Broan Erv200hc, Erv100hc, Hrv100h, Hrv200h, Gsfh1k Installation Guide

InstallerManual

VENTILATION SYSTEMS

VB0038

Canadian Model Numbers		U.S. Model Numbers
1001 ERV		HRV100H
1001 HRV		HRV200H
2001 ERV		ERV100HC
2001 HRV		ERV200HC

03119-03/09/09

TableofContents

1.0	SERVICE..............................................................................................		4
	1.1	3-D Drawing ................................................................................	4
	1.2	Parts Ordering Chart....................................................................	5
	1.3	Technical Support ........................................................................	5
2.0	SIZING ................................................................................................		6

3.0UNIT TYPE & DEFROST SETTING VS GEOGRAPHICAL LOCATION ..7

4.0	TECHNICAL DATA................................................................................			8
	4.1	Air Distribution (Normal Operation)..............................................		8
	4.2	Air Distribution (Defrost Mode) ....................................................		8
	4.3	Performance Charts................................................................		9-12
	4.4	Dimensions ................................................................................		13
	4.5	Controls and Furnace Link Option ............................................		13
	4.6	Specifications ............................................................................		13
5.0	TYPICAL INSTALLATIONS ..................................................................			14
	5.1	Fully Ducted System ..................................................................		14
	5.2	Exhaust Ducted System (Source Point Ventilation) ..................		14
	5.3	Simplified (Volume Ventilation) ..................................................		14
6.0	INSTALLATION ....................................................................................			15
	6.1	Adsjusting the Damper Rod (for ERVs installed in warm regions)..........		15
	6.2	Locating and Mounting the Unit ................................................		15
	6.3	Planning of the Ductwork ..........................................................		16
	6.4	Calculating the Duct Size ..........................................................		16
		6.4.1	Example Calculation ........................................................	16
		6.4.2	Example of a Design for a Fully Ducted System ............	17
	6.5	Installing the Ductwork and Registers ......................................		17
		6.5.1	Fully Ducted System........................................................	17
		6.5.2	Exhaust Ducted System (Source Point Ventilation) ........	18
		6.5.3	Simplified Installation (Volume Ventilation) ......................	19
	6.6	Connecting Duct to the Unit ......................................................		20
	6.7	Installing the Exterior Hoods ......................................................		21
	6.8	Connecting the Drain ................................................................		21
7.0	CONTROL DEVICES ..........................................................................			22
	7.1	Main Controls ............................................................................		22
	7.2	Optional Control ........................................................................		23
	7.3	Other Features ..........................................................................		23
	7.4	Main and Optional Controls Available for your Unit ..................		23
	7.5	Special Cold Weather TBI Mode for ERVs ................................		23

2

TableofContents(cont’d)

8.0	INSTALLATION OF THE CONTROLS ..................................................		24
	8.1	Dimensions and Specifications ................................................	24
	8.2	Installation of the Main Control ..........................................	24-25
	8.3	Electrical Connection to Optional Controls ..............................	26
	8.4	Electrical Connection to the Furnace ......................................	26
9.0	WIRING DIAGRAMS ....................................................................		27-28
10.0	AIR FLOW BALANCING................................................................		29-30
11.0	OVERALL VERIFICATION ..................................................................		31
	11.1 Main Controls ..........................................................................		31
	11.2 Optional Control ......................................................................		32
12.0	MAINTENANCE / INSTRUCTIONS FOR USER ....................................		33
13.0	TROUBLESHOOTING ....................................................................		34-35
14.0	REFERENCES ....................................................................................		36

AboutthisManual

This manual uses the following symbols to emphasize particular information:

! WARNING

Identifies an instruction which, if not followed, might cause serious personal injuries including possibility of death.

CAUTION

Denotes an instruction which, if not followed, may severely damage the unit and/or its components.

NOTE: Indicates supplementary information needed to fully complete an instruction.

3

1.0Service

1.13-D DRAWING

		23	3
	24		22		18			17
	25		21	19
VIEW)		26
(REAR
ASSEMBLY	23		20			15	16
DAMPER				10
					11	12	13	14

9

6	2
	1

3

4

5	8
7	VL0016

4

1.0Service(cont’d)

1.2 PARTS ORDERING CHART

	No	Description	1001	1001	2001	2001	HRV	ERV	HRV	ERV
			HRV	ERV	HRV	ERV	100H	100HC	200H	200HC
	1	Double collar port #2	00866	00866	00866	00866	00866	00866	00866	00866
	2	Wing nut #10-32	00874	00874	00874	00874	00874	00874	00874	00874
	3	Balancing double collar port	02256	02256	02256	02256	02256	02256	02256	02256
	4	Inlet ring	12913	12913	12913	12913	12913	12913	12913	12913
	5	Top wheel	14307	03093	14308	03093	14307	03093	14308	03093
	6	Electronic board V99	13507	13507	13507	13507	13508	13507	13508	13507
	7	Motor assembly	13504	13555	13556	13506	13504	13555	13505	13506
	8	Bottom wheel	02015	02015	03093	03093	02015	02015	03093	03093
	9	Square balancing damper	12645	12645	12645	12645	12645	12645	12645	12645
	10	Door latches (latch)	00886	00886	00886	00886	00886	00886	00886	00886
	11	Drain connector	02418	02418	02418	02418	02418	02418	02418	02418
	12	Drain gasket 0,625”D	02419	02419	02419	02419	02419	02419	02419	02419
	13	Washer 5/8” ID x 1” OD	03117	03117	03117	03117	03117	03117	03117	03117
	14	Nut 5/8-18	02420	02420	02420	02420	02420	02420	02420	02420
	15	Recovery core	03132	03136	03133	03137	03134	03136	03135	03137
	16	Door assembly	12644	12644	12644	12644	12648	12648	12648	12648
	17	Door latches (keeper)	00887	00887	00887	00887	00887	00887	00887	00887
	18	Hinge assembly	00672	00672	00672	00672	00672	00672	00672	00672
	19	Filter	03096	03096	03097	03097	03096	03096	03097	03097
	20	Switch E69 10A	01825	01825	01825	01825	01825	01825	01825	01825
	21	Damper assembly #2	12643	12643	12649	12649	12643	12643	12649	12649
	22	Plastic balancing damper	02253	02253	02253	02253	02253	02253	02253	02253
	23	Damper rod	12620	12620	12620	12620	12620	12620	12620	12620
	24	Double collar port #5	02021	02021	02021	02021	02021	02021	02021	02021
	25	Damper #1	12459	12459	12459	12459	12459	12459	12459	12459
	26	Damper actuator assembly	03124	03124	03124	03124	03124	03124	03124	03124

Please take note that parts not listed are not available; those parts require assembly knowledge that only manufacturer can guarantee.

TO ORDER PARTS: Contact your local distributor

1.3 Technical Support (for assistance)

For assistance, call on week days, 8:30 AM to 5:00 PM (Eastern Standard Time).

Technical Support Department

Canada: tel: [phone] (for distributors only)

U.S.A.: tel: [phone]

NOTE: Do not call these numbers for ordering parts.

5

2.0Sizing

These are the two most common methods used to evaluate the ventilation needs of a house:

CSA F326 and Canadian Building Code:

• High speed:	10 cfm per room
	20 cfm for the master bedroom and the basement

• Low speed: 40-60% of high speed

ASHRAE Standard 62-2001:

• 0.35 air change per hour

Refer to ventilation code of your area to determine which method to use.

Example:

Second floor

Master	hroomBat #1	hroomBat	#2	Bedroom
				#2
Bedroom
				Bedroom
Bedroom #1				#3
				1320 ft2

Main floor

	Bathroom #3		Laundry
Living room			room	Kitchen
				Dining room
Family room
				1320 ft2

Basement

Basement

1320 ft2

VH0021A

CSA F326			ASHRAE Standard 62-2001
Kitchen	(10 cfm)		Volume of basement		10560 ft3
Dining room	(10 cfm)		Volume of main floor		10560 ft3
Living room	(10 cfm)		Volume of second floor		10560 ft3
Family room	(10 cfm)		Total volume		31680 ft3
Master bedroom	(20 cfm)
Bedroom #1	(10 cfm)				x .35/h
Bedroom #2	(10 cfm)				11090 ft3/h
Bedroom #3	(10 cfm)
					÷ 60 (min/h)
Bathroom #1	(10 cfm)
Bathroom #2	(10 cfm)
Bathroom #3	(10 cfm)
Laundry room	(10 cfm)
Basement	(20 cfm)
Total	150 cfm		Total		185 cfm
	(high speed)			(high speed)

6

	YELLOWKNIFE	0.3
WHITEHORSE	HAY RIVER
ANCHORAGE	FORT SMITH
JUNEAU		Unit
	FORT MCMURRAY
	GOOSE BAY	Type
	ZONE A
Prince Rupert	GRANDE PRAIRIE

	EDMONTON									and
JASPER	PRINCE ALBERT							LABRADOR CITY
KAMLOOPS	SASKATOON
	CALGARY	WINNIPEG							SEPT-ILES
PENTICTON	REGINA				CHIBOUGAMAU					Defrost
									ST JOHN'S
	LETHBRIDGE		ZONE B
				TIMMINS			CHICOUTIMI		GASPÉ
VICTORIA
								MATANE
						VAL-DOR			BATHURST
	HELENA							QUEBEC
OLYMPIA					SUDBURY				CHARLOTTETOWN
		BISMARCK	SAULT STE MARIE			NORTH BAY
							MONTRÉAL
			ST. PAUL			OTTAWA		ST-JOHN	HALIFAX	Setting
7	DENVER			INDIANAPOLIS
					HARRISBURG
SALEM	ZONE C				TORONTO
BOISE			MADISON
				DETROIT
			DES MOINES					BOSTON
	SALT LAKE CITY						HARTFORD
RENO			SPRINGFIELD		COLUMBUS					vs
SACRAMENTO		TOPEKA				WASHINGTON

	SANTA FE		NASHVILLE		RALEIGH			Geographical
		OKLAHOMA CITY
	PHOENIX		ATLANTA	COLUMBIA
	ZONE D
VN0002		AUSTIN	BATON ROUGE
								Location
• MODELS: 1001 HRV, 2001 HRV, HRV 100H, HRV 200H.			Indoor air quality problem			SYMPTOM	ERV
			ZONE C SELECTION CHART			(condensation)
ZONE A (HRVs only)	ZONE C (HRV or ERV according to your client’s particular
• Set Extended Defrost according to section 8.2, point 10.	problems)
	see ZONE C SELECTION CHART beside
	• HRV MODELS: 1001 HRV, 2001 HRV, HRV 100H, HRV 200H.						ERV
ZONE B (HRVs only)	• ERV MODELS: 1001 ERV, 2001 ERV, ERV 100HC, ERV 200HC.
			and / or Excess moisture problem
• Extended Defrost setting not required (factory defrost	ZONE D ERVs recommended)
							HRV
strategy pre-set).	• ERV MODELS: 1001 ERV, 2001 ERV, ERV 100H, ERV 200H.
• MODELS: 1001 HRV, 2001 HRV, HRV 100H, HRV 200H	• ERVs: Set Defrost mode #1 according to section 6.1.		and / or Important excess moisture problem

4.0TechnicalData

4.1 AIR DISTRIBUTION (NORMAL OPERATION)

Applicable to all model numbers.

STALE AIR	FRESH AIR
TO OUTSIDE	FROM
	OUTSIDE

FRESH AIR	STALE AIR
TO BUILDING	FROM
VF0013	BUILDING

4.2 AIR DISTRIBUTION (DEFROST MODE)

Defrost Mode 1

Applicable to model numbers:

• 1001 HRV

• 2001 HRV

• HRV100H

• HRV200H

FRESH AIR	STALE AIR
TO BUILDING	FROM
VF0020	BUILDING

Defrost Mode 2

Applicable to model numbers:

•	1001 ERV	STALE AIR
•	2001 ERV	TO OUTSIDE

•ERV100HC

•ERV200HC

Model numbers ERV100HC
and ERV200HC should be
set to defrost mode 1 when
installed in warm regions
(Zone D, as defined in	FRESH AIR TO							STALE AIR
Section 3.0). Refer to	BUILDING							FROM
Section 6.1 for setting	VF0012							BUILDING
instructions.

For defrost cycles tables, refer to Section 9.0, Wiring Diagrams.

8

4.0TechnicalData(cont’d)

4.3PERFORMANCE CHARTS

MODEL NUMBER: 1001 ERV

Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.06

VENTILATION PERFORMANCE

External Static		Net Supply			Gross Air Flow
Pressure		Air Flow		Supply		Exhaust
Pa	in. w.g.	L/s	cfm	L/s	cfm	L/s	cfm
25	0.1	81	173	87	184	93	197
50	0.2	78	165	83	175	86	182
75	0.3	72	152	76	162	80	169
100	0.4	67	142	71	151	77	163
125	0.5	55	117	59	124	67	143
150	0.6	46	98	49	104	56	118
175	0.7	36	77	39	82	41	87
200	0.8	30	63	32	67	24	51

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

Static Pressure - Pascals	Pascals = 1” of water)
External	(250

VG0041

225

200

175

150

125

100

75

50

25

0

0

Supply
(l/s)
Exhaust
(l/s)
25	50	75	100	125	150
Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
HEATING	0	32	29	60	56	71	79	0.53
	0	32	47	100	80	64	73	0.41
	0	32	65	137	126	60	68	0.36
	-15	5	31	65	64	56	81	0.41
							Total Recovery Efficiency
COOLING	35	95	28	59	52		45

MODEL NUMBER: 2001 ERV

Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.06

VENTILATION PERFORMANCE

External Static		Net Supply				Gross Air Flow
Pressure		Air Flow			Supply		Exhaust
Pa	in. w.g.	L/s	cfm		L/s	cfm	L/s	cfm
25	0.1	109	231	116		245	128	271
50	0.2	107	228	114		241	123	260
75	0.3	101	214	107		227	118	249
100	0.4	95	201	101		213	110	233
125	0.5	86	182	91		193	103	217
150	0.6	79	167	83		177	92	195
175	0.7	62	132	66		140	81	172
200	0.8	40	85	43		90	55	116

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

		225
		200
- Pascals	water)	175
		150
Static Pressure	Pascals = 1” of	125
		100		Supply
				(l/s)
				Exhaust
		75		(l/s)
External	(250
		50
		25
VG0042		0						150
		0	25	50	75	100	125
			Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
	0	32	52	110	93	69	76	0.45
HEATING	0	32	74	157	130	64	71	0.38
	0	32	96	203	193	60	68	0.30
	-15	5	52	110	122	55	76	0.26

						Total Recovery Efficiency
COOLING	35	95	50	106	89	41

9

4.0TechnicalData(cont’d)

4.3PERFORMANCE CHARTS (CONT’D)

MODEL NUMBER: 1001 HRV

Electrical requirements: 120 volts, 1.3 Amps Exhaust Air Transfer Ratio: 0.05

VENTILATION PERFORMANCE

External Static		Net Supply			Gross Air Flow
Pressure		Air Flow		Supply		Exhaust
Pa	in. w.g.	L/s	cfm	L/s	cfm	L/s	cfm
25	0.1	84	177	88	186	90	190
50	0.2	80	169	84	178	86	182
75	0.3	77	163	81	171	81	171
100	0.4	69	146	72	153	76	161
125	0.5	61	130	65	137	66	139
150	0.6	46	98	49	103	52	110
175	0.7	38	81	40	85	31	67

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

Static Pressure - Pascals	Pascals = 1” of water)
External	(250

VG0039

225

200

175

150

125

100

75

50

25

0

0

	Supply
	(l/s)
	Exhaust
	(l/s)
25	50	75	100	125	150
Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
	0	32	30	64	54	75	83	-0.03
HEATING	0	32	46	97	78	67	74	0.01
	0	32	65	138	124	64	72	-0.02
	-25	-13	26	55	62	67	89	0.05
							Total Recovery Efficiency
COOLING	35	95					Not tested

MODEL NUMBER: 2001 HRV

Electrical requirements: 120 volts, 1.9 Amps Exhaust Air Transfer Ratio: 0.042

VENTILATION PERFORMANCE

External Static		Net Supply				Gross Air Flow
Pressure		Air Flow			Supply		Exhaust
Pa	in. w.g.	L/s	cfm		L/s	cfm	L/s	cfm
50	0.2	120	253	124		264	126	268
75	0.3	118	250	123		262	119	251
100	0.4	111	235	116		245	114	241
125	0.5	102	216	106		224	107	226
150	0.6	87	185	91		193	96	204
175	0.7	75	160	78		167	81	172
200	0.8	57	120	59		124	57	121

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

		225
Pascals-	water)	200
		150
PressureStatic	=Pascals1” of	175
		125
		100
External	(250	75
		50
		25
VG0040		0

0

	Supply
	(l/s)
	Exhaust
	(l/s)
25	50	75	100	125	150
Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
	0	32	51	109	92	70	77	-0.01
HEATING	0	32	73	155	128	65	72	-0.02
	0	32	102	215	191	62	70	-0.01
	-25	-13	52	110	104	60	94	0.05

			Total Recovery Efficiency
COOLING	35	95	Not tested

10

4.0TechnicalData(cont’d)

4.3PERFORMANCE CHARTS (CONT’D)

MODEL NUMBER: HRV100H

Electrical requirements: 120 volts, 1.3 Amps

225

Exhaust Air Transfer Ratio: 0.05

200

VENTILATION PERFORMANCE

External Static		Net Supply			Gross Air Flow
Pressure		Air Flow		Supply		Exhaust
Pa	in. w.g.	L/s	cfm	L/s	cfm	L/s	cfm
25	0.1	78	164	81	172	83	176
50	0.2	74	156	78	165	80	168
75	0.3	71	151	75	158	75	158
100	0.4	64	135	67	142	70	149
125	0.5	56	120	60	127	61	129
150	0.6	43	91	45	95	48	102
175	0.7	35	75	37	79	29	62

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

Static Pressure - Pascals	Pascals = 1” of water)
External	(250

VG0043

175

150

125

100

75

50

25

0

0

Supply
(l/s)
Exhaust
(l/s)
25	50	75	100	125	150
Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
	0	32	30	64	54	72	80	-0.03
HEATING	0	32	46	97	78	65	72	0.01
	0	32	65	138	124	62	70	-0.02
	-25	-13	26	55	62	65	87	0.05
							Total Recovery Efficiency
COOLING	35	95					Not tested

MODEL NUMBER: HRV200H

Electrical requirements: 120 volts, 1.9 Amps

225

Exhaust Air Transfer Ratio: 0.04

200

VENTILATION PERFORMANCE

External Static		Net Supply				Gross Air Flow
Pressure		Air Flow			Supply		Exhaust
Pa	in. w.g.	L/s	cfm		L/s	cfm	L/s	cfm
50	0.2	107	226	111		236	113	240
75	0.3	106	224	110		234	107	225
100	0.4	99	210	104		219	102	216
125	0.5	91	193	95		200	96	202
150	0.6	78	166	81		173	86	183
175	0.7	67	143	70		149	72	154
200	0.8	51	107	53		111	51	108

Note: Unit operating at maximum speed.

ENERGY PERFORMANCE

- Pascals	water)
Static Pressure	Pascals = 1” of
External	(250

VG0044

175

150

125

100

75

50

25

0

0

	Supply
	(l/s)
	Exhaust
	(l/s)
25	50	75	100	125	150
Gross Airflow - L/s (0.47 L/s = 1 cfm)

	Supply			Net	Average	Sensible Recovery	Apparent Sensible	Latent Recovery
	Temperature		Airflow		Power	Efficiency	Effectiveness	Moisture Transfer
	°C	°F	L/s	cfm	Watts	%	%
	0	32	51	109	92	69	76	-0.01
HEATING	0	32	73	155	128	65	72	-0.02
	0	32	102	215	191	62	70	-0.01
	-25	-13	52	110	104	60	94	0.05

			Total Recovery Efficiency
COOLING	35	95	Not tested

11