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READ THIS MANUAL CAREFULLY!
It contains important safety information.
OWNER’S/OPERATOR’S MANUAL
G27A
G28A
LIT-19626-01-08 |
JU7-F8199-10 |
INTRODUCTION
Congratulations on your purchase of a Yamaha utility vehicle. This manual contains information you will need for proper operation, maintenance, and care of your utility vehicle. A thorough understanding of these simple instructions will help you to obtain maximum enjoyment from your new Yamaha.
If you have any questions about the operation or maintenance of your utility vehicle, please consult a Yamaha dealer.
TECHNICAL SERVICE DEPT
YAMAHA GOLF-CAR COMPANY
G27A/G28A
OWNER’S/OPERATOR’S
MANUAL
© 2003 by Yamaha Golf-Car Company 2nd edition
All rights reserved. Any reprinting or unauthorized use without the written permission of
Yamaha Golf-Car Company is expressly prohibited.
Printed in U.S.A.
P/N LIT-19626-01-08
IMPORTANT MANUAL INFORMATION
Particularly important information is distinguished in this manual by the following notations:
The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR
SAFETY IS INVOLVED!
WARNING |
Failure to follow WARNING instructions could result in severe |
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injury or death to the utility vehicle occupants, a bystander, or a |
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person inspecting or repairing the utility vehicle. |
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CAUTION: |
This message describes special precautions that must be taken to |
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avoid damage to the utility vehicle. |
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NOTE: This message provides additional key information.
NOTE:
●Yamaha continually seeks advancements in product design and quality; therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your utility vehicle and this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.
●This manual should be considered a permanent part of your utility vehicle and should remain with the car when resold.
WARNING
Read and understand this manual completely before operating your utility vehicle.
YAMAHA GOLF-CAR COMPANY UTILITY VEHICLE LIMITED WARRANTY
Yamaha Golf-Car Company hereby warrants that any new Utility Vehicle purchased from an authorized Yamaha dealer in the United States, will be free from defects in material and workmanship for the period of time stated herein, subject to the stated limitations.
THE PERIOD OF WARRANTY for any Utility Vehicle will be one year from date of purchase for parts and labor.
The warranty shall cover the entire vehicle except for batteries, tires and rims, which are warranted by their respective manufacturers.
DURING THE PERIOD OF WARRANTY any authorized Yamaha Golf Car Dealer will, free of charge, repair or replace, at Yamaha’s option, any part adjudged defective by Yamaha due to faulty workmanship or material from the factory. Parts used in warranty repairs will be warranted for the balance of the machine’s warranty period. All parts replaced under warranty become property of Yamaha Golf-Car Company.
GENERAL EXCLUSIONS from this warranty shall include any failures caused by:
a.Abnormal strain, neglect, or abuse, including lack of proper maintenance, and use contrary to the Owner’s/Operator’s Manual instructions.
b.Accident or collision damage.
c.Installation of parts or accessories that are not original equipment.
d.Fading, rust, or deterioration due to exposure or ordinary wear and tear.
e.Modification or alteration that affects the Utility Vehicle’s condition, operation, performance, or durability.
f.Damage due to improper transportation.
g.Acts of God (i.e. lightning, hail damage, flooding, fire, etc.)
SPECIFIC EXCLUSIONS from this warranty shall include any parts replaced due to normal wear or routine maintenance, including oil, air filter elements, brake shoes, spark plugs, starter and clutch drive belts, and bed damage such as scratches, dents, or deformation. Any charges incurred in transporting a Utility Vehicle to and from an authorized Yamaha Golf Car Dealer for service or in performing field service is also excluded from this warranty.
THE CUSTOMER’S RESPONSIBILITY under this warranty shall be to:
1.Operate and maintain the Utility Vehicle as specified in the appropriate Owner’s/Operator’s Manual;
2.Give notice to an authorized Yamaha dealer of any and all apparent defects within ten (10) days after discovery, and make the machine available at that time for inspection and repairs by the dealer’s authorized representative.
WARRANTY TRANSFER: To transfer any remaining warranty from the original purchaser to any subsequent purchaser, it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha Golf Car Dealer. In order for this warranty to remain in effect, this inspection and registration must take place within ten (10) days after transfer. An inspection and registration fee will be charged for this service.
YAMAHA GOLF-CAR COMPANY MAKES NO OTHER WARRANTY OF ANY KIND, EXPRESSED OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA GOLF-CAR COMPANY AND EXCLUDED FROM THIS WARRANTY.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO EXCLUDED FROM THIS WARRANTY ARE ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING LOSS OF USE. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
YAMAHA GOLF-CAR COMPANY
Effective Date: 01/01/04
YAMAHA GOLF-CAR COMPANY SPECIALTY VEHICLE ENGINES
EMISSION CONTROL WARRANTY
YOUR WARRANTY RIGHTS AND OBLIGATIONS
In complance with the California Air Resources Board, Yamaha Golf-Car Company is pleased to explain the emission control system warranty on your 1996 or later specialty vehicle engine. New Yamaha speciality vehicle engines must be designed, built and equipped to meet stringent anti-smog standards. Yamaha must warrant the emission control system on your speciality vehicle engine for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your speciality vehicle engine.
Your emission control system may include parts such as the carburetor or fuel-injection system, the ignition system, and catalytic converter. Also included may be hoses, belts, connectors and other emission-related assemblies.
Where a warrantable condition exists, Yamaha will repair your specialty vehicle engine at no cost to you including diagnosis, parts and labor.
MANUFACTURER'S WARRANTY COVERAGE
The 1996 and later specialty vehicle engines are warranted for two years. If any emissions-related part on your engine is defective, the part will be repaired or replaced by Yamaha.
OWNER’S WARRANTY RESPONSIBILITIES
•As the specialty vehicle engine owner, you are responsible for the performance of the required maintenance listed in your Owner’s/Operator’s Manual. Yamaha recommends that you retain all receipts covering maintenance on your specialty vehicle engine, but Yamaha cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.
•As the specialty vehicle engine owner, you should also be aware that Yamaha may deny you warranty coverage if your specialty vehicle engine or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
•You are responsible for presenting your specialty vehicle engine to a Yamaha dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable time, not to exceed 30 days.
If you have any questions regarding your warranty rights and responsibilities, you should contact the Yamaha Customer Relations Department at (770) 254-4164.
Yamaha Golf-Car Company warrants to the ultimate purchaser and each subsequent purchaser thereafter that each new 1996 and later model year specialty vehicle engine certified for sale is:
1.Designed, built, and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the California Air Resources Board.
2.All warranted parts are free from defects in material and workmanship for the warranty period of the specialty vehicle engine or the period prior to the first scheduled replacement point of the warranted part as required by the maintenance schedule, if applicable, whichever is less. A defect exists when a deficiency in material or workmanship is such that an emission-related warranted part does not function as designed.
The warranty period begins on the date that the specialty vehicle engine is delivered to an ultimate purchaser or on the date it is first placed in service.
WARRANTED PARTS INCLUDE the following:
1.Fuel Metering System
Carburetor and internal parts (or fuel injection) Air/fuel ratio feedback and control system Cold start enrichment system
2.Air Induction System Controlled hot air intake system Intake manifold
3.Ignition System Spark plugs *
Magneto or electronic ignition system Spark advance/retard system
4.Exhaust Gas Recirculation (EGR) System
EGR valve body, and carburetor spacer if applicable EGR rate feedback and control system
5.Air Injection System Air pump or pulse valve
Valves affecting distribution of flow Distribution manifold
6.Catalyst or Thermal Reactor System Catalytic converter
Thermal reactor Exhaust manifold
7.Particulate Controls
Traps, filters, precipitators, and any other device used to capture particulate emissions
8.Miscellaneous Items Used in Above Systems Vacuum, temperature, and time sensitive valves and switches
Electronic controls
Hoses, belts, connectors, and assemblies
9.Engine components damaged due to a failure under warranty of a warranted part.
*The original spark plug(s) are warranted for the period of replacement indicated in the Owner’s/Operator’s Manual and not the useful life of the specialty vehicle engine (see your Owner’s/Operator’s Manual).
DURING THE PERIOD OF THIS WARRANTY
Yamaha Golf-Car Company will repair or replace any warranted part deemed defective by Yamaha during the scope of the warranty without charge to the owner, including parts, labor, and diagnosis. This work must be done at an authorized Yamaha dealer. Give notice to an authorized Yamaha dealer of any apparent defect(s) within a reasonable period of time after discovery. The specialty vehicle engine must be made available for inspection by an authorized Yamaha dealer.
OWNER'S RESPONSIBILITY: The owner of the specialty vehicle engine is responsible for the performance of required maintenance (see your Owner’s/Operator’s Manual). Receipts and maintenance records covering the performance of regular maintenance should be retained in the event questions arise concerning maintenance. The receipts should be transferred to each subsequent owner of this specialty vehicle engine.
The emission control systems of your Yamaha specialty vehicle engine were designed, built, tested, and certified as being in conformity with California emission control regulations using genuine Yamaha parts. Accordingly, it is recommended that any replacement part(s) used for maintenance, replacement, or repair of emission control systems be Yamaha parts. The owner may elect to have maintenance, replacement, or repair of the emission control devices and systems performed by any repair establishment or individual, and may elect to use parts other than Yamaha parts for such maintenance, replacement, or repair without invalidating this warranty. However, the cost of such service or parts will not be covered under the warranty.
EXCLUSIONS: No warranty coverage will be allowed if the part(s) failure was caused by owner/operator abuse, neglect, tampering, improper adjustment unless performed by a dealer during warranty repair work, modification, misuse, alteration, or improper maintenance (see your Owner’s/Operator’s Manual).
Use of parts which are not qualitatively equivalent to genuine Yamaha parts, improper service, or lack of required maintenance which causes failure of a warranted part may constitute abuse and/or improper service, thereby invalidating warranty liability hereunder.
This warranty does not cover damage resulting from accidents, acts of nature, or other events or occurrences beyond the control of Yamaha. Yamaha Golf-Car Company expressly disclaims responsibility for any and all consequential damages, such as loss of time, inconvenience, loss of use of the specialty vehicle, or commercial loss.
Yamaha Golf-Car Company
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CONTENTS |
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1 |
LOCATION OF THE WARNING |
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AND SPECIFICATION LABELS |
1-1 |
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2 |
DESCRIPTION AND VEHICLE |
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IDENTIFICATION |
2-1 |
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FEATURES ..................................... |
2-1 |
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Utility vehicle serial number............. |
2-2 |
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Key identification number................ |
2-2 |
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3 |
SAFETY INFORMATION.................. |
3-1 |
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4 |
CONTROL FUNCTIONS .................. |
4-1 |
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Main switch |
4-1 |
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Oil level warning light ...................... |
4-2 |
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Fuel tank cap................................... |
4-2 |
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Drive select lever............................. |
4-3 |
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Accelerator pedal ............................ |
4-4 |
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Brake pedal ..................................... |
4-4 |
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Parking brake pedal ........................ |
4-5 |
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Starter (choke)................................. |
4-5 |
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Horn button...................................... |
4-6 |
Auxiliary DC jack.............................. |
4-6 |
Cargo bed ........................................ |
4-8 |
Trailer hitch bracket ....................... |
4-12 |
5 |
PRE-OPERATION CHECKS ............ |
5-1 |
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Pre-operation check list |
5-2 |
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Brakes.............................................. |
5-3 |
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Fuel .................................................. |
5-4 |
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Engine oil ......................................... |
5-5 |
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Transmission oil ............................... |
5-5 |
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Accelerator pedal ............................. |
5-6 |
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Steering............................................ |
5-6 |
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Fittings and fasteners ...................... |
5-6 |
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Lights................................................ |
5-6 |
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Switches........................................... |
5-6 |
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Tires ................................................. |
5-7 |
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6 |
OPERATION ..................................... |
6-1 |
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Starting a cold engine |
6-1 |
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Starting a warm engine.................... |
6-3 |
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Stopping........................................... |
6-3 |
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Accessories and loading.................. |
6-4 |
7 |
DRIVING YOUR VEHICLE............... |
7-1 |
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Getting to know your vehicle |
7-1 |
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Learning to operate your vehicle .... |
7-3 |
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Turning your vehicle........................ |
7-3 |
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Braking ............................................ |
7-3 |
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Going uphill ..................................... |
7-4 |
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Going downhill................................. |
7-5 |
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Crossing through shallow water...... |
7-6 |
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Rough terrain .................................. |
7-7 |
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Riding in brush or wooded areas.... |
7-7 |
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8 |
PERIODIC MAINTENANCE AND |
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ADJUSTMENT |
8-1 |
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Owner’s/Operator’s Manual ............ |
8-1 |
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Periodic maintenance/ |
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lubrication...................................... |
8-3 |
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Exhaust emission control system |
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and components ........................... |
8-5 |
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Seat ................................................. |
8-6 |
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Cargo bed ....................................... |
8-6 |
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Spark plug inspection...................... |
8-8 |
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Engine oil ........................................ |
8-9 |
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Air filter element cleaning.............. |
8-12 |
Drive belt........................................ |
8-14 |
Battery ........................................... |
8-15 |
Fuse replacement.......................... |
8-16 |
Transmission oil............................. |
8-17 |
Wheel removal............................... |
8-18 |
Wheel installation .......................... |
8-19 |
Brake adjustment........................... |
8-20 |
Brake pedal free play |
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adjustment ................................... |
8-20 |
Replacing a headlight bulb ............ |
8-22 |
Adjusting a headlight beam........... |
8-23 |
Replacing a taillight bulb ............... |
8-24 |
9 |
CLEANING AND STORAGE |
............ 9-1 |
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Draining the fuel |
9-1 |
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Engine preparation .......................... |
9-1 |
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Chassis preparation ........................ |
9-2 |
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Battery preparation.......................... |
9-2 |
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10 |
SPECIFICATIONS .......................... |
10-1 |
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11 |
MAINTENANCE RECORD ............. |
11-1 |
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LOCATION OF THE WARNING AND
SPECIFICATION LABELS
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle.
Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
G27A
1-1
1
9
0 
1-2
G27A
1
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OFF |
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I m p r o p e r u s e c a n r e s u l t i n S E V E R E I N J U R Y o r D E AT H |
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• V e h i c l e c a p a c i t y : 1 o p e r a t o r a n d 1 p a s s e n g e r . |
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ON |
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• R e m a i n s e a t e d a n d h o l d o n w h i l e i n m o t i o n . |
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• T h i s v e h i c l e i s r e c o m m e n d e d o n l y f o r o p e r a t o r s 1 6 a n d o l d e r |
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w i t h a v a l i d m o t o r v e h i c l e l i c e n s e . A d u l t s m u s t s u p e r v i s e u s e |
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b y m i n o r s . C h e c k s t a t e l a w s f o r m i n i m u m a g e r e q u i r e m e n t s . |
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• D r i v e s l o w l y i n t u r n s . |
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ON |
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• D r i v e s t r a i g h t u p a n d d o w n h i l l s - d r i v i n g a c r o s s t h e s i d e o f a |
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• K e e p e n t i r e b o d y i n s i d e v e h i c l e . |
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h i l l i n c r e a s e s t h e r i s k o f o v e r t u r n . |
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• P a s s e n g e r a n d c a r g o c a n a f f e c t v e h i c l e h a n d l i n g . |
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OIL |
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• V e h i c l e r a t e d c a p a c i t y ( d r i v e r , p a s s e n g e r , c a r g o , t r a i l e r , a n d |
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l o a d ) 7 0 0 l b . ( 3 1 8 k g ) o n l e v e l s u r f a c e . |
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WARNING |
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LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. |
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ATTENTION |
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T h i s v e h i c l e w a s n o t m a n u f a c t u r e d f o r u s e o n p u b l i c s t r e e t s a n d d o e s |
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n o t c o m p l y w i t h f e d e r a l m o t o r v e h i c l e s a f e t y s t a n d a r d s a p p l i c a b l e t o |
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YAMAHA |
JU7-K7761-00 |
p a s s e n g e r c a r s . |
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3
•Gasoline is extremely flammable.
•Keep heat, spar ks and open flame away from fuel tank and fuel lines.
•Do not add fuel while engine is r unning or hot .
•Do not modify fuel system . Ser vice should be perfor med by dealer or qualified personnel .
•L’essence est
exstr êmement inflammable.
•Garder étincelles, flammes et chaleur loin du
r éser voir à essence et des tuyaux à carburant .
•Ne pas ajouter d ’essence pendant que le moteur
est en marche ou quand le moteur est chaud .
•Ne pas modifier le syst ème d ’alimentation . Toute
r évision doit être faite chez le four nisseur ou par du personnel qualifi é.
4
WARNING
AVERTISSEMENT
D o n o t t e m p e r w i t h g o v e r n o r t o i n c r e a s e
s p e e d . O p e r a t i o n a t h i g h e r s p e e d s c a n c a u s e l o s s
o f c o n t r o l t h a t c a n r e s u l t i n
s e v e r e i n j u r y o r d e a t h .
YAMAHA
N e p a s t o u c h e r a u r é g u l a t e u r a f i n
d ’ a u g m e n t e r l a v i t e s s e . U n
f o n c t i o n n e m e n t à d e s v i t e s s e s s u p é r i e u r e s a u r é g l a g e i n i t i a l
p e u t c a u s e r u n e p e r t e d e c o n t r ô l e q u i p e u t m e n e r
à u n e b l e s s u r e g r a v e , v o i r e
f a t a l e .
JN3-K8299-10
USE REGULAR UNLEADED GASOLINE ONLY
Motor Oil
Requirements:
•Use only SAE 10W-30, API service SE or SF.
•Maintain oil level between dipstick “MIN”
and “MAX” marks.
YAMAHA
UTILISER UNIQUEMENT DE L’ESSENCE SANS PLOMB
Pour l’huile du moteur, il faut:
•Utiliser uniquement
SAE 10W-30, API service SE ou SF.
•Garder le niveau d’huile entre les marques “MIN” et “MAX” indiquées sur la jauge de niveau d’huile.
JN3-K8297-10
2
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WARNING |
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Keep hands, body, other |
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persons away when closing bed. |
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Do not operate the vehicle |
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with bed up. |
YAMAHA |
5UG-K7764-00 |
5
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE
LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR
DEATH.
OPERATING TIRE PRESSURE: Set with tires cold.
RECOMMENDED: 84 kPa, |
{.84 kgf/cm}, |
12 psi |
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MINIMUM: |
70 kPa, |
{.70 kgf/cm}, |
10 psi |
Never set tire pressure below minimum. Tire may dislodge from rim.
Vehicle Rated Capacity: 700 lb (318 kg) maximum including weight of operator, passenger, accessories, cargo, and
(if applicable) trailer tongue weight.
YAMAHA |
JU7-F1696-00 |
1-3
6
WARNING
Severe INJURY or DEATH can result if you ignore the following:
•Maximum Load in Cargo Bed: 250 lb. (113 kg).
•Never carry passengers in cargo bed.
•Cargo can affect handling and stability. Read Owner’s Manual before loading or towing.
•When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Avoid hills and rough terrain.
•Be sure cargo is secured—a loose load could change handling unexpectedly.
•Keep weight in the cargo bed centered, and as low and far forward as possible.
Top-heavy loads increase the risk of overturn.
YAMAHA |
JU7-K7766-00 |
7
Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. Never load more than 68 kg (150 lbs) tongue weight on the towing bracket.
Do not tow more than 227 kg (500 lbs) rolling weight (trailer plus cargo).
Allow for increased braking distance and use extreme caution when operating on inclines.
Read carefully the loading information and trailer hitch sections in the owner’s manual.
YAMAHA |
JU7-K7768-00 |
8
9
0
ENGINE AIR INDEX (California only)
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0 |
2 |
4 |
6 |
8 |
10 |
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MOST CLEAN |
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LEAST CLEAN |
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NOTE : THE LOWER THE AIR INDEX. THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT
FOR |
THE FOLLOWING USE : |
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MODERATE |
INTERMEDIATE |
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EXTENDED |
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CHECK OWNERS MANUAL FOR FURTHER DETAILS |
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THIS |
LABEL TO BE |
REMOVED BY THE ULTIMATE |
PURCHASER ONLY |
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1-4
G28A
7
8 
1-5
G28A
1
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OFF |
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I m p r o p e r u s e c a n r e s u l t i n S E V E R E I N J U R Y o r D E AT H |
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• V e h i c l e c a p a c i t y : 1 o p e r a t o r a n d 1 p a s s e n g e r . |
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ON |
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• R e m a i n s e a t e d a n d h o l d o n w h i l e i n m o t i o n . |
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• T h i s v e h i c l e i s r e c o m m e n d e d o n l y f o r o p e r a t o r s 1 6 a n d o l d e r |
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w i t h a v a l i d m o t o r v e h i c l e l i c e n s e . A d u l t s m u s t s u p e r v i s e u s e |
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b y m i n o r s . C h e c k s t a t e l a w s f o r m i n i m u m a g e r e q u i r e m e n t s . |
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• D r i v e s l o w l y i n t u r n s . |
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ON |
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• D r i v e s t r a i g h t u p a n d d o w n h i l l s - d r i v i n g a c r o s s t h e s i d e o f a |
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• K e e p e n t i r e b o d y i n s i d e v e h i c l e . |
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h i l l i n c r e a s e s t h e r i s k o f o v e r t u r n . |
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• P a s s e n g e r a n d c a r g o c a n a f f e c t v e h i c l e h a n d l i n g . |
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OIL |
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• V e h i c l e r a t e d c a p a c i t y ( d r i v e r , p a s s e n g e r , c a r g o , t r a i l e r , a n d |
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l o a d ) 1 0 0 0 l b . ( 4 5 4 k g ) o n l e v e l s u r f a c e . |
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WARNING |
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LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. |
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ATTENTION |
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T h i s v e h i c l e w a s n o t m a n u f a c t u r e d f o r u s e o n p u b l i c s t r e e t s a n d d o e s |
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n o t c o m p l y w i t h f e d e r a l m o t o r v e h i c l e s a f e t y s t a n d a r d s a p p l i c a b l e t o |
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YAMAHA |
JU9-K7761-00 |
p a s s e n g e r c a r s . |
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2
WARNING
Severe INJURY or DEATH can result if you ignore the following:
• Maximum Load in Cargo Bed: 500 lb. (227 kg).
• Never carry passengers in cargo bed.
• Cargo can affect handling and stability. Read Owner’s Manual before loading or towing.
• When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Avoid hills and rough terrain.
• Be sure cargo is secured—a loose load could change handling unexpectedly.
• Keep weight in the cargo bed centered, and as low and far forward as possible.
Top-heavy loads increase the risk of overturn.
YAMAHA |
JU9-K7766-00 |
3
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WARNING |
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Keep hands, body, other |
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persons away when closing bed. |
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Do not operate the vehicle |
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with bed up. |
YAMAHA |
5UG-K7764-00 |
4
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE
LOSS OF CONTROL.
LOSS OF CONTROL CAN RESULT IN SEVERE INJURY OR
DEATH.
OPERATING TIRE PRESSURE: Set with tires cold.
RECOMMENDED: 84 kPa, |
{.84 kgf/cm}, |
12 psi |
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MINIMUM: |
70 kPa, |
{.70 kgf/cm}, |
10 psi |
Never set tire pressure below minimum. Tire may dislodge from rim.
Vehicle Rated Capacity: 1000 lb (454 kg) maximum including weight of operator, passenger, accessories, cargo, and
(if applicable) trailer tongue weight.
YAMAHA |
JU9-F1696-00 |
5
Improperly loading a trailer and failure to use extra care when pulling trailer can cause an accident or injury. Never load more than 68 kg (150 lbs) tongue weight on the towing bracket.
Do not tow more than 454 kg (1000 lbs) rolling weight (trailer plus cargo).
Allow for increased braking distance and use extreme caution when operating on inclines.
Read carefully the loading information and trailer hitch sections in the owner’s manual.
YAMAHA |
JU5-K7768-00 |
1-6
6
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8
ENGINE AIR INDEX (California only)
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0 |
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6 |
8 |
10 |
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MOST CLEAN |
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LEAST CLEAN |
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NOTE : THE LOWER THE AIR INDEX. THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT
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THE FOLLOWING USE : |
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MODERATE |
INTERMEDIATE |
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CHECK OWNERS MANUAL FOR FURTHER DETAILS |
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PURCHASER ONLY |
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1-7
DESCRIPTION AND VEHICLE IDENTIFICATION
2
FEATURES
1. Steering wheel
2. Seat
3. Battery
4. Taillight
5. Rear tire
6. Fuel tank
7. Drive select lever
8. Starter (choke)
9. Front tire
10. Front bumper
11. Headlight
12. Accelerator pedal
13. Brake pedal
14. Parking brake pedal
15. Horn button
16. Auxiliary DC jack
17. Main switch
18. Oil level warning light
2-1
Utility vehicle serial number
The utility vehicle serial number is stamped in the location shown.
NOTE:
The first three digits of the serial number are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from a Yamaha dealer.
Key identification number
The key identification number is stamped on the key as shown in the following illustration. This number can be used for ordering a new key.
1. Key identification number
2-2
SAFETY INFORMATION
SEVERE INJURY OR DEATH can result if you do not follow these instructions:
●Read this manual and all labels carefully and follow the operating procedures described.
●This vehicle is designed to carry the driver and one passenger. Never carry passengers in the cargo bed.
●Never give a ride to a passenger who is unable to put both feet firmly on the floorboard while seated with his or her back against the backrest. The passenger must hold on to the grab rail at all times while the vehicle is in motion.
●Never operate this vehicle on any public street, road, or highway, even a dirt or gravel one.
●Never consume alcohol or drugs before or while operating this vehicle.
● Never operate at speeds too fast for your skills or the conditions. Always go at a 3 speed that is proper for the terrain, visibility, and operating conditions, and your experience.
●Never attempt jumps or other stunts.
●Always inspect your vehicle each time you use it to be sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.
●Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard.
●Always keep both hands on the steering wheel when driving.
3-1
●Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when driving the vehicle.
●Never operate on excessively rough, slippery, or loose terrain.
●Never turn at excessive speed. Practice turning at slow speeds before attempting to turn at faster speeds. Do not attempt turns on steep slopes.
●Never operate the vehicle on slopes that are too steep for it or for your abilities. Go straight up and down slopes where possible.
●Never operate on slopes that are slippery or ones where you will not be able to see far enough ahead of you. Never go over the top of a slope at speed if you cannot see what is on the other side.
●Always check terrain carefully before going down slopes. Go as slowly as possible. Never go down a slope at high speed.
●Always check for obstacles before operating in a new area.
●Never operate the vehicle in fast flowing water or water deeper than 15 cm (6 in). Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
●Always be sure there are no obstacles or people behind you when you operate in reverse. When it is safe to proceed in reverse, go slowly. Do not brake abruptly when carrying loads in the cargo bed.
●Always use the size and type of tires specified in this manual.
●Always maintain proper tire pressure as described in this manual.
3-2
●Never exceed the stated load capacity. Cargo should be as far forward in the bed as possible, and distributed evenly from side to side. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking.
3-3
CONTROL FUNCTIONS
Main switch
The main switch positions are as follows:
OFF:
All electrical circuits are switched off. The key can be removed in this position only.
ON:
All electrical circuits (except for the headlights and taillights) are switched on.
The utility vehicle can be operated. ON 
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All electrical circuits are switched on. The headlights and taillights come on. The utility vehicle can be operated.
4-1
Oil level warning light |
Fuel tank cap |
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This warning light comes on when the engine |
Remove the fuel tank cap by turning it coun- |
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oil level is low. If the light comes on, stop |
terclockwise. |
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the engine, check the engine oil level, and |
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add oil as necessary. (See page 8-9–8-10). |
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4
1. Fuel tank cap
1. Oil level warning light
CAUTION:
Always make sure there is enough engine oil before starting the engine.
4-2
Drive select lever
The drive select lever is used for driving the utility vehicle either forward or in reverse. After coming to a complete stop, shift the lever to the desired position.
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Lever position |
Vehicle movement |
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F |
FORWARD |
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R |
REVERSE |
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NOTE:
The back-up buzzer will sound when the drive select lever is shifted to “R.”
4-3
Accelerator pedal
The accelerator pedal controls the utility vehicle’s speed.
Action |
Vehicle speed |
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Depress pedal |
Increase |
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Release pedal |
Decrease |
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1. Accelerator pedal
NOTE:
The engine does not start until the accelerator pedal is depressed.
Brake pedal
Press the brake pedal down to slow or stop the utility vehicle.
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1. Brake pedal
NOTE:
The engine stops when the utility vehicle comes to a complete stop.
4-4
Parking brake pedal
Press the parking brake pedal down whenever parking the utility vehicle.
1
1. Parking brake pedal
NOTE:
Release the parking brake by depressing the accelerator pedal.
Starter (choke)
Pull the starter (choke) knob out and hold it when starting a cold engine. Release it after the engine starts.
1
1. Starter (choke) knob
4-5
Horn button
Step on the horn button to sound the horn.
Auxiliary DC jack
The auxiliary DC jack is located in the front panel.
The auxiliary DC jack can be used for accessories such as lights, radios, etc.
The auxiliary DC jack should only be used for short periods if the utility vehicle is not being operated.
1. Horn button
1. Auxiliary DC jack cap
4-6
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