Toshiba RAS-M13GKCVP-E, RAS-M14GACV-E, RAS-M18GACV-E, RAS-M14GAV-E, RAS-M18GAV-E SERVICE MANUAL

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FILE NO. A05-009

SERVICE MANUAL

<Heat Pump Type>

Indoor Unit

RAS-B10GKVP-E RAS-B13GKVP-E RAS-B16GKVP-E

Outdoor Unit

RAS-M14GAV-E RAS-M18GAV-E

SPLIT TYPE

<Cooling OnlyType>

Indoor Unit

RAS-M10GKCVP-E RAS-M13GKCVP-E RAS-M16GKCVP-E

Outdoor Unit

RAS-M14GACV-E RAS-M18GACV-E

R410A

PRINTED IN JAPAN, Nov.,2005 ToMo

CONTENTS

1.

SAFETY PRECAUTIONS ..........................................................................

3

2.

SPECIFICATIONS .....................................................................................

5

3.

REFRIGERANT R410A ...........................................................................

12

4.

CONSTRUCTION VIEWS ........................................................................

20

5.

WIRING DIAGRAM ..................................................................................

22

6.

SPECIFICATIONS OF ELECTRICAL PARTS .........................................

24

7.

REFRIGERANT CYCLE DIAGRAM ........................................................

25

8.

CONTROL BLOCK DIAGRAM ................................................................

30

9.

OPERATION DESCRIPTION ...................................................................

33

10.

INSTALLATION PROCEDURE ................................................................

58

11.

HOW TO DIAGNOSE THE TROUBLE ......................................................

75

12.

HOW TO REPLACE THE MAIN PARTS ...................................................

98

13. EXPLODED VIEWS AND PARTS LIST .................................................

118

Cord Heater Installation Work ........................................................

Appendix-1

– 2 –

1. SAFETY PRECAUTIONS

For general public use

Power supply cord of outdoor unit shall be more than 1.5 mm 2 (H07RN-F or 245IEC66) polychloroprene sheathed flexible cord.

Read this “SAFETY PRECAUTIONS” carefully before servicing.

The precautions described below include the important items regarding safety. Observe them without fail.

After the servicing work, perform a trial operation to check for any problem.

Turn off the main power supply switch (or breaker) before the unit maintenance.

CAUTION

New Refrigerant Air Conditioner Installation

THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT DESTROY OZONE LAYER.

R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into the new type refrigerant R410A air conditioner circuit.

To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging port on main unit and installation tools are different from those used for the conventional refrigerant units.

Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings and possible impurities in existing piping.

CAUTION

TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY

This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact separation of at least 3 mm.

The installation fuse (25A D type ) must be used for the power supply line of this air conditioner.

DANGER

ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO INSTALL/MAINTAIN THE AIR CONDITIONER.

INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.

TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

DANGER: HIGH VOLTAGE

The high voltage circuit is incorporated.

Be careful to do the check service, as the electric shock may be caused in case of touching parts on the P.C. board by hand.

CORRECTLY CONNECT THE CONNECTING CABLE. IF THE CONNECTING CABLE IS INCORRECTLY CONNECTED, ELECTRIC PARTS MAY BE DAMAGED.

CHECK THAT THE EARTH WIRE IS NOT BROKEN OR DISCONNECTED BEFORE SERVICE AND INSTALLATION. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.

3 –

DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS. FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.

TO PREVENT THE INDOOR UNIT FROM OVERHEATING AND CAUSING A FIRE HAZARD, PLACE THE UNIT WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEAT REGISTORS, FURNACE, STOVES, ETC.

WHEN MOVING THE AIR-CONDITIONER FOR INSTALLATION IN ANOTHER PLACE, BE VERY CAREFUL NOT TO ALLOW THE SPECIFIED REFRIGERANT (R410A) TO BECOME MIXED WITH ANY OTHER GASEOUS BODY INTO THE REFRIGERATION CIRCUIT. IF AIR OR ANY OTHER GAS IS MIXED IN THE REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CIRCUIT WILL BECOME ABNORMALLY HIGH AND IT MAY RESULT IN THE PIPE BURSTING AND POSSIBLE PERSONNEL INJURIES.

IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE SERVICE WORK AND THE INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS IS HEATED, SUCH AS BY FIRE, GENERATION OF POISONOUS GAS MAY RESULT.

WARNING

Never modify this unit by removing any of the safety guards or bypass any of the safety interlock switches.

Do not install in a place which cannot bear the weight of the unit. Personal injury and property damage can result if the unit falls.

After the installation work, confirm that refrigerant gas does not leak.

If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas may generate.

The electrical work must be performed by a qualified electrician in accordance with the Installation Manual. Make sure the air conditioner uses an exclusive circuit.

An insufficient circuit capacity or inappropriate installation may cause fire.

When wiring, use the specified cables and connect the terminals securely to prevent external forces applied to the cable from affecting the terminals.

Be sure to provide grounding.

Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.

Conform to the regulations of the local electric company when wiring the power supply.

Inappropriate grounding may cause electric shock.

CAUTION

Exposure of unit to water or other moisture before installation may result in an electrical short. Do not store in a wet basement or expose to rain or water.

Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify the noise level of the unit or where noise or discharged air might disturb neighbors.

To avoid personal injury, be careful when handling parts with sharp edges.

Perform the specified installation work to guard against an earthquake.

If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.

For Reference:

If a heating operation would be continuously performed for a long time under the condition that the outdoor temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate, resulting in a trouble of the cabinet or fan.

It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.

For details, contact the dealer.

– 4 –

2. SPECIFICATIONS

The indoor and outdoor units that can be used in combination are shown in the tables below.

Table of models that can be connected

Type

Outdoor unit

 

Indoor unit

 

 

 

 

 

 

 

 

RAS-B10GKVP–E

RAS-B13GKVP–E

 

 

 

 

 

 

 

RAS-M14GAV–E

RAS-M10GKV–E

RAS-M13GKV–E

 

 

 

 

 

 

Heat pump

 

RAS-M10GDV–E

RAS-M13GDV–E

 

 

 

 

 

 

RAS-B10GKVP–E

RAS-B13GKVP–E

RAS-B16GKVP–E

 

 

 

 

 

 

 

 

RAS-M18GAV–E

RAS-M10GKV–E

RAS-M13GKV–E

RAS-M16GKV–E

 

 

 

 

 

 

 

RAS-M10GDV–E

RAS-M13GDV–E

RAS-M16GDV–E

 

 

 

 

 

 

 

RAS-M10GKCVP–E

RAS-M13GKCVP–E

 

 

 

 

 

 

 

RAS-M14GACV–E

RAS-M10GKCV–E

RAS-M13GKCV–E

 

 

 

 

 

 

Cooling-only

 

RAS-M10GDCV–E

RAS-M13GDCV–E

 

 

 

 

 

 

RAS-M10GKCVP–E

RAS-M13GKCVP–E

RAS-M16GKCVP–E

 

 

 

 

 

 

 

 

RAS-M18GACV–E

RAS-M10GKCV–E

RAS-M13GKCV–E

RAS-M16GKCV–E

 

 

 

 

 

 

 

RAS-M10GDCV–E

RAS-M13GDCV–E

RAS-M16GDCV–E

 

 

 

 

 

Table of models that can be used in combination

Type

Outdoor unit

 

Combinations of indoor unit models that can be connected

 

 

 

 

 

Heat pump

RAS-M14GAV–E

10

+ 10, 10

+ 13

 

 

 

 

RAS-M18GAV–E

10

+ 10, 10

+ 13, 10 + 16, 13 + 13

 

 

 

 

 

 

Cooling-only

RAS-M14GACV–E

10

+ 10, 10

+ 13

 

 

 

 

RAS-M18GACV–E

10

+ 10, 10

+ 13, 10 + 16, 13 + 13

 

 

 

 

 

 

NOTES

A 1-room connection is not an option for the indoor units (you cannot connect only one indoor unit). A 2-room connection must always be used for the indoor units (you must connect two indoor units).

With the RAS-M14GAV-E and RAS-M14GACV-E outdoor unit models, the 13 + 13 combination is not an option. With the RAS-M18GAV-E and RAS-M18GACV-E outdoor unit models, the 13 + 16 or 16 + 16 combination is not an option.

The contents noted in this service manual limit the indoor units to the RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E, RAS-M10GKCVP-E, RAS-M13GKCVP-E and RAS-M16GKCVP-E.

For other indoor units that can also be used in combination, see the service manual of each indoor unit.

 

Indoor unit

File No.

 

 

 

 

RAS-M10GDV-E

 

RAS-M10GDCV-E

 

 

 

 

 

RAS-M13GDV-E

 

RAS-M13GDCV-E

A05-010

 

 

 

 

RAS-M16GDV-E

 

RAS-M16GDCV-E

 

 

 

 

 

RAS-M10GKV-E

 

RAS-M10GKCV-E

 

 

 

 

 

RAS-M13GKV-E

 

RAS-M13GKCV-E

TBA

 

 

 

 

RAS-M16GKV-E

 

RAS-M16GKCV-E

 

 

 

 

 

– 5 –

2-1. Specifications

<Heat Pump Models>

RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E / RAS-M14GAV-E, RAS-M18GAV-E

Unit model

 

Indoor

 

 

 

 

RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E

 

Outdoor

 

 

 

 

RAS-M14GAV-E

 

 

 

RAS-M18GAV-E

 

 

 

 

 

 

 

 

 

 

Cooling capacity

 

 

 

 

(kW)

4.0

 

 

 

 

 

 

 

5.2

Cooling capacity range

 

 

 

(kW)

1.4 – 4.5

 

 

 

 

1.4 – 6.2

Heating capacity

 

 

 

(kW)

4.4

 

 

 

 

 

 

 

6.7

Heating capacity range

 

 

 

(kW)

0.9 – 5.2

 

 

 

 

0.9 – 8.5

Power supply

 

 

 

 

 

 

220–240 V – 1 Ph – 50Hz / 220 V – 1 Ph –60Hz

 

 

 

 

 

 

Unit model

 

RAS-B10GKVP-E

 

RAS-B13GKVP-E

 

 

RAS-B16GKVP-E ( )

 

 

Indoor

 

 

Running current

(A)

0.15

 

 

0.15

 

 

 

0.15

 

 

(220V/230V/240V)

 

Power consumption

(W)

30

 

 

30

 

 

 

 

30

 

 

 

 

 

 

Power factor

(%)

91/87/83

 

 

91/87/83

 

 

91/87/83

Electric

 

 

 

 

Unit model

 

RAS-M14GAV

-E

 

 

 

RAS-M18GAV-E

characteristics

 

 

 

 

Operation mode

 

Cooling

 

Heating

 

 

Cooling

 

Heating

 

 

Outdoor

 

 

Running current

(A)

4.87/4.64/4.44

 

4.43/4.23/4.04

 

 

7.12/6.80/6.50

 

8.28/7.91/7.57

 

 

(220V/230V/240V)

 

Power consumption

(W)

1020

 

950

 

 

1540

 

 

1790

 

 

 

 

 

 

Power factor

(%)

95

 

97

 

 

98

 

 

 

98

 

 

 

 

 

 

Starting current

(A)

5.17/4.94/4.74

 

 

 

7.42/7.10/6.80

COP (Cooling/Heating)

 

 

 

 

3.70/4.36

 

 

 

 

3.25/3.62

 

 

 

 

 

 

Unit model

 

RAS-B10GKVP-E

 

RAS-B13GKVP-E

 

 

RAS-B16GKVP-E ( )

 

 

Indoor

 

 

High

(dB•A)

42/43

 

 

43/44

 

 

 

45/45

Operating

(Cooling/Heating)

 

Medium

(dB•A)

33/34

 

 

34/35

 

 

 

36/36

noise

 

 

 

 

Low

(dB•A)

27/27

 

 

27/27

 

 

 

29/29

 

 

Outdoor

 

 

Unit model

 

RAS-M14GAV

-E

 

 

 

RAS-M18GAV-E

 

 

(Cooling/Heating)

 

2 indoor units operating

(dB•A)

46/48

 

 

 

 

 

 

 

48/50

 

 

Unit model

 

 

 

RAS-B10GKVP-E

 

RAS-B13GKVP-E

 

 

RAS-B16GKVP-E ( )

 

 

Dimension

 

Height

(mm)

250

 

 

250

 

 

 

250

 

 

 

Width

(mm)

790

 

 

790

 

 

 

790

Indoor unit

 

 

 

 

Depth

(mm)

215

 

 

215

 

 

 

215

 

 

Net weight

 

 

(kg)

9

 

 

9

 

 

 

 

9

 

 

Fan motor output

 

(W)

30

 

 

30

 

 

 

 

30

 

 

Air flow rate (Cooling/Heating)

(m³/h)

550/610

 

 

560/640

 

 

 

640/660

 

 

Unit model

 

 

RAS-M14GAV

-E

 

 

 

RAS-M18GAV-E

 

 

Dimension

 

Height

(mm)

550

 

 

 

 

 

 

 

550

 

 

 

Width

(mm)

780

 

 

 

 

 

 

 

780

 

 

 

 

 

 

Depth

(mm)

290

 

 

 

 

 

 

 

290

 

 

Net weight

 

 

(kg)

36

 

 

 

 

 

 

 

40

Outdoor unit

 

 

 

 

Motor output

(W)

750

 

 

 

 

 

 

 

1100

 

 

Compressor

 

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

 

 

 

 

Model

 

DA111A1F-20F1

 

 

DA130A1F-25F

 

 

Fan motor output

 

 

(W)

43

 

 

 

 

 

 

 

43

 

 

Air flow rate

 

(m³/h)

1820

 

 

 

 

 

 

2100

 

 

Type

 

 

 

 

Flare connection

 

 

Flare connection

 

 

Indoor unit

 

Unit model

 

RAS-B10GKVP-E

 

RAS-B13GKVP-E

 

 

RAS-B16GKVP-E

 

 

 

Liquid side/Gas side

 

Ø6.35/ Ø9.52

 

Ø6.35/ Ø9.52

 

 

Ø6.35/ Ø12.7

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor unit

 

Unit model

 

RAS-M14GAV

-E

 

 

 

RAS-M18GAV-E

 

 

 

Liquid side/Gas side

 

Ø6.35/ Ø9.52

 

 

 

Ø6.35/ Ø9.52

 

 

 

 

 

 

 

 

 

 

Piping

Maximum length (per unit)

(m)

20

 

 

 

 

 

 

 

20

Maximum length (total)

(m)

30

 

 

 

 

 

 

 

30

connection

 

 

 

 

 

 

 

Maximum chargeless length (total)

(m)

20

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

Maximum height difference

(m)

10

 

 

 

 

 

 

 

10

 

 

Additional refrigerant

 

20g/m (pipe length 21m to 30m)

 

20g/m (pipe length 21m to 30m)

 

 

Name of refrigerant

 

 

R410A

 

 

 

 

R410A

 

 

Weight

 

 

 

(kg)

0.90

 

 

 

 

 

 

 

1.20

Wiring connection

Power supply

 

 

 

 

3 Wires : includes earth

 

 

Interconnection

 

 

 

 

4 Wires : includes earth

 

 

 

 

 

 

 

 

 

 

 

 

Usable temperature

Indoor

(Cooling/Heating)

(°C)

 

 

 

21 to 32/0 to 27

 

 

 

 

range

 

 

Outdoor

(Cooling/Heating)

(°C)

 

 

 

5 to 43/–10 to 24

 

 

 

 

 

 

 

 

Unit model

 

RAS-B10GKVP-E

 

RAS-B13GKVP-E

 

 

RAS-B16GKVP-E

 

 

 

 

Installation plate

 

1

 

 

1

 

 

 

 

1

 

 

 

 

Wireless remote controller

 

1

 

 

1

 

 

 

 

1

 

 

 

 

Batteries

 

 

2

 

 

2

 

 

 

 

2

 

 

 

 

Remote controller holder

 

1

 

 

1

 

 

 

 

1

 

Indoor unit

Zeolite-plus filter

 

1

 

 

1

 

 

 

 

1

 

 

 

 

Plasma pure filter

 

1

 

 

1

 

 

 

 

1

Accessory

 

 

 

Remote controller holder mounting screw

2 (Ø3.1 × 16L)

 

2 (Ø3.1 × 16L)

 

 

2 (Ø3.1 × 16L)

 

 

 

Owner’s manual

 

1

 

 

1

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting screw

 

6 (Ø4 × 25L)

 

6 (Ø4 × 25L)

 

 

 

6 (Ø4 × 25L)

 

 

 

 

Installation manual

 

1

 

 

1

 

 

 

 

1

 

 

 

 

Unit model

 

RAS-M14GAV

-E

 

 

 

RAS-M18GAV-E

 

 

 

 

Installation manual

 

1

 

 

 

 

 

 

 

1

 

Outdoor unit

Specifications

 

1

 

 

 

 

 

 

 

1

 

 

 

 

Drain nipple

 

1

 

 

 

 

 

 

 

1

 

 

 

 

Water-proof rubber cap

 

2

 

 

 

 

 

 

 

2

( ) The RAS-B16GKVP-E cannot be used in combination with the RAS-M14GAV-E.

For performance when each indoor unit is combined with other unit, refer to the separate table.

The specifications may be subject to change without notice for purpose of improvement.

6 –

<Cooling Only Models>

RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E / RAS-M14GACV-E, RAS-M18GACV-E

Unit model

 

Indoor

 

 

 

 

RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E

 

Outdoor

 

 

 

 

RAS-M14GACV-E

 

 

 

RAS-M18GACV-E

 

 

 

 

 

 

 

 

 

 

Cooling capacity

 

 

 

 

(kW)

4.0

 

 

 

 

 

 

 

5.2

Cooling capacity range

 

 

 

(kW)

1.4 – 4.5

 

 

 

 

 

 

1.4 – 6.2

Heating capacity

 

 

 

(kW)

 

 

 

 

 

 

 

 

Heating capacity range

 

 

 

(kW)

 

 

 

 

 

 

 

 

Power supply

 

 

 

 

 

 

220–240 V – 1 Ph – 50Hz / 220 V – 1 Ph –60Hz

 

 

 

 

 

 

Unit model

 

RAS-M10GKCVP-E

 

RAS-M13GKCVP-E

 

RAS-M16GKCVP-E ( )

 

 

Indoor

 

 

Running current

(A)

0.15

 

 

 

0.15

 

 

0.15

 

 

(220V/230V/240V)

 

Power consumption

(W)

30

 

 

 

30

 

 

 

30

 

 

 

 

 

 

Power factor

(%)

91/87/83

 

 

91/87/83

 

 

91/87/83

Electric

 

 

 

 

Unit model

 

RAS-M14GACV

-E

 

 

 

RAS-M18GACV-E

characteristics

 

 

 

 

Operation mode

 

Cooling

 

Heating

 

 

Cooling

 

Heating

 

 

Outdoor

 

 

Running current

(A)

4.87/4.64/4.44

 

 

 

7.12/6.80/6.50

 

 

 

(220V/230V/240V)

 

Power consumption

(W)

1020

 

 

 

1540

 

 

 

 

 

 

 

 

Power factor

(%)

95

 

 

 

98

 

 

 

 

 

 

 

 

 

Starting current

(A)

5.17/4.94/4.74

 

 

 

7.42/7.10/6.80

COP (Cooling/Heating)

 

 

 

 

3.70/–

 

 

 

 

 

 

 

3.25/–

 

 

 

 

 

 

Unit model

 

RAS-M10GKCVP-E

 

RAS-M13GKCVP-E

 

RAS-M16GKCVP-E ( )

 

 

Indoor

 

 

High

(dB•A)

42/–

 

 

43/–

 

 

 

45/–

Operating

(Cooling/Heating)

 

Medium

(dB•A)

33/–

 

 

34/–

 

 

 

36/–

noise

 

 

 

 

Low

(dB•A)

27/–

 

 

27/–

 

 

 

29/–

 

 

Outdoor

 

 

Unit model

 

RAS-M14GACV

-E

 

 

 

RAS-M18GACV-E

 

 

(Cooling/Heating)

 

2 indoor units operating

(dB•A)

46/–

 

 

 

 

 

 

 

48/–

 

 

Unit model

 

 

 

RAS-M10GKCVP-E

 

RAS-M13GKCVP-E

 

RAS-M16GKCVP-E ( )

 

 

 

 

 

 

Height

(mm)

250

 

 

 

250

 

 

250

 

 

Dimension

 

Width

(mm)

790

 

 

 

790

 

 

790

Indoor unit

 

 

 

 

Depth

(mm)

215

 

 

 

215

 

 

215

 

 

Net weight

 

 

(kg)

9

 

 

 

9

 

 

 

9

 

 

Fan motor output

 

(W)

30

 

 

 

30

 

 

 

30

 

 

Air flow rate (Cooling/Heating)

(m³/h)

550/–

 

 

560/–

 

 

 

640/–

 

 

Unit model

 

 

RAS-M14GACV

-E

 

 

 

RAS-M18GACV-E

 

 

 

 

 

 

Height

(mm)

550

 

 

 

 

 

 

 

550

 

 

Dimension

 

Width

(mm)

780

 

 

 

 

 

 

 

780

 

 

 

 

 

 

Depth

(mm)

290

 

 

 

 

 

 

 

290

 

 

Net weight

 

 

(kg)

36

 

 

 

 

 

 

 

40

Outdoor unit

 

 

 

 

Motor output

(W)

750

 

 

 

 

 

 

 

1100

 

 

Compressor

 

Type

 

Twin rotary type with DC-inverter variable speed control

 

 

 

 

 

 

Model

 

DA111A1F-20F1

 

 

 

DA130A1F-25F

 

 

Fan motor output

 

 

(W)

43

 

 

 

 

 

 

 

43

 

 

Air flow rate

 

(m³/h)

1820

 

 

 

 

 

 

 

2100

 

 

Type

 

 

 

 

Flare connection

 

 

 

Flare connection

 

 

Indoor unit

 

Unit model

 

RAS-M10GKCVP-E

 

RAS-M13GKCVP-E

 

 

RAS-M16GKCVP-E

 

 

 

Liquid side/Gas side

 

Ø6.35/ Ø9.52

 

Ø6.35/ Ø9.52

 

 

Ø6.35/ Ø12.7

 

 

 

 

 

 

 

 

 

 

 

 

Outdoor unit

 

Unit model

 

RAS-M14GACV

-E

 

 

 

RAS-M18GACV-E

 

 

 

Liquid side/Gas side

 

Ø6.35/ Ø9.52

 

 

 

Ø6.35/ Ø9.52

 

 

 

 

 

 

 

 

 

 

Piping

Maximum length (per unit)

(m)

20

 

 

 

 

 

 

 

20

Maximum length (total)

(m)

30

 

 

 

 

 

 

 

30

connection

 

 

 

 

 

 

 

Maximum chargeless length (total)

(m)

20

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

Maximum height difference

(m)

10

 

 

 

 

 

 

 

10

 

 

Additional refrigerant

 

20g/m (pipe length 21m to 30m)

 

 

20g/m (pipe length 21m to 30m)

 

 

Name of refrigerant

 

 

R410A

 

 

 

 

 

 

 

R410A

 

 

Weight

 

 

 

(kg)

0.90

 

 

 

 

 

 

 

1.20

Wiring connection

Power supply

 

 

 

 

3 Wires : includes earth

 

 

Interconnection

 

 

 

 

4 Wires : includes earth

 

 

 

 

 

 

 

 

 

 

 

 

Usable temperature

Indoor

(Cooling/Heating)

(°C)

 

 

 

21 to 32/0 to 27

 

 

 

 

range

 

 

Outdoor

(Cooling/Heating)

(°C)

 

 

 

5 to 43/–10 to 24

 

 

 

 

 

 

 

 

Unit model

 

RAS-M10GKCVP-E

 

RAS-M13GKCVP-E

 

 

RAS-M16GKCVP-E

 

 

 

 

Installation plate

 

1

 

 

 

1

 

 

 

1

 

 

 

 

Wireless remote controller

 

1

 

 

 

1

 

 

 

1

 

 

 

 

Batteries

 

 

2

 

 

 

2

 

 

 

2

 

 

 

 

Remote controller holder

 

1

 

 

 

1

 

 

 

1

 

Indoor unit

Zeolite-plus filter

 

1

 

 

 

1

 

 

 

1

 

 

 

 

Plasma pure filter

 

1

 

 

 

1

 

 

 

1

Accessory

 

 

 

Remote controller holder mounting screw

2 (Ø3.1 × 16L)

 

2 (Ø3.1 × 16L)

 

 

2 (Ø3.1 × 16L)

 

 

 

Owner’s manual

 

1

 

 

 

1

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mounting screw

 

6 (Ø4 × 25L)

 

6 (Ø4 × 25L)

 

 

 

6 (Ø4 × 25L)

 

 

 

 

Installation manual

 

1

 

 

 

1

 

 

 

1

 

 

 

 

Unit model

 

RAS-M14GACV

-E

 

 

 

RAS-M18GACV-E

 

 

 

 

Installation manual

 

1

 

 

 

 

 

 

 

1

 

Outdoor unit

Specifications

 

1

 

 

 

 

 

 

 

1

 

 

 

 

Drain nipple

 

 

 

 

 

 

 

 

 

 

 

 

 

Water-proof rubber cap

 

 

 

 

 

 

 

 

 

( ) The RAS-B16GKCVP-E cannot be used in combination with the RAS-M14GACV-E.

For performance when each indoor unit is combined with other unit, refer to the separate table.

The specifications may be subject to change without notice for purpose of improvement.

7 –

2-2. Performance Specifications Combinations of Indoor Unit

<Cooling> RASM14GAV-E, RAS-M14GACV-E

Operation

Volts

Operation

Operating indoor unit

Unit capacity (kW)

Capacity

Running current

Power Consumption

mode

V

status

A

B

A

B

kW

A

 

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

2.5

2.5 (1.1 to 3.2)

3.05 (1.10 to 4.30)

570

(170 to 880)

 

 

 

 

 

 

 

 

 

 

 

220

13

3.5

3.5 (1.1 to 3.8)

5.26 (1.10 to 6.06)

1100

(170 to 1280)

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

10

1.95

1.95

3.9 (1.4 to 4.4)

5.12 (1.49 to 6.11)

1070

(230 to 1290)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.33

1.67

4.0 (1.4 to 4.5)

5.17 (1.49 to 6.16)

1080

(230 to 1300)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

2.5

2.5 (1.1 to 3.2)

2.92 (1.06 to 4.11)

570

(170 to 880)

 

 

 

 

 

 

 

 

 

 

Cooling

230

13

3.5

3.5 (1.1 to 3.8)

5.03 (1.06 to 5.80)

1100

(170 to 1280)

 

 

 

 

 

 

 

 

 

 

2 units

10

10

1.95

1.95

3.9 (1.4 to 4.4)

4.90 (1.43 to 5.84)

1070

(230 to 1290)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.33

1.67

4.0 (1.4 to 4.5)

4.94 (1.43 to 5.89)

1080

(230 to 1300)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

2.5

2.5 (1.1 to 3.2)

2.79 (1.01 to 3.94)

570

(170 to 880)

 

 

 

 

 

 

 

 

 

 

 

240

13

3.5

3.5 (1.1 to 3.8)

4.82 (1.01 to 5.56)

1100

(170 to 1280)

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

10

1.95

1.95

3.9 (1.4 to 4.4)

4.69 (1.37 to 5.60)

1070

(230 to 1290)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.33

1.67

4.0 (1.4 to 4.5)

4.74 (1.37 to 5.64)

1080

(230 to 1300)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Heating> RAS-M14GAV-E

Operation

Volts

Operation

Operating indoor unit

Unit capacity (kW)

Capacity

Running current

Power Consumption

mode

V

status

A

B

A

B

kW

A

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

3.2

3.2 (0.5 to 4.4)

4.07 (0.84 to 6.00)

850 (130 to 1280)

 

 

 

 

 

 

 

 

 

 

220

13

4.2

4.2 (0.5 to 4.7)

5.86 (0.84 to 6.33)

1250 (130 to 1350)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

10

2.15

2.15

4.3 (0.9 to 5.1)

4.59 (1.10 to 5.76)

980 (170 to 1230)

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.50

1.90

4.4 (0.9 to 5.2)

4.73 (1.10 to 5.86)

1010 (170 to 1250)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

3.2

3.2 (0.5 to 4.4)

3.89 (0.81 to 5.74)

850 (130 to 1280)

 

 

 

 

 

 

 

 

 

Heating

230

13

4.2

4.2 (0.5 to 4.7)

5.60 (0.81 to 6.05)

1250 (130 to 1350)

 

 

 

 

 

 

 

 

 

2 units

10

10

2.15

2.15

4.3 (0.9 to 5.1)

4.39 (1.06 to 5.51)

980 (170 to 1230)

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.50

1.90

4.4 (0.9 to 5.2)

4.53 (1.06 to 5.60)

1010 (170 to 1250)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

3.2

3.2 (0.5 to 4.4)

3.73 (0.77 to 5.50)

850 (130 to 1280)

 

 

 

 

 

 

 

 

 

 

240

13

4.2

4.2 (0.5 to 4.7)

5.37 (0.77 to 5.80)

1250 (130 to 1350)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

10

2.15

2.15

4.3 (0.9 to 5.1)

4.21 (1.01 to 5.28)

980 (170 to 1230)

 

 

 

 

 

 

 

 

 

 

 

 

 

13

10

2.50

1.90

4.4 (0.9 to 5.2)

4.34 (1.01 to 5.37)

1010 (170 to 1250)

 

 

 

 

 

 

 

 

 

 

 

 

 

The above specification values are those under the conditions.

Cooling Indoor : DB/WB=27/19°C

Heating Indoor : DB=20°C

Outdoor : DB=35°C

Outdoor : DB/WB=7/6°C

– 8 –

<Cooling> RAS-M18GAV-E , RAS-M18GACV-E

Operation

Volts

Operation

Operating indoor unit

Unit capacity (kW)

Capacity

Running current

Power Consumption

mode

V

status

A

B

A

B

kW

A

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

2.70

2.7 (1.1 to 3.2)

3.03 (1.43 to 03.83)

0600 (220 to 0800)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

3.70

3.7 (1.1 to 4.2)

5.10 (1.43 to 06.49)

1100 (220 to 1400)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

4.50

4.5 (1.1 to 4.9)

6.96 (1.43 to 07.88)

1500 (220 to 1700)

 

 

 

 

 

 

 

 

 

 

 

220

 

10

10

2.55

2.55

5.1 (1.4 to 6.1)

7.19 (1.69 to 09.97)

1550 (260 to 2150)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

2.85

2.35

5.2 (1.4 to 6.2)

7.42 (1.69 to 10.06)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

13

13

2.60

2.60

5.2 (1.4 to 6.2)

7.42 (1.69 to 10.06)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.25

1.95

5.2 (1.4 to 6.2)

7.42 (1.69 to 10.06)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

 

 

10

2.70

2.7 (1.1 to 3.2)

2.90 (1.37 to 03.66)

0600 (220 to 0800)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

3.70

3.7 (1.1 to 4.2)

4.88 (1.37 to 06.21)

1100 (220 to 1400)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

4.50

4.5 (1.1 to 4.9)

6.65 (1.37 to 07.54)

1500 (220 to 1700)

 

 

 

 

 

 

 

 

 

 

Cooling

230

 

10

10

2.55

2.55

5.1 (1.4 to 6.1)

6.88 (1.61 to 09.54)

1550 (260 to 2150)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

2.85

2.35

5.2 (1.4 to 6.2)

7.10 (1.61 to 09.63)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

13

13

2.60

2.60

5.2 (1.4 to 6.2)

7.10 (1.61 to 09.63)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.25

1.95

5.2 (1.4 to 6.2)

7.10 (1.61 to 09.63)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

 

 

10

2.70

2.7 (1.1 to 3.2)

2.78 (1.31 to 03.51)

0600 (220 to 0800)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

3.70

3.7 (1.1 to 4.2)

4.68 (1.31 to 05.95)

1100 (220 to 1400)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

4.50

4.5 (1.1 to 4.9)

6.38 (1.31 to 07.23)

1500 (220 to 1700)

 

 

 

 

 

 

 

 

 

 

 

240

 

10

10

2.55

2.55

5.1 (1.4 to 6.1)

6.59 (1.55 to 09.14)

1550 (260 to 2150)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

2.85

2.35

5.2 (1.4 to 6.2)

6.80 (1.55 to 09.23)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

13

13

2.60

2.60

5.2 (1.4 to 6.2)

6.80 (1.55 to 09.23)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.25

1.95

5.2 (1.4 to 6.2)

6.80 (1.55 to 09.23)

1600 (260 to 2170)

 

 

 

 

 

 

 

 

 

 

<Heating>RAS-M18GAV-E

Operation

Volts

Operation

Operating indoor unit

Unit capacity (kW)

Capacity

Running current

Power Consumption

mode

V

status

A

B

A

B

kW

A

W

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

4.00

4.0 (0.7 to 5.2)

5.57 (1.10 to 07.88)

1200 (170 to 1700)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

5.00

5.0 (0.7 to 6.5)

8.35 (1.10 to 11.73)

1800 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

5.50

5.5 (0.7 to 6.9)

8.81 (1.10 to 11.73)

1900 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

 

220

 

10

10

3.25

3.25

6.5 (0.9 to 8.2)

8.35 (1.30 to 11.09)

1800 (200 to 2390)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

3.51

3.19

6.7 (0.9 to 8.5)

8.58 (1.30 to 11.36)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

13

13

3.35

3.35

6.7 (0.9 to 8.5)

8.58 (1.30 to 11.36)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.88

2.82

6.7 (0.9 to 8.5)

8.58 (1.30 to 11.36)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

 

 

10

4.00

4.0 (0.7 to 5.2)

5.32 (1.06 to 07.54)

1200 (170 to 1700)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

5.00

5.0 (0.7 to 6.5)

7.99 (1.06 to 11.22)

1800 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

5.50

5.5 (0.7 to 6.9)

8.43 (1.06 to 11.22)

1900 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

Heating

230

 

10

10

3.25

3.25

6.5 (0.9 to 8.2)

7.99 (1.24 to 10.60)

1800 (200 to 2390)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

3.51

3.19

6.7 (0.9 to 8.5)

8.21 (1.24 to 10.87)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

13

13

3.35

3.35

6.7 (0.9 to 8.5)

8.21 (1.24 to 10.87)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.88

2.82

6.7 (0.9 to 8.5)

8.21 (1.24 to 10.87)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

 

 

10

4.00

4.0 (0.7 to 5.2)

5.10 (1.01 to 07.23)

1200 (170 to 1700)

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

5.00

5.0 (0.7 to 6.5)

7.65 (1.01 to 10.76)

1800 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

 

 

 

16

5.50

5.5 (0.7 to 6.9)

8.08 (1.01 to 10.76)

1900 (170 to 2530)

 

 

 

 

 

 

 

 

 

 

 

240

 

10

10

3.25

3.25

6.5 (0.9 to 8.2)

7.65 (1.19 to 10.16)

1800 (200 to 2390)

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

10

3.51

3.19

6.7 (0.9 to 8.5)

7.87 (1.19 to 10.42)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

13

13

3.35

3.35

6.7 (0.9 to 8.5)

7.87 (1.19 to 10.42)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

10

3.88

2.82

6.7 (0.9 to 8.5)

7.87 (1.19 to 10.42)

1850 (200 to 2450)

 

 

 

 

 

 

 

 

 

 

The above specification values are those under the conditions.

Cooling Indoor : DB/WB=27/19°C

Heating Indoor : DB=20°C

Outdoor : DB=35°C

Outdoor : DB/WB=7/6°C

– 9 –

2-2-1. Operation Characteristic Curve

<Cooling> RAS-M14GAV-E, RAS-M14GACV-E

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

(A)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

• Conditions

 

 

 

 

 

 

 

 

 

 

 

 

Indoor : DB 27˚C/WB 19˚C

 

 

 

 

 

 

 

 

 

 

Outdoor : DB 35˚C

 

 

 

 

 

1

 

 

 

 

 

Air flow : High

 

 

 

 

 

 

 

 

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

 

 

 

 

 

 

2 units operating

 

 

 

 

 

 

 

 

 

 

 

 

230V

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

20

30

40

50

60

70

80

90

 

0

Compressor speed (rps)

<Heating> RAS-M14GAV-E

8

7

6

• Conditions

5Indoor : DB 20˚C Outdoor : DB 7˚C/WB 6˚C

(A)

 

 

 

 

Air flow : High

 

 

 

 

 

 

 

 

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

Current

 

 

 

 

 

 

 

 

 

4

 

 

 

2 units oper

 

 

 

 

 

 

 

 

 

 

 

 

230V

 

 

 

 

 

 

 

 

 

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

00

10

20

30

40

50

60

70

80

90

 

 

 

 

 

 

Compressor speed (rps)

 

 

 

2-2-2. Capacity Variation Ratio According to Temperature

RAS-M14GAV-E, RAS-M14GACV-E

<Cooling>

<Cooling>

Capacity ratio (%)

115

• Conditions

Indoor : DB 27˚C

110Outdoor : DB 35˚C Indoor air flow : High Pipe length : 7.5m × 2 2 units operating

105

100

95

90

85

0

16

18

20

22

24

14

Indoor air wet bulb temp. (˚C)

Capacity ratio (%)

105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

95

 

 

 

 

 

 

 

 

 

 

 

 

 

90

 

 

 

 

 

 

 

 

 

 

 

 

 

85

 

 

 

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

 

 

 

 

 

 

 

 

75

 

 

 

 

 

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

 

 

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

• Conditions

 

 

 

 

 

 

 

 

 

 

Indoor : DB 27˚C/WB 19˚C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor air flow : High

 

 

 

55

 

 

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

 

 

 

 

2 units operating

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

34

35

36

37

38

39

40

41

42

43

32

Outdoor temp. (˚C)

Capacity ratio : 100% = 4.0 kW

– 10 –

2-2-3. Operation Characteristic Curve

<Cooling> RAS-M18EAV-E, RAS-M18EACV-E

12

11

10

• Conditions

Indoor : DB 27˚C/WB 19˚C

9Outdoor : DB 35˚C Air flow : High

8Pipe length : 7.5m × 2 2 units operating

230V

(A)

7

 

Current

6

 

5

4

3

2

1

0

0

10

20

30

40

50

60

70

80

90

Compressor speed (rps)

<Heating> RAS-M18EAV-E

 

12

 

 

 

 

 

 

 

 

11

 

 

 

 

10

 

 

 

 

9

 

 

 

 

8

 

 

 

(A)

7

 

 

 

 

 

 

 

Current

6

 

 

 

 

 

 

 

 

5

 

 

 

 

4

 

 

 

 

3

 

• Conditions

 

 

 

Indoor : DB 20˚C

 

 

 

 

Outdoor : DB 7˚C/WB 6˚C

 

 

2

 

Air flow : High

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

 

1

 

2 units oper

 

 

 

230V

 

 

 

 

 

 

0

20

40

60

80

100

120

140

0

Compressor speed (rps)

2-2-4. Capacity Variation Ratio According to Temperature

 

 

 

 

 

 

 

 

 

 

 

RAS-M18EAV-E, RAS-M18EACV-E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Cooling>

 

 

 

 

<Cooling>

 

 

 

 

 

 

 

 

 

 

 

115

 

 

 

 

 

 

105

 

 

 

 

 

 

 

 

 

 

 

 

 

• Conditions

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor : DB 27˚C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

110

Outdoor : DB 35˚C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor air flow : High

 

 

 

 

95

 

 

 

 

 

 

 

 

 

 

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units operating

 

 

 

 

90

 

 

 

 

 

 

 

 

 

 

 

 

105

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(%)

 

 

 

 

 

 

(%)

85

 

 

 

 

 

 

 

 

 

 

 

100

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ratio

 

 

 

 

 

ratio

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Capacity

 

 

 

 

 

 

Capacity

 

 

 

 

 

 

 

 

 

 

 

95

 

 

 

 

 

75

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

70

 

 

 

 

 

 

 

 

 

 

 

 

90

 

 

 

 

 

 

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

• Conditions

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor : DB 27˚C/WB 19˚C

 

 

85

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor air flow : High

 

 

 

 

 

 

 

 

 

 

55

 

 

 

 

Pipe length : 7.5m × 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units operating

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

50

 

 

 

 

 

 

 

 

 

 

 

 

14

16

18

20

22

24

 

32

33

34

35

36

37

38

39

40

41

42

43

Indoor air wet bulb temp. (˚C)

Outdoor temp. (˚C)

Capacity ratio : 100% = 5.2 kW

– 11 –

3. REFRIGERANT R410A

This air conditioner adopts the new refrigerant HFC (R410A) which does not damage the ozone layer.

The working pressure of the new refrigerant R410A is 1.6 times higher than conventional refrigerant (R22). The refrigerating oil is also changed in accordance with change of refrigerant, so be careful that water, dust, and existing refrigerant or refrigerating oil are not entered in the refrigerant cycle of the air conditioner using the new refrigerant during installation work or servicing time.

The next section describes the precautions for air conditioner using the new refrigerant. Conforming to contents of the next section together with the general cautions included in this manual, perform the correct and safe work.

3-1. Safety During Installation/Servicing

As R410A’s pressure is about 1.6 times higher than that of R22, improper installation/servicing may cause a serious trouble. By using tools and materials exclusive for R410A, it is necessary to carry out installation/servicing safely while taking the following precautions into consideration.

1.Never use refrigerant other than R410A in an air conditioner which is designed to operate with R410A.

If other refrigerant than R410A is mixed, pressure in the refrigeration cycle becomes abnormally high, and it may cause personal injury, etc. by a rupture.

2.Confirm the used refrigerant name, and use tools and materials exclusive for the refrigerant R410A.

The refrigerant name R410A is indicated on the visible place of the outdoor unit of the air conditioner using R410A as refrigerant. To prevent mischarging, the diameter of the service port differs from that of R22.

3.If a refrigeration gas leakage occurs during installation/servicing, be sure to ventilate fully.

If the refrigerant gas comes into contact with fire, a poisonous gas may occur.

4.When installing or removing an air conditioner, do not allow air or moisture to remain in the refrigeration cycle. Otherwise, pressure in the refrigeration cycle may become abnormally high so that a rupture or personal injury may be caused.

5.After completion of installation work, check to make sure that there is no refrigeration gas leakage.

If the refrigerant gas leaks into the room, coming into contact with fire in the fan-driven heater, space heater, etc., a poisonous gas may occur.

6.When an air conditioning system charged with a large volume of refrigerant is installed in a small room, it is necessary to exercise care so that, even when refrigerant leaks, its concentration does not exceed the marginal level.

If the refrigerant gas leakage occurs and its concentration exceeds the marginal level, an oxygen starvation accident may result.

7.Be sure to carry out installation or removal according to the installation manual.

Improper installation may cause refrigeration trouble, water leakage, electric shock, fire, etc.

8.Unauthorized modifications to the air conditioner may be dangerous. If a breakdown occurs please call a qualified air conditioner technician or electrician.

Improper repair’s may result in water leakage, electric shock and fire, etc.

3-2. Refrigerant Piping Installation

3-2-1. Piping Materials and Joints Used

For the refrigerant piping installation, copper pipes and joints are mainly used. Copper pipes and joints suitable for the refrigerant must be chosen and installed. Furthermore, it is necessary to use clean copper pipes and joints whose interior surfaces are less affected by contaminants.

1.Copper Pipes

It is necessary to use seamless copper pipes which are made of either copper or copper alloy and it is desirable that the amount of residual oil is less than 40 mg/10 m. Do not use copper pipes having a collapsed, deformed or discolored portion (especially on the interior surface).

Otherwise, the expansion valve or capillary tube may become blocked with contaminants.

As an air conditioner using R410A incurs pressure higher than when using R22, it is necessary to choose adequate materials.

Thicknesses of copper pipes used with R410A are as shown in Table 3-2-1. Never use copper pipes thinner than 0.8 mm even when it is available on the market.

– 12 –

Table 3-2-1 Thicknesses of annealed copper pipes

 

 

 

Thickness (mm)

 

 

 

 

Nominal diameter

Outer diameter (mm)

R410A

R22

 

 

 

 

1/4

6.35

0.80

0.80

 

 

 

 

3/8

9.52

0.80

0.80

 

 

 

 

1/2

12.70

0.80

0.80

 

 

 

 

5/8

15.88

1.00

1.00

 

 

 

 

2.Joints

For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.

a)Flare Joints

Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds 20 mm. In such a case, socket joints can be used.

Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.

b)Socket Joints

Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose diameter is larger than 20 mm.

Thicknesses of socket joints are as shown in Table 3-2-2.

Table 3-2-2 Minimum thicknesses of socket joints

Nominal diameter

Reference outer diameter of

Minimum joint thickness

copper pipe jointed (mm)

(mm)

 

 

 

 

1/4

6.35

0.50

 

 

 

3/8

9.52

0.60

 

 

 

1/2

12.70

0.70

 

 

 

5/8

15.88

0.80

 

 

 

3-2-2. Processing of Piping Materials

When performing the refrigerant piping installation, care should be taken to ensure that water or dust does not enter the pipe interior, that no other oil than lubricating oils used in the installed air-water heat pump is used, and that refrigerant does not leak. When using lubricating oils in the piping processing, use such lubricating oils whose water content has been removed. When stored, be sure to seal the container with an airtight cap or any other cover.

1.Flare processing procedures and precautions

a)Cutting the Pipe

By means of a pipe cutter, slowly cut the pipe so that it is not deformed.

b)Removing Burrs and Chips

If the flared section has chips or burrs, refrigerant leakage may occur. Carefully remove all burrs and clean the cut surface before installation.

c)Insertion of Flare Nut

– 13 –

d) Flare Processing

Make certain that a clamp bar and copper pipe have been cleaned.

By means of the clamp bar, perform the flare processing correctly.

Use either a flare tool for R410A or conventional flare tool.

Flare processing dimensions differ according to the type of flare tool. When using a conventional flare tool, be sure to secure “dimension A” by using a gauge for size adjustment.

ØD

A

Fig. 3-2-1 Flare processing dimensions

Table 3-2-3 Dimensions related to flare processing for R410A

 

Outer

 

 

 

A (mm)

 

 

 

 

 

 

 

Nominal

Thickness

 

 

 

diameter

Flare tool for R410A

Conventional flare tool

diameter

(mm)

(mm)

 

 

 

 

 

clutch type

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

0.8

 

0 to 0.5

1.0 to 1.5

1.5 to 2.0

 

 

 

 

 

 

 

3/8

9.52

0.8

 

0 to 0.5

1.0 to 1.5

1.5 to 2.0

 

 

 

 

 

 

 

1/2

12.70

0.8

 

0 to 0.5

1.0 to 1.5

2.0 to 2.5

 

 

 

 

 

 

 

5/8

15.88

1.0

 

0 to 0.5

1.0 to 1.5

2.0 to 2.5

 

 

 

 

 

 

 

 

Table 3-2-4 Dimensions related to flare processing for R22

 

 

 

 

 

 

 

 

 

Outer

 

 

 

A (mm)

 

 

 

 

 

 

 

Nominal

Thickness

 

 

 

diameter

Flare tool for R22

Conventional flare tool

diameter

(mm)

(mm)

 

 

 

 

 

clutch type

Clutch type

Wing nut type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

0.8

 

0 to 0.5

0.5 to 1.0

1.0 to 1.5

 

 

 

 

 

 

 

3/8

9.52

0.8

 

0 to 0.5

0.5 to 1.0

1.0 to 1.5

 

 

 

 

 

 

 

1/2

12.70

0.8

 

0 to 0.5

0.5 to 1.0

1.5 to 2.0

 

 

 

 

 

 

 

5/8

15.88

1.0

 

0 to 0.5

0.5 to 1.0

1.5 to 2.0

 

 

 

 

 

 

 

Table 3-2-5 Flare and flare nut dimensions for R410A

Nominal

Outer diameter

Thickness

 

Dimension (mm)

 

Flare nut width

 

 

 

 

 

 

diameter

(mm)

(mm)

A

 

B

C

 

D

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

0.8

9.1

 

9.2

6.5

 

13

17

 

 

 

 

 

 

 

 

 

 

3/8

9.52

0.8

13.2

 

13.5

9.7

 

20

22

 

 

 

 

 

 

 

 

 

 

1/2

12.70

0.8

16.6

 

16.0

12.9

 

23

26

 

 

 

 

 

 

 

 

 

 

5/8

15.88

1.0

19.7

 

19.0

16.0

 

25

29

 

 

 

 

 

 

 

 

 

 

– 14 –

Table 3-2-6 Flare and flare nut dimensions for R22

Nominal

Outer diameter

 

 

 

Thickness

 

 

Dimension (mm)

 

 

 

 

 

Flare nut width

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

diameter

 

(mm)

 

 

 

 

 

 

 

 

(mm)

 

A

 

B

 

C

 

D

(mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/4

6.35

 

 

 

 

 

 

0.8

 

9.0

 

9.2

6.5

 

 

13

17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/8

9.52

 

 

 

 

 

 

0.8

 

13.0

 

13.5

9.7

 

 

20

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1/2

12.70

 

 

 

 

 

 

0.8

 

16.2

 

16.0

12.9

 

 

20

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5/8

15.88

 

 

 

 

 

 

1.0

 

19.7

 

19.0

16.0

 

 

23

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3/4

19.05

 

 

 

 

 

 

1.0

 

23.3

 

24.0

19.2

 

 

34

36

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

to

46˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45˚

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

A

 

 

 

 

 

 

 

 

 

 

 

C

 

 

D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43˚

to

 

 

 

 

 

 

 

45˚

Fig. 3-2-2 Relations between flare nut and flare seal surface

2.Flare Connecting Procedures and Precautions

a)Make sure that the flare and union portions do not have any scar or dust, etc.

b)Correctly align the processed flare surface with the union axis.

c)Tighten the flare with designated torque by means of a torque wrench. The tightening torque for R410A is the same as that for conventional R22. Incidentally, when the torque is weak, the gas leakage may occur.

When it is strong, the flare nut may crack and may be made non-removable. When choosing the tightening torque, comply with values designated by manufacturers. Table 3-2-7 shows reference values.

NOTE :

When applying oil to the flare surface, be sure to use oil designated by the manufacturer.

If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.

Table 3-2-7 Tightening torque of flare for R410A [Reference values]

Nominal

Outer diameter

Tightening torque

Tightening torque of torque

wrenches available on the market

diameter

(mm)

N•m (kgf•cm)

N•m (kgf•cm)

 

 

 

 

 

 

 

1/4

6.35

14 to 18 (140 to 180)

16 (160), 18 (180)

 

 

 

 

3/8

9.52

33 to 42 (330 to 420)

42 (420)

 

 

 

 

1/2

12.70

50 to 62 (500 to 620)

55 (550)

 

 

 

 

5/8

15.88

63 to 77 (630 to 770)

65 (650)

 

 

 

 

– 15 –

3-3. Tools

3-3-1. Required Tools

The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are lengthened.

The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge, clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.

1.Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))

2.Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)

3.Tools commonly used for R410A and for conventional refrigerant (R22)

The table below shows the tools exclusive for R410A and their interchangeability.

Tools exclusive for R410A (The following tools for R410A are required.)

Tools whose specifications are changed for R410A and their interchangeability

 

 

 

R410A

Conventional air-water

 

 

 

air-water heat pump installation

heat pump installation

No.

Used tool

Usage

 

 

 

Existence of

Whether conven-

Whether new equipment

 

 

 

 

 

 

new equipment

tional equipment

can be used with

 

 

 

for R410A

can be used

conventional refrigerant

 

 

 

 

 

 

1

Flare tool

Pipe flaring

Yes

*(Note 1)

¡

 

 

 

 

 

 

 

Copper pipe gauge for

Flaring by

 

*(Note 1)

*(Note 1)

2

adjusting projection

Yes

conventional flare tool

 

margin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

Torque wrench

Connection of flare nut

Yes

×

×

(For Ø12.7)

 

 

 

 

 

 

4

Gauge manifold

Evacuating, refrigerant

Yes

×

×

 

 

5

Charge hose

charge, run check, etc.

 

 

 

 

 

 

 

 

 

 

6

Vacuum pump adapter

Vacuum evacuating

Yes

×

¡

7

Electronic balance for

Refrigerant charge

Yes

×

¡

refrigerant charging

 

 

 

 

 

 

8

Refrigerant cylinder

Refrigerant charge

Yes

×

×

9

Leakage detector

Gas leakage check

Yes

×

¡

10

Charging cylinder

Refrigerant charge

(Note 2)

×

×

(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.

(Note 2) Charging cylinder for R410A is being currently developed.

General tools (Conventional tools can be used.)

In addition to the above exclusive tools, the following equipments which serve also for R22 are necessary as the general tools.

1.Vacuum pump

Use vacuum pump by attaching vacuum pump adapter.

2.Torque wrench (For Ø6.35, Ø9.52)

3.Pipe cutter

4.

Reamer

9.

Hole core drill (Ø65)

5.

Pipe bender

10.

Hexagon wrench

6.

Level vial

 

(Opposite side 4mm)

7.

Screwdriver (+, –)

11.

Tape measure

 

 

8.

Spanner or Monkey wrench

12.

Metal saw

Also prepare the following equipments for other installation method and run check.

1.

Clamp meter

3.

Insulation resistance tester

2.

Thermometer

4.

Electroscope

– 16 –

3-4. Recharging of Refrigerant

When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the following steps.

Recover the refrigerant, and check no refrigerant remains in the equipment.

Connect the charge hose to packed valve service port at the outdoor unit’s gas side.

Connect the charge hose to the vacuum pump adapter.

Open fully both packed valves at liquid and gas sides.

Place the handle of the gauge manifold Low in the fully opened position, and turn on the vacuum pump’s power switch. Then, evacuating the refrigerant in the cycle.

When the compound gauge’s pointer has indicated –0.1 Mpa (–76 cmHg), place the handle Low in the fully closed position, and turn off the vacuum pump’s power switch.

Keep the status as it is for 1 to 2 minutes, and ensure that the compound gauge’s pointer does not return.

Set the refrigerant cylinder to the electronic balance, connect the connecting hose to the cylinder and the connecting port of the electronic balance, and charge liquid refrigerant.

(For refrigerant charging, see the figure below.)

1.Never charge refrigerant exceeding the specified amount.

2.If the specified amount of refrigerant cannot be charged, charge refrigerant bit by bit in COOL mode.

3.Do not carry out additional charging.

When additional charging is carried out if refrigerant leaks, the refrigerant composition changes in the refrigeration cycle, that is characteristics of the air conditioner changes, refrigerant exceeding the specified amount is charged, and working pressure in the refrigeration cycle becomes abnormally high pressure, and may cause a rupture or personal injury.

(Water heat

(Outdoor unit)

exchanger unit)

 

Opened

Refrigerant cylinder

 

(with siphon)

 

Check valve

Opened

 

Opened

 

Open/close

Closed

valve for charging

 

 

Service port

Electronic balance for refrigerant charging

 

Fig. 3-4-1 Configuration of refrigerant charging

– 17 –

1.Be sure to make setting so that liquid can be charged.

2.When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.

It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant. Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the cylinder upside down if cylinder is not equipped with siphon.

[ Cylinder with siphon ]

[ Cylinder without siphon ]

Gauge manifold

Gauge manifold

OUTDOOR unit

OUTDOOR unit

Refrigerant

cylinder

Electronic

balance

R410A refrigerant is HFC mixed refrigerant. Therefore, if it is charged with gas, the composition of the charged refrigerant changes and the characteristics of the equipment varies.

cylinder Refrigerant

Electronic

balance

Siphon

Fig. 3-4-2

3-5. Brazing of Pipes

3-5-1. Materials for Brazing

1.Silver brazing filler

Silver brazing filler is an alloy mainly composed of silver and copper. It is used to join iron, copper or copper alloy, and is relatively expensive though it excels in solderability.

2.Phosphor bronze brazing filler

Phosphor bronze brazing filler is generally used to join copper or copper alloy.

3.Low temperature brazing filler

Low temperature brazing filler is generally called solder, and is an alloy of tin and lead. Since it is weak in adhesive strength, do not use it for refrigerant pipes.

1.Phosphor bronze brazing filler tends to react with sulfur and produce a fragile compound water solution, which may cause a gas leakage. Therefore, use any other type of brazing filler at a hot spring resort, etc., and coat the surface with a paint.

2.When performing brazing again at time of servicing, use the same type of brazing filler.

3-5-2. Flux

1.Reason why flux is necessary

By removing the oxide film and any foreign matter on the metal surface, it assists the flow of brazing filler.

In the brazing process, it prevents the metal surface from being oxidized.

By reducing the brazing filler’s surface tension, the brazing filler adheres better to the treated metal.

– 18 –

2.Characteristics required for flux

Activated temperature of flux coincides with the brazing temperature.

Due to a wide effective temperature range, flux is hard to carbonize.

It is easy to remove slag after brazing.

The corrosive action to the treated metal and brazing filler is minimum.

It excels in coating performance and is harmless to the human body.

As the flux works in a complicated manner as described above, it is necessary to select an adequate type of flux according to the type and shape of treated metal, type of brazing filler and brazing method, etc.

3.Types of flux

Noncorrosive flux

Generally, it is a compound of borax and boric acid.

It is effective in case where the brazing temperature is higher than 800°C.

Activated flux

Most of fluxes generally used for silver brazing are this type.

It features an increased oxide film removing capability due to the addition of compounds such as potassium fluoride, potassium chloride and sodium fluoride to the borax-boric acid compound.

4.Piping materials for brazing and used brazing filler/flux

Piping material

Used brazing filler

Used flux

 

 

 

Copper - Copper

Phosphor copper

Do not use

 

 

 

Copper - Iron

Silver

Paste flux

 

 

 

Iron - Iron

Silver

Vapor flux

 

 

 

1.Do not enter flux into the refrigeration cycle.

2.When chlorine contained in the flux remains within the pipe, the lubricating oil deteriorates. Therefore, use a flux which does not contain chlorine.

3.When adding water to the flux, use water which does not contain chlorine (e.g. distilled water or ion-exchange water).

4.Remove the flux after brazing.

3-5-3. Brazing

As brazing work requires sophisticated techniques, experiences based upon a theoretical knowledge, it must be performed by a person qualified.

In order to prevent the oxide film from occurring in the pipe interior during brazing, it is effective to proceed with brazing while letting dry Nitrogen gas (N2) flow.

Never use gas other than Nitrogen gas.

1.Brazing method to prevent oxidation

1)Attach a reducing valve and a flow-meter to the Nitrogen gas cylinder.

2)Use a copper pipe to direct the piping material, and attach a flow-meter to the cylinder.

3)Apply a seal onto the clearance between the piping material and inserted copper pipe for Nitrogen in order to prevent backflow of the Nitrogen gas.

4)When the Nitrogen gas is flowing, be sure to keep the piping end open.

5)Adjust the flow rate of Nitrogen gas so that it is lower than 0.05 m3/Hr or 0.02 MPa (0.2kgf/cm2) by means of the reducing valve.

6)After performing the steps above, keep the Nitrogen gas flowing until the pipe cools down to a certain extent (temperature at which pipes are touchable with hands).

7)Remove the flux completely after brazing.

M Flow meter

Stop valve

Nitrogen gas cylinder

From Nitrogen cylinder

Pipe Nitrogen gas

Rubber plug

Fig. 3-5-1 Prevention of oxidation during brazing

– 19 –

4. CONSTRUCTION VIEWS

4-1. Indoor Unit

RAS-B10GKVP-E

RAS-B13GKVP-E

RAS-B16GKVP-E

RAS-M10GKCVP-E

RAS-M13GKCVP-E

RAS-M16GKCVP-E

Front panel

250

790

Plasma pure filter

 

Indoor heat exchanger

 

790

Air filter

215

 

 

7 60

 

 

 

 

60

53

Zeolite-plus filter

 

53

7

Knockout system

Air ionizer

Knockout system

 

250

167.5

 

42

91

Minimum distance to wall

140 or more

3

91

53

 

 

 

 

 

 

53

 

 

54.5

60

 

 

 

 

60

54.5

Remote controller holder

 

 

 

 

Installation plate hanging section

64

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

125.5

 

 

 

 

 

 

 

 

Wireless remote controller

 

 

 

 

 

 

Drain hose

58

19

Installation plate

 

290

 

 

 

hanging section

 

 

 

(Outside length:0.54m)

163

 

 

Connecting pipe

 

Connecting pipe

 

 

 

 

(Outside length:0.45m)

 

 

 

(Outside length:0.4m)

 

 

 

Flare Ø6.35

 

 

 

 

Flare Ø9.52

 

 

 

 

 

 

 

 

 

 

 

 

(RAS-B16GKVP-E : Ø12.7)

 

 

 

 

 

(RAS-M16GKCVP-E : Ø12.7)

 

 

WH-H03JE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parts name of

(Heat pump model)

 

 

674

 

 

25

 

 

 

 

 

 

 

remote controller

WH-H03JE

 

 

450

 

 

Stud bolt hole

10

10

10

10

 

(Cooling only model)

288

for Ø6

 

 

 

 

 

 

Hanging

more

Minimum

 

Stud bolt hole

 

 

 

section

 

 

 

 

distance

 

 

 

 

 

or

to ceilinfg

 

for Ø8 to Ø10

 

 

 

 

47

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Minimum

 

 

 

 

 

 

 

 

 

distance

 

 

 

 

 

 

 

 

 

to wall

 

 

 

 

 

 

 

 

 

74 or more

 

 

 

 

 

 

 

 

 

42

 

 

 

Lower part

 

 

Outline of

 

 

 

 

 

hanging section

 

 

 

 

 

 

 

installation plate

 

 

 

 

 

 

 

 

 

 

 

 

Center line

 

 

Center line of

 

 

 

 

 

of main unit

 

 

 

 

 

 

 

 

 

installation plate

 

 

 

 

 

 

 

 

 

 

 

 

 

304

 

 

304

 

91

 

 

 

 

 

790

 

 

 

 

 

 

– 20 –

4-2. Outdoor Unit

RAS-M14GAV-E, RAS-M18GAV-E (Heat pump models)

RAS-M14GACV-E, RAS-M18GACV-E (Cooling only models)

A leg part

2-Ø20x88 drain long hole

320

(Anchorbort longhole pitch) 306

Ø7hole pitch

290

 

145.5

 

 

 

 

30

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B leg part

60

 

Ø25 drain hole

600

 

 

 

 

 

 

 

90 Ø11-14U-shape hole

108

125

30

 

54

 

 

 

(for Ø8-Ø10 anchor bolt)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8-Ø7 hole

20

(for fixing outdoor unit)

Ø11x14 long hole

(for Ø8-Ø10 anchor bolt)

69.5

147

21

6

 

 

 

 

550

483

 

449

 

 

 

 

 

 

 

 

 

 

 

 

 

8

35

52

32

Fan guard

Connecting pipe port (Pipe dia. Ø6.35)

483

 

257

Packed valve cover

 

 

108

 

 

 

 

 

157

79

 

 

21

25

145

22

Z

 

88

141

194

247

 

71

 

155

500

 

342

 

 

 

 

780

 

 

Charging port

 

 

 

 

4-Ø4.5 embossment

Fin guard

Connecting pipe port (Pipe dia. Ø9.52)

When installing the outdoor unit, leave open in at least two of

directions (A), (B), (C) and (D) Z view shown in the figure below.

Mounting dimensions of anchor bolt

2-Ø11x14U- Shape hole

600

 

(for Ø8-Ø10 anchor bolt)

 

 

D

50 or more

Intake

250 or more A

 

Intake

320

C 100 or more

 

 

Outside line

Minimum distance

 

of product

from wall

200 or more

B

2-Ø11x14 long hole

 

 

 

Outlet

(for Ø8-Ø10 anchor bolt)

Detailed A leg part

 

 

600

 

 

54

 

 

38

 

 

11

R15

 

 

 

7hole

 

 

2

 

320

Outside line

.5

R5

of product

11

Outside line

320

of product

2-

 

 

 

 

Ø7

hole

 

R15

 

 

 

R5.

 

38

5

 

 

 

54

 

 

600

 

 

Detailed B leg part

 

 

– 21 –

 

 

Color

 

 

 

 

 

 

 

 

 

 

 

 

To outdoor unit

 

 

 

 

 

 

-RAS

-RAS

.15-

 

 

Identification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

 

: RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

models) only (Cooling E-M16GKCVP-RAS E,-M13GKCVP-RAS E,-M10GKCVP

models) pump (Heat E-B16GKVP-RAS E,-B13GKVP-RAS E,-B10GKVP

Unit Indoor

 

 

WHI

 

: WHITE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

: BLACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLU

 

: BLUE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BRW : BROWN

 

 

 

 

 

 

BLK

 

 

 

 

 

 

 

 

 

 

 

 

 

ORN

 

: ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PUR

 

: PURPUL

 

 

 

 

 

BLK

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

YEL

 

: YELLOW

 

 

 

 

 

 

voltage-High ysuppl Power

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

purifier Air

 

 

 

 

 

 

 

 

 

 

 

GRY

 

: GRAY

 

 

 

 

 

 

 

Electrode

 

 

 

 

 

 

 

 

 

 

 

PNK

 

: PINK

 

 

 

 

 

 

 

3

3

INDOOR

 

 

 

 

 

 

 

 

 

 

GRN&

GREEN&

 

 

 

 

 

 

4

4

1

2 3

 

 

 

 

 

 

 

 

YEL

 

: YELLOW

 

 

1

2

3

4

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

5

5

BLOCK

 

 

Heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

RED

BRW

BRW

WBR

6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

exchanger

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Ion electrode

 

 

 

 

GRN & YEL

 

 

 

 

DIAGRAM WIRING .5

 

 

 

 

 

 

 

 

1

2

3

4

 

 

 

BLK

WHI RED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

3

1

 

 

 

 

 

 

 

 

 

 

 

 

CN01

CN33

 

 

 

 

 

 

CN22

CN23

CN21

 

 

 

 

 

 

 

 

 

 

 

(WHI)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

(BLU)

 

 

 

 

 

 

 

 

 

 

1

1

BRW

 

 

– 22 –

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1

 

 

 

 

FUSE

 

 

 

 

 

 

 

CN34

 

Micro SW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

 

 

 

 

 

 

BLK 2

2

 

 

 

 

 

 

 

 

 

 

 

BLU

 

 

 

 

 

 

 

 

F01

 

 

 

 

 

 

 

 

HEAT EXCHANGER

 

 

 

 

 

AC 250V

 

 

 

 

 

 

 

(RED)

 

 

 

SENSOR (TC)

CN03

 

 

 

 

T3.15A

 

 

 

 

 

 

 

CN10

 

FAN MOTOR

 

 

 

 

 

(WHI)

 

 

 

 

 

 

 

 

 

 

 

 

 

(WHI)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

1

1

 

 

 

 

 

 

 

 

 

 

 

 

 

1

1 RED

 

 

 

 

 

 

BLK

2

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLK

 

 

THERMO SENSOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3

3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHI

 

DC MOTOR

 

 

(TA)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4

4

YEL

 

 

 

 

CN100

 

CN13

 

 

 

 

 

 

 

 

 

 

 

 

 

5

5

 

 

Assembly Unit Wireless

 

(WHI)

BLU

(WHI)

 

 

 

 

 

 

 

 

 

 

 

 

 

6

6

BLU

 

 

 

1

1

9

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

2

BLUBLU

8

8

 

 

 

 

 

 

 

 

 

LINE

 

 

DC5V

CN07

 

 

 

 

3

3

BLU

7

7

 

 

 

 

 

 

 

 

 

FILTER

DB01

 

(WHI)

WHI

 

 

 

4

4

6

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC12V

1

1

1

1

 

5

5

BLU

5

5

 

 

 

 

 

 

 

 

 

 

 

 

SUPPLYPOWER CIRCUIT

2

2

YEL

2

2

 

6

6

BLUBLU

4

4

 

MAIN P.C. BOARD

 

 

TNR

 

 

 

3

3

YEL

3

3

 

7

7

BLU

3

3

 

 

(MCC-5020)

 

 

 

 

 

 

 

 

4

4

YEL

4

4

 

8

8

WHI

2

2

 

 

 

 

 

 

 

 

 

 

 

 

5

5

YEL

5

5

 

9

9

 

1

1

 

 

 

 

CN08 (WHI)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOUVER MOTOR

 

 

 

 

 

MCC-899 10 10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

2

3

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Toshiba RAS-M13GKCVP-E, RAS-M14GACV-E, RAS-M18GACV-E, RAS-M14GAV-E, RAS-M18GAV-E SERVICE MANUAL

5-2. Outdoor Unit

RAS-M14GAV-E, RAS-M18GAV-E (Heat pump models)

RAS-M14GACV-E, RAS-M18GACV-E (Cooling only models)

– 23 –

6. SPECIFICATIONS OF ELECTRICAL PARTS

6-1. Indoor Unit

RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E

RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E

No.

Parts name

Type

 

Specifications

 

 

 

 

1

Fan motor (for indoor)

MF-280-30-5R

DC280–340V, 30W

 

 

 

 

 

2

Room temp. sensor (TA-sensor)

( – )

10kΩ

at 25°C

 

 

 

 

 

3

Heat exchanger temp. sensor (TC-sensor)

( – )

10kΩ

at 25°C

 

 

 

 

4

Louver motor

MP24Z

Output (Rated) 1W, 16 poles, DC12V

 

 

 

 

 

6-2. Outdoor Unit

RAS-M14GAV-E, RAS-M18GAV-E / RAS-M14GACV-E, RAS-M18GACV-E

1

1

No.

Parts name

Model name

 

Rating

 

 

 

 

1

SC coil (Noise filter) (L03)

ADR2520-R15TB or SC-20-01J-A

AC 250V, 20A, 0.15mH

 

 

 

 

SC coil (Noise filter) (L01)

ADR25H-200R8TB

AC 250V, 20A, 0.88mH

 

 

 

 

 

2

DC-DC transformer

SWT-72 or SWT-83

Primary side DC 280VSecondary side:

7.5V × 1, 13V × 126.5V × 3, 16V × 1, 15V × 1

 

 

 

 

 

 

 

3

Fan motor (For outdoor)

ICF-140-43-4R

DC 140V, 43W

 

 

 

 

4

Relay (4-way valve)

G5N-1A

Coil: DC 12V, Contact: 2A, AC250V

 

 

 

 

5

Relay (Power relay)

DI12D1-O or G4A-1A-PE

Coil: DC 12V, Contact: 20A, AC250V

 

 

 

 

 

6

Discharge temp. sensor

(Inverter attached)

64kΩ

(20°C)

(TD-sensor)

 

 

 

 

 

 

 

 

 

7

Outside air temp. sensor

(Inverter attached)

10kΩ

(25°C)

(TO-sensor)

 

 

 

 

8

TGa-sensor

(Inverter attached)

64kΩ

(25°C)

(Heat pump models)

 

 

 

 

 

 

 

 

 

9

TGb-sensor

(Inverter attached)

64kΩ

(25°C)

(Heat pump models)

 

 

 

 

 

 

 

 

 

10

TGa-sensor

(Inverter attached)

10kΩ

(25°C)

(Cooling-only models)

 

 

 

 

 

 

 

 

 

11

TGb-sensor

(Inverter attached)

10kΩ

(25°C)

(Cooling-only models)

 

 

 

 

 

 

 

 

 

12

Evaporator temp. sensor

(Inverter attached)

10kΩ

(25°C)

(TE-sensor)

 

 

 

 

13

Suction temp. sensor

(Inverter attached)

10kΩ

(25°C)

(TS-sensor)

 

 

 

 

 

 

 

 

14

Terminal block (9P)

AC 250V, 20A

 

 

 

 

 

 

For protection of switching power source (F03)

AC 250V, 3.15A

 

 

 

 

15

Fuse

For protection of inverter input overcurrent

AC 25V, 25A

 

 

 

 

 

 

For protection of power source

AC 250V, 6.3A

 

 

 

 

16

Electrolytic capacitor

LLQ2G761KHU

DC 400V, 760F

 

 

 

 

17

IGBT (Q200~Q205)

GT20J321

600V, 20A

 

 

 

 

18

Compressor (M18)

DA130A1F-25F

3 phases, 4 poles, 1,100W

 

 

 

 

19

Compressor (M14)

DA111A1F-20F1

3 phases, 4 poles, 750W

 

 

 

 

20

Compressor thermo.

US622KXTMQO

OFF: 125 ± 4°C, ON: 90 ± 5°C

 

 

 

 

21

Rectifier (DB01, DB02)

D25 X B60

Diode: 600V, 25A

 

 

 

 

22

IGBT (Q404)

GT40Q321 or GT30J121

IGBT: 600V, 40A

 

 

 

 

23

Reactor (Main)

CH-57

L = 10mH, 16A

 

 

 

 

24

Reactor (Sub)

CH-43-Z-T

L = 10mH, 1A

 

 

 

 

25

Coil for P.M.V.

CAM-MD12TF

DC 12V

 

 

 

 

26

Coil for 4-way valve

VHV

AC 220 – 240V

 

 

 

 

 

NOTE: 1 Heat pump models only.

– 24 –

7. REFRIGERANT CYCLE DIAGRAM

7-1. Refrigerant Cycle Diagram

RAS-B10GKVP-E, RAS-B13GKVP-E

RAS-M14GAV-E

To B room

P Pressure measurement

Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe

Both A and B rooms

Outer dia. : 9.52mm

Thickness : 0.8mm

*1

INDOOR UNIT

Tca

 

 

 

Indoor heat

 

 

exchanger

 

 

Indoor fan

Ta

Deoxidized copper pipe Both A and B room

Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

T1 Temp. measurement

To B room

Allowable height difference : 10m

Allowable pipe length

 

 

 

Per 1 unit Max. : 20m Total : 30m

Chargeless = 20m Charge = 20g/m (21 to 30m)

Muffler

TGb TGa

4-way valve (STF-0108Z)

Muffler

TD

Compressor

DA111A1F-20F1

TS

Outdoor heat exchanger

Temp. measurement T2

TE

TO

Propeller fan

OUTDOOR UNIT

NOTE :

Split capillary Ø2.2 x 200

Strainer

Pulse motor

valve at liquid side (CAM-B22YGTF-3)

Split capillary Ø2.2 x 200

Refrigerant amount : 0.90kg

NOTE : Gas leak check position

Refrigerant flow (Cooling) Refrigerant flow (Heating)

The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)

25 –

RAS-M10GKCVP-E, RAS-M13GKCVP-E RAS-M14GACV-E

To B room

P Pressure measurement

Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe

Both A and B rooms

Outer dia. : 9.52mm

Thickness : 0.8mm

*1

INDOOR UNIT

Tca

 

 

 

Indoor heat

 

 

exchanger

 

 

Indoor fan

Ta

Deoxidized copper pipe Both A and B room

Outer dia. : 6.35mm Thickness : 0.8mm

Sectional shape of heat insulator

T1 Temp. measurement

To B room

Allowable height difference : 10m

Allowable pipe length

 

 

 

Per 1 unit Max. : 20m Total : 30m

Chargeless = 20m Charge = 20g/m (21 to 30m)

TGb TGa

4-way valve (STF-0108Z)

Muffler

TD

Compressor

DA111A1F-20F1

TS

Outdoor heat exchanger

Temp. measurement T2

TE

TO

Propeller fan

OUTDOOR UNIT

NOTE :

Split capillary Ø2.2 x 200

Strainer

Pulse motor

valve at liquid side (CAM-B22YGTF-3)

Split capillary Ø2.2 x 200

Refrigerant amount : 0.90kg

NOTE : Gas leak check position Refrigerant flow (Cooling)

The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)

26 –

RAS-B10GKVP-E, RAS-M13GKVP-E, RAS-M16GKVP-E RAS-M18GAV-E

To B room

P Pressure measurement

Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe Both A and B rooms

Outer dia. : 9.52mm (10,13) :12.7mm (16)

Thickness : 0.8mm

TGb

4-way valve (STF-0108Z)

TS

Temp. measurement T2

NOTE :

*1

INDOOR UNIT

T1

Temp. measurement

 

 

 

Tca

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor heat

 

To B room

 

 

 

 

 

exchanger

 

 

heightAllowable

10m:difference

lengthpipeAllowable

 

 

 

Indoor fan

Ta

 

Per 1 unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deoxidized copper pipe

 

 

 

 

Max. : 20m

 

 

 

 

 

 

Total : 30m

 

 

Both A and B room

 

 

 

 

 

 

 

 

 

 

Chargeless = 20m

 

Outer dia. : 6.35mm

 

 

 

 

 

 

 

 

 

Charge

= 20g/m

 

Thickness : 0.8mm

 

 

 

 

 

 

 

 

 

(21 to 30m)

 

 

Sectional shape

 

 

 

 

 

 

 

of heat insulator

 

 

 

 

 

 

Muffler

TGa

Muffler

TD

Compressor

DA111A1F-20F1

Outdoor heat exchanger

TE TO

Propeller fan

OUTDOOR UNIT

Split capillary Ø2.2 x 200

Strainer

Pulse motor

valve at liquid side (CAM-B22YGTF-3)

Split capillary Ø2.2 x 200

Refrigerant amount : 1.20kg

NOTE : Gas leak check position

Refrigerant flow (Cooling) Refrigerant flow (Heating)

The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)

27 –

RAS-M10GKCVP-E, RAS-M13GKCVP-E, RAS-M16GKCVP-E RAS-M18GACV-E

To B room

P Pressure measurement

Gauge attaching port

Vacuum pump connecting port

Deoxidized copper pipe Both A and B rooms

Outer dia. : 9.52mm (10,13) :12.7mm (16)

Thickness : 0.8mm

TGb

4-way valve (STF-0108Z)

TS

Temp. measurement T2

NOTE :

*1

INDOOR UNIT

T1

Temp. measurement

 

 

 

Tca

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Indoor heat

 

To B room

 

 

 

 

 

exchanger

 

 

heightAllowable

10m:difference

lengthpipeAllowable

 

 

 

Indoor fan

Ta

 

Per 1 unit

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Deoxidized copper pipe

 

 

 

 

Max. : 20m

 

 

Both A and B room

 

 

 

 

Total : 30m

 

 

 

 

 

 

Chargeless =20m

 

Outer dia. : 6.35mm

 

 

 

 

 

 

 

 

 

Charge

=20g/m

 

Thickness : 0.8mm

 

 

 

 

 

 

 

 

 

(21 to 30m)

 

 

Sectional shape

 

 

 

 

 

 

 

of heat insulator

 

 

 

 

 

 

TGa

Muffler

TD

Compressor

DA111A1F-20F1

Outdoor heat exchanger

TE TO

Propeller fan

OUTDOOR UNIT

Split capillary Ø2.2 x 200

Strainer

Pulse motor

valve at liquid side (CAM-B22YGTF-3)

Split capillary Ø2.2 x 200

Refrigerant amount : 1.20kg

NOTE : Gas leak check position Refrigerant flow (Cooling)

The maximum pipe length of this air conditioner is 30 m. When the pipe length exceeds 20 m, the additional charging of refrigerant, 20 g per 1m for the part of pipe exceeded 20 m is required. (Max. 200g)

28 –

7-2. Operation Data

<Cooling> RAS-M14GAV-E, RAS-M14GACV-E

Temperature

No.of

Operating combination

Standard

Heat exchanger

Indoor

Outdoor

Compressor

condition (°C)

 

(Unit)

pipe temp.

operating

 

pressure

revolution

 

 

 

 

 

 

 

fan

fan

Indoor

Outdoor

units

A

 

B

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

 

0.7 to 0.9

11 to 13

43 to 45

High

700rpm

39

 

 

 

 

 

 

 

 

 

 

 

27 / 19

35 / –

13

 

0.9 to 1.1

08 to 11

47 to 49

High

750rpm

66

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

 

10

0.9 to 1.1

14 to 16

47 to 49

High

750rpm

64

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

10

0.9 to 1.1

14 to 16

47 to 49

High

750rpm

65

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Heating> RAS-M14GAV-E

Temperature

No.of

Operating combination

Standard

Heat exchanger

Indoor

Outdoor

Compressor

condition (°C)

 

(Unit)

pipe temp.

operating

 

pressure

revolution

 

 

 

 

 

 

 

fan

fan

Indoor

Outdoor

units

A

 

B

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

10

 

2.2 to 2.4

36 to 38

0 to 2

High

750rpm

60

 

 

 

 

 

 

 

 

 

 

 

20 / –

7 / 6

13

 

2.5 to 2.7

41 to 43

–1 to 1

High

750rpm

76

 

 

 

 

 

 

 

 

 

 

 

 

2 units

10

 

10

1.9 to 2.1

30 to 32

–1 to 1

High

750rpm

78

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

10

1.9 to 2.1

30 to 32

–1 to 1

High

750rpm

80

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

<Cooling> RAS-M18GAV-E, RAS-M18GACV-E

Temperature

No.of

Operating combination

Standard

Heat exchanger

Indoor

Outdoor

Compressor

condition (°C)

 

(Unit)

pipe temp.

operating

 

pressure

revolution

 

 

 

 

 

 

 

fan

fan

Indoor

Outdoor

units

A

 

B

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

0.9 to 1.1

11 to 13

41 to 43

High

700rpm

35

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

 

0.8 to 1.0

8 to 10

45 to 47

High

750rpm

58

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

0.8 to 1.0

7 to 9

47 to 49

High

750rpm

75

 

 

 

 

 

 

 

 

 

 

 

 

27 / 19

35 / –

 

10

 

10

0.9 to 1.1

11 to 13

48 to 50

High

750rpm

71

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

 

10

0.9 to 1.1

11 to 13

48 to 50

High

750rpm

71

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

13

0.9 to 1.1

11 to 13

48 to 50

High

750rpm

71

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

10

0.9 to 1.1

11 to 13

48 to 50

High

750rpm

71

 

 

 

 

 

 

 

 

 

 

 

 

<Heating> RAS-M18GAV-E

Temperature

No.of

Operating combination

Standard

Heat exchanger

Indoor

Outdoor

Compressor

condition (°C)

 

(Unit)

pipe temp.

operating

 

pressure

revolution

 

 

 

 

 

 

 

fan

fan

Indoor

Outdoor

units

A

 

B

P (MPa)

T1 (°C)

T2 (°C)

(rps)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

10

 

3.2 to 3.4

44 to 46

0 to 2

High

750rpm

62

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 unit

13

 

3.4 to 3.6

50 to 53

0 to 2

High

750rpm

81

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

3.4 to 3.6

51 to 53

0 to 2

High

750rpm

85

 

 

 

 

 

 

 

 

 

 

 

 

20 / –

7 / 6

 

10

 

10

2.6 to 2.8

37 to 39

–1 to 1

High

750rpm

93

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2 units

13

 

10

2.6 to 2.8

38 to 40

–1 to 1

High

750rpm

101

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

13

2.6 to 2.8

38 to 40

–1 to 1

High

750rpm

101

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

16

 

10

2.6 to 2.8

38 to 40

–1 to 1

High

750rpm

101

 

 

 

 

 

 

 

 

 

 

 

 

NOTES :

1.Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent. (Thermistor themometer)

2.Connecting piping condition : 7.5 m × 2 units

29 –

8. CONTROL BLOCK DIAGRAM

8-1. Indoor Unit

RAS-B10GKVP-E, RAS-B13GKVP-E, RAS-B16GKVP-E

M.C.U.

Indoor Unit Control Unit

 

 

Functions

Louver

Heat Exchanger Sensor (Tc)

Motor

 

Room Temperature Sensor (Ta)

• Cold draft preventing Function

 

• 3-minute Delay at Restart for Compressor

Louver Motor

 

 

Drive Control

Infrared Rays Signal Receiver

 

• Fan Motor Starting Control

 

and Indication

Indoor Fan

 

 

 

 

• Processing

Motor Control

Initializing Circuit

(Temperature Processing)

 

 

 

Clock Frequency

• Timer

Indoor

 

Fan Motor

Oscillator Circuit

• Serial Signal Communication

 

 

 

 

• Clean Function

 

Power Supply

 

Air purifier

 

unit

Circuit

 

 

 

Converter

 

Micro Switch

(D.C circuit)

 

 

 

 

Noise Filter

 

Serial Signal Transmitter/Receiver

From Outdoor Unit

 

 

220-240V

~50Hz

Serial Signal Communication

 

220V

~60Hz

(Operation Command and Information)

Remote Controller

Infrared Rays, 36.7kHz

REMOTE CONTROLLER

Operation (START/STOP)

Operation Mode Selection

AUTO, COOL, DRY, HEAT

Thermo. Setting

Fan Speed Selection

ON TIMER Setting

OFF TIMER Setting

Louver AUTO Swing

Louver Direction Setting

ECO

Hi-POWER

Air Purifier

SLEEP

– 30 –

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