

 

 

 

9.

Mirror, oil-based

1

For adjusting the alignment with the X-ray tube.

marker and paper etc.

 

 

 

- 9 -

2.Installation

6.2System Installation Procedures

No.

Step

 

 

 

Conditions and Checkpoints

Reference Section

1

Unpacking and checking

-There must be no missing parts,

 

 

the product’s constituent

damage, dents, etc.

 

 

parts

 

 

 

-There must no color changes in the

 

 

 

 

 

 

shock sensor.

 

2

Connect the Imaging Unit

-Handle the instrument carefully, as it

 

 

and the Power Box

 

may be damaged if something is hit

 

 

 

 

 

 

against it, dropped or receives the strong

 

 

 

 

 

 

jolt.

 

 

 

 

 

 

-The cable must be routed in such a way

 

 

 

 

 

 

that no unreasonable loads are brought to

 

 

 

 

 

 

bear upon them.

 

3

Connect

the

Power

Box

-The cable must be routed in such a way

 

 

and the Control PC

 

that no unreasonable loads are brought to

 

 

 

 

 

 

bear upon them.

 

4

Connect the Power Box

-The manufacturer of the X-ray

 

 

and the X-ray generators

generators must be asked to handle the

 

 

 

 

 

 

connections with the generators.

 

5

Check date and time

 

- Date and time must be changed

“(1) Checking and

 

 

 

 

 

according to the area where the

Setting the Date and

 

 

 

 

 

instrument is installed.

Time” in section

 

 

 

 

 

 

7.6.

6

Check the software

 

-The compatibility of the sensor unit and

“(2) Checking the

 

program’s version

 

the Control PC must be checked on the

Firmware Version”

 

 

 

 

 

compatibility list, and the software

in section 7.6.

 

 

 

 

 

program must be installed or upgrade as

 

 

 

 

 

 

required.

 

7

Identifying the Imaging

 

“(6) Identifying the

 

Unit (input the sensor

 

 

Sensor Units” in

 

serial numbers)

 

 

section 7.6.

8

Enter control PC serial

 

“(7) Entering

 

number.

 

 

 

 

Control PC Serial

 

 

 

 

 

 

Number” in section

 

 

 

 

 

 

7.6.

(9)

Adjusting the timing with

-No required usually.

 

 

X-ray generator

 

 

 

10

Calibration

 

 

-No error must be displayed.

Operation Manual

11

Setting

the

Fixed

ROI

If necessary, set the ROI area.

 

 

Areas

 

 

 

 

 

12

Set exposure

parameter

-Set it in consultation with the technician.

“(8) Table Setup

 

table

 

 

 

 

Setting” in section

 

 

 

 

 

 

7.6.

13

Set annotation

 

 

-Set it in consultation with the technician.

“(9) Performing the

 

 

 

 

 

 

Annotation Setting”

 

 

 

 

 

 

in section 7.6.

14

Connect the network and

 

“(10) Network

 

set the output destination

 

Connections” in

 

 

 

 

 

 

section 7.6.

15

Startup settings

 

 

“(5) Set Up Startup

 

 

 

 

 

 

Menu” in section

 

 

 

 

 

 

7.6.

- 10 -

2. Installation

No.

Step

Conditions and Checkpoints

Reference Section

16

Exposure testing

-The data must be sent to the printer and

Section 5.7 Image

 

 

storage and the image quality must be

Quality.

 

 

checked.

 

17

Check the linearity of the

 

“(11) Linearity

 

transferred image density.

 

Check Image

 

 

 

Density” in section

 

 

 

7.6.

18

Operation unit Gamma

 

“(12) Operation

 

correction

 

Unit Gamma

 

 

 

Correction” in

 

 

 

section 7.6.

19

Body parts settings

-Set it in consultation with the technician.

Operation Manual

20

Check and set the system

-Set it in consultation with the technician.

Each section in

 

settings.

 

section 7.6.

 

 

 

Settings.

21

Total adjustments and

-Conform according to the check sheet.

Section 7.9

 

delete the unnecessary

-Delete the unnecessary data.

Post-installation

 

data.

 

check.

22

Cleaning

 

 

23

Explain the operation to

 

Operation Manual

 

the user

 

 

24

Final parameter

-Consult with the technician to narrow

Operation Manual

 

adjustment

down the adjustments to the final values.

 

25

Inserting the backup

-It must be confirmed at re-start that

“(15) Backing up

 

floppy disk.

backup files have been made.

Setting Data to FD”

 

 

-No necessary for the system installed in

in section 7.6.

 

 

vehicles.

 

26

Back up valuable data

-Copy the CCR folder to the removal

“(14) Backing Up

 

 

drive.

when Installing” in

 

 

 

section 7.6.

- 11 -

2. Installation Manual

7 Installation

7.1 Connection to Each Unit

7.1.1 Connection Diagram

CXDI-55G/55C

J1

POWER SUPPLY

 

J2

J3

J4

PWB-XRAY

POWER BOX

Control PC

Remote Switch

- 12 -

2.Installation

7.1.2Connecting to the Power Box

(1)Removing the cover

1)Remove the 5 screws from the back of the power box and the 2 screws on each side at the bottom of the power box to remove the top cover.

Different types of screw are used for backside and lateral side. Make sure to use the proper type of screw respectively on installation.

Also remove screws on the far side

2)Before connecting the X-ray I/F cable and remote cable, remove the LAN cable connector guard to avoid injury.

LAN cable connector guard

- 13 -

2. Installation

(2)Cable connections

1)Loosen the skin top spiral and lock nut of the remote cable and X-ray I/F cable. Do not remove the insulation lock from the X-ray I/F cable as it is put on the cable to prevent the cable from falling off.

*The X-ray I/F cable is 20m in length. If the cable is too long, you may need to make it shorter. Refer to “7.1.4. Adjusting the length of X-ray I/F cable” for details.

Remote Cable

Lock nut

Skin top spiral

Insulation lock

X-ray I/F Cable

2) Get the connector and lock nut of the remote cable through the hole in a power box.

Adjust the direction of the connector to the notch of a hole.

Get the lock nut through the hole.

- 14 -

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