EK9.9HMH’03(62S1)
EK15NMH ’03(65G2)
1B65G−200E1
FOREWORD
This Parts Catalogue is related to the parts for the model(s) in the below frame. When you are ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers and part names correctly.
EK9.9HMH’03(62S1), EK15NMH’03(65G2)
1.Modifications or additions which have been made after issue of the Parts Catalogue will be announced in the Yamaha Parts News.
It is advisable that you make necessary corrections to the Parts Catalogue according to the Yamaha Parts News.
2.Abbreviations
The Following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number. “UN” Use as many as needed. “AP” Alternate Parts
“LM” Local Made
(Parts need to be ordered locally) “O/S” Over Size
3.Parts, which are to be supplied in an assembly, are listed with a dot(.) in front of the part name as shown below.
EXAMPLE CARBURETOR ASSY
.JET, PILOT
.NOZZLE, MAIN
4.Number of component for assembly
The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit.
EXAMPLE
PART NO. |
DESCRIPTION |
E |
EH |
EHT |
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REMARKS |
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6E0−85500−70 |
C.D.I. MAGNETO ASSY |
1 |
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6E0−85550−70 |
.ROTOR ASSY |
1 |
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6E0−15723−00−94..PULLY, STARTER |
1 |
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5. Quantity Column Information
NAME for Q’TY COLUMN |
APPLICABLE MODEL |
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EK99 |
EK9.9HMH |
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EK15 |
EK15NMH |
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6.Applicable Starting Serial No. and Color Code 1) Engine Starting Serial No.
EK9.9HMH L 6M7K : 1000001 EK15NMH S/L 6M7K : 1000001
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2) Color Code |
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Color Code |
Color Name |
Abbreviation |
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004D |
DARK BLUISH GRAY METALLIC 2 |
DBNM2 |
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7. |
Note that the illustrations for reference in finding parts numbers, not to be used for as- |
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sembling. When assembling, please use the applicable service manual. |
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8. |
The asterisk (*) before a reference number indicates modification items after the first |
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edition. |
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A2
CONTENTS
TOP COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
CYLINDER. CRANKCASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
CRANKSHAFT. PISTON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
INTAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
CARBURETOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B2
FUEL 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
FUEL 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B7
STARTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C2
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C3
BOTTOM COWLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C4
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C5
CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C7
BRACKET 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D2
BRACKET 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
UPPER CASING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
LOWER CASING. DRIVE 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . D7
LOWER CASING. DRIVE 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E5
REPAIR KIT 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E6
REPAIR KIT 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F1
INDEX
NUMERICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F2
A3
FIG. 1 TOP COWLING
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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165G−42610−L0−4D TOP COWLING ASSY 65G−42610−M0−4D TOP COWLING ASSY
2 |
63V−42615−00 |
.SEAL |
3 |
6G1−42651−02 |
.HOOK |
4 |
90266−04M04 |
.RIVET |
5 |
6L2−42647−00 |
.HOLDER, CLAMP BAND |
6 |
90266−04M04 |
.RIVET |
7 |
63V−42613−01−4D |
.MOLDING, AIR DUCT |
8 |
97595−06516 |
.BOLT, WITH WASHER |
9 |
65F−W0070−H0 |
.GRAPHIC SET |
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65E−W0070−H0 |
.GRAPHIC SET |
10 |
677−42677−J0 |
.GRAPHIC, FRONT |
11 |
65G−42678−K0 |
.GRAPHIC, REAR |
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65G−42678−W0 |
.GRAPHIC, REAR |
12 |
677−13437−08 |
.MARK, CAUTION |
A4
EK99 |
EK15 |
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1 |
1 |
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11
11
22
11
22
11
44
1
1
11
1
1
11
REMARKS
FIG. 2 CYLINDER. CRANKCASE
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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1 |
65G−W0090−02−1S |
CRANK CYLINDER ASSY |
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2 |
65G−15100−01−1S |
CRANKCASE ASSY |
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3 |
682−11325−00 |
ANODE |
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4 |
98780−05015 |
SCREW, FLAT HEAD |
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5 |
93606−12019 |
PIN, DOWEL |
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6 |
90119−08M07 |
BOLT, WITH WASHER |
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7 |
63V−41111−00−1S |
INNER COVER, EXHAUST |
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8 |
63V−41112−A0 |
GASKET, EXHAUST INNER COVER |
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9 |
63V−41113−00−1S |
OUTER COVER, EXHAUST |
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10 |
676−11372−00 |
.NIPPLE, HOSE |
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11 |
90445−09105 |
HOSE (L300) |
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12 |
90119−06MA4 |
BOLT, WITH WASHER |
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13 |
65G−11111−00−1S |
HEAD, CYLINDER 1 |
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14 |
63V−11181−A1 |
GASKET, CYLINDER HEAD 1 |
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15 |
90105−07002 |
BOLT, FLANGE |
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16 |
682−12413−00−1S |
COVER, THERMOSTAT |
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17 |
6F5−12411−02 |
THERMOSTAT |
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18 |
90201−21567 |
WASHER, PLATE |
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19 |
682−12414−A1 |
GASKET, COVER |
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20 |
90119−06MA2 |
BOLT, WITH WASHER |
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21 |
676−11372−00 |
NIPPLE, HOSE |
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22 |
65G−11951−00 |
PLATE |
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23 |
97090−06012 |
BOLT |
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24 |
94702−00217 |
PLUG, SPARK (NGK B7HS−10) |
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A5
EK99 |
EK15 |
11
11
11
11
22
66
11
22
11
11
11
13 13
11
11
11 11
11
11
11
11
44
11
11
11
2 2
REMARKS
FIG. 3 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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1 |
63V−15396−01−94 |
HOUSING, OIL SEAL |
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2 |
93210−46MH8 |
O−RING |
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3 |
93101−25018 |
OIL SEAL |
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4 |
93102−25M48 |
OIL SEAL |
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5 |
93101−13018 |
OIL SEAL |
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6 |
97095−06016 |
BOLT |
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7 |
92995−06600 |
WASHER |
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8 |
65G−11400−01 |
CRANKSHAFT ASSY |
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9 |
63V−11412−00 |
.CRANK 1 |
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10 |
63V−11422−00 |
.CRANK 2 |
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11 |
63V−11432−00 |
.CRANK 3 |
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12 |
63V−11442−00 |
.CRANK 4 |
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13 |
93306−205U7 |
.BEARING |
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14 |
63V−11515−02 |
.SEAL, LABYRINTH 1 |
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15 |
682−11681−00 |
.PIN, CRANK 1 |
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16 |
6K4−11651−00 |
.ROD, CONNECTING |
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17 |
93310−620W5 |
.BEARING |
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18 |
90209−20M23 |
.WASHER |
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19 |
91609−20008 |
.PIN, SPRING |
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20 |
93440−52009 |
.CIRCLIP |
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21 |
6E7−11631−00−97 |
PISTON (STD) |
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6E7−11635−00 |
PISTON (0.25MM O/S) |
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6E7−11636−00 |
PISTON (0.50MM O/S) |
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22 |
682−11610−01 |
PISTON RING SET (STD) |
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682−11610−11 |
PISTON RING SET (0.25MM O/S) |
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682−11610−21 |
PISTON RING SET (0.50MM O/S) |
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23 |
634−11633−00 |
PIN, PISTON |
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A6
EK99 |
EK15 |
11
11
11
11
22
11
11
11
11
11
11
11
33
11
22
22
22
44
11
11
22
22
22
22
22
22
22
REMARKS
AP
AP
AP
AP
FIG. 3 CRANKSHAFT. PISTON
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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24 |
93602−14104 |
PIN, DOWEL |
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25 |
90201−14377 |
WASHER, PLATE |
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26 |
93450−15023 |
CIRCLIP |
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27 |
93110−23M00 |
OIL SEAL |
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28 |
63V−11445−00 |
SPACER |
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29 |
90201−46M29 |
WASHER, PLATE |
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A7
EK99 |
EK15 |
50 |
50 |
44
44
11
2 2
11
REMARKS
FIG. 4 INTAKE
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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1 65G−13610−00
2 682−W0004−00
3 682−13621−00
4 97095−06016
5 92995−06600
6 90101−06128
7 92903−06100
8 677−14198−00
9 65G−14417−00
1097880−05030
1192990−05600
1290209−05M24
1395380−06700
1492995−06600
1565G−41271−00
1665G−41256−00
17689−41273−00
186J8−41274−00
196M7−41252−00
2090201−05M09
2190164−05M00
2295380−04700
2390468−10004
2490202−05203
2590116−06130
2695627−06325
REED VALVE ASSY
.REED SET
GASKET, VALVE SEAT BOLT
WASHER
BOLT
WASHER, SPRING GASKET
COVER 1
SCREW, PAN HEAD WASHER, PLATE WASHER
NUT
WASHER
KNOB, CHOKE
ROD, CHOKE 1 GROMMET GROMMET 2 LEVER, CHOKE 1 WASHER, PLATE SCREW, TAPPING NUT
CLIP
WASHER, PLATE BOLT, STUD BOLT, STUD
B1
EK99 |
EK15 |
11
11
11
33
33
11
11
11
11
22
22
22
22
22
11
11
11
11
11
11
11
11
11
11
11
11
REMARKS
FIG. 5 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
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NO. |
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1 |
65G−14301−01 |
CARBURETOR ASSY 1 |
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65G−14301−10 |
CARBURETOR ASSY 1 |
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2 |
65G−14315−00 |
.LEVER, THROTTLE 1 |
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|
65G−14315−10 |
.LEVER, THROTTLE 1 |
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3 |
648−14331−00 |
.SPRING, THROTTLE VALVE |
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4 |
650−14321−01 |
.SCREW, THROTTLE |
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5 |
626−14333−00 |
.SPRING, THROTTLE STOP |
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6 |
646−14212−01 |
.SPRING, PILOT ADJUSTING |
|
7 |
680−14381−20 |
.BODY, FLOAT CHAMBER |
|
|
680−14381−30 |
.BODY, FLOAT CHAMBER |
|
8 |
650−14384−00 |
.GASKET, FLOAT CHAMBER |
|
9 |
97980−04115 |
.SCREW, WITH WASHER |
|
10 |
647−14385−00 |
.FLOAT |
|
11 |
626−14386−10 |
.PIN, FLOAT |
|
12 |
626−14387−90 |
.ARM, DIAPHRAGM |
|
13 |
626−14398−00 |
.GASKET |
|
14 |
626−14371−00 |
.PLUNGER, STARTER |
|
15 |
626−14335−00 |
.SPRING, PLUNGER |
|
16 |
626−14373−00 |
.COVER, PLUNGER CAP |
|
17 |
626−14378−00 |
.PLATE, STARTER LEVER 1 |
|
18 |
6M7−14376−00 |
.LEVER, STARTER 2 |
|
19 |
650−14327−01 |
.SCREW |
|
20 |
650−14349−00 |
.PIPE |
|
21 |
97890−04005 |
.SCREW, PAN HEAD |
|
22 |
6L2−14398−00 |
.GASKET |
|
23 |
65G−14182−00 |
.COVER, FLOAT CHAMBER |
|
|
65G−14182−10 |
.COVER, FLOAT CHAMBER |
|
B2
EK99 |
EK15 |
11
11
11
11
11
11
11
11
11
11
11
44
11
11
11
11
11
11
11
11
11
11
11
33
22
11
11
REMARKS
FOR SRI LANKA
FOR SRI LANKA
FOR SRI LANKA
FOR SRI LANKA
FIG. 5 CARBURETOR
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
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24 |
680−14181−00 |
.BODY, FLOAT CHAMBER 1 |
|
25 |
652−14384−00 |
.GASKET, FLOAT CHAMBER |
|
26 |
6F5−14392−00 |
.VALVE, NEEDLE |
|
27 |
652−14387−40 |
.ARM, DIAPHRAGM |
|
28 |
6M7−14386−00 |
.PIN, FLOAT |
|
29 |
652−14385−00 |
.FLOAT |
|
30 |
6A4−14348−00 |
.PIPE 1 |
|
|
65G−14348−11 |
.PIPE 1 |
|
31 |
65G−14261−00 |
.HOLDER |
|
32 |
6M7−14348−00 |
.PIPE 1 |
|
33 |
65G−14346−00 |
.PLATE |
|
34 |
652−14147−00 |
.O−RING |
|
35 |
93430−04301 |
.CIRCLIP |
|
36 |
97980−04112 |
.SCREW, WITH WASHER |
|
37 |
65G−14348−00 |
.PIPE 1 |
|
38 |
6M7−14341−00 |
.NOZZLE, MAIN |
|
39 |
677−14390−12 |
.NEEDLE VALVE ASSY |
|
40 |
647−14323−00 |
.SCREW, AIR ADJUSTING |
|
41 |
648−14344−25 |
.JET, STARTER (# 50) |
|
42 |
648−14343−51 |
.JET, MAIN (#102) |
|
|
648−14343−45 |
.JET, MAIN (# 90) |
|
43 |
652−14353−34 |
.JET, PILOT (# 68) |
|
44 |
626−14374−00 |
.CAP, PLUNGER |
|
45 |
648−14342−23 |
.JET, PILOT (# 46) |
|
B3
EK99 |
EK15 |
11
11
11
11
11
11
11
11
11
11
11
11
11
22
11
11
11
11
11
11
11
11
11
11
REMARKS
FOR SRI LANKA FOR SRI LANKA
FOR SRI LANKA
FIG. 6 FUEL 1
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|
||
|
|
|
|
1 |
680−24304−01 |
FUEL PIPE JOINT COMP. 1 |
|
2 |
97095−06020 |
BOLT |
|
3 |
61N−24560−00 |
FILTER ASSY |
|
4 |
61N−24563−00 |
.ELEMENT, FILTER |
|
5 |
61N−24521−00 |
.CUP, FILTER |
|
6 |
93210−32738 |
.O−RING |
|
7 |
95380−08600 |
NUT |
|
8 |
90467−08004 |
CLIP |
|
9 |
682−24566−01 |
BRACKET, FILTER |
|
10 |
97013−06010 |
BOLT |
|
11 |
6A4−24410−06 |
FUEL PUMP ASSY |
|
12 |
652−24461−00 |
.PIPE, JOINT |
|
13 |
62C−24461−00 |
.PIPE, JOINT |
|
14 |
652−24471−10 |
.DIAPHRAGM |
|
15 |
652−24415−01 |
.BODY 4 |
|
16 |
98780−04010 |
.SCREW, FLAT HEAD |
|
17 |
92990−04500 |
.WASHER |
|
18 |
6A4−24471−00 |
.DIAPHRAGM |
|
19 |
652−24432−00 |
.GASKET, FUEL PUMP 2 |
|
20 |
648−24434−01 |
.GASKET, BODY |
|
21 |
648−24411−00 |
.DIAPHRAGM |
|
22 |
648−24424−00 |
.SEAT, SPRING |
|
23 |
648−24423−00 |
.SPRING, DIAPHRAGM |
|
24 |
6A0−24421−01 |
.VALVE, CHECK |
|
25 |
6A0−14325−00 |
.SCREW, PAN HEAD |
|
26 |
95380−03600 |
.NUT |
|
27 |
663−24411−00 |
.DIAPHRAGM |
|
B4
EK99 |
EK15 |
11
11
22
11
11
11
22
66
11
11
11
11
11
11
11
33
33
11
11
11
11
11
11
22
22
22
1 1
REMARKS
FIG. 6 FUEL 1
REF. |
PART NO. |
DESCRIPTION |
|
NO. |
|||
|
|
28648−24435−02
296A0−24413−00
3098503−05028
3192990−05100
326A0−24412−02
3365G−24491−00−4D
3497095−06025
3592995−06600
3697095−06055
3792995−06600
386M7−24431−00
396L2−24566−00
4097013−06010
4190467−09M03
4290445−10M16
4390445−16M07
4490445−10M50
4565G−24311−00
4690445−10M49
4790445−09M30
4890445−09228
4961A−24314−00
5090446−14M58
5165G−24364−00
5297095−06020
5392995−06600
5465G−24329−00
.GASKET, BODY 2
.BODY 2
.SCREW, PAN HEAD
.WASHER, SPRING
.BODY 1
BRACKET, FUEL PUMP BOLT
WASHER
BOLT
WASHER
GASKET, FUEL PUMP 1 BRACKET, FILTER BOLT
CLIP
HOSE (L120)
HOSE (L80)
HOSE (L170)
PIPE, FUEL 1
HOSE (L660)
HOSE (L630)
HOSE
PIPE 4
HOSE
STAY
BOLT
WASHER
SEAL
B5
EK99 |
EK15 |
11
11
33
33
11
11
11
11
22
22
11
11
11
88
11
11
11
11
11
11
11
11
44
11
22
22
1 1
REMARKS
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