York D1NA018, D2NA060 User Manual

4.8 (6)
York D1NA018, D2NA060 User Manual

J

CHAMPION®

SERIES

 

SINGLE PACKAGE AIR CONDITIONERS

 

GAS/ELECTRIC, AIR-COOLED

INSTALLATION INSTRUCTION

Supersedes: 035-18265-000-A-0801

035-18265-001-A-0202

MODELS D1NA018 THRU 048 AND MODEL D2NA060

1-1/2 THRU 5 TON

(10 SEER)

WARNING: If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Extinguish any open flames.

Do not touch any electrical switch; do not use any phone in your building.

Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

If you cannot reach your gas supplier, call the fire department.

GENERAL

YORK Model D1NA and D2NA units are cooling/heating air conditioners designed for outdoor installation. Only gas piping, electric power and duct connections are required at the point of installation.

The gas-fired heaters have hot surface to pilot ignition. The tubular heat exchangers are aluminized steel.

This appliance is not to be used for temporary heating of buildings or structures under construction.

INSPECTION

As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier's freight bill. A separate request for inspection by the carrier's agent should be made in writing. Refer to Form 50.15-NM for additional information.

REPLACEMENT PARTS

Refer to Replacement Parts, Form 530.46-RP1Y, RP2Y, RP3Y, RP4Y and RP5Y for Key Replacement Parts.

All forms referenced in this instruction may be ordered from:

Standard Register

Norman, OK 73069

Toll Free: Tel. 877-318-9675/Fax. 877-379-7920

APPROVALS

Design certified by CGA and AGA listed as follows:

1.For use as a forced air furnace with cooling unit.

2.For outdoor installation only.

3.For installation directly on combustible flooring or, in U.S., on wood flooring or Class A; B; C roof covering material.

4.For installation on combustible material.

5.For use with natural gas and/or propane (LP) gas.

CAUTION

THIS PRODUCT MUST BE INSTALLED IN STRICT COMPLIANCE WITH

THE ENCLOSED INSTALLATION INSTRUCTIONS AND ANY APPLICABLE

LOCAL, STATE, AND NATIONAL CODES INCLUDING, BUT NOT LIMITED

TO, BUILDING, ELECTRICAL, AND MECHANICAL CODES.

WARNING

INCORRECT INSTALLATION MAY CREATE A CONDITION WHERE THE OPERATION OF THE PRODUCT COULD CAUSE PERSONAL INJURY O R PRO PERT Y DAM AG E.

Installer should pay particular attention to the words: NOTE, CAUTION and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.

035-18265-001-A-0202

TABLE OF CONTENTS

General............................................................................

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TROUBLESHOOTING

 

Inspection

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Troubleshooting Chart

 

 

 

15

Replacement Parts

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Approvals.........................................................................

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TABLES

 

 

 

 

Nomenclature ..................................................................

 

 

 

 

 

 

 

 

2

 

 

 

 

No.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Description

 

 

 

 

 

INSTALLATION

 

 

 

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Limitations........................................................................

 

 

 

 

 

 

 

 

3

 

 

1

 

 

 

 

Units Application Data

 

 

 

3

Location

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

Natural Gas Application Data

5

Rigging and Handling

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

LP Gas Application Data

 

 

 

5

Clearances ......................................................................

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

Ductwork..........................................................................

 

 

 

 

 

 

 

 

3

 

 

4

 

 

 

 

Natural Gas Pipe Sizing ..............................

 

 

 

5

Roof Curb ........................................................................

 

 

 

 

 

 

 

 

4

 

 

5

 

 

 

 

LP Gas Pipe Sizing

 

 

 

5

Filters

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

Physical Data

 

 

 

6

Condensate Drain

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

Unit Weights

 

 

 

7

Service Access ................................................................

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

Thermostat.......................................................................

 

 

 

 

 

 

 

 

4

 

 

8

 

 

 

 

Electrical Data .............................................

 

 

 

7

Power and Control Wiring................................................

 

 

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Compressors ...................................................................

 

 

 

 

 

 

 

 

4

 

 

9

 

 

 

 

Gas Rate - Cubic Feet Per Hour

11

Combustion Discharge

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

Superheat Charging Table, 018

13

Gas Piping .......................................................................

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

Gas Connection ...............................................................

 

 

 

 

 

 

 

 

5

 

 

11

 

 

 

 

Superheat Charging Table, 024...................

13

Flue Vent Hoods ..............................................................

 

 

 

 

 

 

 

 

6

 

 

12

 

 

 

 

Superheat Charging Table, 030

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SEQUENCE OF OPERATION

 

 

 

 

 

13

 

 

 

 

Superheat Charging Table, 036...................

13

Heating ............................................................................

 

 

 

 

 

 

 

 

9

 

 

14

 

 

 

 

Superheat Charging Table, 042...................

14

Cooling ............................................................................

 

 

 

 

 

 

 

 

9

 

 

15

 

 

 

 

Superheat Charging Table, 048

14

Circulating Fan

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

 

 

 

Superheat Charging Table, 060

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

START-UP

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURES

 

 

 

 

Pre-start Check List .........................................................

 

 

 

 

 

 

 

 

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Operating Instructions......................................................

 

 

 

 

 

 

 

 

9

 

 

 

 

No.

 

 

 

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

To Turn Off Gas To Unit ...................................................

 

 

 

 

 

 

 

 

9

 

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Post-Start Check List (Gas) .............................................

 

 

 

 

 

 

 

 

9

 

 

1

 

 

 

 

Field Wiring Diagram

 

 

 

4

Manifold Gas Pressure Adjustment

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

External Supply Connection

5

Burner Instructions

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

Flue Vent Hood

 

 

 

6

Hot Surface Pilot Instructions ..........................................

 

 

 

 

 

 

 

 

10

 

 

 

 

 

 

 

 

 

Adjustment of Temperature Rise .....................................

 

 

 

 

 

 

 

 

11

 

 

4

 

 

 

 

Center of Gravity .........................................

 

 

 

7

Checking Gas Input .........................................................

 

 

 

 

 

 

 

 

11

 

 

5

 

 

 

 

Dimensions and Clearances

8

Secure Owner's Approval

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

Gas Valves

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE

 

 

 

 

 

7

 

 

 

 

Proper Flame Adjustment............................

 

 

 

10

Normal Maintenance........................................................

 

 

 

 

 

 

 

 

12

 

 

8

 

 

 

 

Ignitor and Flame Sensor Assembly

10

Cleaning Flue Passages and Heating Elements

12

 

 

 

 

 

 

 

 

9

 

 

 

 

Typical Wiring Diagram, (208/230-1-60)

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

 

 

 

Typical Wiring Diagram, (208/230-3-60)......

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

Typical Wiring Diagram, (460-3-60).............

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOMENCLATURE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

1

 

N

A

 

0

2

 

4

 

N

 

0

3

6

 

 

0

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PRODUCT CATEGORY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

VOLTAGE CODE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D = Single Package

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

06 = 208/230-1-60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Conditioner

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

25 = 208/230-3-60

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOMINAL COOLING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

46 = 460-3-60

 

 

PRODUCT GENERATION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAPACITY (MBH)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

58 = 575-3-60

 

 

1 = 1st Generation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

018 = 18,000 BTUH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 = 2nd Generation

 

 

 

 

 

 

 

 

FACTORY

 

 

 

 

 

 

 

 

NOMINAL GAS HEATING

 

 

 

 

 

 

024 = 24,000 BTUH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

030 = 30,000 BTUH

 

 

INSTALLED

 

 

 

 

 

 

 

 

 

OUTPUT CAPACITY

 

 

PRODUCT IDENTIFIER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

036 = 36,000 BTUH

 

 

 

GAS HEAT

 

 

 

 

 

036 = 36,000 BTUH

065 = 65,000 BTUH

 

NA = 10 SEER

 

 

 

 

 

 

 

 

 

 

 

 

 

042 = 42,000 BTUH

 

 

N = Natural Gas

 

 

056 = 56,000 BTUH

090 = 90,000 BTUH

 

Gas Heat / Electric Cool

 

 

048 = 48,000 BTUH

 

 

 

072 = 72,000 BTUH

110 = 110,000 BTUH

 

 

 

 

 

 

 

Heat Installed

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

060 = 60,000 BTUH

 

 

 

 

 

 

 

 

 

 

 

 

Unitary Products Group

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

035-18265-001-A-0202

INSTALLATION

Not suitable for use with conventional venting systems.

LIMITATIONS

These units must be installed in accordance with the following national and local safety codes.

1.National Electrical Code ANSI/NFPS No. 70 or Canadian Electrical Code Part 1, C22.1 (latest editions).

2.National Fuel Gas Code Z223.1 or CAN/CGA B149.1 or .2 Installation Code.

3.Local gas utility requirements.

4.Local plumbing and waste water codes and other applicable local codes.

Refer to Table 1 for unit application data and to Table 2 for gas heat application data.

If components are to be added to a unit to meet local codes, they are to be installed at the dealer's and/or the customer's expense.

Size of unit for proposed installation should be based on heat

TABLE 1 - UNIT APPLICATION DATA

Voltage Variation

 

208/230V3

187 / 2533

 

460V

414

/ 504

Min. / Max.1

 

 

575V

518

/ 630

 

 

Wet Bulb Temperature (° F) of Air on

57

/ 72

Evaporator Coil,

Min. / Max.

 

 

Dry Bulb Temperature (° F) of Air on

45 / 120

Condenser Coil,

Min.2 / Max.

1 Rated in accordance with ARI Standard 110, utilization"A".

2 A low ambient accessory is available for operation down to 0° F

3“T1" transformer primary tap must be moved from the 230 volt connection to the 208 volt connection for low voltage applications of 208 volt and below.

loss/heat gain calculations made in accordance with industry recognized procedures identified by the Air Conditioning Contractors of America.

LOCATION

Use the following guidelines to select a suitable location for these units.

1.Unit is designed for outdoor installation only.

2.Condenser must have an unlimited supply of air. Where a choice of location is possible, position unit on either north or east side of building.

WARNING: Excessive exposure of this furnace to contaminated combustion air may result equipment damage or personal injury. Typical contaminates include: permanent wave solutions, chlorinated waxes and cleaners, chlorine based swimming pool chemicals, water softening chemicals, carbon tetrachloride, Halogen type refrigerants, cleaning solvents (e.g. perchloroethylene), printing inks, paint removers, varnishes, hydrochloric acid, cements and glues, antistatic fabric softeners for clothes dryers, masonry acid washing materials.

3.For ground level installation, a level pad or slab should be used. The thickness and size of the pad or slab used should meet local codes and unit weight. Do not tie the slab to the building foundation.

4.For roof top installation, be sure the structure will support the weight of the unit plus any field installed components. Unit must be installed on a level roof curb or appropriate an-

gle iron frame providing adequate support under the compressor/condenser section.

5. Maintain level tolerance of unit to 1/8" maximum.

RIGGING OR HANDLING

Care must be exercised when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig unit with slings placed under the unit. Spreader bars of sufficient length should be used across the top of the unit.

BEFORE LIFTING A UNIT, MAKE SURE THAT ITS WEIGHT IS DISTRIBUTED EQUALLY ON THE CABLES SO THAT IT WILL LIFT EVENLY.

Units may also be moved or lifted with a fork-lift. Slotted openings in the skid are provided for this purpose. Forks must pass completely through the base.

Refer to Table 7 for unit weights and to Figure 4 for approximate center of gravity.

CLEARANCES

All units require certain clearances for proper operation and service. Refer to Figure 5 for the clearances required for combustion, construction, servicing and proper unit operation.

WARNING: Do not permit overhanging structures or shrubs to obstruct the condenser air discharge, combustion air inlet or vent outlet.

DUCT WORK

These units are adaptable to downflow use as well as rear supply and return air duct openings. To convert to downflow, use the following steps:

1.Remove the duct covers found in the bottom return and supply air duct openings. There are four (4) screws securing each duct cover (save these screws to use later).

2.Install the duct covers, removed in step one, to the rear supply and return air duct openings. Secure with the four

(4) screws used in step one.

3.Seal the duct covers with silicone caulk.

Duct work should be designed and sized according to the methods of the Air Conditioning Contractors of America (ACCA), as set forth in their Manual D.

A closed return duct system shall be used. This shall not preclude use of economizers or ventilation air intake. Flexible joints may be used in the supply and return duct work to minimize the transmission of noise.

CAUTION: When fastening duct work to the side duct flanges on the unit, insert the screws through the duct flanges only. DO NOT insert the screws through the casing. Outdoor duct work must be insulated and waterproofed.

NOTE: Be sure to note supply and return openings.

Unitary Products Group

3

035-18265-001-A-0202

Refer to Figure 5 for information concerning rear and bottom supply and return air duct openings.

ROOF CURB

On applications when a roof curb is used, the unit must be positioned on the curb so the front of the unit is tight against the curb.

FILTERS

Single phase units are shipped without a filter and is the responsibility of the installer to secure a filter in the return air ductwork or install a Filter/Frame Kit (1FF0110 for the D1NA018 thru D1NA042 and 1FF0112 for the D1NA048 and D2NA060).

A filter rack and filters are standard on three phase units.

NOTE: Filters on the D1NA048 and D2NA060 units require the use of a 516" nut driver for removal.

Filters must always be used and must be kept clean. When filters become dirt laden, insufficient air will be delivered by the blower, decreasing your units efficiency and increasing operating costs and wear-and-tear on the unit and controls.

Filters should be checked monthly especially since this unit is used for both heating and cooling.

CONDENSATE DRAIN

A condensate trap is recommended to be installed in the condensate drain. The plumbing must conform to local codes. Use a sealing compound on male pipe threads. Install the condensate drain line (34“ NPTF) to spill into an open drain.

SERVICE ACCESS

Access to all serviceable components is provided by the following removable panels:

Blower compartment

Gas control/electrical service access

Refer to Figure 5 for location of these access panels and minimum clearances.

THERMOSTAT

The room thermostat should be located on an inside wall approximately 56" above the floor where it will not be subject to drafts, sun exposure or heat from electrical fixtures or appliances. Follow manufacturer's instructions enclosed with the thermostat for general installation procedure. Four color coded insulated wires (minimum #18 AWG) should be used to connect thermostat to unit. See Figure 1.

POWER AND CONTROL WIRING

Field wiring to the unit must conform to provisions of the current N.E.C. ANSI/NFPA No. 70 or C.E.C. and/or local ordinances. The unit must be electrically grounded in accordance with local codes or, in their absence, with the N.E.C./C.E.C. Voltage tolerances which must be maintained at the compressor terminals during starting and running conditions are indicated on the unit Rating Plate and Table 8.

The wiring entering the cabinet must be provided with mechanical strain relief.

A fused disconnect switch should be field provided for the unit. If any of the wire supplied with the unit must be replaced, replacement wire must be of the type shown on the wiring diagram.

Electrical line must be sized properly to carry the load. Each unit must be wired with a separate branch circuit fed directly from the meter panel and properly fused.

Refer to Figure 1 for typical field wiring and to the appropriate unit wiring diagram for control circuit and power wiring information.

COMPRESSORS

Units are shipped with compressor mountings factory-adjusted for shipping. CAUTION: Loosen compressor mounting bolts half turn before operating unit.

THERMOSTAT

CONTROL WIRING

** = Minimum wire size of 18 AWG

R

R

wire shuold be used for all field

 

 

installed 24 volt wire.

G

G

 

PROGRAMABLE

Y

Y

THERMOSTAT ONLY

 

 

 

W

W

 

 

NOTE:

 

 

 

HEAT ANTICIPATOR

 

 

 

SHOULD BE SET AT 0.35

 

 

 

AMPS FOR ALL MODELS.

 

 

 

 

 

 

CAUTION: Label all wires prior

 

 

to disconnection when

 

24 VOLT

servicing controls.

 

 

 

Wiring errors can cause

 

TRANSFORMER

improper and dangerous

operation. Verify proper operation after servicing.

CC

P O W E R

WIRING

REFER TO ELECTRICAL

DATA TABLES TO SIZE THE

DISCONNECT SWITCH,

WIRING & OVERCURRENT

FIG. 1 - TYPICAL FIELD WIRING DIAGRAM

REFER TO ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, WIRING & OVERCURRENT

4

Unitary Products Group

Scroll compressors operate in one direction only. If a three phase scroll compressor is experiencing:

Low amperage draw

Similar discharge and suction pressures

Increased noise level

then the compressor is operating in reverse. To correct this condition, switch any two (2) line voltage leads at the contactor. Please note, single phase scroll compressor will start and run in one direction only. The reverse operation is not a concern.

COMBUSTION DISCHARGE

TABLE 2 - NATURAL GAS APPLICATION DATA

Input

Output

Available

Gas

Number

Temp. Rise ° F

Capacity

Capacity

On

Rate1

of

At Full Input2

(Mbh)3

(Mbh)

Models

Ft.3/Hr.

Burners

Min.

Max.

45

36

11 , 2, 2 12, 3 &

42

2

25

55

2 3 12 TON

70

56

2 & 2 12

TON

65

3

30

60

3 & 3 12

TON

65

3

25

55

 

 

90

72

3 & 3 12

TON

84

4

30

60

80

64

4 & 5 TON

74

3

25

55

108

86

4 & 5 TON

100

4

30

60

135

108

4 & 5 TON

126

5

35

65

1 Based on 1075 BTU/Ft.3.

2 The air flow must be adjusted to obtain a temperature rise within the range shown. Continuous return air temperatures should not be below 55°F.

3 Heating capacity valid for elevations up to 2000 feet above sea level. For elevations above 2000 feet, rated capacity should be reduced by 4% for each 1000 feet above sea level.

TABLE 3 - PROPANE (LP) GAS APPLICATION DATA

Input

Output

Available

Gas

Number

Temp. Rise ° F

Capacity

Capacity

On

Rate1

of

At Full Input2

(Mbh)3

(Mbh)

Models

Ft.3/Hr.

Burners

Min.

Max.

45

36

11 , 2, 2 12, 3 &

18

2

25

55

2 3 12 TON

70

56

2 & 2 12

TON

28

3

30

60

3 & 3 12

TON

28

3

25

55

 

 

90

72

3 & 3 12

TON

36

4

30

60

80

64

4 & 5 TON

32

3

25

55

108

86

4 & 5 TON

43

4

30

60

135

108

4 & 5 TON

54

5

35

65

1 Based on 2500 BTU/Ft.3.

2 The air flow must be adjusted to obtain a temperature rise within the range shown. Continuous return air temperatures should not be below 55°F.

3 Heating capacity valid for elevations up to 2000 feet above sea level. For elevations above 2000 feet, rated capacity should be reduced by 4% for each 1000 feet above sea level.

4 Propane applications are accomplished by field installation of a Propane Conversion Accessory, Model 1NP0805 for 1.5 thru 3.5 ton units and Model 1NP0806 for 4 and 5 ton units.

TABLE 4 - NATURAL GAS PIPE SIZING CHART

Length

 

Nominal Inches Iron Pipe Size

 

in

1/2 in.

 

3/4 in.

1 in.

 

1-1/4 in.

Feet

 

 

 

 

 

 

 

 

10

132

 

278

520

 

1,050

20

92

 

190

350

 

730

30

73

 

152

285

 

590

40

63

 

130

245

 

500

50

56

 

115

215

 

440

60

50

 

105

195

 

400

70

46

 

96

180

 

370

80

43

 

90

170

 

350

90

40

 

84

160

 

320

100

38

 

79

150

 

305

Maximum Capacity of Pipe in Cubic Feet of Gas Per Hour (Based Upon A Pressure Drop of 0.3 Inch Water Column and 0.6 Specific Gravity Gas).

035-18265-001-A-0202

GAS PIPING

Proper sizing of gas piping depends on the cubic feet per hour of gas flow required, specific gravity of the gas and the length of run. “National Fuel Gas Code” Z223.1 or CAN/CGA B149.1 or

.2 should be followed in all cases unless superseded by local codes or gas company requirements. Refer to Tables 4 and 5.

The heating value of the gas may differ with locality. The value should be checked with the local gas utility.

NOTE: There may be a local gas utility requirement specifying a minimum diameter for gas piping. All units require a 1/2 inch pipe connection at the gas valve.

GAS CONNECTION

The gas supply line can be routed through the hole located on the left side of the unit. Refer to Figure 5 to locate these access openings. Typical supply piping arrangements are shown in Figure 2.

AUTOMATIC

GAS VALVE

12 x 12 UNION

12 x 12 GAS COCK

12 - 14 NPT

DRIP LEG

FIG. 2 - EXTERNAL SUPPLY CONNECTION

EXTERNAL SHUT-OFF

Gas piping recommendations:

1.A drip leg and a ground joint union must be installed in the gas piping.

2.When required by local codes, a manual shut-off valve may have to be installed outside of the unit.

TABLE 5 - PROPANE (LP) GAS PIPE SIZING CHART

Length

 

Nominal Inches Iron Pipe Size

 

in

1/2 in.

 

3/4 in.

1 in.

 

1-1/4 in.

Feet

 

 

 

 

 

 

 

 

10

275

 

567

1,071

 

2,205

20

189

 

393

732

 

1,496

30

152

 

315

590

 

1,212

40

129

 

267

504

 

1,039

50

114

 

237

448

 

913

60

103

 

217

409

 

834

70

96

 

196

378

 

771

80

89

 

185

346

 

724

90

83

 

173

322

 

677

100

78

 

162

307

 

630

Maximum Capacity of Pipe in Thousands of BTU Per Hour (Based Upon A Pressure Drop of 0.5 Inch Water Column).

Unitary Products Group

5

035-18265-001-A-0202

3.Use wrought iron or steel pipe for all gas lines. Pipe dope should be applied sparingly to male threads only.

CAUTION: If flexible stainless steel tubing is allowed by the authority having jurisdiction, wrought iron or steel pipe must be installed at the gas valve and extend a minimum of two (2) inches outside of the unit casing.

WARNING: Natural gas may contain some propane. Propane, being an excellent solvent, will quickly dissolve white lead or most standard commercial compounds. Therefore, a special pipe dope must be applied when wrought iron or steel pipe is used. Shellac base compounds such as Gaskolac or Stalastic, and compounds such as Rectorseal #5, Clyde's or John Crane may be used.

4.All piping should be cleaned of dirt and scale by hammering on the outside of the pipe and blowing out the loose dirt and scale. Before initial start-up, be sure that all of the gas lines external to the unit have been purged of air.

5.The gas supply should be a separate line and installed in accordance with all safety codes as prescribed under “Limitations”. After the gas connections have been completed, open the main shut-off valve admitting normal gas pressure to the mains. Check all joints for leaks with soap solution or other material suitable for the purpose. NEVER USE A FLAME.

6.The furnace and its individual manual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psig (3.48 kPa).

The furnace must be isoulated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psig (3.48 kPa).

FLUE VENT HOOD

The flue vent hood with screen is not shipped attached. This hood must be installed to assure proper unit operation. The hood must be fastened to the outside of the side gas control/electrical compartment with the screws provided in the bag attached to the inside of the gas control/electrical compartment, see Figure 3.

The unit is controlled by a conventional four wire heating/cooling thermostat common to this class of equipment.

WARNING: FLUE HOOD SURFACES

MAY BE HOT.

V E N T O U T L E T S C R E E N

F L U E V E N T O U T

A I R H O O D

FIG. 3 - FLUE VENT OUTLET AIR HOOD

CAUTION

The flue exhaust hood must be properly installed and within the recommended clearances. Further communications and action must be given to the home or building owner(s) to eleiminate any unauthorized humon contact around this area during the heating cycle. Flue hood surface and immediate area is designed to operate at high temperatures during the heating cycle.

TABLE 6 - PHYSICAL DATA

 

MODELS

 

 

 

DNA

 

 

 

 

018

024

030

036

042

048

060

 

 

EVAPORATOR

CENTRIFUGAL BLOWER (Dia. x Wd. in.)

10 X 8

10 X 8

10 X 8

11 x 10

11 x 10

12 x 11

12 x 11

BLOWER

FAN MOTOR HP (Three Speed)

12

12

12

34

34

1.0

1.0

EVAPORATOR

ROWS DEEP

2

2

2

2

3

3

3

FINS PER INCH

14

13

13

15

13

13

13

COIL

FACE AREA (Sq. Ft.)

2.25

3.5

3.5

3.5

3.5

4.5

4.5

 

CONDENSER

PROPELLER DIA. (in.)

22

22

22

22

22

22

22

FAN MOTOR HP

14

14

14

14

14

14

14

FAN

NOM. CFM TOTAL

1,800

2,200

2,400

2,400

2,400

3,000

3,000

 

CONDENSER

ROWS DEEP

1

1

1

1

1

1

1

FINS PER INCH

13

13

16

20

20

20

20

COIL

FACE AREA (Sq. Ft.)

8.3

8.3

11.7

11.7

11.7

14.8

14.8

 

CHARGE

REFRIGERANT 22 (lbs./oz.)

3 / 2

3 / 6

4 / 12

4 / 3

4 / 12

6 / 0

5 / 4

FILTER*

FACE AREA (Sq. Ft.) / SIZE (NOMINAL)

2.6/20x20

2.6/20x20

2.6/20x20

2.6/20x20

2.6/20x20

3.3/20x12

3.3/20x12

 

NATURAL GAS BURNER ORIFICE NO.

43

43

43

43

43

40

40

 

(Qty./Drill size)

FURNACE

 

 

 

 

 

 

 

PROPANE BURNER ORIFICE NO.

55

55

55

55

55

53

53

SECTION

(Qty./Drill size)

 

 

 

 

 

 

 

 

 

GAS CONNECTION SIZE

12 NPTI

12 NPTI

12 NPTI

12 NPTI

12 NPTI

12 NPTI

12 NPTI

COMPRESSOR

HERMETICALLY SEALED

R

R

R

R

R

S

S

TYPE

(R = RECIPROCATING, S = Scroll)

 

 

 

 

 

 

 

*= Three phase 018 thru 042 size units are supplied with one (1) filter and on three phase 048 and 060 size units two (2) filters are supplied. Single phase units are shipped without filters. See “FILTERS” on page 4.

6

Unitary Products Group

035-18265-001-A-0202

TABLE 7 - UNIT WEIGHTS

 

UNIT

UNIT

CORNER OPERATING WEIGHTS

 

MODEL

SHIPPING

OPERATING

(lbs., location, see Figure 4)

DNA

WEIGHT

WEIGHT

 

 

 

 

 

 

“A”

“B”

“C”

 

“D”

 

(lbs.)

(lbs.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

018

365

360

91

88

89

 

92

 

 

 

 

 

 

 

 

 

 

024

365

360

91

88

89

 

92

 

 

 

 

 

 

 

 

 

 

030

395

390

98

95

96

 

99

 

 

 

 

 

 

 

 

 

 

036

400

395

100

96

98

 

101

 

 

 

 

 

 

 

 

 

 

042

405

410

104

100

101

 

105

 

 

 

 

 

 

 

 

 

 

048

475

470

119

115

116

 

120

 

 

 

 

 

 

 

 

 

 

060

480

475

120

116

117

 

122

 

 

 

 

 

 

 

 

 

 

CORNER “D”

CENTER OF GRAVITY

 

 

CORNER “C”

CORNER “A”

 

FRONT

OF

UNIT

24

47 14

49 18

25

FIG. 4 - CENTER OF GRAVITY

CORNER “B”

TABLE 8 - ELECTRICAL DATA

 

 

VOLTAGE

 

 

COND.

SUPPLY

 

MAX.

MAX.

 

 

 

POWER SUP-

LIMITATIONS

COMPRESSOR

AIR

MINIMUM

FUSE

HACR

UNIT

TRANSFORMER

MODEL

FAN

 

1

 

 

BLOWER

CIRCUIT

SIZE,

BREAKER

POWER

SIZE (VA)

DNA

PLY

 

 

 

 

 

MOTOR,

 

 

 

 

 

MOTOR,

AMPACITY

AMPS

SIZE,

FACTOR

3

MIN.

 

MAX.

RLA

LRA

 

 

 

FLA

FLA

 

2

AMPS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

018

208/230-1-60

187

 

253

9.0

48.0

1.1

2.2

14.5

20

20

.96

40

024

208/230-1-60

187

 

253

11.5

60.0

1.1

2.2

17.7

25

25

.96

40

030

208/230-1-60

187

 

253

14.7

73.0

1.1

2.2

21.7

30

30

.96

40

036

208/230-1-60

187

 

253

17.3

94.0

1.1

3.5

26.2

35

35

.96

40

042

208/230-1-60

187

 

253

20.5

120.0

1.1

3.5

30.2

40

40

.96

40

048

208/230-1-60

187

 

253

24.4

140.0

1.3

7.0

38.8

50

50

.96

40

060

208/230-1-60

187

 

253

28.9

175.0

1.3

7.0

44.4

60

60

.96

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

036

208/230-3-60

187

 

253

10.9

78.0

1.1

3.5

18.2

25

25

.96

75

042

208/230-3-60

187

 

253

14.1

110.0

1.1

3.5

22.2

30

30

.96

75

048

208/230-3-60

187

 

253

14.1

105

1.3

7.0

25.9

35

35

.96

75

060

208/230-3-60

187

 

253

15.5

125

1.3

7.0

29.5

40

40

.96

75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

036

460-3-60

414

 

504

5.8

40.0

0.6

1.8

9.6

15

15

.96

75

042

460-3-60

414

 

504

7.1

54.0

0.6

1.8

11.2

15

15

.96

75

048

460-3-60

414

 

504

7.1

55.0

0.7

3.5

13.1

20

20

.96

75

060

460-3-60

414

 

504

8.8

66.5

0.7

3.5

15.4

20

20

.96

75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

036

575-3-60

518

 

630

4.5

32.0

0.4

1.5

7.5

15

15

.96

75

042

575-3-60

518

 

630

5.8

44.0

0.4

1.5

9.1

15

15

.96

75

048

575-3-60

518

 

630

5.7

45.0

0.6

2.8

10.5

15

15

.96

75

060

575-3-60

518

 

630

7.1

50.0

0.6

2.8

12.3

15

15

.96

75

Note; Electrical data based on 104°F outdoor air ambient temperature.

 

1

= Rated in accordance with ARI Standard 110, utilization range “A”.

2 = Dual element, time delay type.

3

= If economizer or motorized damper are to be used, 75 VA is required. Refer to price pages for future details.

Unitary Products Group

7

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