INSTALLATION
MANUAL - 50 Hz
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
See following pages for a complete Table of Contents.
NOTES, CAUTIONS AND WARNINGS
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
CAUTION: READ ALL SAFETY GUIDES BEFORE YOU
BEGIN TO INSTALL YOUR UNIT.
SAVE THIS MANUAL
SINGLE PACKAGE HEAT PUMP
HIGH EFFICIENCY
BP090 and 120
(7-1/2 and 10 TON)
66307-YIM-B-0606
66307-YIM-B-0606
TABLE OF CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 RENEWAL PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . 8 PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 8 LIMITATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 LOCATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . 10 CLEARANCES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . 15 COMPRESSORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . 15 POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . 15 POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . 16 FACTORY INSTALLED OPTIONS/
FIELD INSTALLED ACCESSORIES . . . . . . . . . . . . . . . . 19
ELECTRIC HEAT ACCESSORY . . . . . . . . . . . . . . . . . . . . 19 ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . 19 MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . 20 ECONOMIZER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 RAIN HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ECONOMIZER AND POWER EXHAUST SET
POINT ADJUSTMENTS AND INFORMATION . . . . . . . . 20
MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . 20 ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . . 20 POWER EXHAUST DAMPER SET POINT (WITH OR WITHOUT POWER EXHAUST). . . . . . . . . . . . . . . . . . . . . 21 INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . 21
PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
BELT TENSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 AIR BALANCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . 30
METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . 31
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . 33 COOLING SEQUENCE OF OPERATION. . . . . . . . . . . . 33
CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . 33 INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . 33 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . 33 ECONOMIZER WITH SINGLE ENTHALPY SENSOR . . . 33 ECONOMIZER WITH DUAL ENTHALPY SENSORS. . . . 34 ECONOMIZER (SINGLE OR DUAL) WITH POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 MOTORIZED OUTDOOR AIR DAMPERS . . . . . . . . . . . . 34
COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . 34
HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34 LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . 34 FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . 34
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . 35
FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
HEATING SEQUENCE OF OPERATION . . . . . . . . . . . . 35 ELECTRIC HEAT OPERATION ERRORS . . . . . . . . . . . 36
TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 RESET. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . . . . 36
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 36 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . 37 POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . 37 SUPERHEAT CHARGING METHOD . . . . . . . . . . . . . . . 37
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . 39
PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . 39 COOLING TROUBLESHOOTING GUIDE. . . . . . . . . . . . 41
2 |
Unitary Products Group |
66307-YIM-B-0606
LIST OF FIGURES
Fig. # |
Pg. # |
1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . . 8 2 CONDENSER COIL COVERING . . . . . . . . . . . . . . . . . 8 3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . . 8 4 PREDATOR® COMPONENT LOCATION . . . . . . . . . . 9 5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10 6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 10 7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 10 8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 11 9 BOTTOM DUCT OPENINGS . . . . . . . . . . . . . . . . . . . 12 10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 13 11 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 14
12 SUNLINE™ TO PREDATOR® TRANSITION
ROOF CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fig. # |
Pg. # |
13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 14 14 RETURN DOWNFLOW PLENUM WITH PANEL . . . . 15 15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 15 16 CONDENSATE DRAIN. . . . . . . . . . . . . . . . . . . . . . . . 15 17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . . 16 18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 17 19 FIELD WIRING DISCONNECT. . . . . . . . . . . . . . . . . . 17 20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 21 21 HONEYWELL ECONOMIZER CONTROL W7212 . . . 22 22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 23 23 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . . 31 24 UNIT CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . 40
Unitary Products Group |
3 |
66307-YIM-B-0606
LIST OF TABLES
Tbl. # |
Pg. # |
|
1 |
UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . |
. . . 9 |
2 |
UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . |
. . . 9 |
3 |
UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 10 |
4 |
4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . |
. . 10 |
5 |
6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . |
. . 10 |
6 |
UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . |
. . 11 |
7 |
CONTROL WIRE SIZES. . . . . . . . . . . . . . . . . . . . . |
. . 15 |
8 |
ELECTRICAL DATA - 7-1/2 TON HP . . . . . . . . . . . |
. . 18 |
9 |
ELECTRICAL DATA - 10 TON HP . . . . . . . . . . . . . |
. . 18 |
10 |
PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 19 |
11 |
ELECTRIC HEAT MINIMUM SUPPLY AIR . . . . . . |
. . 20 |
12 |
SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . |
. . 22 |
13 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
STANDARD MOTOR - SIDE DUCT (IMPERIAL) . . |
. . 24 |
14 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
STANDARD MOTOR - SIDE DUCT (METRIC) . . . |
. . 24 |
15 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . . |
. . 24 |
16 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . . |
. . 25 |
17 |
BLOWER PERFORMANCE 10 TON |
|
|
STANDARD MOTOR - SIDE DUCT (IMPERIAL) . . |
. . 25 |
18 |
BLOWER PERFORMANCE 10 TON |
|
|
STANDARD MOTOR - SIDE DUCT (METRIC) . . . |
. . 25 |
19 |
BLOWER PERFORMANCE 10 TON |
|
|
OPTIONAL MOTOR - SIDE DUCT (IMPERIAL). . . |
. . 26 |
Tbl. # |
Pg. # |
|
20 |
BLOWER PERFORMANCE 10 TON |
|
|
OPTIONAL MOTOR - SIDE DUCT (METRIC) . . . . |
. . 26 |
21 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
STANDARD MOTOR - DOWNSHOT (IMPERIAL). . |
. 27 |
22 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
STANDARD MOTOR - DOWNSHOT (METRIC) . . . |
. 27 |
23 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . . |
. 27 |
24 |
BLOWER PERFORMANCE 7-1/2 TON |
|
|
OPTIONAL MOTOR - DOWNSHOT (METRIC) . . . . |
. 28 |
25 |
BLOWER PERFORMANCE 10 TON |
|
|
STANDARD MOTOR - DOWNSHOT (IMPERIAL). . |
. 28 |
26 |
BLOWER PERFORMANCE 10 TON |
|
|
STANDARD MOTOR - DOWNSHOT (METRIC). . . |
. 28 |
27 |
BLOWER PERFORMANCE 10 TON |
|
|
OPTIONAL MOTOR - DOWNSHOT (IMPERIAL) . . |
. 29 |
28 |
BLOWER PERFORMANCE 10 TON OPTIONAL |
|
|
MOTOR - DOWNSHOT (METRIC). . . . . . . . . . . . . . |
. 29 |
29 |
INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . |
. 29 |
30 |
ADDITIONAL STATIC RESISTANCE - IMPERIAL . |
. 32 |
31 |
ADDITIONAL STATIC RESISTANCE - METRIC . . . |
. 32 |
32 |
MOTOR SHEAVE DATUM . . . . . . . . . . . . . . . . . . . . |
. 33 |
33 |
ELECTRIC HEAT LIMIT SETTING. . . . . . . . . . . . . . |
. 36 |
34 |
HEAT PUMP ANTICIPATOR SETPOINTS . . . . . . . |
. 36 |
35 |
SUPERHEAT CHARGING . . . . . . . . . . . . . . . . . . . . |
. 38 |
36 |
COOLING SUPERHEAT 7-1/2 TON . . . . . . . . . . . . |
. 38 |
37 |
COOLING SUPERHEAT 10 TON. . . . . . . . . . . . . . . |
. 39 |
38 |
UNIT CONTROL BOARD FLASH CODES. . . . . . . . |
. 40 |
4 |
Unitary Products Group |
66307-YIM-B-0606
GENERAL
YORK® Predator® Heat Pump units are single package, reverse cycle air conditioners designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.
These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require electric power and duct connections. The electric heaters have nickel-chrome elements and utilize single-point power connection.
SAFETY CONSIDERATIONS
Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.
Observe all precautions in the literature, labels, and tags accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable safety precautions and codes including National Electric Code, ANSI/NFPA No. 70 - latest edition U.S.A. and Canadian Electric Code, CSA C22.1 in Canada.
Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing operations.
INSPECTION
As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing.
This furnace is not to be used for temporary heating of buildings or structures under construction.
Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency or the gas supplier.
Unitary Products Group |
5 |
66307-YIM-B-0606
REFERENCE
Additional information is available in the following reference forms:
•Technical Guide - 259336
•General Installation - 66307
•Pre-start & Post-start Check List
•Economizer Accessory - Downflow Factory Installed Downflow Field Installed Horizontal Field Installed
•Motorized Outdoor Air Damper
•Manual Outdoor Air Damper (0-100%)
•Manual Outdoor Air Damper (0-35%)
•Electric Heater Accessory
•Unit Renewal Parts List
RENEWAL PARTS
Contact your local York® parts distribution center for authorized replacement parts.
APPROVALS
Design certified by CSA as follows:
1.For use as a cooling only unit, cooling unit with supplemental electric heat forced air furnace.
2.For outdoor installation only.
3.For installation on combustible material and may be installed directly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof covering materials.
This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes.
Incorrect installation may create a condition where the operation of the product could cause personal injury or property damage.
The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. NOTES are intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment damage. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.
6 |
Unitary Products Group |
66307-YIM-B-0606
NOMENCLATURE
7.5-10.0 Ton York® Model Number Nomenclature
B P 090 C00 A 7 A AA 3 0 1 2 4 A
Product Category
B = HP, Single Pkg., R-22
Product Identifier
P = 9.3-10.6 EER HP
Nominal Cooling Capacity
090 = 7.5 Ton
120 = 10.0 Ton
Heat Type and Nominal Heat Capacity
C00 = Cooling Only. No heat installed
Electric Heat Options
E09 = 9 KW
E18 = 18 KW
E24 = 24 KW
E36 = 36 KW
E54 = 54 KW
Airflow
A = Std. Motor
B = Std. Motor/Econo./Barometric Relief (Downflow
Only)
C = Std. Motor/Econo./Power Exhaust (Downflow Only)
D = Std. Motor/Motorized Damper (Downflow Only)
E = Std. Motor/Horizontal Economizer (No Baro.)
F = Std. Motor/Slab Econo./Power Exhaust
(Downflow Only)
G = Std. Motor/Slab Econo./Barometric Relief
(Downflow Only)
N = Hi Static Mtr.
P = Hi Static Mtr./Econo./Barometric Relief
(Downflow Only)
Q = Hi Static Mtr./Econo./Power Exhaust
(Downflow Only)
R = Hi Static Mtr./Motorized Damper (Downflow Only)
S = Hi Static Mtr./Horizontal Economizer (No Baro.)
T = Hi Static Mtr./Slab Econo./Power Exhaust
(Downflow Only)
U = Hi Static Mtr./Slab Econo./Barometric Relief
(Downflow only)
Voltage
7 = 380/415-3-50
Product Style
A = Style A
B = Style B
C = Style C
Configuration Options (not required for all units)
These four digits will not be assigned until a quote is requested, or an order placed.
SS Drain Pan
Honeywell Controller, DFS, APS
Simplicity IntelliComfort Controller
Simplicity IntelliComfort Controller w/ModLinc
2" Pleated filters
BAS Ready Unit with Belimo Economizer
Shipping Bag
Any Combination of Additional Options that Don’t Have an Option Code Pre-assigned
|
|
Product Generation |
|
|
|
|
|
|
3 |
= Third Generation |
|
|
4 |
= Fourth Generation |
|
|
|
|
|
|
|
|
|
|
|
|
Additional Options |
AA = None |
RC = Coil Guard, Shipping Bag & American Flag |
AB = Phase Monitor |
TA = Technicoat Condenser Coil |
AC = Coil Guard |
TJ = Technicoat Evaporator Coil |
AD = Dirty Filter Switch |
TS = Technicoat Evaporator & Condenser Coils |
AE = Phase Monitor & Coil Guard |
|
AF = Phase Monitor & Dirty Filter Switch |
|
AG = Coil Guard & Dirty Filter Switch |
|
AH = Phase Monitor, Coil Guard & Dirty Filter Switch |
|
|
|
ZZ= If desired option combination is not listed above, ZZ will be assigned and configuration options will be located in digits 15-18.
Installation Options
A = No Options Installed
B = Option 1
C = Option 2
D = Options 1 & 2
E = Option 3
F = Option 4
G = Options 1 & 3
H = Options 1 & 4
J = Options 1, 2 & 3
K = Options 1, 2, & 4
L = Options 1,3 & 4
M = Options 1, 2, 3, & 4
N = Options 2 & 3
P = Options 2 & 4
Q = Options 2, 3, & 4
R = Options 3 & 4
S = Option 5
T = Options 1 & 5
U = Options 1, 3, & 5
V = Options 1, 4, & 5
W = Options 1, 3, 4, & 5
X = Options 3 & 5
Y = Options 4 & 5
Z = Options 3, 4 & 5
Options
1 = Disconnect
2 = Non-Pwr'd Conv. Outlet
3 = Smoke Detector S.A.
4 = Smoke Detector R.A.
5 = Pwr'd Conv. Outlet
Unitary Products Group |
7 |
66307-YIM-B-0606
INSTALLATION
INSTALLATION SAFETY INFORMATION
Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.
1.This equipment is not to be used for temporary heating of buildings or structures under construction.
PRECEDING INSTALLATION
1.Remove the two screws holding the brackets in the front, rear and compressor side fork-lift slots.
Bracket |
Turn down |
|
Screws |
||
|
FIGURE 1 - UNIT SHIPPING BRACKET
2.Turn each bracket toward the ground and the protective plywood covering will drop to the ground.
3.Remove the condenser coil external protective covering prior to operation.
4.Remove the toolless doorknobs and instruction packet prior to installation.
Condenser
Coil External
Protective
Covering
Barometric Relief Hood in Shipping Location (if included)
FIGURE 2 - CONDENSER COIL COVERING
This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state and national codes including, but not limited to, building, electrical, and mechanical codes.
Toolless
Doorknobs
Installation
Instruction
Packet
FIGURE 3 - COMPRESSOR SECTION
LIMITATIONS
These units must be installed in accordance with the following:
In U.S.A.:
1.National Electrical Code, ANSI/NFPA No. 70 - Latest Edition
2.Local building codes
3.Local electric utility requirements
In Canada:
1.Canadian Electrical Code, CSA C22.1
2.Installation Codes, CSA - B149.1.
3.Local plumbing and waste water codes, and
4.Other applicable local codes.
Refer to Tables 2 & 3 for unit application data.
If components are to be added to a unit to meet local codes, they are to be installed at the dealer’s and/or customer’s expense.
Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the methods of Air Conditioning Contractors of America (ACCA).
This furnace is not to be used for temporary heating of buildings or structures under construction.
8 |
Unitary Products Group |
66307-YIM-B-0606
|
Simplicity™ Control |
Disconnect location |
Terminal block for |
board w/screw con- |
(optional disconnect switch) |
nector for T-stat wir- |
|
|
hi-voltage connection |
|
|
ing and network |
|
|
|
|
|
|
connection. |
|
Second model nameplate inside hinged access panel
Compressor #2 access (highefficiency compressor)
Base rails w/fork- lift slots (3 sides)
and lifting holes)
Tool-less door |
Side entry |
power and control |
|
latch |
wiring knockouts |
Filter access (2” throw-away) |
Filter drier (solid |
|
|
|
core) |
Condenser section
Slideout motor & blower assembly for easy access adjustment & service
Belt-drive
blower motor
Compressor #1 access (highefficiency compressor)
Slide-out drain pan with steel 3/4” FPT
connection
Roof curbs in eightand fourteen-inch
heights. Roof curbs for transitioning from York Sunline™ footprint to the BP Series footprint are also available.
(field-installed accessory)
FIGURE 4 - PREDATOR® COMPONENT LOCATION
TABLE 1: UNIT TEMPERATURE LIMITATIONS
Temperature |
Min. |
Max. |
|
|
|
Wet Bulb Temp °F (°C) of Air on Evap Coil |
57 (14) |
72 (22) |
|
|
|
Dry Bulb Temp °F (°C) of Air on Cond Coil |
0 (-18) |
125 (52) |
|
|
|
TABLE 2: UNIT VOLTAGE LIMITATIONS
Power Rating* |
Minimum |
Maximum |
380/415-3-50 |
342 |
456 |
|
|
|
*. Utilization range “A” in accordance with ARI Standard 110.
LOCATION
Use the following guidelines to select a suitable location for these units:
1.Unit is designed for outdoor installation only.
2.Condenser coils must have an unlimited supply of air. Where a choice of location is possible, position the unit on either north or east side of building.
3.Suitable for mounting on roof curb.
4.For ground level installation, use a level concrete slab with a minimum thickness of 4 inches (102 mm). The length and width should be at least 6 inches (152 mm) greater than the unit base rails. Do not tie slab to the building foundation.
5.Roof structures must be able to support the weight of the unit and its options/accessories. Unit must be installed on a solid, level roof curb or appropriate angle iron frame.
6.Maintain level tolerance to 1/2” (13 mm) across the entire width and length of unit.
Unitary Products Group |
9 |
66307-YIM-B-0606
RIGGING AND HANDLING
Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.
If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside.
Before lifting, make sure the unit weight is distributed equally on the rigging cables so it will lift evenly.
Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose.
LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES (1524 mm).
All panels must be secured in place when the unit is lifted.
The condenser coils should be protected from rigging cable damage with plywood or other suitable material.
TABLE 3: UNIT WEIGHTS
Model |
|
Shipping Weight lb. (kg) |
Operating Weight lb. (kg) |
||
|
|
|
|
||
BP090 |
|
1108 (503) |
1103 (500) |
||
|
|
|
|
|
|
BP120 |
|
1212 |
(550) |
1207 |
(547) |
|
|
|
|
||
Econ. |
|
85 (39) |
84 (38) |
||
|
|
|
|
|
|
w/ PE |
|
150 |
(68) |
148 |
(67) |
|
|
|
|
|
|
Elec. |
|
49 (22) |
49 (22) |
||
Heat* |
|
||||
|
|
|
|
|
|
*. |
54kW heater. |
|
|
|
TABLE 4: 4 POINT LOAD WEIGHT
Model |
|
Location lbs. (kg) |
|
||
|
|
|
|
||
A |
B |
C |
D |
||
|
|||||
|
|
|
|
|
|
BP090 |
242 (109) |
207 (94) |
301 (137) |
353 (160) |
|
|
|
|
|
|
|
BP120 |
265 (120) |
226 (103) |
330 (150) |
386 (175) |
|
|
|
|
|
|
TABLE 5: 6 POINT LOAD WEIGHT
Model |
|
|
Location lbs. (kg) |
|
|
|||
|
|
|
|
|
|
|
|
|
A |
B |
|
C |
D |
|
E |
F |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
BP090 |
166 |
149 |
|
134 |
196 |
|
217 |
242 |
(75) |
(68) |
|
(61) |
(89) |
|
(98) |
(110) |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
BP120 |
181 |
163 |
|
147 |
214 |
|
237 |
264 |
(82) |
(80) |
|
(67) |
(97) |
|
(108) |
(120) |
|
|
|
|
||||||
|
|
|
|
|
|
|
|
|
|
|
FRONT |
|
LEFT |
D |
|
C |
|
A |
B |
|
|
|
|
|
|
E |
F
|
|
FRONT |
LEFT |
B |
C |
|
A
D
FIGURE 5 - UNIT 4 POINT LOAD
FIGURE 6 - UNIT 6 POINT LOAD
NOTE:(xxx)indicates dimensionsin milimeters
41" 24" (1040) (610)
FRONT
LEFT
FIGURE 7 - UNIT CENTER OF GRAVITY
10 |
Unitary Products Group |
66307-YIM-B-0606
CLEARANCES
All units require particular clearances for proper operation and service. Refer to Table 6 for clearances required for construction, servicing, and proper unit operation.
Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.
30-11/32
50-3/4 (770)
(1290) Power Entry Ø2-1/2 (65)
4-1/4
(110)
|
30-3/16 |
17-3/16 |
|
|
(435) |
|
|
|
(765) |
|
|
|
|
6-3/16 |
|
59 |
24-3/16 |
||
(1500) |
(615) |
(155) |
LEFT
Control
Entry Ø7/8 (22)
Power Entry Ø2-1/2 (65)
Convenience |
|
|
Power |
|
|
Outlet |
|
ForBaserail |
Entry |
|
|
Ø7/8 |
FRONT |
Dimensions |
(22) |
ForDrain |
SeeDetailA |
|
|
|
|
Dimensions |
|
|
SeeDetailB |
|
27 89
(685)(2260)
NOTE:(xxx)indicatesdimensions
giveninmilimeters
FIGURE 8 - UNIT DIMENSIONS
TABLE 6: UNIT CLEARANCES *
Top† |
72 (1830) |
Right |
12 (305) |
Front |
36 (915) |
Left |
36 (915) |
Rear‡ |
36 (915) |
Bottom** |
0 (0) |
*. In inches and millimeters, in.(mm).
†.Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet.
‡.To remove the slide-out drain pan, a rear clearance of 60” (1525 mm) is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall.
**. Units may be installed on combustible floors.
NOTE: A one-inch clearance must be provided between any combustible material and the supply ductwork for a distance of 3 feet from the unit.
DETAIL A |
2-3/8 |
|
(60) |
3-3/4
(95)
3-9/16
(90)
DETAIL B
5-3/8
(135)
Unitary Products Group |
11 |
66307-YIM-B-0606
.
|
32-11/16 |
|
|
(830) |
|
|
6-13/16 |
6-13/16 |
|
(175) |
|
|
(175) |
|
|
|
|
|
|
SUPPLY |
|
|
AIR |
|
RETURN |
|
6-13/16 |
AIR |
|
|
|
|
(175) |
|
|
24 (610)
27-1/2 |
|
(700) |
21 |
LEFT |
(535) |
18 |
|
(455) |
|
19-3/16 (485)
21-3/16 17-3/16 (540) (435)
7-1/8 |
|
|
|
|
14-23/32 |
|
Bottom Condensate |
|
|||
|
|
|
(375) |
|
|
|
|
||||
(181) |
|
|
|
|
|
|
FRONT |
||||
|
|
|
|
|
|
16-3/8 |
|
Location |
|
||
|
|
|
|
|
(415) |
|
|
|
|
18-1/16 (460)
19-5/8 (498)
FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)
NOTE: (XXX) INDICATES DIMENSIONS IN MILLIMETERS
Bottom Power,
Control and
Convenience
Outlet Wiring
Entry
12 |
Unitary Products Group |
66307-YIM-B-0606
18-1/4
(465)
|
Return |
28-1/4 |
|
|
(720) |
||
|
Air |
||
|
|
||
|
Supply |
|
|
|
Air |
|
|
18-1/4 |
PatchPlate |
|
|
(465) |
|
||
ForSlide-Out |
18-1/16 |
||
|
|||
|
DrainPan |
(460) |
|
|
2-31/32 |
|
|
5-5/32 |
(75) |
|
|
28-1/4 |
|
(130)(720)
|
NOTE:(XXX)indicatesmilimeters |
|
31-11/16 |
|
|
|
|
||
|
(805) |
|
||
FIGURE 10 - REAR DUCT DIMENSIONS |
|
|
|
|
DUCTWORK |
DUCT COVERS |
Ductwork should be designed and sized according to the methods in Manual D of the Air Conditioning Contractors of America (ACCA) or as recommended by any other recognized authority such as ASHRAE or SMACNA.
A closed return duct system should be used. This will not preclude use of economizers or outdoor fresh air intake. The supply and return air duct connections at the unit should be made with flexible joints to minimize noise.
The supply and return air duct systems should be designed for the CFM and static pressure requirements of the job. They should NOT be sized to match the dimensions of the duct connections on the unit.
Refer to Figure 9 for bottom air duct openings. Refer to Figure 10 for rear air duct openings.
Units are shipped with the side duct openings covered and a covering over the bottom of the unit. For bottom duct application, no duct cover changes are necessary. For side duct application, remove the side duct covers and install over the bottom duct openings. The panels removed from the side duct connections are designed to be reused by securing each panel to its respective downflow opening. But keep in mind that the supply panel is installed with the painted surface UP, facing the heat exchanger, while the return panel is installed with the painted surface DOWN, facing the downflow duct opening. The supply panel is secured with the bracket (already in place from the factory) and two screws. It’s a snug fit for the panel when sliding it between the heat exchanger and unit bottom, but there is room. The return panel is secured with four screws.
Unitary Products Group |
13 |
66307-YIM-B-0606
RIGHT
80-5/8
(2050) INSULATEDDECKUNDER CONDENSERSECTION
20
(510)
|
SUPPLY |
|
20 |
6 |
|
(510)(150) |
||
2TYP. |
RETURN |
|
(50) |
||
|
30 |
|
(760) |
|
50-1/2 |
INSULATEDDECKUNDER |
COMPRESSORSECTION |
|
(1285) |
|
8 OR 14 |
FRONT |
|
(205) |
(355) |
|
NOTE:(XXX)INDICATES
DIMENSIONSIN
MILLIMETERS
FIGURE 11 - PREDATOR® ROOF CURB DIMENSIONS
|
2TYP |
|
|
|
(50) |
|
|
|
30-1/2 |
23 |
|
50-1/2 |
(775) |
(585) |
|
(1285) |
|
4 |
|
|
|
(100) |
|
|
RETURN |
26 |
80-5/8 |
|
(660) |
(2050) |
|
|
|
SUPPLY
10 (255
76-5/8
(1945)
59-1/4 FRONT 94 (1505)
(2390)
RIGHT
64-1/4 (1630)
FIGURE 12 - SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS
When fastening ductwork to side duct flanges on unit, insert screws through duct flanges only. DO NOT insert screws through casing. Outdoor ductwork must be insulated and water-proofed.
FIGURE 13 - SIDE PANELS WITH HOLE PLUGS
Note orientation. Panel is “insulation” side up.
14 |
Unitary Products Group |