Sony KDL-50W800C, KDL-55W805C Schematic

HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL

ORIGINAL MANUAL ISSUE DATE: 04/2015

Version Date Subject

1.004/2015 Original manual issue.

2.005/2015 Part Information Addition due to KDL-55W800C, 805C model addition

(P. 20~24, P. 76, P. 77, P. 84~92)

GN1G CHASSIS

Segment: XM-A

LCD TV

9-888-172-A2

SERVICE MANUAL

GN1G CHASSIS

Segment: XM-A

LCD TV

9-888-172-A2

MODEL LIST

MODEL	COLOR	COMMANDER	DEST.		MODEL		COLOR	COMMANDER	DEST.
KDL-50W800C	Silver	RMT-TX100U	(LA1)		KDL-55W800C		Silver	RMT-TX100U	(LA1)
			MX						MX
	Black	RMT-TX100U	(UC2)				Black	RMT-TX100U	(UC2)
			US, CND						US, CND
KDL-50W805C	Silver	RMT-TX100B	(BR6)		KDL-55W805C		Silver	RMT-TX100B	(BR6)
			BRAZIL						BRAZIL
			(CR1)						(LA8)
			COSTA RICA						CHILE, PERU,
			(LA8)						VENEZUELA
			CHILE, PERU,
			VENEZUELA
			(AR4)
			ARGENTINA
KDL-50W807C	Silver	RMT-TX100B	(CO1)
			COLOMBIA
KDL-50W809C	Silver	RMT-TX100B	(ECU)
			ECUADOR

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

3

WARNINGS AND CAUTIONS - ENGLISH

CAUTION

These servicing instructions are for use by qualified service personnel only.

To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.

WARNING!!

An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.

The chassis of this receiver is directly connected to the ac power line.

CARRYING THE TV

Be sure to follow these guidelines to protect your property and avoid causing serious injury.

•Carry the TV with an adequate number of people; larger size TVs require two or more people.

•Correct hand placement while carrying the TV is very important for safety and to avoid damages.

SAFETY-RELATED COMPONENT WARNING!!

Components identified by shading and mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. Follow these procedures whenever critical components are replaced or improper operation is suspected.

CAUTION ABOUT THE LITHIUM BATTERY

•Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type.

•Outer case broken battery should not contact to water.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

4

WARNINGS AND CAUTIONS - FRENCH

ATTENTION!!

Ces instructions de service sont à l’usage du personnel de service qualifi é seulement.

Pour prévenir le risque de choc électrique, ne pas faire l’entretien autre que celui contenu dans le Mode d’emploi à moins que vous soyez qualifi é faire ainsi.

WARNING!!

Afi n d’eviter tout risque d’electrocution provenant d’un chássis sous tension, un transformateur d’isolement doit etre utilisé lors de tout dépannage. Le chássis de ce récepteur est directement raccordé à l’alimentation du secteur.

POUR TRANSPORTER LE TÉLÉVISEUR

Tenez compte de ce qui suit pendant l’installation du téléviseur :

•Débranchez tous les câbles avant de transporter le téléviseur.

•Transportez le téléviseur avec le nombre de personnes approprié ; un téléviseur de grande taille doit être transporté par au moins deux personnes.

•Lors du transport du téléviseur, l’emplacement des mains est très important pour votre sécurité, ainsi que pour éviter de causer des dommages.

ALERTE!!

Afi n d’eviter tout risque d’electrocution provenant d’un chassis sous tension, un transformateur d’isolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est directement raccorde a l’alimentation du secteur.

ATTENTION AUX COMPOSANTS RELATIFS A LA SECURITE!!

Les composants identifi es par une trame et par une marque sur les schemas de principe, les vues explosees et les listes de pieces sont d’une importance critique pour la securite du fonctionnement. Ne les remplacer que par des composants Sony dont le numero de piece est indique dans le present manuel ou dans des supplements publies par Sony. Les reglages de circuit dont l’importance est critique pour la securite du fonctionnement sont identifi es dans le present manuel. Suivre ces procedures lors de chaque remplacement de composants critiques, ou lorsqu’un mauvais fonctionnement suspecte.

AVERTISSEMENT CONCERNANT LA BATTERIE AU LITHIUM

•Il existe un risque d’explosion si la batterie n’est pas correctement remplacée. Utilisez uniquement un type de batterie similaire ou équivalent.

•Lorsqu’il est endommagé, le boîtier externe de la batterie ne doit pas entrer en contact avec l’eau.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

5

WARNINGS AND CAUTIONS

USE CAUTION WHEN HANDLING THE LCD PANEL

When repairing the LCD panel, be sure you are grounded by using a wrist band.

When repairing the LCD panel on the wall, the LCD panel must be secured using the 4 mounting holes on the rear cover.

1)Do not press on the panel or frame edge to avoid the risk of electric shock.

2)Do not scratch or press on the panel with any sharp objects.

3)Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.

4)Do not expose the LCD panel to direct sunlight.

5)Avoid contact with water. It may cause a short circuit within the module.

6)Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)

7)Always clean the LCD panel with a soft cloth material.

8)Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.

9)Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).

10)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

6

SAFETY CHECK-OUT

After correcting the original service problem, perform the following safety checks before releasing the set to the customer:

1.Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.

2.Check the interboard wiring to ensure that no wires are “pinched” or touching high-wattage resistors.

3.Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.

4.Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.

5.Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.

6.Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.

7.Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.

8.For safety reasons, repairing the Power board and/or Inverter board is prohibited.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

7

SAFETY CHECK-OUT

Leakage Test

The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).

Leakage current can be measured by any one of three methods.

1.A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers’ instructions to use these instructions.

2.A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.

3.Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The

“limit” indication is 0.75 V, so analog meters must have an accurate low voltage scale.

The Simpson’s 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).

How to Find a Good Earth Ground

A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet boxes is also at earth ground.

If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.

If a cold-water pipe is not accessible, connect a 60to 100-watt troublelight (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B).

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

8

SAFETY CHECK-OUT

Lead Free Information

The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation.

Figure 4: LF Logo

Figure 5: LF logo on circuit board

Handling the FLEXIBLE FLAT CABLE (FFC)

When you insert / pull out FFC, please grasp a reinforcement board and main body of FFC

Please hold reinforcement board and plunge			Please pull out FFC while pushing the
it to depths.			button of both ends at the same time.
	Main board			Main board

< Insertion>

<Pull out>

Release Button

of Connector

FFC connector broken if pull out FFC without press and hold both Release Button of connector. Symptom 5X blinking will be appear due to improperly seated.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

9

SELF DIAGNOSIS FUNCTION

OUTLINE OF SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash. The number of times the LED flashes translates to a probable source of the problem.

A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.

If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to reveal past problems and how often these problems occur.

ABOUT ILLUMINAITION LED

	Status	White Center LED	Side RGB LED	Side Amber	Remarks
				LED
	Power Off	Off	Off	Off	*1 power switch off (by side key)
	( by power saving switch off and *1)
	Power On	White	Off	Off
	STBY/i.LINK STBY/PC STBY	Off	Off	Off
	( by remote control off only )
	Picture Off	White looping	White one shot	Off
	Device Connection	White	Cyan one shot	Off
	Power ON Animation	White	White one shot	Off
	Sleep Timer/On Timer/Reminder/REC		Amber
	Timer/Photo Frame	White		Off	*2 One Shot is only user action.
			One shot -> Lit*2
	( Power On )
	On Timer/Reminder/REC Timer	Off	Off	Amber	After 5 minutes, side amber LED
	( Deep Standby )				On
			Red		The number of LED blinking
	Self Diagnosis	Off		Off	indicates cause of failure
			Blinking
					( refer to Led Error / Triage chart)
	Aging mode	White	Green Blinking	Off	Blinking:0.5sec On / 0.5sec Off
	Software Updating	white blinking	white blinking	off
	Software Updating finish	White	Blue lit	off
	Test Reset	White	white blinking	Amber
				blinking
	Error of panel ID	White	Green /Amber	Off	Blinking:0.5sec On / 0.5sec Off
			Blinking
	REC (SCART REC & HDD REC/LIVE	White	Red(Pink)	Off	*2 One Shot is only user action.
	PAUSE) [AEP/J only]		One shot -> Lit*2
	ePOP/	White	Cyan loop	Off	One shot Center White when
	Shop Illumination				feature change

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

10

SELF DIAGNOSIS FUNCTION

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.

If there is more than one error, the LED will identify the first of the problem areas.

Result for all of the following diagnostic items are displayed on screen.

If the screen displays a “0”, no error has occurred .

DISPLAY OF STANDBY LED FLASH COUNT

0.5

0.5

3

	STANDBY
	LED	Detection Items	Board Error Item
	blinking
	count
	2x	Main 19.5V overvoltage [MAIN_POWE]	 Power Adapter
		* This failure is not saved	 BMX Board Error
		Main 5.0V failure [DC_ALERT]	 BMX Board Error
	3x
			 BMX Board Error
		Audio amp. protection [AUD_ERR]
			 Speaker
		Panel ID EEPROM I2C No ACK (Also panel	 Panel module
		power failure is a suspect) [P_ID_ERR]	 Tcon board
		- detect at startup sequence only	 BMX Board Error
	5x
		-FRC device I2C No ACK [FRCTC_I2C]
		-FRC device Initialization failure [FRCTC_I2C]	 Tcon board
		-detect at startup sequence only
	6x	LED driver [BACKLIGHT]	 LED driver (LD) board
	7x	Over temperature protection [TEMP_ERR]	 BMX Board Error
		Temp. sensor I2C NACK [TEMP_ERR]

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

11

SELF DIAGNOSIS FUNCTION

SELF-DIAGNOSTIC SCREEN DISPLAY

For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.

After you have completed the repairs, clear the result display to “0”.

Clearing the Self Check Diagnostic List

Panel operation time : Press the Channel 7 => Channel 0 .

Exiting the Self-diagnostic screen

To exit the Self Diagnostic screen, turn off the power to the TV by pressing the POWER button on the remote or the POWER button on the TV.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

12

SELF DIAGNOSIS FUNCTION

[SELF DIAGNOSTIC SAMPLE SCREEN DISPLAY]

Error Naming

Smart Core Red LED

blinking count

Error count

Error timestamp for 3rd last recorded error

Error timestamp for second last recorded error

Error timestamp for last recorded error

Panel operation time by hour Boot count

Total operation time by hour

Format of error timestamps

YYMMDDhhmmss (in UTC)

Example:120823132523 -> Aug 23 2012 13:25:23 UTC

* Only when time is set, an error timestamp is saved.

•Panel Operation Time is recorded every

30 min, but Total Operation Time is recorded every 1 hr. Therefore, the panel op. time might become larger than the total op. time.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

13

SEC 1. DISASSEMBLY AND PARTS LIST

•Items with no part number and no description are not stocked because they are seldom required for routine service.

•The construction parts of an assembled part are indicated with a collation number in the remark column.

•Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items.

Note: About the procedure to disassemble under cover(standing position), please refer to “APPENDIX-1”.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

14

					DISASSEMBLY AND PARTS LIST
1-1. KDL-50W800C/805C/807C/809C
1-1-1. Disassembly, Exploded View					SMART CORE BLOCK
			SHEET,		51 BRACKET, WIFI
	LCD PANEL	19	THERMAL (SC)		53
			WLAN/BT
				52	54 COVER, TOP
			MODULE
			LIGHT, GUIDE		56
	BT ANTENNA 10				55
			HSC3_S M MOUNT 57
BRACKET, SP 14					PANEL,
			CASE,		ORNAMENT
SPEAKER BOX ASSY (R)	13		BOTTOM (L) 58

								SWITCH
								UNIT
								11
		SHEET, THERMAL				18
	BMX BOARD 16		17			GASKET			Stand exploded view are for reference purpose. (Child parts are UNSTOCKED
							15		unless specified at 1-1-2: Screws)
						BRACKET,			STAND BLOCK
						SC		14
							BRACKET, SP		STAND NECK ASSY
		7							71
6		BRACKET			9		12	SPEAKER BOX
								ASSY (L)
		UNDER, TU
			8
				BRACKET SIDE
							This part is not stocked.
UNDERCOVER
							The purpose of indicated
		BRACKET UNDER
							in this illustrator is just for
3							reference only.		72
LABEL, UNDER									STAND, SHAFT
TERMINAL (TU)
									STAND, NECK
			5						ARM R
			LABEL, SIDE						ARM L
1		4	TERMINAL
									STAND, SHAFT
AC ADAPTOR		LABEL, UNDER
	2	TERMINAL
POWER SUPPLY									SCREW, M4 LOCK
CORD
									FOOT, FRONT
									SCREW, M4 LOCK
									FOOT, REAR

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

15

LCD PANEL (W50HFWS) LCD PANEL (W50HFWB)

Except UC2 UC2

SHEET, THERMAL (BM) GASKET (LAK)

COMPL SVC BMX_XMA_AR4 GINGA

SWITCH UNIT (SM-G-KIT)

SWITCH UNIT (SM-WW) SPEAKER BOX ASSY SPEAKER BOX ASSY BRACKET, SP (LAK) BRACKET, SC (LAK)

COMPL SVC BMX_XMA_BR GINGA BR6/CR1/ECU COMPL SVC BMX_XMA_COL CO1

COMPL SVC BMX_XMA_UC UC2

COMPL SVC BMX_XMA_MX LA1

COMPL SVC BMX_XMA_BR LA8 AR4

BRACKET, SIDE (MOLD) BRACKET, SIDE (MOLD) BRACKET, SIDE (MOLD) BT ANTENNA

BT ANTENNA

SWITCH UNIT (SM-G-WW)

MARK

CO1/LA1/UC2/

LA8/CR1

BR6

ECU

AR4

CO1/LA1/UC2/

LA8/CR1

BR6/AR4

CO1/LA1/UC2/

LA8/CR1/ECU

BR6

AR4

DESCRIPTION

BRACKET, SIDE (MOLD)

DISASSEMBLY AND PARTS LIST

1-1. KDL-50W800C/805C/807C/809C

1-1-1. Disassembly, Exploded View

REF. No.		PART No.	DESCRIPTION	MARK
	1	1-493-003-12	AC ADAPTOR (120W)	CO1/LA1/UC2/
				LA8/CR1
1		1-493-004-11	AC ADAPTOR (120W)	BR6
1		A-2077-271-A	ACC-280 (AR)	AR4
2		1-846-090-31	CORD SET, POWER-SUPPLY	CO1/LA1/UC2
				/ECU
2		1-846-420-11	CORD SET, POWER-SUPPLY	LA8/CR1
2		1-846-607-11	POWER-SUPPLY CORD (SET)	BR6
2		1-846-716-21	POWER SUPPLY CORD SET	AR4
3		4-563-190-02	LABEL, UNDER TERMINAL (TU)	LA1
3		4-563-190-12	LABEL, UNDER TERMINAL (TU)	BR6/CO1/LA8/
				CR1/AR4/ECU
3		4-563-190-22	LABEL, UNDER TERMINAL (TU)	UC2
4		4-563-273-01	LABEL, UNDER TERMINAL	UC2
4		4-563-273-11	LABEL, UNDER TERMINAL	Except UC2
5		4-563-252-01	LABEL, SIDE TERMINAL
6		A-2077-616-B	UNDER COVER (ML LAK) A	AR4
6		4-558-774-62	UNDER COVER (ML LAK) A	ECU
6		4-566-274-51	UNDER COVER (ML LAK) A	UC2
6		4-566-274-61	UNDER COVER (ML LAK) A	LA1/LA8/CR1
6		4-566-274-91	UNDER COVER (ML LAK) A	CO1
6		A-2070-158-A	UNDER COVER (ML LAK) A	BR6
7		4-546-909-02	BRACKET, UNDER TU (MOLD)	LA1
7		4-546-909-12	BRACKET, UNDER TU (MOLD)	CO1/LA8/CR1
7		4-546-909-32	BRACKET, UNDER TU (MOLD)	UC2
7		4-546-909-42	BRACKET, UNDER TU (MOLD)	BR6
7		4-566-679-11	BRACKET, UNDER TU (MOLD)	ECU
7		4-566-679-41	BRACKET, UNDER TU (MOLD)	AR4
8		4-545-088-11	BRACKET, UNDER (MOLD)	CO1/LA1/UC2/
				LA8/CR1
8		4-545-088-41	BRACKET, UNDER (MOLD)	BR6
8		4-566-678-11	BRACKET, UNDER (MOLD)	ECU
8		4-566-678-41	BRACKET, UNDER (MOLD)	AR4

REF. No.		PART No.
	9	4-545-087-01
9		4-545-087-11
9		4-566-677-01
9		4-566-677-11
10		1-754-950-11

101-754-955-11

111-798-510-31

11 1-798-510-41

11A-1993-236-A

121-859-100-11

131-859-100-21

144-547-988-01

154-547-989-01

16A-2069-652-A

16	A-2069-653-A
16	A-2069-654-A
16	A-2069-655-A

16A-2073-260-A

16 A-2077-627-A

174-549-186-01

184-569-179-01

19 1-812-086-11

19 1-812-087-11

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

16

DISASSEMBLY AND PARTS LIST

1-1. KDL-50W800C/805C/807C/809C

1-1-1. Disassembly, Exploded View

REF. No. PART No.		DESCRIPTION	MARK
51	4-547-397-02	BRACKET, WIFI	BR6/AR4/ECU
51	4-564-318-01	BRACKET, WIFI	UC2/LA1/LA8/
			CR1/CO1
52	1-458-854-11	WLAN/BT MODULE (11N)	Except BR6
52	1-458-854-21	WLAN/BT MODULE (11N) BRZ	BR6
53	4-549-528-11	SHEET, THERMAL (SC)
54	4-547-395-01	COVER, TOP	BR6/AR4/ECU
54	4-564-317-01	COVER, TOP	UC2/LA1/LA8/
			CR1/CO1
55	4-547-389-01	PANEL, ORNAMENT	BR6/AR4/ECU
55	4-564-312-01	PANEL, ORNAMENT	UC2/LA1/LA8/
			CR1/CO1
56	4-547-390-01	LIGHT, GUIDE	BR6/AR4/ECU
56	4-564-313-02	LIGHT, GUIDE	UC2/LA1/LA8/
			CR1/CO1
57	A-2066-088-A	HSC3_S_M MOUNT	UC2/LA1/LA8/
			CR1/CO1/BR6
57	A-2074-616-A	HSC3_S_M MOUNT KIT	AR4/ECU
58	4-547-392-01	CASE, BOTTOM (M)	BR6/AR4/ECU
58	4-564-315-01	CASE, BOTTOM (M)	UC2/LA1/LA8/
			CR1/CO1
71	4-559-310-01	STAND NECK ASSY (LAK)	UC2/LA1/LA8/
			CR1/CO1/ECU
71	A-2070-161-A	STAND, NECK ASSY (LAK) SBR	BR6
71	A-2076-425-A	STAND, NECK ASSY (LAK)	AR4
72	4-559-316-01	STAND, SHAFT (ML LAK) A	UC2/LA1/LA8/
			CR1/CO1/ECU
72	A-2070-160-A	STAND, SHAFT (ML LAK) A SBR	BR6
72	A-2076-424-A	STAND, SHAFT (ML LAK) A AR	AR4

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

17

DISASSEMBLY AND PARTS LIST

1-1. KDL-50W800C/805C/807C/809C

1-1-2. Screws

Ref	Part No Description

2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3

2-990-421-41 SCREW (+PSW) (M3X6)

4-256-393-11 SCREW, +PSW M3X6 W12

4-452-935-11 SCREW , +PWH M3X6

4-449-743-01 SCREW, +PSW M5X16

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

18

DISASSEMBLY AND PARTS LIST

1-1. KDL-50W800C/805C/807C/809C

1-1-3. Connectors

81

82

83

REF. No.		PART No.	DESCRIPTION	MARK
	81	1-910-805-05	CONNECTOR ASSY 30P	CN9000 (BMX) -CN4001 (LDB3B) (1)
			(UC2/LA1/LA8/CR1/CO1/BR6)
81		1-910-805-07	CONNECTOR ASSY 30P (ECU)	CN9000 (BMX) -CN4001 (LDB3B) (1)
81		1-910-805-43	CONNECTOR ASSY 30P (AR4)	CN9000 (BMX) -CN4001 (LDB3B) (1)
82		1-910-805-03	HARNESS ASSY	CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)
			(UC2/LA1/LA8/CR1/CO1/BR6)
82		1-910-805-06	HARNESS ASSY (ECU)	CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)
82		1-910-805-42	HARNESS ASSY (AR4)	CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)
83		1-910-805-04	FLEXIBLE FLAT CABLE 51P	CN8400 (BMX) -T-CON (1)
			(UC2/LA1/LA8/CR1/CO1/BR6)
83		1-848-900-11	FLEXIBLE FLAT CABLE 51P	CN8400 (BMX) -T-CON (1)
			(AR4/ECU)

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

19

1-2. KDL-55W800C/805C			SMART CORE BLOCK
1-2-1. Disassembly, Exploded View		HEAT SINK(SC)	54
				51	BRACKET, WIFI
		SHEET,
		THERMAL (SC) 53
LCD PANEL	19	WLAN/BT 52			55 COVER, TOP
		MODULE
		LIGHT, GUIDE	57
		HSC3_S MOUNT 58			56
					PANEL,
BT ANTENNA 11		CASE,			ORNAMENTAL
		BOTTOM (M) 59

				BRACKET,
				SP
				15
				14			SWITCH
							UNIT	Stand exploded view	are for reference purpose. (Child parts are
		SPEAKER BOX
							12	UNSTOCKED unless specified at 3-3-2: Screws & 3-3-4: Other
		ASSY (R)
								Parts )
		SHEET, THERMAL
	BMX BOARD		17	18					STAND BLOCK
						16
					BRACKET,				STAND NECK ASSY
					SC		14		71
						BRACKET, SP
			8
		BRACKET				13	SPEAKER BOX
UNDERCOVER	7				10		ASSY (L)
		UNDER, TU
				9
					BRACKET SIDE	This part is not stocked. The
LABEL, REAR			BRACKET UNDER			purpose of indicated in this			72
						illustrator is just for reference		STAND, SHAFT
TERMINAL
	3					only.
	4								STAND, NECK
	LABEL, UNDER							ARM R
	TERMINAL (TU)
									ARM L
				6
				LABEL, SIDE					STAND, SHAFT
1			5	TERMINAL
AC ADAPTOR			LABEL, UNDER					SCREW, M4 LOCK
			TERMINAL
	2								FOOT, FRONT
	POWER SUPPLY
	CORD								SCREW, M4 LOCK
									FOOT, REAR

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

20

1-2. KDL-55W800C/805C

1-2-1. Disassembly, Exploded View

REF. No.		PART No.	DESCRIPTION	MARK		REF. No.		PART No.	DESCRIPTION	MARK
							17	A-2069-652-A	COMPL SVC BMX_XMA_BR GINGA BR6
	1	1-493-003-12	AC ADAPTOR (120W)	LA8/LA1/UC2
1		1-493-004-12	AC ADAPTOR (120W)	BR6		17		A-2069-654-A	COMPL SVC BMX_XMA_UC	UC2
2		1-846-090-31	CORD SET, POWER-SUPPLY	LA1/UC2		17		A-2069-655-A	COMPL SVC BMX_XMA_MX	LA1
2		1-846-420-11	CORD SET, POWER-SUPPLY	LA8		17		A-2073-260-A	COMPL SVC BMX_XMA_BR	LA8
2		1-846-607-12	POWER-SUPPLY CORD (SET)	BR6		18		4-549-186-01	SHEET, THERMAL (BM)
3		N/A	LABEL, REAR TERMINAL			19		1-812-088-11	LCD PANEL (A55HVF6S)	LA8/LA1/BR6
4		4-563-190-02	LABEL, UNDER TERMINAL (TU)	LA1		19		1-812-089-31	LCD PANEL (A55HVF6B)	UC2
4		4-563-190-12	LABEL, UNDER TERMINAL (TU)	LA8/BR6		51		4-547-397-02	BRACKET, WIFI	BR6
4		4-563-190-22	LABEL, UNDER TERMINAL (TU)	UC2		51		4-564-318-02	BRACKET, WIFI	LA8/LA1/UC2
5		4-563-273-01	LABEL, UNDER TERMINAL	UC2		52		1-458-854-11	WLAN/BT MODULE (11N)	LA8/LA1/UC2
5		4-563-273-11	LABEL, UNDER TERMINAL	LA8/LA1		52		1-458-854-21	WLAN/BT MODULE (11N) BRZ	BR6
5		4-563-273-41	LABEL, UNDER TERMINAL	BR6		53		4-549-528-11	SHEET, THERMAL (SC)
6		4-563-252-01	LABEL, SIDE TERMINAL			54		4-547-207-01	HEAT SINK(SC)
7		4-566-276-51	UNDER COVER (L LAK) A	UC2		55		4-547-395-01	COVER, TOP	BR6
7		4-566-276-61	UNDER COVER (L LAK) A	LA8/LA1		55		4-564-317-01	COVER, TOP	LA8/LA1/UC2
7		A-2074-370-A	UNDER COVER (L LAK) A	BR6		56		4-547-389-01	PANEL, ORNAMENT	BR6
8		4-546-909-02	BRACKET, UNDER TU (MOLD)	LA1		56		4-564-312-01	PANEL, ORNAMENT	LA8/LA1/UC2
8		4-546-909-12	BRACKET, UNDER TU (MOLD)	LA8		57		4-547-390-02	LIGHT, GUIDE	BR6
8		4-546-909-32	BRACKET, UNDER TU (MOLD)	UC2		57		4-564-313-01	LIGHT, GUIDE	LA8/LA1/UC2
8		4-546-909-42	BRACKET, UNDER TU (MOLD)	BR6		58		A-2066-088-A	HSC3_S_M MOUNT
9		4-545-088-11	BRACKET, UNDER (MOLD)	LA8/LA1/UC2		59		4-547-392-01	CASE, BOTTOM (M)	BR6
9		4-545-088-41	BRACKET, UNDER (MOLD)	BR6		59		4-564-315-01	CASE, BOTTOM (M)	LA8/LA1/UC2
10		4-545-087-01	BRACKET, SIDE (MOLD)	LA8/LA1/UC2		71		4-559-310-01	STAND NECK ASSY (LAK)	LA8/LA1/UC2
10		4-545-087-11	BRACKET, SIDE (MOLD)	BR6		71		A-2070-161-A	STAND, NECK ASSY (LAK) SBR	BR6
11		1-754-952-11	BT ANTENNA	LA8/LA1/UC2		72		4-559-320-01	STAND, SHAFT (L LAK) A	LA8/LA1/UC2
11		1-754-954-11	BT ANTENNA	BR6		72		A-2074-369-A	STAND, SHAFT (L LAK) A SBR	BR6
12		1-798-510-31	SWITCH UNIT (SM-G-WW)	LA8/LA1/UC2
12		1-798-510-41	SWITCH UNIT (SM-G-KIT)	BR6

131-859-100-11 SPEAKER BOX ASSY

141-859-100-21 SPEAKER BOX ASSY

154-547-988-01 BRACKET, SP (LAK)

164-547-989-01 BRACKET, SC (LAK)

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

21

1-2. KDL-55W800C/805C

1-2-2. Screws

Ref	Part No Description

2-580-639-01 SCREW, +BVTP 4X12 TYPE2 IT-3

2-990-421-41 SCREW (+PSW) (M3X6)

4-256-393-11 SCREW, +PSW M3X6 W12

4-452-935-11 SCREW , +PWH M3X6

4-449-743-01 SCREW, +PSW M5X16

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

22

1-2. KDL-55W800C/805C

1-2-3. Connectors

83

81

82

82

REF. No.		PART No.	DESCRIPTION	MARK
	81	1-910-805-37	CONNECTOR ASSY 30P	CN9000 (BMX) -CN4001 (LDB3B) (1)
82		1-910-805-36	HARNESS ASSY (BR6)	CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)
82		1-910-805-48	HARNESS ASSY (Except BR6)	CN1000 (BMX) -CN203 (SM) -CN101 (HSC3-S-M) - (WIFI/BT) / CN7751 (BMX) -SP (1)
83		1-848-833-11	FLEXIBLE FLAT CABLE 51P (BR)	CN8400 (BMX) -T-CON (1)
83		1-848-834-11	FLEXIBLE FLAT CABLE 51P	CN8400 (BMX) -T-CON (1)
			(Except BR6)

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

23

DISASSEMBLY AND PARTS LIST

1-3. OTHER PARTS

1-3-1. MISCELLANEOUS 1-3-2. ACCESSORIES

PART No.	DESCRIPTION	MARK			PART No.	DESCRIPTION	MARK
3-876-036-71	UNI-LABEL, BLANK	Except BR6, ECU			1-492-975-21	REMOTE COMMANDER (RMT-TX100B)	CO1/LA8/CR1/
4-262-708-04	CLAMPER, CABLE						ECU/AR4
4-298-004-01	SPACER (B)				1-492-975-31	REMOTE COMMANDER (RMT-TX100B)	BR6
7-600-031-97	TAPE (3M 1350FB-1) 15MMX66M BLK	Except			1-492-978-21	REMOTE COMMANDER (RMT-TX100U)	LA1/UC2
		BR6, AR4, ECU			1-785-504-21	ADAPTOR, CONVERSION	LA8/CR1/ECU
7-600-031-96	TAPE (3M 1350FW-1) 15MMX66M WHT	Except	*		1-848-803-11	RCA CONVERSION CABLE	50": Except UC2/
		BR6, AR4, ECU					55": LA1, LA8
4-450-388-02	TIE, HARNESS (S)	50"	*		4-562-065-13	REFERENCE GUIDE	UC2
4-100-136-01	SHEET (CORE), C	ECU	*		4-562-066-32	REFERENCE GUIDE	LA1
			* 4-562-067-32			REFERENCE GUIDE	CO1/LA8
4-569-179-01	GASKET (LAK)	55"	*		4-562-068-12	REFERENCE GUIDE	BR6
			* 4-562-069-31			REFERENCE GUIDE	AR4
			* 4-569-675-31			REFERENCE GUIDE	CR1/ECU
			*		4-563-892-02	ATTACHMENT, WALL MOUNT A (LAK)	50":ECU/
							55": UC2, LA1, LA8
				* A-2070-163-A		ATTACHMENT, WALLMOUNT A (LAK)	BR6
					A-2076-427-A	ATTACHMENT, WALLMOUNT A (LAK)	AR4
					A-2070-159-A	STAND (ML LAK) A SBR	50": BR6
					A-2074-368-A	STAND (L LAK) A SBR	55": BR6
					4-563-896-01	WALL MOUNT BKT ASSY (LAK)	CO1/LA1/LA8/CR1/ECU
				* A-2070-162-A		WALL MOUNT BKT ASSY (LAK) SBR	BR6
					A-2076-426-A	WALL MOUNT BKT ASSY (LAK)	AR4
					4-449-743-01	SCREW, +PSW M5X16	50": AR4, ECU/55"
					4-563-195-01	SCREW, +PSW M8X12	50": Except UC2
							55": LA1, LA8, BR6
					4-479-543-01	SCREW, M4 LOCK	55"

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

24

SEC 2. ADJUSTMENT

ACCESSING SERVICE MODE

1)Turn on the main power switch to place this set in standby mode.

2)Press the buttons on the remote commander as follows, and entering service mode.

3)Service mode display.

	Service Mode
	Model	>>
	Self diagnosis History	>>
	Video / Audio	>>
	Panel / PQ	>>
	General Setting	>>
	Tuner	>>
	Wifi	>>

[</>] Set [Home]Exit

4) How to use the remote commander.

	Function	The flow of control
	Service mode on	<Test>+<TV>/
		<Display><5><Vol Up><Power>
	Service mode off	<MENU>/<HOME>
	Item up / down	<↑>/ <↓>
	Execute	<OK>

5) After entering service mode, then turn off the power switch.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

25

ADJUSTMENT

ACCESSING SOFTWARE VERSION

1) In Service Mode, select “Model Information “ Press (Enter) or button on Remote to enter status information.

	Service Mode			Model
	Model	>>
	Self diagnosis History	>>		Status Information	>>
	Video / Audio	>>		Model Information	>>
	Panel / PQ	>>		Model Number Setting	>>
	General Setting	>>		SERIAL NUMBER EDIT
	Tuner	>>
	Wifi	>>

[</>] Set [Home]Exit

[</>] Set [Home]Exit

2) Press (Enter) or “Return” button on Remote to back to Service Mode.

	Service Mode
	Model	>>
	Self diagnosis History	>>
	Video / Audio	>>
	Panel / PQ	>>
	General Setting	>>
	Tuner	>>
	Wifi	>>

[</>] Set [Home]Exit

Main Micro
SW Version:	TM1.000
NVM Version:	TD1.000
Boot Version:	TB1.000
PQ Version:	PQ1.000
AQ Version:	AQ0.00X
<Ext>
exFRC:	89.AB.CD.EF
CameraVID:	0x054C
CameraPIC:	0x0A92
CameraFW:	0x2207

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

26

ADJUSTMENT

ACCESSING SERIAL NUMBER EDIT

1) In Service Mode, select “Model” pressing button. Select “Serial Number

Edit” pressing button.

					Service Mode
	Service Mode
	Model	>>	Status Information			>>
	Self diagnosis History	>>	Model Information			>>
	Video / Audio	>>
					<[	KDL-40X500B	]>
	Panel / PQ	>>	Model Number Setting
	General Setting	>>	Serial Number Edit			_ _ _ _ _ _	_
	Tuner	>>
	Wifi	>>

[</>] Set [Home]Exit

2) Press or button to select number.

* The font color of “Yes” is change to black when it is selected.

	Service Mode
Status Information		>>
Model Information		>>
Model Number Setting	<[	KDL-40X500B	]>
Serial Number Edit		_ _ _ _ _ _	_

3) Serial Number can be set ONLY ONCE.

After user input data , press <Enter>.

Pop dialog will appear to inform user to confirm data.

Press orbutton to select “Yes” or “No” .

Select “Yes” if input data is correct.

Select “No” if input data is incorrect.

Press <Enter> to save answer.

	Service Mode
Status Information		>>
Model Information		>>
Model Number Setting	<[	KDL-40X500B	]>
Serial Number Edit		9 9 9 9 9 9	9

	Input Data correct?
Yes	No

Note: * The font color of “Yes” is change to black when it is selected.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

27

ADJUSTMENT

4)If “Yes” is selected, the input data is saved into EEPROM.

“Serial Number Edit” is grayed out and the serial number that has been input is displayed.

User will not able to edit anymore.

	Service Mode
Status Information		>>
Model Information		>>
Model Number Setting	<[	KDL-40X500B	]>
Serial Number Edit		9 9 9 9 9 9 9

Note: * The font color of “Serial Number Edit” is change to orange after “Yes” is selected.

5)If “No” is selected, the input data is not saved into EEPROM.

The serial number that has been input is displayed.

User can still edit the Serial Number.

		Service Mode
Status Information			>>
Model Information			>>
Model Number Setting		<[	KDL-40X500B	]>
Serial Number Edit		9	9 9 9 9 9	9
		Input Data correct?
	Yes		No

Note: * The font color of “No” is change to black when it is selected.

Note: * The font color of “Serial Number Edit” is white after “No” is selected.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

28

ADJUSTMENT

ACCESSING MODEL NUMBER SETTING

1) In Service Mode, select “Model” pressing button. Select “Model Number Setting” pressing button.

				Service Mode
	Service Mode
					>>
	Model	>>	Status Information
	Self diagnosis History	>>	Model Information		>>
	Video / Audio	>>
	Panel / PQ	>>	Model Number Setting	<[	KDL-40X500B	]>
	General Setting	>>	Serial Number Edit	_	_ _ _ _ _	_
	Tuner	>>
	Wifi	>>

[</>] Set [Home]Exit

[MODEL_NUMBER_SETTING]

_ _ _ _ _ _ _ _ _ _ _ _

OK

2)	Press	or	button on Remote to input numbers.
3)	Press	or	arrow key to Product Name Candidate. (e.g. KDL-40X500B CO1, KDL-40X500C BR6)
4)	Select one Product Name from the LIST, press				(Enter) will pop dialog to inform user to confirm data.
5)	Press “OK” button to select YES or No.

Select OK if input data is correct.Select NO if input data is incorrect.Press <Enter> to save answer.

Model dependent settings will be overwritten into EEPROM.

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

29

ADJUSTMENT

W/B ADJUSTMENT VIA SERVICE MODE

Apply when B* board or Panel is replaced.

1) In Service Mode, select “Panel/PQ” pressing button.

	Service Mode
	Model Information	>>
	Self diagnosis History	>>
	Video / Audio	>>
	Panel / PQ	>>
	General Setting	>>
	Tuner	>>
	Wifi / BT	>>

[</>] Set [Home]Exit

2) Go to “WB Adjustment”, category by				or	button. To select
	“WB Adjustment”, press		button.
		Panel / PQ
		Back	<<
		WB Adjustment	>>
		WB/Mura/CUC data transfer	>>

[</>] Set [Home]Exit

3) To change data, press or button.

Back		<<
R WB Gain	<[	0	]>
G WB Gain	<[	0	]>
B WB Gain	<[	0	]>
R WB Offset	<[	0	]>
G WB Offset	<[	0	]>
B WB Offset	<[	0	]>

[</>] Set [Home]Exit

KDL-50W800C, 805C, 807C, 809C/KDL-55W800C, 805C

30