York PREDATOR BP 090, PREDATOR BP120 User Manual

0 (0)

INSTALLATION

MANUAL - 50 Hz

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

See following pages for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

SINGLE PACKAGE HEAT PUMP

HIGH EFFICIENCY

BP090 and 120

(7-1/2 and 10 TON)

66307-YIM-B-0606

66307-YIM-B-0606

TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . 8 PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8 LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . 10 CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . 15 POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . 15 POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . 16 FACTORY INSTALLED OPTIONS/

FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . 19

ELECTRIC HEAT ACCESSORY . . . . . . . . . . . . . . . . . . . . 19 ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . 19 MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . 20 ECONOMIZER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 RAIN HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

ECONOMIZER AND POWER EXHAUST SET

POINT ADJUSTMENTS AND INFORMATION . . . . . . . . 20

MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . 20 ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . . 20 POWER EXHAUST DAMPER SET POINT (WITH OR WITHOUT POWER EXHAUST). . . . . . . . . . . . . . . . . . . . . 21 INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . 21

PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

BELT TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AIR BALANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . 30

METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . 31

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . 33 COOLING SEQUENCE OF OPERATION. . . . . . . . . . . . 33

CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . 33 INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 33 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . 33 ECONOMIZER WITH SINGLE ENTHALPY SENSOR . . . 33 ECONOMIZER WITH DUAL ENTHALPY SENSORS. . . . 34 ECONOMIZER (SINGLE OR DUAL) WITH POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . . . . 34

COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . 34

HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34 LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34 FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . 34

SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . 35

FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

HEATING SEQUENCE OF OPERATION . . . . . . . . . . . . 35 ELECTRIC HEAT OPERATION ERRORS . . . . . . . . . . . 36

TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . 36

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 36 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 37 POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . 37 SUPERHEAT CHARGING METHOD . . . . . . . . . . . . . . . 37

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 39

PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . 39 COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . . 41

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LIST OF FIGURES

Fig. #

Pg. #

1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . 8 2 CONDENSER COIL COVERING . . . . . . . . . . . . . . . . . 8 3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . 8 4 PREDATOR® COMPONENT LOCATION . . . . . . . . . . 9 5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10 6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10 7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 10 8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 11 9 BOTTOM DUCT OPENINGS . . . . . . . . . . . . . . . . . . . 12 10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 13 11 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 14

12 SUNLINE™ TO PREDATOR® TRANSITION

ROOF CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Fig. #

Pg. #

13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 14 14 RETURN DOWNFLOW PLENUM WITH PANEL . . . . 15 15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 15 16 CONDENSATE DRAIN. . . . . . . . . . . . . . . . . . . . . . . . 15 17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . . 16 18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 17 19 FIELD WIRING DISCONNECT. . . . . . . . . . . . . . . . . . 17 20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 21 21 HONEYWELL ECONOMIZER CONTROL W7212 . . . 22 22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23 23 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . . 31 24 UNIT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . 40

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LIST OF TABLES

Tbl. #

Pg. #

1

UNIT TEMPERATURE LIMITATIONS . . . . . . . . . .

. . . 9

2

UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . .

. . . 9

3

UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 10

4

4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . .

. . 10

5

6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . .

. . 10

6

UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . .

. . 11

7

CONTROL WIRE SIZES. . . . . . . . . . . . . . . . . . . . .

. . 15

8

ELECTRICAL DATA - 7-1/2 TON HP . . . . . . . . . . .

. . 18

9

ELECTRICAL DATA - 10 TON HP . . . . . . . . . . . . .

. . 18

10

PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . .

. . 19

11

ELECTRIC HEAT MINIMUM SUPPLY AIR . . . . . .

. . 20

12

SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . .

. . 22

13

BLOWER PERFORMANCE 7-1/2 TON

 

 

STANDARD MOTOR - SIDE DUCT (IMPERIAL) . .

. . 24

14

BLOWER PERFORMANCE 7-1/2 TON

 

 

STANDARD MOTOR - SIDE DUCT (METRIC) . . .

. . 24

15

BLOWER PERFORMANCE 7-1/2 TON

 

 

OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . .

. . 24

16

BLOWER PERFORMANCE 7-1/2 TON

 

 

OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . .

. . 25

17

BLOWER PERFORMANCE 10 TON

 

 

STANDARD MOTOR - SIDE DUCT (IMPERIAL) . .

. . 25

18

BLOWER PERFORMANCE 10 TON

 

 

STANDARD MOTOR - SIDE DUCT (METRIC) . . .

. . 25

19

BLOWER PERFORMANCE 10 TON

 

 

OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . .

. . 26

Tbl. #

Pg. #

20

BLOWER PERFORMANCE 10 TON

 

 

OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . .

. . 26

21

BLOWER PERFORMANCE 7-1/2 TON

 

 

STANDARD MOTOR - DOWNSHOT (IMPERIAL). .

. 27

22

BLOWER PERFORMANCE 7-1/2 TON

 

 

STANDARD MOTOR - DOWNSHOT (METRIC) . . .

. 27

23

BLOWER PERFORMANCE 7-1/2 TON

 

 

OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . .

. 27

24

BLOWER PERFORMANCE 7-1/2 TON

 

 

OPTIONAL MOTOR - DOWNSHOT (METRIC) . . . .

. 28

25

BLOWER PERFORMANCE 10 TON

 

 

STANDARD MOTOR - DOWNSHOT (IMPERIAL). .

. 28

26

BLOWER PERFORMANCE 10 TON

 

 

STANDARD MOTOR - DOWNSHOT (METRIC). . .

. 28

27

BLOWER PERFORMANCE 10 TON

 

 

OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . .

. 29

28

BLOWER PERFORMANCE 10 TON OPTIONAL

 

 

MOTOR - DOWNSHOT (METRIC). . . . . . . . . . . . . .

. 29

29

INDOOR BLOWER SPECIFICATIONS . . . . . . . . . .

. 29

30

ADDITIONAL STATIC RESISTANCE - IMPERIAL .

. 32

31

ADDITIONAL STATIC RESISTANCE - METRIC . . .

. 32

32

MOTOR SHEAVE DATUM . . . . . . . . . . . . . . . . . . . .

. 33

33

ELECTRIC HEAT LIMIT SETTING. . . . . . . . . . . . . .

. 36

34

HEAT PUMP ANTICIPATOR SETPOINTS . . . . . . .

. 36

35

SUPERHEAT CHARGING . . . . . . . . . . . . . . . . . . . .

. 38

36

COOLING SUPERHEAT 7-1/2 TON . . . . . . . . . . . .

. 38

37

COOLING SUPERHEAT 10 TON. . . . . . . . . . . . . . .

. 39

38

UNIT CONTROL BOARD FLASH CODES. . . . . . . .

. 40

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66307-YIM-B-0606

GENERAL

YORK® Predator® Heat Pump units are single package, reverse cycle air conditioners designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.

These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require electric power and duct connections. The electric heaters have nickel-chrome elements and utilize single-point power connection.

SAFETY CONSIDERATIONS

Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.

Observe all precautions in the literature, labels, and tags accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable safety precautions and codes including National Electric Code, ANSI/NFPA No. 70 - latest edition U.S.A. and Canadian Electric Code, CSA C22.1 in Canada.

Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing operations.

INSPECTION

As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing.

This furnace is not to be used for temporary heating of buildings or structures under construction.

Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.

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66307-YIM-B-0606

REFERENCE

Additional information is available in the following reference forms:

Technical Guide - 259336

General Installation - 66307

Pre-start & Post-start Check List

Economizer Accessory - Downflow Factory Installed Downflow Field Installed Horizontal Field Installed

Motorized Outdoor Air Damper

Manual Outdoor Air Damper (0-100%)

Manual Outdoor Air Damper (0-35%)

Electric Heater Accessory

Unit Renewal Parts List

RENEWAL PARTS

Contact your local York® parts distribution center for authorized replacement parts.

APPROVALS

Design certified by CSA as follows:

1.For use as a cooling only unit, cooling unit with supplemental electric heat forced air furnace.

2.For outdoor installation only.

3.For installation on combustible material and may be installed directly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof covering materials.

This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes.

Incorrect installation may create a condition where the operation of the product could cause personal injury or property damage.

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. NOTES are intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment damage. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.

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66307-YIM-B-0606

NOMENCLATURE

7.5-10.0 Ton York® Model Number Nomenclature

B P 090 C00 A 7 A AA 3 0 1 2 4 A

Product Category

B = HP, Single Pkg., R-22

Product Identifier

P = 9.3-10.6 EER HP

Nominal Cooling Capacity

090 = 7.5 Ton

120 = 10.0 Ton

Heat Type and Nominal Heat Capacity

C00 = Cooling Only. No heat installed

Electric Heat Options

E09 = 9 KW

E18 = 18 KW

E24 = 24 KW

E36 = 36 KW

E54 = 54 KW

Airflow

A = Std. Motor

B = Std. Motor/Econo./Barometric Relief (Downflow

Only)

C = Std. Motor/Econo./Power Exhaust (Downflow Only)

D = Std. Motor/Motorized Damper (Downflow Only)

E = Std. Motor/Horizontal Economizer (No Baro.)

F = Std. Motor/Slab Econo./Power Exhaust

(Downflow Only)

G = Std. Motor/Slab Econo./Barometric Relief

(Downflow Only)

N = Hi Static Mtr.

P = Hi Static Mtr./Econo./Barometric Relief

(Downflow Only)

Q = Hi Static Mtr./Econo./Power Exhaust

(Downflow Only)

R = Hi Static Mtr./Motorized Damper (Downflow Only)

S = Hi Static Mtr./Horizontal Economizer (No Baro.)

T = Hi Static Mtr./Slab Econo./Power Exhaust

(Downflow Only)

U = Hi Static Mtr./Slab Econo./Barometric Relief

(Downflow only)

Voltage

7 = 380/415-3-50

Product Style

A = Style A

B = Style B

C = Style C

Configuration Options (not required for all units)

These four digits will not be assigned until a quote is requested, or an order placed.

SS Drain Pan

Honeywell Controller, DFS, APS

Simplicity IntelliComfort Controller

Simplicity IntelliComfort Controller w/ModLinc

2" Pleated filters

BAS Ready Unit with Belimo Economizer

Shipping Bag

Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned

 

 

Product Generation

 

 

 

 

 

 

3

= Third Generation

 

 

4

= Fourth Generation

 

 

 

 

 

 

 

 

 

 

 

 

Additional Options

AA = None

RC = Coil Guard, Shipping Bag & American Flag

AB = Phase Monitor

TA = Technicoat Condenser Coil

AC = Coil Guard

TJ = Technicoat Evaporator Coil

AD = Dirty Filter Switch

TS = Technicoat Evaporator & Condenser Coils

AE = Phase Monitor & Coil Guard

 

AF = Phase Monitor & Dirty Filter Switch

 

AG = Coil Guard & Dirty Filter Switch

 

AH = Phase Monitor, Coil Guard & Dirty Filter Switch

 

 

 

ZZ= If desired option combination is not listed above, ZZ will be assigned and configuration options will be located in digits 15-18.

Installation Options

A = No Options Installed

B = Option 1

C = Option 2

D = Options 1 & 2

E = Option 3

F = Option 4

G = Options 1 & 3

H = Options 1 & 4

J = Options 1, 2 & 3

K = Options 1, 2, & 4

L = Options 1,3 & 4

M = Options 1, 2, 3, & 4

N = Options 2 & 3

P = Options 2 & 4

Q = Options 2, 3, & 4

R = Options 3 & 4

S = Option 5

T = Options 1 & 5

U = Options 1, 3, & 5

V = Options 1, 4, & 5

W = Options 1, 3, 4, & 5

X = Options 3 & 5

Y = Options 4 & 5

Z = Options 3, 4 & 5

Options

1 = Disconnect

2 = Non-Pwr'd Conv. Outlet

3 = Smoke Detector S.A.

4 = Smoke Detector R.A.

5 = Pwr'd Conv. Outlet

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INSTALLATION

INSTALLATION SAFETY INFORMATION

Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.

1.This equipment is not to be used for temporary heating of buildings or structures under construction.

PRECEDING INSTALLATION

1.Remove the two screws holding the brackets in the front, rear and compressor side fork-lift slots.

Bracket

Turn down

Screws

 

FIGURE 1 - UNIT SHIPPING BRACKET

2.Turn each bracket toward the ground and the protective plywood covering will drop to the ground.

3.Remove the condenser coil external protective covering prior to operation.

4.Remove the toolless doorknobs and instruction packet prior to installation.

Condenser

Coil External

Protective

Covering

Barometric Relief Hood in Shipping Location (if included)

FIGURE 2 - CONDENSER COIL COVERING

This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state and national codes including, but not limited to, building, electrical, and mechanical codes.

Toolless

Doorknobs

Installation

Instruction

Packet

FIGURE 3 - COMPRESSOR SECTION

LIMITATIONS

These units must be installed in accordance with the following:

In U.S.A.:

1.National Electrical Code, ANSI/NFPA No. 70 - Latest Edition

2.Local building codes

3.Local electric utility requirements

In Canada:

1.Canadian Electrical Code, CSA C22.1

2.Installation Codes, CSA - B149.1.

3.Local plumbing and waste water codes, and

4.Other applicable local codes.

Refer to Tables 2 & 3 for unit application data.

If components are to be added to a unit to meet local codes, they are to be installed at the dealer’s and/or customer’s expense.

Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the methods of Air Conditioning Contractors of America (ACCA).

This furnace is not to be used for temporary heating of buildings or structures under construction.

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Unitary Products Group

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Simplicity™ Control

Disconnect location

Terminal block for

board w/screw con-

(optional disconnect switch)

nector for T-stat wir-

 

hi-voltage connection

 

ing and network

 

 

 

 

connection.

 

Second model nameplate inside hinged access panel

Compressor #2 access (highefficiency compressor)

Base rails w/fork- lift slots (3 sides)

and lifting holes)

Tool-less door

Side entry

power and control

latch

wiring knockouts

Filter access (2” throw-away)

Filter drier (solid

 

 

core)

Condenser section

Slideout motor & blower assembly for easy access adjustment & service

Belt-drive

blower motor

Compressor #1 access (highefficiency compressor)

Slide-out drain pan with steel 3/4” FPT

connection

Roof curbs in eightand fourteen-inch

heights. Roof curbs for transitioning from York Sunline™ footprint to the BP Series footprint are also available.

(field-installed accessory)

FIGURE 4 - PREDATOR® COMPONENT LOCATION

TABLE 1: UNIT TEMPERATURE LIMITATIONS

Temperature

Min.

Max.

 

 

 

Wet Bulb Temp °F (°C) of Air on Evap Coil

57 (14)

72 (22)

 

 

 

Dry Bulb Temp °F (°C) of Air on Cond Coil

0 (-18)

125 (52)

 

 

 

TABLE 2: UNIT VOLTAGE LIMITATIONS

Power Rating*

Minimum

Maximum

380/415-3-50

342

456

 

 

 

*. Utilization range “A” in accordance with ARI Standard 110.

LOCATION

Use the following guidelines to select a suitable location for these units:

1.Unit is designed for outdoor installation only.

2.Condenser coils must have an unlimited supply of air. Where a choice of location is possible, position the unit on either north or east side of building.

3.Suitable for mounting on roof curb.

4.For ground level installation, use a level concrete slab with a minimum thickness of 4 inches (102 mm). The length and width should be at least 6 inches (152 mm) greater than the unit base rails. Do not tie slab to the building foundation.

5.Roof structures must be able to support the weight of the unit and its options/accessories. Unit must be installed on a solid, level roof curb or appropriate angle iron frame.

6.Maintain level tolerance to 1/2” (13 mm) across the entire width and length of unit.

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9

66307-YIM-B-0606

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.

If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside.

Before lifting, make sure the unit weight is distributed equally on the rigging cables so it will lift evenly.

Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES (1524 mm).

All panels must be secured in place when the unit is lifted.

The condenser coils should be protected from rigging cable damage with plywood or other suitable material.

TABLE 3: UNIT WEIGHTS

Model

 

Shipping Weight lb. (kg)

Operating Weight lb. (kg)

 

 

 

 

BP090

 

1108 (503)

1103 (500)

 

 

 

 

 

 

BP120

 

1212

(550)

1207

(547)

 

 

 

 

Econ.

 

85 (39)

84 (38)

 

 

 

 

 

 

w/ PE

 

150

(68)

148

(67)

 

 

 

 

 

 

Elec.

 

49 (22)

49 (22)

Heat*

 

 

 

 

 

 

*.

54kW heater.

 

 

 

TABLE 4: 4 POINT LOAD WEIGHT

Model

 

Location lbs. (kg)

 

 

 

 

 

A

B

C

D

 

 

 

 

 

 

BP090

242 (109)

207 (94)

301 (137)

353 (160)

 

 

 

 

 

BP120

265 (120)

226 (103)

330 (150)

386 (175)

 

 

 

 

 

TABLE 5: 6 POINT LOAD WEIGHT

Model

 

 

Location lbs. (kg)

 

 

 

 

 

 

 

 

 

 

A

B

 

C

D

 

E

F

 

 

 

 

 

 

 

 

 

 

 

 

BP090

166

149

 

134

196

 

217

242

(75)

(68)

 

(61)

(89)

 

(98)

(110)

 

 

 

 

 

 

 

 

 

 

 

 

BP120

181

163

 

147

214

 

237

264

(82)

(80)

 

(67)

(97)

 

(108)

(120)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FRONT

 

LEFT

D

 

C

A

B

 

 

 

 

 

E

F

 

 

FRONT

LEFT

B

C

 

A

D

FIGURE 5 - UNIT 4 POINT LOAD

FIGURE 6 - UNIT 6 POINT LOAD

NOTE:(xxx)indicates dimensionsin milimeters

41" 24" (1040) (610)

FRONT

LEFT

FIGURE 7 - UNIT CENTER OF GRAVITY

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Unitary Products Group

66307-YIM-B-0606

CLEARANCES

All units require particular clearances for proper operation and service. Refer to Table 6 for clearances required for construction, servicing, and proper unit operation.

Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.

30-11/32

50-3/4 (770)

(1290) Power Entry Ø2-1/2 (65)

4-1/4

(110)

 

30-3/16

17-3/16

 

(435)

 

 

(765)

 

 

 

6-3/16

59

24-3/16

(1500)

(615)

(155)

LEFT

Control

Entry Ø7/8 (22)

Power Entry Ø2-1/2 (65)

Convenience

 

 

Power

 

 

Outlet

 

ForBaserail

Entry

 

Ø7/8

FRONT

Dimensions

(22)

ForDrain

SeeDetailA

 

 

 

Dimensions

 

 

SeeDetailB

 

27 89

(685)(2260)

NOTE:(xxx)indicatesdimensions

giveninmilimeters

FIGURE 8 - UNIT DIMENSIONS

TABLE 6: UNIT CLEARANCES *

Top

72 (1830)

Right

12 (305)

Front

36 (915)

Left

36 (915)

Rear

36 (915)

Bottom**

0 (0)

*. In inches and millimeters, in.(mm).

†.Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet.

‡.To remove the slide-out drain pan, a rear clearance of 60” (1525 mm) is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall.

**. Units may be installed on combustible floors.

NOTE: A one-inch clearance must be provided between any combustible material and the supply ductwork for a distance of 3 feet from the unit.

DETAIL A

2-3/8

 

(60)

3-3/4

(95)

3-9/16

(90)

DETAIL B

5-3/8

(135)

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11

66307-YIM-B-0606

.

 

32-11/16

 

 

(830)

 

 

6-13/16

6-13/16

 

(175)

 

(175)

 

 

 

 

SUPPLY

 

 

AIR

 

RETURN

 

6-13/16

AIR

 

 

 

(175)

 

 

24 (610)

27-1/2

 

(700)

21

LEFT

(535)

18

 

(455)

 

19-3/16 (485)

21-3/16 17-3/16 (540) (435)

7-1/8

 

 

 

 

14-23/32

 

Bottom Condensate

 

 

 

 

(375)

 

 

 

 

(181)

 

 

 

 

 

 

FRONT

 

 

 

 

 

 

16-3/8

 

Location

 

 

 

 

 

 

(415)

 

 

 

 

18-1/16 (460)

19-5/8 (498)

FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)

NOTE: (XXX) INDICATES DIMENSIONS IN MILLIMETERS

Bottom Power,

Control and

Convenience

Outlet Wiring

Entry

12

Unitary Products Group

66307-YIM-B-0606

18-1/4

(465)

 

Return

28-1/4

 

(720)

 

Air

 

 

 

Supply

 

 

Air

 

18-1/4

PatchPlate

 

(465)

 

ForSlide-Out

18-1/16

 

 

DrainPan

(460)

 

2-31/32

 

5-5/32

(75)

 

28-1/4

 

(130)(720)

 

NOTE:(XXX)indicatesmilimeters

 

31-11/16

 

 

 

 

 

(805)

 

FIGURE 10 - REAR DUCT DIMENSIONS

 

 

 

DUCTWORK

DUCT COVERS

Ductwork should be designed and sized according to the methods in Manual D of the Air Conditioning Contractors of America (ACCA) or as recommended by any other recognized authority such as ASHRAE or SMACNA.

A closed return duct system should be used. This will not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise.

The supply and return air duct systems should be designed for the CFM and static pressure requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit.

Refer to Figure 9 for bottom air duct openings. Refer to Figure 10 for rear air duct openings.

Units are shipped with the side duct openings covered and a covering over the bottom of the unit. For bottom duct application, no duct cover changes are necessary. For side duct application, remove the side duct covers and install over the bottom duct openings. The panels removed from the side duct connections are designed to be reused by securing each panel to its respective downflow opening. But keep in mind that the supply panel is installed with the painted surface UP, facing the heat exchanger, while the return panel is installed with the painted surface DOWN, facing the downflow duct opening. The supply panel is secured with the bracket (already in place from the factory) and two screws. It’s a snug fit for the panel when sliding it between the heat exchanger and unit bottom, but there is room. The return panel is secured with four screws.

Unitary Products Group

13

York PREDATOR BP 090, PREDATOR BP120 User Manual

66307-YIM-B-0606

RIGHT

80-5/8

(2050) INSULATEDDECKUNDER CONDENSERSECTION

20

(510)

 

SUPPLY

20

6

(510)(150)

2TYP.

RETURN

(50)

 

30

 

(760)

 

50-1/2

INSULATEDDECKUNDER

COMPRESSORSECTION

(1285)

 

8 OR 14

FRONT

(205)

(355)

 

NOTE:(XXX)INDICATES

DIMENSIONSIN

MILLIMETERS

FIGURE 11 - PREDATOR® ROOF CURB DIMENSIONS

 

2TYP

 

 

 

(50)

 

 

 

30-1/2

23

 

50-1/2

(775)

(585)

 

(1285)

 

4

 

 

 

(100)

 

 

RETURN

26

80-5/8

 

(660)

(2050)

 

 

SUPPLY

10 (255

76-5/8

(1945)

59-1/4 FRONT 94 (1505)

(2390)

RIGHT

64-1/4 (1630)

FIGURE 12 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS

When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor ductwork must be insulated and water-proofed.

FIGURE 13 - SIDE PANELS WITH HOLE PLUGS

Note orientation. Panel is “insulation” side up.

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