Yamaha SXV60L, SXV60ERL, VT60L Manual

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SNOWMOBILE

OWNER’S MANUAL

SXV60L

SXV60ERL

VT60L

LIT-12628-02-40

8EX-28199-12

ESU00286

MACHINE IDENTIFICATION

Identification number records

A.FRAME NUMBER:

B.ENGINE NUMBER (PRIMARY ID):

C.KEY NUMBER:

Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer.

1 The frame number is the seventeen-digit number stamped on the frame of the snowmobile. (See fig. È.)

2 The engine number is stamped in the location as shown. (See fig. É.)

3 Key number (See fig. Ê.)

Also, record and keep the ID numbers in a separate place in case the snowmobile is stolen.

ESU00011

INTRODUCTION

Congratulations on your purchase of a Yamaha snowmobile. This model is the result of Yamaha’s vast experience in the production of fine sporting and touring snowmobiles. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields.

This manual will give you an understanding of the operation, inspection, and basic maintenance of this snowmobile. If you have any questions concerning the operation or maintenance of your snowmobile, please consult a Yamaha dealer.

To maintain the high quality and performance of this snowmobile, it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual.

SXV60L

SXV60ERL

VT60L

OWNER’S MANUAL

Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. is expressly prohibited.

Printed in Japan

P/N LIT-12628-02-40

WARNING

PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE SNOWMOBILE.

NOTE:

●Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your snowmobile and this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

●This manual should be considered a permanent part of this snowmobile and should remain with the snowmobile when resold.

Particularly important information is distinguished in this manual by the following notations.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

WARNING

Failure to follow WARNING instructions could result in severe injury or death to the snowmobile operator, a bystander, or a person inspecting or repairing the snowmobile.

CAUTION:

A CAUTION indicates special precautions that must be taken to avoid damage to the snowmobile.

NOTE:

A NOTE provides key information to make procedures easier or clearer.

ESU00003

YAMAHA MOTOR
CORPORATION, U.S.A.
SNOWMOBILE LIMITED
WARRANTY .......................................	1-1
YAMAHA EXTENDED SERVICE
(Y.E.S.) ...............................................	1-4
LOCATION OF THE
IMPORTANT LABELS .......................	2-1
SAFETY INFORMATION ...................	3-1
DESCRIPTION ...................................	4-1
CONTROL FUNCTIONS ....................	5-1
Main switch......................................	5-1
Starter lever (choke) ........................	5-2
Throttle lever....................................	5-2
Throttle override system
(T.O.R.S.) ........................................	5-2
Speedometer unit ............................	5-4
High beam indicator light .................	5-5
Fuel meter and grip/thumb warmer
level indicator...................................	5-5
Fuel level warning indicator .............	5-6
Oil level warning indicator................	5-7
Coolant temperature warning
indicator ...........................................	5-7
Self-diagnosis warning indicator......	5-8
Engine stop switch.........................	5-10
Brake lever ....................................	5-10
Parking brake lever........................	5-11
Shift lever.......................................	5-11
Headlight beam switch ..................	5-12
Passenger grip warmer switch ......	5-12
Shroud latches...............................	5-13
Drive guard ....................................	5-13
V-belt holders ................................	5-14
Spark plug holders.........................	5-14
Carburetor coolant shut-off lever ...	5-14

Backrest ........................................	5-15
Storage compartment ....................	5-15
PRE-OPERATION CHECKS..............	6-1
Fuel .................................................	6-1
Engine oil.........................................	6-2
Coolant ............................................	6-2
Throttle lever ...................................	6-3
Recoil starter ...................................	6-3
Throttle override system
(T.O.R.S.) ........................................	6-3
Brake ...............................................	6-4
Brake fluid leakage ..........................	6-5
V-belt ...............................................	6-5
Drive guard ......................................	6-5
Drive track .......................................	6-6
Slide runners ...................................	6-6
Skis and ski runners ........................	6-7
Steering system...............................	6-7
Lights ...............................................	6-7
Battery .............................................	6-7
Air filter ............................................	6-8
Fittings and fasteners ......................	6-9
Tool kit and recommended
equipment........................................	6-9
OPERATION ......................................	7-1
Starting the engine ..........................	7-1
Emergency engine starting..............	7-2
Break-in ...........................................	7-4
Riding your snowmobile ..................	7-5
Getting to know your snowmobile ...	7-5
Learning to ride your snowmobile ...	7-5
To start out and accelerate..............	7-5
Braking ............................................	7-5
Turning ............................................	7-6
Riding uphill .....................................	7-6
Riding downhill ................................	7-7
Traversing a slope ...........................	7-7
Ice or icy surface .............................	7-7
Hard-packed snow ..........................	7-8

Operation on surfaces other than
snow or ice ......................................	7-8
Maximizing drive track life ...............	7-9
Driving ...........................................	7-10
Stopping the engine.......................	7-11
Transporting ..................................	7-12
PERIODIC MAINTENANCE ...............	8-1
Periodic maintenance chart .............	8-1
Tool kit .............................................	8-4
Checking the spark plug ..................	8-4
Adjusting the engine idling
speed...............................................	8-6
Adjusting the throttle cable ..............	8-6
Adjusting the oil pump cable............	8-7
Adjusting the carburetors.................	8-7
Adjusting the high altitude
settings ..........................................	8-10
Cooling system ..............................	8-11
Replacing the V-belt ......................	8-13
Checking the drive chain housing
oil level and the drive chain
tension ...........................................	8-15
Checking the brake pads...............	8-17
Checking the parking brake
pads...............................................	8-17
Checking the brake fluid level........	8-18
Changing the brake fluid................	8-18
Suspension....................................	8-19
Adjusting the drive track ................	8-23
Aligning the skis.............................	8-25
Lubrication .....................................	8-26
Replacing a headlight bulb ............	8-27
Adjusting the headlight beam ........	8-27
Battery ...........................................	8-28
Replacing a fuse............................	8-29
TROUBLESHOOTING .......................	9-1
STORAGE ........................................	10-1
SPECIFICATIONS............................	11-1
Dimensions....................................	11-1
Engine ...........................................	11-1
Chassis..........................................	11-2

Electric...........................................	11-3
WIRING DIAGRAM ..........................	12-1

ESU00004

YAMAHA MOTOR CORPORATION, U.S.A.

SNOWMOBILE LIMITED WARRANTY

1-1

1-2

1-3

ESU04280

YAMAHA EXTENDED SERVICE (Y.E.S.)

1-4

ESU00007

LOCATION OF THE

IMPORTANT LABELS

Please read the following labels carefully before operating this snowmobile.

NOTE:

Maintain or replace safety and instruction labels, as necessary.

1 SXV60

8EK-77761-E0

1 SXV60ER

8FB-77761-E0

1 VT60

8DM-77761-E0

2-1

2						3 VT60

4AA-22259-60

2-2

ESU00090

SAFETY INFORMATION

When you ride your snowmobile, you must know and use the following for your safety. Severe injury or death may result if you ignore any of the following.

Before operating

1.Read the Owner’s Manual and all labels before operating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any control or function you do not understand.

2.This snowmobile was not manufactured for use on public streets, roads, or highways. Such use is prohibited by law, and you could collide with another vehicle.

3.SXV60 and SXV60ER are designed to carry the OPERATOR ONLY.

Passengers are prohibited. Carrying a passenger can cause loss of control.

4.Do not operate the snowmobile after drinking alcohol or taking drugs. Your ability to operate the snowmobile is reduced by the influence of alcohol or drugs.

5.For safety and proper care of the snowmobile, always perform the pre-operation checks on pages 6-1–6-9 before starting the engine. Check the throttle, brake, and steering for proper operation every time before starting the engine. Make sure that the throttle lever moves freely and it returns to the home position when it is released.

6.Apply the parking brake before starting the engine. Never drive the snowmobile with the parking brake applied. This may overheat the brake disc and reduce

braking ability.

3-1

7.Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders.

8.Handle fuel with care; it is HIGHLY FLAMMABLE.

●Never add fuel when the engine is running or hot. Allow the engine to cool for several minutes after running.

●Use an approved fuel container.

●Fill the fuel tank outdoors with extreme care. Never remove the fuel cap indoors. Never fill the fuel tank indoors.

●Never refuel while smoking or in the vicinity of an open flame.

●Make sure that the fuel tank cap is closed securely after refueling. Wipe up any spilled fuel immediately.

9.If you swallow some gasoline, inhale a lot of gasoline vapor, or get some gasoline into your eyes, see your doctor immediately. If any gasoline spills on your skin or clothing, immediately wash your skin with soap and water, and change your clothes.

10.Wear protective clothing. Wear an approved helmet, and a face shield or goggles. Also, wear a good quality snowmobile suit, boots, and a pair of gloves or mittens that will permit use of your thumbs and fingers for operation of the controls.

Operation

1.Do not run the engine indoors, except when starting the engine to transport the snowmobile in or out of the building. Open the outside doors; exhaust fumes are dangerous.

2.Be careful where you ride. There may be obstacles hidden beneath the snow. Stay on established trails to minimize your exposure to hazards. Ride slowly and cautiously when you ride off of established trails. Hitting a rock or stump, or running into wires could cause an accident and injury.

3-2

3.This snowmobile is not designed for use on surfaces other than snow or ice. Use on dirt, sand, grass, rocks, or bare pavement may cause loss of control and may damage the snowmobile.

4.Avoid operating on glare ice, or on snow which has a lot of dirt or sand mixed in. Operation under such conditions will damage or result in rapid wear of ski runners, drive track, slide runners, and drive sprockets.

5.Always ride with other snowmobilers when going on a ride. You may need help if you run out of fuel, have an accident, or damage your snowmobile.

6.Many surfaces such as ice and hard-packed snow require much longer stopping distances. Be alert, plan ahead and begin decelerating early. The best braking method on most surfaces is to release the throttle and apply the brake gently—not suddenly.

Maintenance and storage

1.Do not leave the snowmobile on its left side for an extended period of time. Fuel may leak out from the fuel breather hose.

2.Modifications made to the snowmobile not approved by Yamaha, or the removal of original equipment may render your snowmobile unsafe for use that may cause severe personal injury. Modifications may also make the snowmobile illegal to use.

3.Never store the snowmobile with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters, an open flame, sparks, clothes dryers, and the like. Allow the engine to cool off before storing the snowmobile in an enclosed space.

4.Always refer to the “STORAGE” section if the snowmobile is to be stored for an extended period.

5.Maintain or replace safety and instruction labels, as necessary.

3-3

ESU00012

DESCRIPTION

1 Windshield

2 Steering handlebar

3 Seat

4 Passenger grip warmer switch (VT60)

5 Frame

6 Slide rail suspension

7 Drive track

8 Skis

9 Headlight

0 Shroud

SXV60/SXV60ER

VT60

4-1

A Storage compartment

B Tail/brake light

C Snow flap

D Side mirror (VT60)

E Brake lever

F Parking brake lever

G Grip warmer adjustment switch

H Headlight beam switch

I Engine stop switch

J Thumb warmer adjustment switch

K Throttle lever

L Shift lever (SXV60ER/VT60)

M Starter handle

N Shroud latch

O Main switch

P Starter lever

VT60

Q Tachometer

R High beam indicator light S Warning light

T Self-diagnosis warning indicator

U Coolant temperature warning indicator V Fuel level warning indicator

W Oil level warning indicator X Speedometer

Y Grip warmer indicator Z Select/reset button

[ Thumb warmer indicator

\ Fuel meter and grip/thumb warmer heat level indicator

] Odometer/tripmeter

4-2

ESU00013

CONTROL FUNCTIONS

ESU00256

Main switch

The main switch controls the following items.

1 “OFF”

The ignition circuit is switched off.

The key can be removed only in this position.

A2 “ON”

The ignition circuit is switched on. The engine can be started.

NOTE:

The headlight, meter lights, and taillight will come on after the engine starts.

B			For SXV60ER/VT60
B			3 “START”
			3 “START”
			The starting circuit is switched on.
			The starter motor starts.
			CAUTION:
			@
			Release the switch immediately after the engine
			Release the switch immediately after the engine
			starts.

È SXV60

É SXV60ER/VT60

5-1

ESU00201

Starter lever (choke)

Use the starter lever (choke) when starting and warming up a cold engine.

1Starter lever (choke)

2When starting a cold engine.

3Warming up

4When the engine is warm.

NOTE:

Refer the “Starting the engine” section for proper operation.

ESU00022

Throttle lever

Once the engine is running cleanly, squeezing a the throttle lever 1 will increase the engine speed and cause engagement of the drive system. Regulate the speed of the snowmobile by varying the throttle position. Because the throttle is spring-loaded, the snowmobile will decelerate, and the engine will return to idle when it is released b.

WARNING

Check the throttle, brake, and steering for proper operation before starting the engine.

ESU00231

Throttle override system (T.O.R.S.)

If the carburetor or throttle cable should malfunction during operation, the T.O.R.S. will operate when the throttle lever is released.

The T.O.R.S. is designed to interrupt the ignition and keep the engine speed between 2,800 and 3,000 r/min if the carburetor fails to return to idle when the lever is released.

5-2

WARNING

●If the T.O.R.S. is activated, make sure that the cause of the malfunction has been corrected and that the engine can be operated without a problem before restarting the engine.

●Be sure to use the specified spark plug and spark plug cap. Otherwise, the T.O.R.S. will not work properly.

	A	Idling/	B		C
		Idling/	Running		Trouble
	starting		Running		Trouble
	starting

Throttle switch		Off		On		Off

Carburetor switch		On		Off		Off

Engine		Run		Run	T.O.R.S.
Engine		Run		Run	will operate
					will operate

È Idling/starting

É Running

Ê Trouble

1Carburetor switch

2Throttle switch

3Throttle cable

4Throttle valve a On

b Off

5-3

ESU03901

Speedometer unit

The speedometer unit is equipped with the following:

●a digital speedometer (which shows riding speed)

●an odometer (which shows the total distance traveled)

●a tripmeter (which shows the distance traveled since it was last set to zero)

●warning indicators (which show self-diagnosis, coolant temperature, fuel level, and oil level warnings)

●a fuel meter (which shows the fuel remaining in the fuel tank)

●a grip/thumb warmer level indicator (which shows the

grip warmer level or the thumb warmer level)

After the engine is started, the tachometer 1 makes one sweep, and the warning light 2 and all segments of the meter 3 turn on and off once.

The grip warmer level is initially displayed for 5 seconds, then switches to the fuel meter display.

Odometer and tripmeter modes

Pushing the select/reset button 4 switches the display between the odometer mode “ODO” and the tripmeter mode “TRIP”.

To reset the tripmeter, push the select/reset button for at least one second while the tripmeter is displayed.

NOTE:

To switch the speedometer, odometer, and tripmeter displays between kilometers and miles, select the odometer mode “ODO”, and then push the select/reset button 4 for at least 10 seconds while the snowmobile is stopped.

5-4

ESU03630

High beam indicator light

The high beam indicator light 1 comes on when the high beams of the headlights are switched on. (See page 5-14 for headlight beam switch operation.)

ESU03821

Fuel meter and grip/thumb warmer level indicator

The fuel meter and grip/thumb warmer level indicator have eight segments 1 which show the amount of fuel remaining in the fuel tank, the grip warmer level, or the thumb warmer level.

Fuel meter

As the fuel level decreases in the fuel tank, the segments disappear until the level goes down to the last segment “E” (Empty). When this occurs, the fuel level warning indicator 2 and the warning light 3 come on.

If the fuel level warning indicator and the warning light come on, fill the fuel tank at the first opportunity.

NOTE:

The snowmobile must be stopped on a level surface to obtain an accurate fuel meter reading. The fuel meter reading changes as the snowmobile moves and depending on the inclination of the snowmobile.

Grip/thumb warmer level indicator

The grip warmer adjustment switch 1 and the thumb warmer adjustment switch 2 control the electrically heated handlebar grips and throttle lever respectively.

To raise the temperature, press each switch to “HI”. To lower the temperature, press each switch to “LO”.

5-5

NOTE:

●The grip warmer indicator 3 comes on and the display switches to the grip warmer level when the grip warmer adjustment switch is pressed.

●The thumb warmer indicator 4 comes on and the display switches to the thumb warmer level when the thumb warmer adjustment switch is pressed.

●The grip/thumb warmer level is displayed for 5 seconds after releasing the grip/thumb warmer adjustment switch, then switches to the fuel meter.

●The top segment of the grip/thumb warmer level indicator flashes once if the grip/thumb warmer adjustment switch is continually pressed at the maximum level. The bottom segment of the grip/thumb warmer level indicator flashes once if the grip/thumb warmer adjustment switch is continually pressed at the minimum level.

●When the engine is started, the grip/thumb warmer levels are set to the levels saved when the engine was stopped.

ESU00287

Fuel level warning indicator

The fuel level warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile.

The fuel level warning indicator 1, warning light 2, and all segments of the fuel meter 3 warn the rider of the above problems by flashing continuously. (See the table below for warning indicator, warning light and fuel meter segment flash pattern.)

When this occurs, have a Yamaha dealer inspect the snowmobile as soon as possible.

Warning indicator, warning light, and fuel meter segments of the fuel meter flash pattern

· · ·

Warning indicator, warning light, and fuel meter

0.5 s

3 s

segment flash continuously in this pattern.

0.5 s

: On

: Off

s: Second

5-6

ESU00288

Oil level warning indicator

If the oil level falls below the minimum level, the oil level warning indicator 1 and the warning light 2 come on.

If the oil level warning indicator and the warning light come on, add engine oil to the oil tank at the first opportunity.

ESU02891

Coolant temperature warning indicator

If the engine overheats, the coolant temperature warning indicator 1 and the warning light 2 come on. When this occurs, stop the engine immediately and allow the engine to cool down, and then check the coolant level in the coolant reservoir. (See page 6-2.)

CAUTION:

Do not operate the engine if it overheats.

The coolant temperature warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, or short circuit when detected by the self-diagnosis device of the snowmobile.

The coolant temperature warning indicator and warning light warn the rider of the above problems by flashing continuously. (See the table below for warning indicator and warning light flash pattern.)

When this occurs, have a Yamaha dealer inspect the snowmobile as soon as possible.

Warning indicator and warning light flash pattern

· · ·

Warning indicator and warning light flash

0.5 s

3 s

continuously in this pattern.

0.5 s

: On

: Off

s: Second

5-7

ESU03970

Self-diagnosis warning indicator

The self-diagnosis warning indicator indicates a malfunctioning sensor, disconnected coupler, broken lead, etc., when detected by the self-diagnosis device of the snowmobile.

The self-diagnosis warning indicator 1 and warning light 2 warn the rider of the above problems by flashing continuously. If necessary, ask a Yamaha dealer for further details. (See page 5-9 for warning indicator and warning light flash patterns.)

WARNING

●If the self-diagnosis warning indicator and warning light flash continuously during operation, there may be some problem with the electrical circuit, lead couplers, etc. (See page 5-9 for warning indicator and warning light flash pattern numbers 1–5.)

●Stop the engine and allow it to cool off. Then, check that the wire harness couplers are connected properly in the engine compartment.

●If the self-diagnosis warning indicator and warning light flash after the engine has been started, note the flash pattern, and then have a Yamaha dealer inspect the snowmobile as soon as possible.

5-8

No.

Self-diagnosis warning indicator and warning light flash patterns

Warning indicator and warning

light flash continuously in this

0.75 s

2.5 s

pattern.

Warning indicator and warning

light flash continuously in this

0.75 s

0.25 s

pattern.

3.5 s

Warning indicator and warning

· ·

light flash continuously in this

0.75 s

0.25 s

pattern.

4.5 s

Warning indicator and warning

· · ·

light flash continuously in this

0.75 s

pattern.

0.25 s

5.5 s

· · ·

Warning indicator and warning

light flash continuously in this

0.75 s

0.25 s

pattern.

6.5 s

: On

: Off

s: Second

5-9

ESU00031

Engine stop switch

The engine stop switch 1 is used to stop the engine in an emergency. Simply push 2 the stop switch to stop the engine. To start the engine, pull 3 the stop switch and proceed with starting the engine. (See page 7-1 for more details.)

During the first few rides, practice using the stop switch so that you can react quickly in an emergency.

ESU00330

Brake lever

The snowmobile is stopped by braking the entire drive system.

Squeeze the brake lever towards the handlebar grip to stop the snowmobile.

1Brake lever

2Brake lever end

3Handlebar end

NOTE:

When the brake lever is operated, the brake light will illuminate.

CAUTION:

Make sure that the brake lever end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service.

The brake lever is equipped with a position adjuster. To adjust the brake lever position:

1.Loosen the locknut 1.

2.While lightly pushing the brake lever in direction a, finger tighten the adjusting bolt 2 to set the brake lever to the desired position.

3.Tighten the locknut securely after adjusting the brake lever.

5-10

ESU00035

Parking brake lever

When parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left.

To release the parking brake, move the parking brake lever 1 to the right.

È To apply the parking brake É To release the parking brake

WARNING

●Always set the parking brake before attempting to start the engine.

●Never run the snowmobile with the parking brake applied. This may overheat the brake disc and reduce braking ability.

ESU00321

Shift lever

For SXV60ER/VT60

The shift lever is used to put the snowmobile into forward or reverse. After coming to a complete stop, push the shift lever down and move it to the desired direction.

1Shift lever

2Push down

3Move to “FWD”

4Move to “REV”