YAMAHA F30BET’10, F40FET’10, F40FED’10 PARTS CATALOGUE 10

F30BET’10

F40FET’10

F40FED’10

(6BT2)

(6BG2)

(6BG2)

1J6BG-370E1

( )

F30BET

F40FET/F40FED

PARTS CATALOGUE ©2009 by Yamaha Motor Co., Ltd.

1st edition, June 2009 All rights reserved.

Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd.

is expressly prohibited. Printed in Japan.

FOREWORD

This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.

1.Modifications or additions which have been made after the issue of the Parts Catalogue will be announced in the Parts News.

It is advisable that you make the necessary corrections to the Parts Catalogue according to the Parts News.

2.Abbreviations

The following abbreviations are used in this Parts Catalogue.

“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts

“LM” Locally Made (Parts need to be ordered locally) “F#” Frame No. (Applicable machine No.)

“O/S” Over Size

3.The number of components for assembly

•Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of the part name as shown below.

•The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.

PART NO.	DESCRIPTION	Q’TY REMARKS
2F5–83310–60	FRONT FLASHER LIGHT ASSY	2
115–83311–60	.BULB (6V–18W)	1

4. Applicable colours of graphics are represented in the “REMARKS” as shown below.

PART NO.	DESCRIPTION	Q’TY	REMARKS
2N4–24110–00–X5	FUEL TANK COMP.	2	MXR
3J1–24240–10	.GRAPHIC, FUEL TANK	1	FOR MXR

5.Note that the illustrations for reference in finding parts numbers are not to be used for assembling. When assembling, please use the applicable service manual.

6.The asterisk (*) before a reference number indicates modified items after the first edition.

7.Applicable Serial No.

Engine Serial No.

8.	Applicable Engine Starting Serial No.
	Model			Serial No.			Model			Serial No.
	F30B			6BT-1000819			F40F			6BG-1005013
9.	Applicable Colour Code
	Abbreviation			Colour Name						Colour Code
	DBN1			DARK BLUISH GRAY 1						008D
10.	Quantity Column Information
	Column No.			Name Of Q’ty Column				Applicable Model
	1			ET				F30BET,F40FET
	2			ED				F40FED

CONTENTS

TOP COWLING .....................................................................	1
CYLINDER & CRANKCASE 1 ..............................................	2
CRANKSHAFT & PISTON ....................................................	3
CYLINDER & CRANKCASE 2 ..............................................	4
VALVE ...................................................................................	5
INTAKE 1 ..............................................................................	6
INTAKE 2 ..............................................................................	7
FUEL INJECTION PUMP 1 ...................................................	8
FUEL INJECTION PUMP 2 ...................................................	9
OIL PUMP .............................................................................	10
FUEL .....................................................................................	11
GENERATOR ........................................................................	13
ELECTRICAL 1 .....................................................................	14
ELECTRICAL 2 .....................................................................	15
ELECTRICAL 3 .....................................................................	16
ELECTRICAL 4 .....................................................................	18
ELECTRICAL 5 .....................................................................	19
STARTING MOTOR ..............................................................	21
BOTTOM COWLING 1 ..........................................................	22
BOTTOM COWLING 2 ..........................................................	24
CONTROL .............................................................................	25
BRACKET 1 ..........................................................................	27
BRACKET 2 ..........................................................................	29
BRACKET 3 ..........................................................................	31
POWER TRIM & TILT ASSY .................................................	33
UPPER CASING ...................................................................	36
OIL PAN ................................................................................	38
LOWER CASING & DRIVE 1 ................................................	39
LOWER CASING & DRIVE 2 ................................................	42
FUEL TANK 1 ........................................................................	44
FUEL TANK 2 ........................................................................	45
STEERING GUIDE ................................................................	46
REMOTE CONTROL BOX ....................................................	47
REMOTE CONTROL ASSY ..................................................	48
METER ..................................................................................	51
REPAIR KIT 1 .......................................................................	52
REPAIR KIT 2 .......................................................................	53
	INDEX
NUMERICAL INDEX .............................................................	55

FIG.

1 TOP COWLING

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–42610–00–8D

TOP COWLING ASSY

6BT–42610–00–8D

TOP COWLING ASSY

2

6BG–42613–00

.MOLDING, AIR DUCT

3

97780–50616

.SCREW, TAPPING

4

6BG–42651–00

.HOOK

5

95380–05800

.NUT

6

6BG–42851–00

.COVER, CLAMP

7

6BG–42652–00

.HOOK

8

90109–06047

.BOLT

9

90185–06M05

.NUT, SELF-LOCKING

10

6BG–42677–00

.GRAPHIC, FRONT

6BG–42677–10

.GRAPHIC, FRONT

11

6BG–42678–00

.GRAPHIC, REAR

6BT–42678–00

.GRAPHIC, REAR

12

6BG–W0070–00

.GRAPHIC SET

13

6BG–42615–00

.SEAL

14

6BG–42662–00

.DAMPER

15

6AH–42697–01

.TUNING FORK MARK

16

6BG–42649–00

.HOLDER, CLAMP BAND

17

67F–13434–10

LABEL, CAUTION

ET	ED
1	1
1
1	1
6	6

11

22

1 1

11

22

2		2
1		1
1
1		1
1
1		1
1		1
4		4
1		1
1		1
1		1

REMARKS

F40F

F30B

F40F

F30B

F40F

F30B

1

FIG. 2 CYLINDER & CRANKCASE 1

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–W009B–00–9S

CYLINDER BLOCK ASSY

2

6BG–15100–00–9S

CRANKCASE ASSY

3

93606–12019

.PIN, DOWEL

4

90119–08M01

BOLT, WITH WASHER

5

97013–06035

BOLT

6

92903–06600

WASHER, PLATE

7

90344–51003

PLUG, TAPER SCREW

8

6BG–11351–00

GASKET, CYLINDER

9

6BG–41113–00–9S

OUTER COVER, EXHAUST

10

93604–10M03

PIN, DOWEL

11

62Y–12481–10

PIPE 1

12

6G8–12411–03

THERMOSTAT

13

688–12412–00

.SEAL, THERMOSTAT

14

6C5–12413–00–9S

COVER, THERMOSTAT

15

62Y–12414–00

GASKET, COVER

16

6BG–41114–00

GASKET, EXHAUST OUTER COVER

17

90119–06MA5

BOLT, WITH WASHER

18

6G8–11325–00

ANODE

19

97880–05025

SCREW, PAN HEAD

20

6G8–11197–01

PLUG, BLIND

21

93210–13M63

O-RING

22

90340–18M09

PLUG, STRAIGHT SCREW

23

90430–18130

GASKET

24

90340–14M06

PLUG, STRAIGHT SCREW

25

90430–14115

GASKET

26

5GH–13440–20

ELEMENT ASSY, OIL CLEANER

27

6C5–12858–00

BOLT, UNION

ET				ED
1			1
1			1
4			4
8			8
8			8
8			8
1			1
1			1

11

22

1			1
1			1
1			1
1			1
1			1
1			1
10			10
1			1
1			1
1			1
1			1
1			1

11

22

2		2
1		1
1		1

REMARKS

2

FIG. 3 CRANKSHAFT & PISTON

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–11411–00

CRANKSHAFT

2

6BG–11416–00

PLANE BEARING, CRANKSHAFT 1

6BG–11416–10

PLANE BEARING, CRANKSHAFT 1

6BG–11416–20

PLANE BEARING, CRANKSHAFT 1

6BG–11416–30

PLANE BEARING, CRANKSHAFT 1

3

6C5–11650–00

CONNECTING ROD ASSY

4

6C5–11654–00

.BOLT, CONNECTING ROD

5

6C5–11656–00

PLANE BEARING, CONNECTING ROD

6C5–11656–10

PLANE BEARING, CONNECTING ROD

6C5–11656–20

PLANE BEARING, CONNECTING ROD

6C5–11656–30

PLANE BEARING, CONNECTING ROD

6

69W–11631–01–97

PISTON (STD)

69W–11635–01

PISTON (0.25MM O/S)

69W–11636–01

PISTON (0.50MM O/S)

7

67C–11603–00

PISTON RING SET (STD)

67C–11604–00

PISTON RING SET (0.25MM O/S)

67C–11605–00

PISTON RING SET (0.50MM O/S)

8

62Y–11633–00

PIN, PISTON

9

93450–17129

CIRCLIP

10

93102–43M42

OIL SEAL

11

93101–35002

OIL SEAL

ET					ED
1			1
8			8
8			8
8			8
8			8
3			3
2			2
6			6
6			6
6			6
6			6
3			3
3			3
3			3
3			3
3			3
3			3
3			3
6			6
1			1
1			1

REMARKS

UR YELLOW UR RED

UR PINK

UR GREEN

UR YELLOW UR RED

UR PINK

UR GREEN

AP

AP

AP

AP

3

FIG. 4 CYLINDER & CRANKCASE 2

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–W009A–00–9S

CYLINDER HEAD ASSY

2

6BG–11111–00–9S

HEAD, CYLINDER 1

3

62Y–11133–30

.GUIDE, VALVE 1

4

6G8–11325–00

ANODE

5

97880–05025

SCREW, PAN HEAD

6

6G8–11197–01

PLUG, BLIND

7

93210–13M63

O-RING

8

90109–06M65

BOLT

9

90430–06014

GASKET

10

6BG–11181–00

GASKET, CYLINDER HEAD 1

11

99530–08012

PIN, DOWEL

12

90105–09005

BOLT, FLANGE

13

90119–06MA3

BOLT, WITH WASHER

14

6BG–11191–00–9S

COVER, CYLINDER HEAD 1

15

62Y–14485–00

.PIPE, JOINT

16

6BG–11168–00

COVER, BREATHER

17

98507–04010

SCREW, PAN HEAD

18

92907–04600

WASHER

19

6BG–11356–00

SEAL, CYLINDER 2

20

97095–06020

BOLT

21

92995–06600

WASHER

22

6BG–11119–00

HANGER, ENGINE

23

97095–06020

BOLT

24

92995–06600

WASHER

25

6G8–15363–00

PLUG, OIL

26

93210–24M79

O-RING

27

94702–00418

PLUG, SPARK (NGK DPR6EB)

ET				ED
1			1
1			1
6			6
3			3
3			3
3			3
3			3
1			1
1			1

11

22

8		8
4		4
1		1
1		1
1		1
4		4
4		4
1		1
7		7
7		7

11

22

2		2
1		1
1		1
3		3

REMARKS

4

FIG.

5 VALVE

REF.

PART NO.

DESCRIPTION

NO.

1

69W–12111–00

VALVE, INTAKE

2

69W–12121–00

VALVE, EXHAUST

3

62Y–12116–00

SEAT, VALVE SPRING

4

51Y–12114–00

SPRING, VALVE OUTER

5

30X–12117–00

RETAINER, VALVE SPRING

6

30X–12118–00

COTTER, VALVE

7

51Y–12119–00

SEAL, VALVE STEM

8

6BG–12146–00

SHAFT, ROCKER

9

62Y–12151–00

ARM, VALVE ROCKER

10

64J–12159–00

SCREW, VALVE ADJUSTING

11

62Y–12158–00

NUT, LOCK

12

6C5–12151–00

ARM, VALVE ROCKER

13

6C5–12159–00

SCREW, VALVE ADJUSTING

14

6C5–12158–00

NUT, LOCK

15

6C5–12231–00

GUIDE, STOPPER 1

16

6C5–12233–00

PLATE, GUIDE STOPPER 1

17

90201–16014

WASHER, PLATE

18

90105–08060

BOLT, FLANGE

19

92990–08200

WASHER, PLAIN

ET					ED
3			3
3			3
6			6
6			6
6			6
12			12
6			6
1			1
1			1
1			1
1			1
5			5
5			5
5			5
2			2
2			2
6			6
4			4
2			2

REMARKS

5

FIG.

6 INTAKE 1

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–14440–00

SILENCER ASSY, INTAKE

6BT–14440–00

SILENCER ASSY, INTAKE

2

95895–06016

BOLT, FLANGE

3

93210–42159

O-RING

4

6BG–13750–00

THROTTLE BODY ASSY

5

95895–06016

BOLT, FLANGE

6

6BG–13641–00

MANIFOLD 1

7

6BG–13645–00

.GASKET, MANIFOLD 1

8

6BG–13557–00

.GASKET

9

90119–08069

BOLT, WITH WASHER

10

90119–06126

BOLT, WITH WASHER

11

6BG–13161–00

PIPE, DELIVERY 1

12

6BG–13761–00

INJECTOR

13

6C5–1410B–00

.PACKING KIT

14

6BG–13577–00

CLIP

15

95895–06040

BOLT, FLANGE

ET

ED

11

22

1		1
1		1
3		3
1		1
1		1
1		1
4		4
2		2
1		1
3		3
1		1
3		3
2		2

REMARKS

F40F

F30B

6

FIG.

7 INTAKE 2

REF.

PART NO.

DESCRIPTION

NO.

1

90119–06M61

BOLT, WITH WASHER

2

6C5–86120–00

SOLENOID VALVE ASSY

3

95380–06600

NUT, HEXAGON

4

6BG–86112–00

STAY, SOLENOID

5

97095–06016

BOLT

6

92995–06600

WASHER

7

90480–06M19

GROMMET

8

6BG–12576–00

HOSE 1

9

90464–15007

CLAMP

10

90464–11M24

CLAMP

11

90465–11M10

CLAMP

12

6BG–1531A–00

HOSE, BREATHER 1

13

6BG–15378–00

HOLDER

14

90119–06037

BOLT, WITH WASHER

15

90464–15008

CLAMP

16

90464–15011

CLAMP

ET				ED
3			3
1			1
1			1
1			1
1			1
1			1
1			1

11

22

1		1
1		1
1		1
1		1
1		1
1		1
1		1

REMARKS

7

FIG. 8 FUEL INJECTION PUMP 1

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–14180–00

FLOAT CHAMBER ASSY

2

6BG–14182–00

COVER, FLOAT CHAMBER

3

6BG–14985–00

FLOAT

4

6C5–14386–00

PIN, FLOAT

5

6C5–14546–00

VALVE, NEEDLE

6

6BG–2441R–00

PLATE, BAFFLE 1

7

6BG–2441T–00

PLATE, BAFFLE 2

8

6C5–24453–00

SCREW

9

6C5–13906–01

REGULATOR, PRESSURE

10

6C5–24592–00

BOLT

11

6C5–14225–00

CAP

12

6BG–14960–00

BODY ASSY

13

6C5–14191–00

PLUG, DRAIN

14

6C5–14397–00

O-RING

15

6C5–14567–00

SCREW

16

6BG–14984–00

GASKET, FLOAT CHAMBER

17

6BG–13910–00

FUEL PUMP ASSY

18

6C5–14127–00

.CLIP

19

6BG–13915–00

.FILTER

20

6BG–13938–00

.PIPE

21

6BG–14137–00

.CLIP

22

6BG–14561–00

O-RING

23

6BG–13593–00

DAMPER

24

90387–06M69

COLLAR

25

90480–09M12

GROMMET

26

6BG–82553–00

EXTENSION, WIRE LEAD

ET				ED
1			1
1			1
1			1
1			1
1			1
1			1

11

22

11

22

1		1
1		1
1		1
1		1
6		6
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
3		3
3		3
1		1

REMARKS

8

FIG. 9 FUEL INJECTION PUMP 2

REF.

PART NO.

DESCRIPTION

NO.

1

6C5–14251–00

NIPPLE

2

6C5–13739–00

O-RING

3

6C5–21841–00

COOLER

4

6C5–24444–00

SCREW

5

6BG–13974–00

PIPE, FUEL 4

6

6BG–2451B–00

HOSE, FUEL INLET

7

6BG–14148–00

PIPE

8

6BG–24321–00

PIPE 10

9

6BG–24322–00

PIPE 11

10

6BG–24323–00

PIPE 12

11

6BG–24324–00

PIPE 13

12

6C5–13547–00

HOSE 3

13

6BG–13545–00

HOSE 1

14

6BG–13546–00

HOSE 2

15

6BG–13548–00

HOSE, AIR 4

16

6BG–13542–00

HOSE, VACUUM SENSING 1

17

6BG–14149–00

PIPE

18

6C5–1410F–00

CONNECTOR

19

6C5–24379–00

PIPE, JOINT 4

20

6C5–13577–00

CLIP

21

6BG–24387–00

CLIP

22

90465–11M10

CLAMP

23

6C5–24251–00

STRAINER 1

24

90464–12006

CLAMP

25

90464–12010

CLAMP

26

90464–12224

CLAMP

27

90464–15007

CLAMP

ET	ED
2	2
2	2

11

22

1		1
1		1
1		1
1		1
1		1

11

22

1	1
1	1

11

22

1			1
1			1
1			1
1			1
1			1
3			3
10			10
1			1
1			1
1			1
1			1
1			1

REMARKS

9

FIG.

10 OIL PUMP

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–12171–00

CAMSHAFT 1

2

6C5–11537–00

GEAR, DRIVEN

3

93605–17002

PIN, DOWEL

4

95817–10035

BOLT, FLANGE

5

90201–10144

WASHER, PLATE

6

6C5–46241–00

V-BELT

7

6C5–11536–00

GEAR, DRIVE

8

62Y–11557–00

WASHER 1

9

90179–35001

NUT

10

90280–03M01

KEY, WOODRUFF

11

6BG–13300–00

OIL PUMP ASSY

12

6C5–13329–00

GASKET, PUMP COVER

13

90119–06025

BOLT, WITH WASHER

14

93102–37M40

OIL SEAL

ET					ED
1			1
1			1
1			1
1			1
1			1
1			1
1			1
1			1
1			1
1			1
1			1
1			1
4			4
1			1

REMARKS

10

FIG.

11 FUEL

REF.

PART NO.

DESCRIPTION

NO.

1

6G1–24304–02

FUEL PIPE JOINT COMP. 1

2

97095–06025

BOLT

3

92995–06600

WASHER

4

6BG–24313–00

PIPE 3

5

67F–24377–00

PIPE, JOINT 2

6

90445–13M02

HOSE (L40)

7

90465–11M10

CLAMP

8

90467–09M17

CLIP

9

6D8–24560–00

FILTER ASSY

10

6D8–24563–00

.ELEMENT, FILTER

11

6D8–24564–00

.GASKET

12

6D8–24562–00

.CUP, FILTER

13

6D8–24469–00

..FLOAT, WATER LEVEL

14

6D8–24519–00

..CLIP

15

6BG–24566–00

BRACKET, FILTER

16

95895–08016

BOLT, FLANGE

17

95380–08600

NUT

18

6BG–24311–00

PIPE, FUEL 1

19

90467–11M08

CLIP

20

6C5–24410–00

FUEL PUMP ASSY

21

6C5–24415–00

.BODY 4

22

62Y–24411–02

.DIAPHRAGM

23

62Y–24423–00

.SPRING, DIAPHRAGM

24

62Y–13131–00

.PLUNGER

25

62Y–24454–00

.SPRING

26

62Y–24444–01

.SCREW

27

6C5–24471–00

.DIAPHRAGM

ET	ED
1	1
1	1
1	1
1	1
1	1

11

22

1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1

11

22

1		1
1		1
1		1
1		1
1		1
1		1
4		4
1		1

REMARKS

11

FIG.

11 FUEL

REF.

PART NO.

DESCRIPTION

NO.

28

95380–05600

.NUT

29

62Y–24374–01

.PIN

30

93210–24M79

O-RING

31

97095–06030

BOLT

32

92995–06600

WASHER

33

90467–10M04

CLIP

34

90464–12012

CLAMP

35

6C5–28100–00

TOOL KIT

ET	ED
4	4
1	1

11

22

2		2
2		2
1		1
1		1

REMARKS

12

FIG.

12 GENERATOR

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–81450–00

ROTOR ASSY

2

6BG–81410–00

STATOR ASSY

3

6H4–11545–00

KEY, WOODRUFF

4

90170–20137

NUT

5

90201–21M18

WASHER, PLATE

6

95023–06030

BOLT

7

6BG–85561–00–94

BASE, MAGNETO

8

95023–06030

BOLT

9

6AH–85580–00

COIL, PULSER

10

97095–05016

BOLT

11

92995–05600

WASHER

12

6BG–81337–00

COVER, FLYWHEEL

13

90480–12314

GROMMET

14

67F–2812A–00

PULLER, FUSE

15

6BG–42617–00

DAMPER, FORM

16

62Y–12138–60

MARK, CAUTION

17

6BG–13437–60

MARK, CAUTION

18

6AH–81995–40

LABEL, WARNING

19

6AH–81995–50

LABEL, WARNING

20

6AH–81994–40

LABEL, SAFETY

21

6AH–81994–50

LABEL, SAFETY

22

6BG–81919–00

GRAPHIC, REGULATOR

23

6C5–82377–00

LABEL

24

6AG–81996–00

MARK

ET				ED
1			1
1			1
1			1
1			1
1			1
3			3
1			1
4			4

11

22

2		2
1		1
4		4
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1
1		1

REMARKS

13

FIG.

13 ELECTRICAL 1

REF.

PART NO.

DESCRIPTION

NO.

1

6BG–8591A–01

ENGINE CONTROL UNIT ASSY

6BT–8591A–00

ENGINE CONTROL UNIT ASSY

2

97095–06025

BOLT

3

92995–06600

WASHER

4

6BG–85570–00

IGNITION COIL ASSY

5

90480–25003

GROMMET

6

97095–06025

BOLT

7

92995–06600

WASHER

8

6BG–82398–00

PLATE 3

9

6BG–82389–00

PLATE 2

10

90464–06001

CLAMP

11

6AH–82370–00

PLUG CAP ASSY

12

6BG–81960–00

RECTIFIER & REGULATOR ASSY

13

97095–06025

BOLT

14

92995–06600

WASHER

15

6BG–81528–00

CLAMP 1

16

97095–06016

BOLT

17

92995–06600

WASHER

18

90464–13249

CLAMP

19

90464–18246

CLAMP

ET				ED
1			1
1
4			4
4			4
3			3
6			6
3			3
3			3

11

22

22

33

11

22

2 2

11

22

22

33

11

REMARKS

F40F

F30B

14

FIG.

14 ELECTRICAL 2

REF.

PART NO.

DESCRIPTION

NO.

1

97013–08045

BOLT

2

92903–08600

WASHER, PLATE

3

90159–05M12

SCREW, WITH WASHER

4

95333–08600

NUT

5

92903–08100

WASHER, SPRING

6

6BG–81815–00

CORD, STARTER MOTOR

7

6BG–82115–00

WIRE, PLUS LEAD

8

6BG–81822–00–94

BRACKET, STARTING MOTOR

9

99590–10114

PIN, DOWEL

10

97095–08045

BOLT

11

92995–08600

WASHER

12

62Y–11119–00

HANGER, ENGINE

13

97095–06020

BOLT

14

92995–06600

WASHER

ET				ED
3			3
3			3
1			1
1			1
1			1
1			1
1			1

11

22

4		4
4		4

11

22

22

REMARKS

15