York DJ 048 User Manual

5 (1)

®

TECHNICAL GUIDE

SINGLE PACKAGE GAS/ELECTRIC UNITS AND SINGLE PACKAGE

AIR CONDITIONERS

DJ 036, 048 & 060

3, 4 & 5 NOMINAL TONS

13.40 to 13.50 SEER

254596-YTG-A-0306

DESCRIPTION

YORK Sunline Magnumunits are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or frame.

All units include:

Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards

Permanently lubricated motors

Bottom or side air discharge configuration capability (field convertible)

Manufactured under the quality standards of ISO9001

Simplicity® Control Board

Copper tube/aluminum fin coils

Easy access to all components

Rigging holes in base rails for lifting

Fork lift slots on three sides

Single point power connection

Complete factory package - tested, charged and wired

Belt Drive Indoor Blower

CSA agency listing on all units

WARRANTY

Factory Limited Parts Warranty

One-year parts warranty

A Five-year parts warranty on the compressor and electric heat elements.

Ten-year parts warranty on the gas-fired heat exchangers.

FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

254596-YTG-A-0306

TABLE OF CONTENTS

DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3 FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 5 FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 6 GUIDE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . 36

LIST OF FIGURES

 

Fig. #

Pg. #

1 UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 5

2TYPICAL FIELD POWER & CONTROL WIRING . . . . 29

3UNIT DIMENSIONS (3 - 5 TON COOLING ONLY/

ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . . 30

4 UNIT DIMENSIONS (3 - 5 TON COOLING/GAS HEAT) FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

5 UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . . . 31

6 UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . . . 31

7 UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . . . 32 8 DISCONNECT/BLOWER ACCESS LOCATION . . . . . 32 9 TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . 33 10 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . . . 34 11 ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . . . . . 35

 

LIST OF TABLES

 

Tbl. #

Pg. #

1

CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . .

. . . 7

2

GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . .

. . . 7

3

2 STAGE GAS HEAT RATINGS . . . . . . . . . . . . . . .

. . . 7

4

DJ036 INDOOR SOUND POWER LEVELS

 

 

(HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . .

. . . 8

5

DJ036 INDOOR SOUND POWER LEVELS

 

 

(HORIZONTAL DUCTED DISCHARGE) . . . . . . . . .

. . . 8

6

DJ036 INDOOR SOUND POWER LEVELS (VERTICAL

 

DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . 9

7

DJ036 INDOOR SOUND POWER LEVELS (VERTICAL

 

DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . .

. . . 9

8

DJ048 INDOOR SOUND POWER LEVELS

 

 

(HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . .

. . 10

9

DJ048 INDOOR SOUND POWER LEVELS

 

 

(HORIZONTAL DUCTED DISCHARGE) . . . . . . . . .

. . 10

10

DJ048 INDOOR SOUND POWER LEVELS (VERTICAL

 

DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 11

Tbl. #

Pg. #

11 DJ048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . . . 11

12 DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET) . . . . . . . . . . . . . . . . 12

13 DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE) . . . . . . . . . . . 12

14 DJ060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

15 DJ060 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE) . . . . . . . . . . . . . . . . . . . . . . . 13

16 DJ036 COOLING CAPACITIES (3 TON) . . . . . . . . . . . 14 17 DJ048 COOLING CAPACITIES (4 TON) . . . . . . . . . . . 15 18 DJ060 COOLING CAPACITIES (5 TON) . . . . . . . . . . . 16

19 SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . . 17

20 SUPPLY AIR BLOWER PERFORMANCE (DJ036 BELT DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . . 18

21 SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . . 19

22 SUPPLY AIR BLOWER PERFORMANCE (DJ048 BELT DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . . 20

23 SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT DRIVE) - SIDE DUCT APPLICATION . . . . . . . . . . . . . 21

24 SUPPLY AIR BLOWER PERFORMANCE (DJ060 BELT DRIVE) - BOTTOM DUCT APPLICATION . . . . . . . . . 22

25 BELT DRIVE BLOWER MOTOR AND DRIVE DATA . 23 26 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . . 23 27 ELECTRIC HEATER CFM LIMITATIONS . . . . . . . . . . 23

28 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET . . . . . . . . 24

29 ELECTRICAL DATA - DJ036, 048 & 060 BELT DRIVE WITH POWERED CONVENIENCE OUTLET . . . . . . . 26

30 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 31 ELECTRIC HEAT CORRECTION FACTORS . . . . . . 28 32 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . 28 33 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 34 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . . 32

35 DJ 4 AND 6 POINT LOADS WEIGHT

 

DISTRIBUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

34

36 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . . 34

37 OPERATING WEIGHTS (LBS.) . . . . . . . . . . . . . . . . . . 35

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Unitary Products Group

York DJ 048 User Manual

254596-YTG-A-0306

PRODUCT NOMENCLATURE

3-5 Ton Sunline Magnum™ Model Number Nomenclature

D J 048 N04 A 2 A AA 2 0 1 2 4 A

Product Category

D = A/C, Single Pkg., R-22

Product Identifier

J = 13.0 SEER A/C

Nominal Cooling Capacity

036 = 3.0 Ton

048 = 4.0 Ton

060 = 5.0 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. Suitable for Field

Installed Electric Heat

Gas Heat Options

N04 = 40 MBH Output Aluminized Steel, 1 Stage (036) N06 = 60 MBH Output Aluminized Steel, 1 Stage (048) N08 = 80 MBH Output Aluminized Steel, 1 Stage

(036, 060, 072)

N10 = 100 MBH Output Aluminized Steel, 1 Stage (048, 060, 072)

D06 = 60 MBH Output Aluminized Steel, 2 Stage (036, 048, 060, 072)

D10 = 100 MBH Output Aluminized Steel, 2 Stage (036*, 048, 060, 072)

S04 = 40 MBH Output Stainless Steel, 1 Stage (036) S06 = 60 MBH Output Stainless Steel, 1 Stage (048) S08 = 80 MBH Output Stainless Steel, 1 Stage

(036, 060, 072)

S10 = 100 MBH Output Stainless Steel, 1 Stage (048, 060, 072)

T06 = 60 MBH Output Stainless Steel, 2 Stage (036, 048, 060, 072)

T10 = 100 MBH Output Stainless Steel, 2 Stage (036*, 048, 060, 072)

Electric Heat Options

E05 = 5 KW

E07 = 7 KW

E10 = 10 KW

E15 = 15 KW

E20 = 20 KW

E30 = 30 KW

*(D, T)10 = 92 MBH Output on 036 Models

Airflow

N = Belt Drive

P = Belt Drive/Single Input Economizer

R = Belt Drive/Motorized Damper

Voltage

1 = 208/230-1-60

2 = 208/230-3-60

4 = 460-3-60

5 = 575-3-60

Product Style

A = Style A

Configuration Options (not required for all units)

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

CPC Controller, DFS, APS

Johnson Controller, DFS, APS

Honeywell Controller, DFS, APS

Novar Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/ModLinc 2" Pleated filters

BAS Ready Unit with Belimo Economizer

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

Product Generation

2 = Second Generation

Additional Options

 

 

Standard Cabinet

Hinged Filter Door & Toolless Access Cabinet

 

 

AA = None

BA = Hinged Filter Door & Toolless Access Panels

AB = Phase Monitor

BA = Hinged Filter Door & Toolless Access Panels

AC = Coil Guard

BB = Phase Monitor, Hinged Filter Door & Toolless

AD = Dirty Filter Switch

Access Panels

AE = Phase Monitor & Coil Guard

BC = Coil Guard, Hinged Filter Door & Toolless

AF = Phase Monitor & Dirty Filter Switch

Access Panels

AG = Coil Guard & Dirty Filter Switch

BD = Dirty Filter Switch, Hinged Filter Door &

AH = Phase Monitor, Coil Guard & Dirty Filter Switch

Toolless Access Panels

AS = Bottom Drain Connection

BE = Phase Monitor & Coil Guard, Hinged Filter

RC = Coil Guard & American Flag

Door & Toolless Access Panels

TA = Technicoat Condenser Coil

BF = Phase Monitor & Dirty Filter Switch, Hinged

TJ = Technicoat Evaporator Coil

Filter Door & Toolless Access Panels

TS = Technicoat Evaporator and Condenser Coil

BG = Coil Guard & Dirty Filter Switch, Hinged Filter

 

Door & Toolless Access Panels

 

BH = Phase Monitor, Coil Guard & Dirty Filter Switch,

 

Hinged Filter Door & Toolless Access Panels

 

 

ZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will be located in digits 15-18.

Installation Options

A = No Options Installed

B = Option 1

C = Option 2

D = Options 1 & 2

E = Option 3

F = Option 4

G = Options 1 & 3

H = Options 1 & 4

J = Options 1, 2 & 3

K = Options 1, 2, & 4

L = Options 1,3 & 4

M = Options 1, 2, 3, & 4

N = Options 2 & 3

P = Options 2 & 4

Q = Options 2, 3, & 4

R = Options 3 & 4

S = Option 5

T = Options 1 & 5

U = Options 1, 3, & 5

V = Options 1, 4, & 5

W = Options 1, 3, 4, & 5

X = Options 3 & 5

Y = Options 4 & 5

Z = Options 3, 4 & 5

Options

1 = Disconnect

2 = Non-Pwr'd Conv. Outlet

3 = Smoke Detector S.A.

4 = Smoke Detector R.A.

5 = Pwr'd Conv. Outlet

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FEATURES

All models are available with a wide variety of factorymounted options such as stainless steel heat exchangers, electric heaters, phase monitor, convenience outlet, dirty filter switch, disconnect switch, smoke detectors, and coil guard to make them suitable for almost every application.

All units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for overhead rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable operation.

All models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizontal duct, remove the supply and return air panels on the rear of the unit.

All models are available with these “factory mounted” outdoor air damper options:

Single enthalpy economizer

Motorized outdoor air damper

Supply air blowers are equipped with a belt drive that can be adjusted to meet the exact requirements of the job.

All compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system components.

Simplicity® Controls - Simplicity® control boards have standardized a number of features previously available only as options or by utilizing additional controls.

Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0ºF outdoor ambient without additional assistance. Optionally, the control board can be programmed to lockout the compressors when the outdoor air temperature is low or when free cooling is available.

Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button.

Fan Delays - Fan on and fan off delays are fully programmable and are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat.

Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the

254596-YTG-A-0306

gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips.

Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a “three strikes, you’re out” philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor.

On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of power.

All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures.

All models are CSA listed.

Warranty - All models include a one-year limited parts warranty on the complete unit. Compressors and electric heater elements carry a five-year warranty. Gas heat exchangers carry a 10-year parts warranty.

Gas Heat Operation - All single phase models with gas heat have minimum annual fuel utilization efficiency (AFUE) of 80%. All three phase models with gas heat have minimum steady state efficiency of 80%. Each section includes a durable heat exchanger with aluminized steel or optional stainless steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI standards.

The gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit.

Electric Heat Operation - All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uniform distribution of air across the heating elements. Every element is fully protected against excessive temperature by thermal limit switches.

The power supply wiring can be routed into the control box through a threaded pipe connection (field supplied) in the base pan of the unit or through a knockout in the wiring panel on the side of the unit.

BAS Controls - York’s Sunline™ series units offer factory mounted BAS controls such as Simplicity® INTELLI-Com- fort™, Novar, Honeywell, Johnson, and CPC.

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Unitary Products Group

254596-YTG-A-0306

FIGURE 1 - UNIT CUTAWAY

FACTORY-INSTALLED OPTIONS

SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2-posi- tion, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

PHENOLIC COATED EVAPORATOR AND CONDENSER COILS - Special coating process that utilizes Technicoat 10-1TM processes. Coating is applied by total immersion of the complete coil for maximum protection.

ELECTRIC HEATERS - Wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

FILTER OPTIONS - Standard units are shipped with 1” throw-away filters installed. 2” pleated filters are offered as a factory installed option.

CONVENIENCE OUTLET - This 110 volt outlet can be “powered” by the unit with a stepdown transformer or the unit may be ordered with a “non-powered” convenience outlet that can be wired in the field.

DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only.

BAS - Building Automation System Controls Simplicity® INTELLI-Comfort™ CONTROL - The York®

Simplicity® INTELLI-Comfort™ control is factory installed. It includes a supply air sensor, a return air sensor, and an outside air sensor. There are provisions for a field installed dirty filter indicator switch, an air-proving switch, an Outside Air Humidity sensor, a Return Air Humidity sensor, an Inside IAQ sensor, and an Outside Air IAQ sensor. Construction mode operation, 365-day real time clock with 7 day programming plus holiday scheduling is built-in. Two different modes of demand ventilation are achieved through the INTELLI-Comfort™ using CO2 sensors. It uses an inside CO2 sensor to perform Demand Ventilation. It can also use an Outside CO2 sensor to perform Differential Demand Ventilation. It uses a Patented Comfort Ventilation algorithm to provide comfortable ventilation

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air temperature. The patented economizer-loading algorithm will protect the equipment when harsh operating conditions exist. Humidity in the occupied space or return duct can be monitored and controlled via humidity sensors and the on-board connection for hot gas re-heat system. It uses the INTELLI-Start™ algorithm to maximize energy savings by recovering the building from the Unoccupied Setpoints to the Occupied Setpoints just in time for the Occupied Time Period to begin. The Simplicity® INTELLIComfort™ balances space temperature, ventilation air temperature, CO2 and humidity for ultimate comfort.

Simplicity® INTELLI-Comfort™ with MOD LINK CONTROL - The York® Simplicity® INTELLI-Comfort™ with Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an additional control to translate communications from MODBUS to the BACnet MSTP protocol.

Novar® BAS CONTROL - The Novar® ETC-3 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

JOHNSON CONTROLS BAS CONTROL - The Johnson Control YK-UNT-1126 building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch, and air proving switch.

CPC BAS CONTROL - The Computer Process Controls Model 810-3060 ARTC Advanced Rooftop building automation system controller is factory installed. Includes supply air sensor, return air sensor, dirty filter indicator switch and air proving switch.

HONEYWELL BAS CONTROL - The Honeywell W7750C building automation system controller is factory installed. Includes air supply sensor, return air sensor, dirty filter indicator switch, and air proving switch.

SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air compartment.

COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

Factory installed Smoke Detectors in the Return Air, may be subjected to freezing temperatures during "off" times due to Out Side Air infiltration. These Smoke Detectors have an operational limit of 32°F to 131°F. Smoke Detectors installed in areas that could be out side those limitations will have to be moved to prevent having false alarms.

254596-YTG-A-0306

STAINLESS STEEL HEAT EXCHANGER - For applications in corrosive environments, this option provides a full stainless steel heat exchanger assembly.

STAINLESS STEEL DRAIN PAN - An optional rustproof stainless steel drain pan is available to provide years of trouble-free operation in corrosive environments.

BOTTOM DRAIN CONNECTION - An optional bottom drain connection is available for inside the curb connections for applications in cold environments to reduce freezing drain lines.

PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of- phase condition.

DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory.

HINGED FILTER DOOR/“TOOLLESS” BLOWER AND ACCESS PANELS (not hinged) - This option allows for easy access and maintenance.

NOTE:Knobs are shipped inside the unit to prevent shipping damage. These must be field installed for tool-less operation.

FIELD-INSTALLED ACCESSORIES

SINGLE INPUT ELECTRONIC ENTHALPY ECONOMIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capable of introducing up to 100% outdoor air with nominal 1% leakage type dampers.

The enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free cooling.

The rainhood is painted to match the basic unit and must be field-assembled before installing.

MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2- position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts down.

The rain hood is painted to match the basic unit and must be field assembled before installing.

ELECTRIC HEATERS wired for single point power supply. These nickel chromium heater elements are provided with limit and automatic reset capability to prevent operation at excessive temperatures.

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254596-YTG-A-0306

ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field assembly.

Roof curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger supports.

HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet.

PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane.

HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. This accessory supplements the basic propane conversion kit.

LOW NOX KIT - Required to reduce the emission of nitrogen oxides below 40 nano grams per joule.

POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the conditioned space from being over-pressurized during economizer operation.

The power exhaust option can only be used on bottom duct configurations.

TABLE 1: CAPACITY RATINGS - (ARI 210/240)1

MODEL

MBH

EER2

SEER3

 

SOUND

CFM

RATING

 

 

 

 

 

(Db)4

DJ036

35.8

11.65

13.50

1200

84

DJ048

46.5

11.75

13.45

1600

83

DJ060

56.5

11.15

13.40

1800

81

1.80/67°F Indoor and 95°F outdoor.

2.EER = Energy Efficiency Ratio at full load - the cooling capacity in Btu’s per hour (Btuh) divided by the power input in watts, expressed in Btuh per watt (Btuh/watt).

3.SEER = Seasonal Energy Efficiency Ratio.

4.Rated in accordance with ARI 270 Standard.

BAROMETRIC RELIEF DAMPER - This damper accessory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct.

ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy.

BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work.

FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes.

CO2 SENSOR - Senses CO2 levels and automatically overrides the economizer when levels rise above the present limits.

COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit.

HAIL GUARD - Hail Guard kit is available to prevent unit from hail damage. This is a sloped hood that fits above the coil.

GAS PIPING KIT - This kit supplies all necessary fittings and shut off valve.

TABLE 2: GAS HEAT RATINGS1

MODEL

MBH

MBH

AFUE

TEMP

INPUT

OUTPUT

(%)

RISE ºF

 

DJ036N04

50

40

80.9

15 - 45

DJ036N08

100

80

80.5

40 - 70

DJ048N06

75

60

80.9

25 - 55

DJ048N10

125

100

80.3

45 - 75

DJ060N08

100

80

80.5

25 - 55

DJ060N10

125

100

80.3

35 - 65

1. All units are single-stage heating.

TABLE 3: 2 STAGE GAS HEAT RATINGS

MODEL1

MBH INPUT

MBH OUTPUT

STEADY STATE EFFICIENCY

RISE

MINIMUM HEATING

1ST STAGE

2ND STAGE

1ST STAGE

2ND STAGE

1ST STAGE

2ND STAGE

MIN.

MAX.

AIRFLOW (CFM)

 

DJ036D06

45

75

35.8

60.8

79.4

81.1

35

70

790

DJ036D10

69

115

55.2

92

80.0

80.2

55

90

950

DJ048D06

45

75

35.7

60.8

79.4

81.1

25

70

790

DJ048D10

75

125

60.4

100.6

80.5

80.5

45

75

1230

DJ060D06

45

75

35.8

60.8

79.4

81.1

35

70

1010

DJ060D10

75

125

60.4

100.6

80.5

80.5

45

75

1230

1. Models are 3Ø only.

Unitary Products Group

7

254596-YTG-A-0306

TABLE 4: DJ036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

UNIT DESCRIPTION / MODEL

 

 

DJ036 / 3 Ton / Belt Drive

 

 

CONFIGURATION

 

 

 

Horizontal Ducted Inlet

 

 

 

Indoor Blower Speed (RPM)

630

631

879

885

Blower Static Pressure (IWG)

0.2

0.3

0.2

0.7

Airflow (CFM)

1116

928

1979

1020

Blower Motor BHP

0.41

0.37

0.76

0.53

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

 

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

 

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

 

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

80

82

80

82

78

 

83

81

85

125

76

77

76

77

82

 

83

81

82

250

56

59

56

60

60

 

61

58

60

500

50

50

49

50

54

 

54

51

52

1000

40

43

39

42

49

 

50

44

45

2000

41

42

40

42

49

 

49

43

44

4000

41

41

41

41

49

 

49

41

41

8000

45

45

45

45

47

 

47

45

45

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 5: DJ036 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL

 

 

DJ036 / 3 Ton / Belt Drive

 

 

CONFIGURATION

 

 

Horizontal Ducted Discharge

 

 

Indoor Blower Speed (RPM)

630

631

879

885

Blower Static Pressure (IWG)

0.2

0.3

0.2

0.7

Airflow (CFM)

1116

928

1979

1020

Blower Motor BHP

0.41

0.37

0.76

0.53

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

80

84

80

83

85

87

84

87

125

74

77

74

76

80

82

80

83

250

58

61

58

61

68

68

63

65

500

48

51

47

50

58

58

53

54

1000

41

45

39

43

55

55

49

50

2000

39

41

37

39

53

53

46

47

4000

41

41

38

38

55

55

49

49

8000

45

45

44

44

52

53

47

47

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

8

Unitary Products Group

254596-YTG-A-0306

TABLE 6: DJ036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET)

UNIT DESCRIPTION / MODEL

 

 

DJ036 / 3 Ton / Belt Drive

 

 

CONFIGURATION

 

 

 

Vertical Ducted Inlet

 

 

 

Indoor Blower Speed (RPM)

632

632

881

883

Blower Static Pressure (IWG)

0.2

0.3

0.2

0.7

Airflow (CFM)

1069

870

1903

917

Blower Motor BHP

0.36

0.33

0.71

0.49

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

78

82

78

82

80

85

80

84

125

70

75

70

74

71

80

71

79

250

55

60

55

60

59

61

58

62

500

47

50

47

50

52

53

49

52

1000

40

43

39

43

50

51

45

46

2000

37

40

37

39

45

46

41

43

4000

36

37

36

37

45

46

40

40

8000

44

44

44

44

45

47

44

44

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 7: DJ036 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL

 

 

DJ036 / 3 Ton / Belt Drive

 

 

CONFIGURATION

 

 

Vertical Ducted Discharge

 

 

Indoor Blower Speed (RPM)

632

632

881

883

Blower Static Pressure (IWG)

0.2

0.3

0.2

0.7

Airflow (CFM)

1069

870

1903

917

Blower Motor BHP

0.36

0.33

0.71

0.49

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

80

83

80

83

83

86

82

85

125

78

79

77

78

80

83

79

82

250

55

60

54

59

63

63

58

62

500

48

51

46

50

58

59

52

53

1000

41

44

39

43

54

55

48

49

2000

37

40

35

38

50

50

42

44

4000

38

39

36

37

52

53

44

44

8000

44

45

44

44

49

50

45

45

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Unitary Products Group

9

254596-YTG-A-0306

TABLE 8: DJ048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

UNIT DESCRIPTION / MODEL

 

 

DJ048 / 4 Ton / Belt Drive

 

 

CONFIGURATION

 

 

 

Horizontal Ducted Inlet

 

 

 

Indoor Blower Speed (RPM)

766

769

1077

1087

Blower Static Pressure (IWG)

0.2

0.5

0.4

1.0

Airflow (CFM)

1484

993

2270

1406

Blower Motor BHP

0.67

0.54

1.24

0.90

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

 

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

 

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

 

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

74

97

74

95

77

 

90

77

90

125

70

86

69

86

73

 

78

72

77

250

53

58

52

57

60

 

61

58

61

500

49

55

47

54

54

 

56

51

53

1000

42

42

38

39

50

 

55

45

45

2000

40

44

38

43

48

 

51

45

46

4000

38

44

36

41

48

 

52

43

45

8000

42

43

42

44

45

 

48

44

45

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 9: DJ048 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL

 

 

DJ048 / 4 Ton / Belt Drive

 

 

CONFIGURATION

 

 

Horizontal Ducted Discharge

 

 

Indoor Blower Speed (RPM)

766

769

1077

1087

Blower Static Pressure (IWG)

0.2

0.5

0.4

1.0

Airflow (CFM)

1484

993

2270

1406

Blower Motor BHP

0.67

0.54

1.24

0.90

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

77

97

75

95

84

91

82

91

125

72

86

69

85

81

83

78

80

250

60

62

57

59

71

71

66

67

500

53

56

49

54

60

61

55

56

1000

47

47

42

43

58

59

52

52

2000

45

46

40

43

54

55

50

50

4000

46

47

40

42

57

58

52

52

8000

47

47

45

45

54

54

48

49

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

10

Unitary Products Group

254596-YTG-A-0306

TABLE 10: DJ048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED INLET)

UNIT DESCRIPTION / MODEL

 

 

DJ048 / 4 Ton / Belt Drive

 

 

CONFIGURATION

 

 

 

Vertical Ducted Inlet

 

 

 

Indoor Blower Speed (RPM)

791

794

1084

1095

Blower Static Pressure (IWG)

0.2

0.5

0.2

1.0

Airflow (CFM)

1408

1000

2336

1275

Blower Motor BHP

0.54

0.42

1.12

0.73

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

76

95

77

93

80

91

79

91

125

68

84

67

82

76

84

73

80

250

54

57

52

56

63

61

57

59

500

48

53

46

53

54

57

50

53

1000

43

44

40

41

52

52

47

47

2000

40

43

38

42

49

51

44

46

4000

38

43

36

40

49

54

43

45

8000

43

43

43

43

45

47

44

44

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

TABLE 11: DJ048 INDOOR SOUND POWER LEVELS (VERTICAL DUCTED DISCHARGE)

UNIT DESCRIPTION / MODEL

 

 

DJ048 / 4 Ton / Belt Drive

 

 

CONFIGURATION

 

 

Vertical Ducted Discharge

 

 

Indoor Blower Speed (RPM)

791

794

1084

1095

Blower Static Pressure (IWG)

0.2

0.5

0.2

1.0

Airflow (CFM)

1408

1000

2336

1275

Blower Motor BHP

0.54

0.42

1.12

0.73

 

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

ID Blower

Cooling

Octave Center Freq.

Operation2

Operation2

Operation2

Operation2

 

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

Only (dB)

(dB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

63

78

95

77

93

85

92

82

91

125

73

84

72

82

84

87

78

82

250

56

58

53

56

68

68

60

61

500

51

54

48

53

61

62

54

55

1000

46

46

43

44

57

57

50

50

2000

42

44

38

42

53

54

46

48

4000

43

45

39

41

55

57

49

50

8000

44

44

43

43

52

52

46

47

1.Tested in accordance with ARI Standard 260. Refer to 2001 Standard for Sound Rating of Ducted Air Moving and Conditioning Equipment.

2.Cooling Operation – ID blower, compressor and outdoor fan operating.

3.Test Duct Dimension: 12 in. wide x 18 in. high x 8 ft. long (0.30m x 0.46m x 2.44m).

4.Test duct termination is flush with reverberation room wall.

5.Duct end (sound reflection) correction: (11, 6, 3, 1, 0, 0, 0, 0) dB at (63, 125, 250, 500, 1k, 4k, 8k) Hz.

Unitary Products Group

11

254596-YTG-A-0306

TABLE 12: DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED INLET)

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TABLE 13: DJ060 INDOOR SOUND POWER LEVELS (HORIZONTAL DUCTED DISCHARGE)

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12

Unitary Products Group

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