York PREDATOR DM090 User Manual

INSTALLATION

MANUAL

CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . .5 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 REFERENCE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 APPROVALS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 START-UP (COOLING). . . . . . . . . . . . . . . . . . . . . . . . . .37 NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . .39 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . .39

See following pages for a complete Table of Contents.

NOTES, CAUTIONS AND WARNINGS

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. Notes are intended to clarify or make the installation easier. Cautions are given to prevent equipment damage. Warnings are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.

CAUTION: READ ALL SAFETY GUIDES BEFORE YOU

BEGIN TO INSTALL YOUR UNIT.

SAVE THIS MANUAL

SINGLE PACKAGE AIR CONDITIONERS AND SINGLE PACKAGE ELECTRIC UNITS DM090, 120 and 150

7-1/2 TO 12-1/2 TON

(380V, 3 Phase, 60 HZ)

035-17311-003-A-0704

035-17311-003-A-0704

TABLE OF CONTENTS

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . 5 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 REFERENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 APPROVALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

INSTALLATION SAFETY INFORMATION . . . . . . . . . . . . . 10 PRECEDING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . 10 LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 RIGGING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . 11 CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 DUCT COVERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 THERMOSTAT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 POWER AND CONTROL WIRING . . . . . . . . . . . . . . . . . . . 17 POWER WIRING DETAIL . . . . . . . . . . . . . . . . . . . . . . . . . . 17 OPTIONS/ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . 21

ELECTRIC HEAT ACCESSORIES . . . . . . . . . . . . . . . . . . . . . 21 ELECTRIC HEAT OPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 MOTORIZED OUTDOOR DAMPER . . . . . . . . . . . . . . . . . . . . 21 ECONOMIZER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 POWER EXHAUST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 RAIN HOOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

ECONOMIZER AND POWER EXHAUST SET POINT ADJUSTMENTS AND INFORMATION . . . . . . . . . . . . . . . 22

MINIMUM POSITION ADJUSTMENT . . . . . . . . . . . . . . . . . . . 22 ENTHALPY SET POINT ADJUSTMENT . . . . . . . . . . . . . . . . . 22 POWER EXHAUST DAMPER SET POINT (WITH OR WITHOUT POWER EXHAUST) . . . . . . . . . . . . . . . . . . . . . . . 22 INDOOR AIR QUALITY AQ . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PHASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 BLOWER ROTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 BELT TENSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 AIR BALANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 CHECKING AIR QUANTITY . . . . . . . . . . . . . . . . . . . . . . . . 31

METHOD ONE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 METHOD TWO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

SUPPLY AIR DRIVE ADJUSTMENT . . . . . . . . . . . . . . . . . 32

OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SEQUENCE OF OPERATIONS OVERVIEW . . . . . . . . . . . 33 COOLING SEQUENCE OF OPERATION . . . . . . . . . . . . . . 34

CONTINUOUS BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 INTERMITTENT BLOWER . . . . . . . . . . . . . . . . . . . . . . . . . . .34 NO OUTDOOR AIR OPTIONS . . . . . . . . . . . . . . . . . . . . . . . .34 ECONOMIZER WITH SINGLE ENTHALPY SENSOR - . . . . .34 ECONOMIZER WITH DUAL ENTHALPY SENSORS - . . . . . .34 ECONOMIZER WITH POWER EXHAUST - . . . . . . . . . . . . . .34 MOTORIZED OUTDOOR AIR DAMPERS - . . . . . . . . . . . . . .34 COOLING OPERATION ERRORS . . . . . . . . . . . . . . . . . . . . .35 HIGH-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . .35 LOW-PRESSURE LIMIT SWITCH . . . . . . . . . . . . . . . . . . . . . .35 FREEZESTAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 LOW AMBIENT COOLING . . . . . . . . . . . . . . . . . . . . . . . . . . . .35

SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 COMPRESSOR PROTECTION . . . . . . . . . . . . . . . . . . . . . 35

FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

ELECTRIC HEATING SEQUENCE OF OPERATIONS . . . 36 ELECTRIC HEATING OPERATION ERRORS . . . . . . . . . . 36

TEMPERATURE LIMIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 LIMIT SWITCH (LS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 FLASH CODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 RESET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

ELECTRIC HEAT ANTICTPATOR SETPOINTS . . . . . . . . . 36

START-UP (COOLING) . . . . . . . . . . . . . . . . . . . . . . . . . . 37

PRESTART CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . 37 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 37 POST START CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . 37

CHARGING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

NORMAL MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . 39

GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 MOTORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 OUTDOOR COIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . 39

PREDATOR® FLASH CODES . . . . . . . . . . . . . . . . . . . . . . 39 COOLING TROUBLESHOOTING GUIDE . . . . . . . . . . . . . . 41

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LIST OF FIGURES

Fig. #

Pg.#

1 UNIT SHIPPING BRACKET . . . . . . . . . . . . . . . . . . . . 10 2 CONDENSER COVERING . . . . . . . . . . . . . . . . . . . . 10 3 COMPRESSOR SECTION . . . . . . . . . . . . . . . . . . . . . 10 4 PREDATOR® COMPONENT LOCATION . . . . . . . . . 11 5 UNIT 4 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12 6 UNIT 6 POINT LOAD . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 UNIT CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . 12 8 UNIT DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 13 9 BOTTOM DUCT OPENINGS (FROM ABOVE) . . . . . 14 10 REAR DUCT DIMENSIONS . . . . . . . . . . . . . . . . . . . . 14 11 PREDATOR® ROOF CURB DIMENSIONS . . . . . . . . 15

12 SUNLINE™ TO PREDATOR® TRANSITION ROOF CURBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Fig. #

Pg.#

13 SIDE PANELS WITH HOLE PLUGS . . . . . . . . . . . . . 16 14 RETURN DOWNFLOW PLENUM WITH PANEL . . . 16 15 DISCHARGE PANEL IN PLACE . . . . . . . . . . . . . . . . 16 16 CONDENSATE DRAIN . . . . . . . . . . . . . . . . . . . . . . . 16 17 ELECTRONIC THERMOSTAT FIELD WIRING . . . . 18 18 FIELD WIRING 24 VOLT THERMOSTAT . . . . . . . . . 18 19 FIELD WIRING DISCONNECT . . . . . . . . . . . . . . . . . 19 20 ENTHALPY SET POINT CHART . . . . . . . . . . . . . . . . 23 21 HONEYWELL ECONOMIZER CONTROL W7212 . . 23 22 BELT ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . 24 23 DRY COIL DELTA P . . . . . . . . . . . . . . . . . . . . . . . . . 32 24 BASIC TROUBLESHOOTING FLOWCHART . . . . . . 40

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LIST OF TABLES

Tbl.#

Pg.#

1 UNIT VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . 11 2 UNIT TEMPERATURE LIMITATIONS . . . . . . . . . . . . 11 3 UNIT WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 4 6 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12 5 4 POINT LOAD WEIGHT . . . . . . . . . . . . . . . . . . . . . . 12 6 UNIT CLEARANCES . . . . . . . . . . . . . . . . . . . . . . . . . 13 7 CONTROL WIRE SIZES . . . . . . . . . . . . . . . . . . . . . . . 17

8 ELECTRICAL DATA - DM090 (7-1/2 TON) WITHOUT POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 19

9 ELECTRICAL DATA - DM090 (7-1/2 TON) WITH POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 19

10 ELECTRICAL DATA - DM120 (10 TON) WITHOUT POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20

11 ELECTRICAL DATA - DM120 (10 TON) WITH POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . . . . . . . . 20

12 ELECTRICAL DATA - DM150 (12-1/2 TON) WITHOUT POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20

13 ELECTRICAL DATA - DM150 (12-1/2 TON) WITH POWER CONVENIENCE OUTLET . . . . . . . . . . . . . . 20

14 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 15 MINIMUM SUPPLY AIR CFM . . . . . . . . . . . . . . . . . . . 21 16 SUPPLY AIR LIMITATIONS . . . . . . . . . . . . . . . . . . . . 24

17 7-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25

18 7-1/2 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 25

19 10 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26

Tbl.#

Pg.#

20 10 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 26

21 12-1/2 TON STANDARD MOTOR DOWN SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27

22 12-1/2 TON OPTIONAL MOTOR DOWN SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 27

23 7-1/2 TON STANDARD MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28

24 7-1/2 TON OPTIONAL MOTOR SIDE SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 28

25 10 TON STANDARD MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29

26 10 TON OPTIONAL MOTOR DOWN SHOT

BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 29

27 12-1/2 TON STANDARD MOTOR SIDE SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30

28 12-1/2 TON OPTIONAL MOTOR SIDE SHOT BLOWER PERFORMANCE . . . . . . . . . . . . . . . . . . . 30

29 INDOOR BLOWER SPECIFICATIONS . . . . . . . . . . . 31

30 ADDITIONAL STATIC RESISTANCE . . . . . . . . . . . . 33

31 MOTOR SHEAVE DATUM DIAMETERS . . . . . . . . . . 33

32 ELECTRIC HEAT LIMIT SETTING . . . . . . . . . . . . . . 36

33ELECTRIC HEAT ANTICIPATOR SETPOINTS . . . . 36

347.5 TON STANDARD EFFICIENCY SUPERHEAT

CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

35 10 TON STANDARD EFFICIENCY SUPERHEAT CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

36 12.5 TON STANDARD EFFICIENCY SUPERHEAT CHARGING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

37 UNIT CONTROL BOARD FLASH CODES . . . . . . . . 40

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GENERAL

YORK® Predator® units are single package air conditioners designed for outdoor installation on a rooftop or slab and for non-residential use. These units can be equipped with factory or field installed electric heaters for heating applications.

These units are completely assembled on rigid, permanently attached base rails. All piping, refrigerant charge, and electrical wiring is factory installed and tested. The units require electric power and duct connections. The electric heaters have nickel-chrome elements and utilize single-point power connection.

SAFETY CONSIDERATIONS

Due to system pressure, moving parts, and electrical components, installation and servicing of air conditioning equipment can be hazardous. Only qualified, trained service personnel should install, repair, or service this equipment. Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters.

Observe all precautions in the literature, labels, and tags accompanying the equipment whenever working on air conditioning equipment. Be sure to follow all other applicable safety precautions and codes.

Wear safety glasses and work gloves. Use quenching cloth and have a fire extinguisher available during brazing operations.

INSPECTION

As soon as a unit is received, it should be inspected for possible damage during transit. If damage is evident, the extent of the damage should be noted on the carrier’s freight bill. A separate request for inspection by the carrier’s agent should be made in writing.

This furnace is not to be used for temporary heating of buildings or structures under construction.

Before performing service or maintenance operations on unit, turn off main power switch to unit. Electrical shock could cause personal injury. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For assistance or additional information consult a qualified installer, service agency.

REFERENCE

Additional information is available in the following reference forms:

•General Installation - DM090 - 150, 035-17311-002

•Pre-start & Post-start Check List - 035-18466-000

•Economizer Accessory -

Downflow Factory Installed, 035-18286-000

Downflow Field Installed, 035-18285-000

Horizontal Field Installed, 035-18287-000

•Motorized Outdoor Air Damper 035-18283-000

•Manual Outdoor Air Damper (0-100%) 035-18282-000

•Manual Outdoor Air Damper (0-35%) 035-18281-000

•Electric Heater Accessory 035-17291-001

•Unit Renewal Parts List 035-17288-000

APPROVALS

Design certified by CSA as follows:

1.For use as a cooling only unit, cooling unit with supplemental electric heat or a forced air furnace.

2.For outdoor installation only.

3.For installation on combustible material and may be installed directly on combustible flooring or, in the U.S., on wood flooring or Class A, Class B or Class C roof covering materials .

This product must be installed in strict compliance with the enclosed installation instructions and any applicable local, state, and national codes including, but not limited to, building, electrical, and mechanical codes.

Incorrect installation may create a condition where the operation of the product could cause personal injury or property damage.

The installer should pay particular attention to the words: NOTE, CAUTION, and WARNING. NOTES are intended to clarify or make the installation easier. CAUTIONS are given to prevent equipment damage. WARNINGS are given to alert installer that personal injury and/or equipment damage may result if installation procedure is not handled properly.

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NOMENCLATURE

6½ - 12½ Ton Predator Model Number Nomenclature

D

M

090

C00

A

3

A

AA

3

Product Generation

3 = Third Generation

Product Category

4 = Fourth Generation

D = Air Cond., Single Package

Product Identifier

Voltage

Installation Options

Additional Options

M = R-22 Standard Efficiency

3 = 380-3-60

A = No Options Installed

(See Next Page)

B = Option 1

C = Option 2

Nominal Cooling Capacity - MBH

D = Options 1 & 2

E = Option 3

090 = 7-½ Ton

F = Option 4

G = Options 1 & 3

120 = 10 Ton

H = Options 1 & 4

150 = 12-½ Ton

J = Options 1, 2 & 3

K = Options 1, 2 & 4

L = Options 1, 3 & 4

M = Options 1, 2, 3 & 4

Heat Type & Nominal Heat Capacity

N = Options 2 & 3

P = Options 2 & 4

C00 = Cooling Only. Suitable for field installed electric heat

Q = Options 2, 3 & 4

R = Options 3 & 4

Electric Heat Options

S = Option 5

T = Options 1 & 5

E09 = 9 kW Electric Heat

U = Options 1, 3 & 5

V = Options 1, 4 & 5

E18 = 18 kW Electric Heat

W = Options 1, 3, 4 & 5

E24 = 24 kW Electric Heat

X = Options 3 & 5

E36 = 36 kW Electric Heat

Y = Options 4 & 5

E54 = 54 kW Electric Heat

Z = Options 3, 4 & 5

Options

1 = Disconnect

2 = Non-Pwr’d Conv Outlet

3 = Smoke Detector S. A.

4 = Smoke Detector R. A.

5 = Pwr’d Conv Outlet

Airflow

A = Standard Motor

B = Standard Motor/Economizer/Barometric Relief (Downflow only)

C = Standard Motor/Economizer/Power Exhaust (Downflow only)

D = Standard Motor/Motorized Damper (Downflow only)

E = Standard Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust)

F = Standard Motor/Slab Economizer/Power Exhaust (Downflow only)

G = Standard Motor/Slab Economizer/Barometric Relief (Downflow only)

L = Standard Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)

M = Standard Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)

N = High Static Motor

P = High Static Motor/Economizer/Barometric Relief (Downflow only)

Q = High Static Motor/Economizer/Power Exhaust (Downflow only)

R = High Static Motor/Motorized Damper (Downflow only)

S = High Static Motor/Horizontal Economizer (No Barometric Relief or Power Exhaust)

T = High Static Motor/Slab Economizer/Power Exhaust (Downflow only)

U =High Static Motor/Slab Economizer/Barometric Relief (Downflow only)

Y = High Static Motor/BAS Ready Econ (NoBASController)/Barometric Relief w/2" Pleated Filters (Downflow only)

Z = High Static Motor/BAS Ready Econ (NoBASController)/Power Exhaust w/2" Pleated Filters (Downflow only)

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NOMENCLATURE, ADDITONAL OPTIONS:

AA	None
AB	Phase Monitor
AC	Coil Guard
AD	Dirty Filter Switch
AE	Phase Monitor & Coil Guard
AF	Phase Monitor & Dirty Filter Switch
AG	Coil Guard & Dirty Filter Switch
AH	Phase Monitor, Coil Guard, & Dirty Filter Switch
CA	CPC Controller with Dirty Filter Switch & Air Proving Switch
CB	CPC Controller, DFS, APS & Phase Monitor
CC	CPC Controller, DFS, APS & Coil Guard
CD	CPC Controller, DFS, APS, Phase Monitor, & Coil Guard
CE	CPC Controller, DFS, APS & Technicoat Cond. Coil
CF	CPC Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
CG	CPC Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
CH	CPC Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
CJ	CPC Controller, DFS, APS & Technicoat Evap. Coil
CK	CPC Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
CL	CPC Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
CM	CPC Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
CN	CPC Controller, DFS, APS & Technicoat Evap. & Cond Coils
CP	CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
CQ	CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
CR	CPC Controller, DFS, APS, Technicoat Cond Coils, Phase Monitor, & 2” Pleated Filters
CV	CPC Controller, DFS, APS, & 2” Pleated Filters
CX	CPC Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, Coil Guard
HA	Honeywell Excel 10 Controller with Dirty Filter Switch & Air Proving Switch
HB	Honeywell Excel 10 Controller, DFS, APS & Phase Monitor
HC	Honeywell Excel 10 Controller, DFS, APS & Coil Guard
HD	Honeywell Excel 10 Controller, DFS, APS, Phase Monitor, & Coil Guard
HE	Honeywell Excel 10 Controller, DFS, APS & Technicoat Cond. Coil
HF	Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
HG	Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
HH	Honeywell Excel 10 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
HJ	Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. Coil
HK	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
HL	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
HM	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard

Unitary Products Group

7

035-17311-003-A-0704

HN	Honeywell Excel 10 Controller, DFS, APS & Technicoat Evap. & Cond Coils
HP	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
HQ	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
HR	Honeywell Excel 10 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
JA	Johnson UNT Controller with Dirty Filter Switch & Air Proving Switch
JB	Johnson UNT Controller, DFS, APS & Phase Monitor
JC	Johnson UNT Controller, DFS, APS & Coil Guard
JD	Johnson UNT Controller, DFS, APS, Phase Monitor, & Coil Guard
JE	Johnson UNT Controller, DFS, APS & Technicoat Cond. Coil
JF	Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
JG	Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
JH	Johnson UNT Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
JJ	Johnson UNT Controller, DFS, APS & Technicoat Evap. Coil
JK	Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
JL	Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
JM	Johnson UNT Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
JN	Johnson UNT Controller, DFS, APS & Technicoat Evap. & Cond Coils
JP	Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
JQ	Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
JR	Johnson UNT Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
NA	Novar ETC-3 Controller with Dirty Filter Switch & Air Proving Switch
NB	Novar ETC-3 Controller, DFS, APS & Phase Monitor
NC	Novar ETC-3 Controller, DFS, APS & Coil Guard
ND	Novar ETC-3 Controller, DFS, APS, Phase Monitor, & Coil Guard
NE	Novar ETC-3 Controller, DFS, APS & Technicoat Cond. Coil
NF	Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Phase Monitor
NG	Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, & Coil Guard
NH	Novar ETC-3 Controller, DFS, APS, Technicoat Cond. Coil, Phase Monitor, & Coil Guard
NJ	Novar ETC-3 Controller, DFS, APS & Technicoat Evap. Coil
NK	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Phase Monitor
NL	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, & Coil Guard
NM	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. Coil, Phase Monitor, & Coil Guard
NN	Novar ETC-3 Controller, DFS, APS & Technicoat Evap. & Cond Coils
NP	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Phase Monitor
NQ	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, & Coil Guard
NR	Novar ETC-3 Controller, DFS, APS, Technicoat Evap. & Cond Coils, Phase Monitor, & Coil Guard
TA	Technicoat Condenser Coil
TB	Technicoat Condenser Coil & Phase Monitor
TC	Technicoat Condenser Coil & Coil Guard
TD	Technicoat Condenser Coil & Dirty Filter Switch

8	Unitary Products Group

035-17311-003-A-0704

TE	Technicoat Condenser Coil, Phase Monitor, & Coil Guard
TF	Technicoat Condenser Coil, Phase Monitor, & Dirty Filter Switch
TG	Technicoat Condenser Coil, Coil Guard, & Dirty Filter Switch
TH	Technicoat Condenser Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch
TJ	Technicoat Evaporator Coil
TK	Technicoat Evaporator Coil & Phase Monitor
TL	Technicoat Evaporator Coil & Coil Guard
TM	Technicoat Evaporator Coil & Dirty Filter Switch
TN	Technicoat Evaporator Coil, Phase Monitor, & Coil Guard
TP	Technicoat Evaporator Coil, Phase Monitor, & Dirty Filter Switch
TQ	Technicoat Evaporator Coil, Coil Guard, & Dirty Filter Switch
TR	Technicoat Evaporator Coil, Phase Monitor, Coil Guard, & Dirty Filter Switch
TS	Technicoat Evaporator & Condenser Coils
TT	Technicoat Evaporator & Condenser Coils & Phase Monitor
TU	Technicoat Evaporator & Condenser Coils & Coil Guard
TV	Technicoat Evaporator & Condenser Coils & Dirty Filter Switch
TW	Technicoat Evaporator & Condenser Coils, Phase Monitor, & Coil Guard
TX	Technicoat Evaporator & Condenser Coils, Phase Monitor, & Dirty Filter Switch
TY	Technicoat Evaporator & Condenser Coils, Coil Guard, & Dirty Filter Switch
TZ	Technicoat Evaporator & Condenser Coils, Phase Monitor, Coil Guard, & Dirty Filter Switch

Unitary Products Group

9

035-17311-003-A-0704

INSTALLATION

INSTALLATION SAFETY INFORMATION

Read these instructions before continuing this appliance installation. This is an outdoor combination heating and cooling unit. The installer must assure that these instructions are made available to the consumer and with instructions to retain them for future reference.

1.Install this furnace only in a location and position as specified on Page 11 of these instructions.

2.This equipment is not to be used for temporary heating of buildings or structures under construction.

PRECEDING INSTALLATION

1.Remove the two screws holding the brackets in the front, rear and compressor side fork-lift slots.

	Bracket	Turn down
	Screws

FIGURE 1 - UNIT SHIPPING BRACKET

2.Turn each bracket toward the ground and the protective plywood covering will drop to the ground.

3.Remove the condenser coil external protective covering prior to operation.

4.Remove the toolless doorknobs and instruction packet prior to installation.

Condenser

Coil External

Protective

Covering

Barometric Relief Hood in Shipping Location (if included)

FIGURE 2 - CONDENSER COVERING

Toolless

Doorknobs

Installation

Instruction

Packet

FIGURE 3 - COMPRESSOR SECTION

LIMITATIONS

These units must be installed in accordance with the following:

In U.S.A.:

1.National Electrical Code, ANSI/NFPA No. 70 - Latest Edition

2.Local building codes, and

3.Local plumbing and waste water codes, and

4.Other applicable local codes.

Refer to Tables 1 & 2 for unit application data.

If components are to be added to a unit to meet local codes, they are to be installed at the dealer’s and/or customer’s expense.

Size of unit for proposed installation should be based on heat loss/heat gain calculation made according to the methods of Air Conditioning Contractors of America (ACCA).

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035-17311-003-A-0704

		Simplicity™ Control board
		w/screw connector	Disconnect location
		for T-stat wiring and
			(optional disconnect switch)
	Terminal block for	network connection

hi-voltage connection

Second model nameplate inside hinged access panel

Dual stage cooling for max. comfort

Compressor #2 access (highefficiency compressor with crankcase heater

Base rails w/fork- lift slots (3 sides)

and lifting holes)

Tool-less door latch

Side entry power and control wiring knockouts

Filter access (2” throw-away)	Filter drier (solid
	core)

Condenser section

Belt-drive

blower motor

Slideout motor & blower assembly for easy access adjustment & service

Compressor #1 access (highefficiency compressor w/ crankcase heater))

Slide-out drain pan with steel 3/4” FPT connection

Roof curbs in eightand fourteen-inch heights. Roof curbs for transitioning from York Sunline™ footprint to the DM Series footprint are also available (field-installed accessory)

FIGURE 4 - PREDATOR® COMPONENT LOCATION

TABLE 1: UNIT VOLTAGE LIMITATIONS

Power Rating	Minimum	Maximum
380	350	418

TABLE 2: UNIT TEMPERATURE LIMITATIONS

	Temperature	Min.	Max.
	Wet Bulb Temperature (°F) of Air on	57	72
	Evaporator Coil
	Dry Bulb Temperature (°F) of Air on	0*	125
	Condenser Coil

*. A low ambient accessory is available for operation down to -20°F.

LOCATION

Use the following guidelines to select a suitable location for these units:

1.Unit is designed for outdoor installation only.

2.Condenser coils must have an unlimited supply of air. Where a choice of location is possible, position the unit on either north or east side of building.

3.Suitable for mounting on roof curb.

4.For ground level installation, use a level concrete slab with a minimum thickness of 4 inches. The length and width should be at least 6 inches greater than the unit base rails. Do not tie slab to the building foundation.

5.Roof structures must be able to support the weight of the unit and its options/accessories. Unit must be installed on a solid, level roof curb or appropriate angle iron frame.

6.Maintain level tolerance to 1/2” across the entire width and length of unit.

RIGGING AND HANDLING

Exercise care when moving the unit. Do not remove any packaging until the unit is near the place of installation. Rig the unit by attaching chain or cable slings to the lifting holes provided in the base rails. Spreader bars, whose length exceeds the largest dimension across the unit, MUST be used across the top of the unit.

If a unit is to be installed on a roof curb other than a YORK roof curb, gasketing must be applied to all surfaces that come in contact with the unit underside.

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035-17311-003-A-0704

Before lifting, make sure the unit weight is distributed equally on the rigging cables so it will lift evenly.

Units may be moved or lifted with a forklift. Slotted openings in the base rails are provided for this purpose.

LENGTH OF FORKS MUST BE A MINIMUM OF 60 INCHES.

All panels must be secured in place when the unit is lifted.

The condenser coils should be protected from rigging cable damage with plywood or other suitable material.

TABLE 4: 6 POINT LOAD WEIGHT

Model			Location (lbs.)*
	A	B	C	D	E	F
DM090	158	142	128	187	207	230
DM120	168	151	136	198	219	244
DM150	180	161	145	212	235	262

*. Weights include largest gas heat option.

TABLE 5: 4 POINT LOAD WEIGHT

Model		Location (lbs.)*
	A	B	C	D
DM090	230	197	287	336
DM120	245	209	305	357
DM150	262	224	327	382

*. Weights include largest gas heat option.

		FRONT
LEFT	B	C

A

D

FIGURE 5 - UNIT 4 POINT LOAD

TABLE 3:		UNIT WEIGHTS
Model		Shipping Weight* (lb.)	Operating Weight† (lb.)
DM090		1056	1051
DM120		1121	1116
DM150		1200	1195
Econ.		85	84
w/ PE		150	148
Elec. Heat2		49	49
*.	Weights include largest gas heat option.
†.	54kW heater.

	FRONT
LEFT	D
C

AB

E

F

FIGURE 6 - UNIT 6 POINT LOAD

47-1/2"

25-1/2"

LEFT	FRONT

FIGURE 7 - UNIT CENTER OF GRAVITY CLEARANCES

All units require particular clearances for proper operation and service. Installer must make provisions for adequate ventilation air in accordance with applicable provisions of the local building codes. Refer to Table 6 for clearances required for combustible construction, servicing, and proper unit operation.

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035-17311-003-A-0704

Do not permit overhanging structures or shrubs to obstruct condenser air discharge outlet, combustion air inlet or vent outlets.

30-11/32

50-3/4

	Power	Control
		Entry
	Entry
		Ø7/8
	Ø2-1/2
4-1/4		Power
		Entry
		Ø2-1/2

	30-3/16	17-3/16
59	24-3/16		6-3/16

LEFT

Convenience

Power

Outlet

Entry

Ø7/8

27

ForBaserail

Dimensions

FRONT SeeDetailA

ForDrain

Dimensions

SeeDetailB

89

FIGURE 8 - UNIT DIMENSIONS
TABLE 6:	UNIT CLEARANCES
Top*		72”	Right	12”
Front		36”	Left	36”
Rear†		36”	Bottom‡	0”

*. Units must be installed outdoors. Overhanging structure or shrubs should not obstruct condenser air discharge outlet.

†.To remove the slide-out drain pan, a rear clearance of sixty inches is required. If space is unavailable, the drain pan can be removed through the front by separating the corner wall.

‡.Units may be installed on combustible floors made from wood or class A, B or C roof covering materials.

NOTE: A one-inch clearance must be provided between any combustible material and the supply ductwork for a distance of 3 feet from the unit.

DETAIL B	2-3/8
	3-3/4

3-9/16

DETAIL A	GasPipeInlet		DETAIL C
5-1/4		Base	5-3/8
	17-13/16
		Pan
	ViewofWalAcrossfromCoil

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13

035-17311-003-A-0704

.

32-11/16

6-13/16

Supply

6-13/16

6-13/16

Air

Return

Air

24

LEFT

27-1/2

21

18

21-3/16

19-3/16

17-3/16

12-15/16

7-1/8

FRONT

14-

23/32

Bottom

Bottom

Bottom Gas

16-3/8

Condensate

Power, Control

Supply Entry

Entry

and

Convenience

18-1/16

Outlet Wiring

Entries

19-5/8

63-1/2

FIGURE 9 - BOTTOM DUCT OPENINGS (FROM ABOVE)

DotPlugs 18-1/4

	Return	28-1/4
	Air
	Supply
	Air
18-1/4	PatchPlate
	ForSlide-Out	18-1/16
	DrainPan
	2-31/32
5-5/32	28-1/4
	31-11/16

FIGURE 10 - REAR DUCT DIMENSIONS

14	Unitary Products Group