Applications:
Conductance type control for steam boilers
when a manual reset high water alarm or
cut-off is required.
INSTRUCTION MANUAL
MM-273E
Model 750-HW-MT-120
Control Unit
!
WARNING
• Before using product, read and understand instructions.
N
O
I
T
U
CA
G
IN
N
R
WA
• Save these instructions for future reference.
• All work must be performed by qualified personnel trained in the proper application, installation,
and maintenance of plumbing and electrical equipment and/or systems in accordance with all
applicable codes and ordinances.
• Boiler manufacturer schematics should always be followed. In the event that the boiler
manufacturer’s schematic does not exist, or is not available from the boiler manufacturer,
refer to the schematics provided in this document.
• To prevent serious burns, allow the control and surrounding equipment to cool to 80˚F (27˚C)
and allow pressure to release to 0 psi (0 bar) before servicing.
• To prevent an electrical fire or equipment damage, electrical wiring insulation must have a
rating of 167˚F (75˚C) if the liquid's temperature exceeds 180˚F (82˚C).
• This control can be installed in series with all other limit and operating controls installed
on the boiler. After installation, check for proper operation of all the limit and operating
controls, before leaving the site.
• When using mixed voltages, do not jumper from terminal 1 to terminal 3.
• To prevent electrocution, when the electrical power is connected to the control, do not touch
the terminals, or electrical wires.
• To prevent electrical shock, turn off the electrical power before making electrical connections.
•
California Proposition 65 warning! This product contains chemicals known to the
state of California to cause cancer and birth defects or other reproductive harm.
Previous controls should never be installed on a new system. Always install new
•
controls on a new boiler or system.
Failure to fo
llow this warning could cause property damage, personal injury or death.
CAUTION:
A more frequent replacement interval may be necessary based on the condition of
•
the unit at time of inspection. McDonnell & Miller's warranty is one (1) year from date
of installation or two (2) years from the date of manufacture.
SPECIFICATIONS
The Model 750-HW-MT-120 control provides continuous protection
against a high water condition in steam boilers. It can be used to
interrupt the burner circuit to turn off the burner, interrupt the
feedwater pump circuit to turn off the pump, or both. The control
can also be used to provide an alarm (light, horn or both) when a
high water condition occurs. The manual reset function will require
that the unit be reset after water has dropped below the level of
the probe.
Manual Reset
If a high water condition occurs (water is on the probe),
the Burner will turn Off. The Manual Reset button must
be pressed to make the control back to function after the
water level drops below the probe.
Control Unit
Temperature Ratings:
Storage: -40˚F to 135˚F (-40˚C to 57˚C)
Ambient: 32˚F to 120˚F (0˚C to 49˚C)
On Manual Reset Units, if the control is in high water
condition (water reaches the probe) and there is an
interruption of electric power, the Burner will remain off
even if power is restored. The Reset button must be
depressed to make the control back to function after
the water level drops below the probe.
T
est
Green
Power On
R
ed
High
Water
75
Model
Type
robe
P
5-1/2"
ontr
C
Reset Button
-
T
HW-M
0-
Water
igh
H
l Unit
o
120
Humidity: 85% (non-condensing)
Electrical Enclosure Rating: NEMA 1 General Purpose
RS-1-BR1 Remote Sensor
Maximum Steam Pressure: 250 psi (17.6 kg/cm2)
Maximum Water Pressure: 250 psi (17.6 kg/cm
2
)
Maximum Water Temperature: 406˚F (208˚C)
Electrical Enclosure Rating: NEMA 4X Watertight,
Corrosion Resistant
Connection Size: 1” NPT
RS-1-LP
Maximum Steam Pressure: 15 psi (1.0 kg/cm2)
2
Maximum Water Pressure: 160 psi (11.2 kg/cm
)
Maximum Water Temperature: 250˚F (121˚C)
Electrical Enclosure Rating: NEMA 1 General Purpose
Connection Size: 3/4” NPT
Electrical Specifications
Motor Switch Rating (Amperes)
ModelVoltageFull LoadLocked RotorPilot Duty
120 VAC
120 VAC7.243.2
240 VAC3.621.6
125 VA at
120 or 240 VAC
50 or 60 Hz
Control Voltage: 120 VAC
Hz: 50/60
Control Power Consumption: 3 VA (max.)
Probe Sensitivity: 20,000 ohm
2
STEP 1 - Where to Install the Remote Sensors
o
r
or
or
Upright or Vertical
Position
Sideways or Horziontal
Position
Determine where to install the remote sensor (sold separately) based on the following requirements:
Option A
a. The Remote Sensor can be installed directly in a 1"
or larger tapping in the top of the boiler.
b. The probe of the RS-1-BR-1 Remote Sensor will
need to be cut to appropriate length based upon the
level where high water cutoff/alarm is desired.
c. The probe of the RS-1-LP Remote Sensor is
approximately 2" long therefore high water
cutoff/alarm will occur at that level.
d. There must be a minimum 1/4" (6.4mm) clearance
between the probe and any grounding surface inside
the boiler or pipe.
Option B
a. The Remote Sensor can be installed directly into the
1" fittings of the boiler’s equalizing piping.
b. If installed in the upright or vertical position:
• The probe of the RS-1-BR-1 Remote Sensor will
need to be cut to appropriate length based upon
the level where high water cutoff/alarm is desired.
• The probe of the RS-1-LP Remote Sensor is
approximately 2" long therefore high water
cutoff/alarm will occur at that level.
c. If installed in the sideways or horizontal position:
• The probe of the RS-1-BR-1 Remote Sensor
cannot exceed 4" in length.
NOTE: The Remote Sensors SHOULD NOT be
installed in equalizing piping that is smaller than
1" NPT.
d. There must be a minimum 1/4" (6.4mm) clearance
between the probe and any grounding surface
inside the boiler or pipe.
3
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