Snorkel X26 User Manual [en, de, es, fr, it]

X26-32

Operator Manual

This first section of the Operator manual is the English language version.

Betriebsanleitung

Im zweiten Abschnitt dieser Betriebsanleitung finden Sie die Deutsche Version.

Manuel Utilisateur

èLa troisième section de ce manuel est la version en langue Française.

Manual del Usuario

El apartado cuarto de este manual del usuario corresponde a la versión en Español.

Manuale d’Uso

La quinta sezione di questo manuale d'uso è la versione in lingua Italiana.

WARNING

The X32 Machine has been re-assessed to ensure compliance to the Machinery Directive (2006/42/EC).

The Machine rating has been changed from:

Windspeed rating of 12.5 m/s (Beaufort 6)

To

Windspeed rating of 7 m/s (Beaufort 4)

Please attach to the front cover of
your X32 manual	510329-000

(EN) Manual part number 504165-002. (DE) Bestellnummer 504165-002.

(FR) Manuel Pièce numéro 504165-002.

(ES) El número de referencia para el manual es el 504165-002. (IT) Manuale Ricambi Numero 504165-002.

X 26-32

X26 Serial Numbers 50906 – 53099

X32 Serial Numbers 50322 – 53099

ENGLISH

When contacting Upright for service or parts information, be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot.

Stamped Serial Number

Estampille de numéro de série

Eingestanzte Seriennummer

OPERATION MANUAL

WARNING

All personnel shall carefully read, understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform.

Safety Rules

Electrocution Hazard

Tip Over Hazard

Collision Hazard

Fall Hazard

		NEVER elevate the platform or drive				NEVER climb, stand, or sit on
	THIS MACHINE IS NOT			NEVER position the platform
		the machine while elevated unless the	without first checking for overhead			platform guardrails or midrail.
	INSULATED!
		machine is on a firm, level surface.	obstructions or other hazards.

USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and his tools as well as the material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes, roof structures, buildings etc.). All other uses of the aerial work platform are prohibited!

THIS AERIAL WORK PLATFORM IS NOT INSULATED! For this reason it is imperative to keep a safe distance from live parts of electrical equipment!

Exceeding the specified permissible maximum load is prohibited! See “Special Limitations” on page 4 for details.

The use and operation of the aerial work platform as a lifting tool or a crane (lifting of loads from below upwards or from up high on down) is prohibited!

NEVER exceed the manual force allowed for this machine. See “Special Limitations” on page 4 for details.

DISTRIBUTE all platform loads evenly on the platform.

NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps, curbs, or debris; and avoiding them.

OPERATE machine only on surfaces capable of supporting wheel loads.

NEVER operate the machine when wind speeds exceed this machine’s wind rating. See “Beaufort Scale” on page 4 for details.

IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions.

IF ALARM SOUNDS while platform is elevated, STOP, carefully lower platform. Move machine to a firm, level surface.

Climbing up the railing of the platform, standing on or stepping from the platform onto buildings, steel or prefab concrete structures, etc., is prohibited!

Dismantling the swing gate or other railing components is prohibited! Always make certain that the swing gate is closed and securely locked!

It is prohibited to keep the swing gate in an open position (held open with tie-straps) when the platform is raised! To extend the height or the range by placing of ladders, scaffolds or similar devices on the platform is prohibited! NEVER perform service on machine while platform is elevated without blocking elevating assembly.

INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, loose wire connections, and damaged cables or hoses before using.

VERIFY that all labels are in place and legible before using.

NEVER use a machine that is damaged, not functioning properly, or has damaged or missing labels.

To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range.

NEVER charge batteries near sparks or open flame. Charging batteries emit explosive hydrogen gas. Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight. AFTER USE, secure the work platform from unauthorized use by turning both keyswitches off and removing key. The driving of MEWPs on the public highways is subject to regulations made under the Road Traffic Acts.

Page 1

504165-002

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Special Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Platform Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Manual Force . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Beaufort Scale. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Lift Overload Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Travel With the Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Travel With the Platform Elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

X26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 X32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Lower the Guardrails, X26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Fold Down guardrails, X32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Fold Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Erection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Towing or Winching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Hour Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Transporting the Work Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Preparation for Shipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Scissor Brace Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Scissor Brace Stowage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Inspection and Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Page 2

Operation Manual

Introduction

504165-002

INTRODUCTION

This manual covers operation of the X 26-32 Self-Propelled Work Platforms.

This manual must be stored on the machine at all times.

GENERAL DESCRIPTION

Figure 1: X 26-32

! W A R N I N G !

DO NOT use the maintenance platform without guardrails properly assembled and in place

1.Platform

2.Elevating Assembly

3.Chassis

4.Power Module

5.Control Module

6.Platform Controls

7.Manual Case

8.Chassis Controls

9.Hydraulic Fluid Reservoir

10.Batteries

Operation Manual

Page 3

504165-002

Special Limitations

SPECIAL LIMITATIONS

Travel with the platform raised is limited to creep speed range.

Elevating the Work Platform is limited to firm, level surfaces only.

!D A N G E R !

The elevating function shall ONLY be used when the work platform is level and on a firm surface.

The work platform is NOT intended to be driven over uneven, rough, or soft terrain.

PLATFORM CAPACITY

The maximum capacity for the MACHINE, including occupants is determined by model and options, and is listed in “Decals” on page 18.

!D A N G E R !

DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine.

MANUAL FORCE

Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform.

The maximum allowable manual force is limited to 200 N (45 lbs.) of force per occupant, with a maximum of 400 N (90 lbs.) for two or more occupants.

!D A N G E R !

DO NOT exceed the maximum amount of manual force for this machine.

BEAUFORT SCALE

Never operate the machine when wind speeds exceed 25 km/h (15 mph) [Beaufort scale 4].

	BEAUFORT		WIND SPEED			GROUND CONDITIONS
	RATING	m/s	km/h	ft/s	mph
	3	3,4~5,4	12,25~19,4	11.5~17.75	7.5~12.0	Papers and thin branches move, flags wave.
	4	5,4~8,0	19,4~28,8	17.75~26.25	12.0~18	Dust is raised, paper whirls up, and small branches sway.
	5	8,0~10,8	28,8~38,9	26.25~35.5	18~24.25	Shrubs with leaves start swaying. Wave crests are apparent in ponds or swamps.
	6	10,8~13,9	38,9~50,0	35.5~45.5	24.5~31	Tree branches move. Power lines whistle. It is difficult to open an umbrella.
	7	13,9~17,2	50,0~61,9	45.5~56.5	31.~38.5	Whole trees sway. It is difficult to walk against the wind.

LIFT OVERLOAD ALARM

If a load equivalent to 90% of safe working load is lifted a fault code “03” will be displayed on the digital display on the platform control box. If a load which is greater than the safe working load is present in the basket all machine functions will cease to operate and an acoustic warning will sound. In order to return to normal operation a load equal to or less than the safe working load must be present in the basket and the power must be re-cycled, power can be re-cycled by pushing the emergency stop button and releasing it again.

!D A N G E R !

Never operate the machine with a platform load greater than the rated capacity.

Page 4

Operation Manual

Controls and Indicators

504165-002

CONTROLS AND INDICATORS

Figure 2: Controls and Indicators

Platform Controls

4

6

3

1

	1	Drive Selectors	2	5
	2.	Horn Button

3.Lift/Lower Button

4.Emergency Stop Button

5.Display

6.Joystick

Chassis Controls

1

2

3

4

1.Keyswitch

2.Enable Button

3.Toggle Switch (Up & Down)

4.Emergency Stop Switch

Operation Manual

Page 5

504165-002	Pre-Operation Safety Inspection
PRE-OPERATION SAFETY INSPECTION

NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels and National Safety Instructions/Requirements. Perform the following steps each day before use.

1. Open modules and inspect for damage, fluid leaks or missing parts.

Figure 3: Hydraulic Tank

2.Check the level of the hydraulic fluid with the platform fully lowered. The hydraulic reservoir is located in the Control Module Door. The fluid level must be between the MIN and MAX lines. Add hydraulic fluid if necessary.

3.Check that fluid level in the batteries is correct.

4.Verify that batteries are charged.

5.Check that A.C. extension cord has been disconnected from the plug in the rear of the machine.

6.Check that all guardrails are in place and all fasteners are properly tightened.

7.Inspect the machine thoroughly for cracked welds and structural damage, loose or missing hardware, hydraulic

leaks, damaged control cable, loose wire connections and wheel bolts.

Page 6

Operation Manual

System Function Inspection

504165-002

SYSTEM FUNCTION INSPECTION

Refer to Figure 2 for the locations of various controls and indicators.

! W A R N I N G !

STAND CLEAR of the work platform while performing the following checks.

Before operating the work platform, survey the work area for surface hazards such as holes, drop-offs, bumps and debris.

Check in ALL directions, including above the work platform, for obstructions and electrical conductors. Protect the control console cable from possible damage while performing checks.

1.Move the machine, if necessary, to an unobstructed area to allow for full elevation.

2.Pull Chassis Emergency Stop Switch to the ON position.

3.Pull Platform Emergency Stop Switch to the ON position.

4.Turn and hold the Chassis Key Switch to the ON position. Push the Chassis Lift/Lower Switch to the UP position and raise the platform approximately 2,1 m (7 feet). BLOCK THE ELEVATING ASSEMBLY AS

DESCRIBED ON PAGE 9.

5.Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural damage, loose hardware, hydraulic leaks, loose wire connections, and erratic operation. Check for missing or loose parts.

6.Verify that the Depression Mechanism Supports have rotated into position under the machine. REMOVE

THE SCISSOR BRACE AS DESCRIBED ON page 13.

7.Push the Chassis Lift/Lower Switch to the UP position and fully elevate the platform.

8.Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper operation of the audible lowering alarm.

9.Open the Emergency Lowering Valve (see Figure 5) by pulling the knob out to check for proper operation. When the platform is lowered, release the knob.

10.Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should be disabled. Pull out the Chassis Emergency Stop Switch to resume.

11.Check that the route is clear of obstacles (persons, obstructions, holes, and drop-offs, bumps and debris), is level, and is capable of supporting the wheel loads.

12.Mount the platform and properly close the entrance.

13.Mount the platform and select DRIVE mode.

NOTE: Use both HI and LOW drive (if applicable) when performing the following step.

14.While engaging the Interlock Switch, move the Control Handle to FORWARD, then REVERSE, to check for speed control.

15.Push the Steering Switch RIGHT, then LEFT, to check for steering control.

16.Select LIFT mode. Grasp the Control Handle, engaging the Interlock Switch, and push it forward to check platform lift controls. Raise the platform to full elevation.

17.Pull back on the Control Handle. The platform should descend and the audible lowering alarm should sound.

18.Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should be disabled. Pull out the Platform Emergency Stop Switch to resume.

Operation Manual

Page 7

504165-002

OPERATION

Before operating the work platform, ensure that the Pre-Operation Safety Inspection has been completed and that any deficiencies have been corrected. Never operate a damaged or malfunctioning machine.

The operator must be thoroughly trained on this machine.

PLATFORM EXTENSION

Figure 4: Platform Extension

1.Mount the platform and properly close the entrance.

2.Depress the foot lever located at the rear of the platform extension. Push the platform extension forward until the pin engages the front stop.

3.To retract the platform extension, depress the foot lever and pull the platform extension toward the rear of the

machine until the pin engages the rear stop.

TRAVEL WITH THE PLATFORM

LO W E RE D

1.Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is level, and is capable of supporting the wheel loads.

2.Verify that the Chassis Key Switch is turned to ON and the Chassis Emergency Stop Switch is ON (pulled out).

3.Mount the platform and properly close the entrance.

4.Check clearances above, below, and to the sides of platform.

5.Pull the Platform Emergency Stop Switch out to the ON position.

6.Select DRIVE mode.

NOTE: Choose between standard drive and extra torque depending on the gradient.

7.Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the desired direction. The speed of the machine will vary depending on how far from centre the Control Handle is moved.

STEERING

1.Turn the Drive/Lift Switch to DRIVE.

2.While engaging the Interlock Switch, push the Steering Switch to RIGHT or LEFT to turn the wheels in the desired direction. Observe the tires while manoeuvring the work platform to ensure proper direction.

NOTE: Steering is not self-centring. Wheels must be returned to the straight ahead position by operating the Steering Switch.

ELEVATING T HE PLATFORM

1.Select a firm, level surface.

2.Select LIFT mode.

3.While engaging the Interlock Switch, push the Control Handle forward.

4.If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm sounds the platform must be lowered and the machine moved to a firm level surface before attempting to re-elevate the platform.

NOTE: Depression Mechanism supports will deploy automatically as the platform elevates and will retract after the platform has been lowered completely and has been driven.

Page 8

Operation Manual

Operation

504165-002

TRAVEL WITH THE PLATFORM ELEVATED

NOTE: The machine will travel at reduced speed when the platform is elevated.

1.Check that the route is clear of obstacles (persons, obstructions, holes, drop-offs, bumps, and debris), is level, and is capable of supporting the wheel loads.

2.Check clearances above, below, and to the sides of platform.

3.Select DRIVe mode.

4.Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the desired direction. The speed of the machine will vary depending on how far from centre the Control Handle is moved.

5.If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm sounds the platform must be lowered and the machine moved to a firm, level surface before attempting to re-elevate the platform.

LOWERING THE PLATFORM

1.Select LIFT mode.

2.Check around the base of the platform to ensure that no one is in contact with the machine. Engage the Interlock Switch and pull back on the Control Handle to lower the platform.

3.The platform will stop when it reaches the PPE cutout height. Inspect around the machine to ensure no one is in contact with the machine. After a four-second time delay, lower the platform as in step 2.

EMERGENCY LOWERING

Figure 5: Emergency Lowering Valve

! W A R N I N G !

If the platform should fail to lower, NEVER climb down the elevating assembly.

Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob.

X26

The Emergency Lowering Valve for the X26 is located at the rear of the machine, above the charger.

1.Open the Emergency Lowering Valve by pulling and holding the knob.

2.To close, release the knob. The platform will not elevate if the Emergency Lowering Valve is open.

X32

The emergency lowering control switch is located at the rear of the machine.

1.Open the emergency lowering valve by pushing down on the toggle switch and holding it.

2.Once the platform is fully lowered, release the toggle switch to close the valve. The platform will not elevate if the Emergency Lowering Valve is open.

Emergency Lowering Knob

X 26

Emergency Lowering Button

X 32

Operation Manual

Page 9

504165-002

Operation

LO W E R THE GUARDRAILS , X26

This procedure applies only to the X26 model for the purpose of passing through a standard double doorway. Guardrails must be returned to proper position before using the machine.

LOWERING PROCEDURE

1.Ensure that the slide-out deck extension is fully retracted and the deck pin is locked. Place the Platform Controls on the floor of the platform.

2.Remove and retain the set screws from the side guardrails and the slide-out deck guardrails.

3.Lower the slide-out deck guardrail completely.

4.Lower the rear guardrail until it rests on the stop screws.

5.Lower the side guardrails completely.

6.Raise the rear guardrail until the retaining pins engage. Remove and retain the stop screws and nuts from the rear guardrail.

7.Pull the two retaining pins and lower the rear guardrail completely.

RAISING PROCEDURE

1.Raise the rear guardrail until the retaining pins engage.

2.Install the stop screws and nuts on the rear guardrail and torque to 42 N-m (31 ft. lbs).

3.Pull the two retaining pins and lower the rear guardrail until it rests on the stop screws.

4.Raise the side guardrails until the tops are level with the rear guardrail.

•Install the set screws

5.Raise the slide-out deck guardrail until the top is level with the side guardrails.

•Install the set screws

6.Hang the controller on the slide-out deck guardrail.

7.Torque all set screws to 42 N-m (31 ft. lbs).

!W A R N I N G !

Before operating machine, guardrails must be securely fastened in their proper position.

FOLD DOWN GUARDRAILS , X32

This procedure applies only to the X32 model for the purpose of passing through a standard double doorway. Guardrails must be returned to proper position before using the machine.

FOLD DOWN PROCEDURE

1.Unhook the controller from the side guardrail and place it on the floor of the platform.

2.Pull the retaining pin on the front guardrail and rotate inwards.

3.Pull the retaining pin on the rear guardrail and rotate inwards.

4.Starting with the slide-out deck guardrails and then the outer guardrails, lift up on each guardrail and fold inward.

ERECTION PROCEDURE

1.Starting with the outer guardrails and then the slide-out deck guardrails, raise each guardrail and drop it down, securing it in the vertical position.

2.Rotate the front and rear upper guardrails outward and secure them to the opposite side guardrails, using the retaining pins.

3.Hang the controller on the side guardrail.

Page 10

Operation Manual

Towing or Winching

504165-002

TOWING OR WINCHING

Perform the following only when the machine will not operate under its own power and it is necessary to move the machine or when winching onto a transport vehicle (see “Transporting the Work Platform” on page 11).

C A U T I O N

DO NOT tow or winch the machine faster than 0,3 m/s (1 ft./s). Faster speeds will damage drive components and void the warranty.

! W A R N I N G !

Never tow faster than 0,3 m/sec. (1 ft./sec.).

Never operate the work platform with the parking brakes released. Serious injury or damage could result.

AFTER USE EACH DAY

1.Ensure that the platform is fully lowered.

2.Park the machine on a firm level surface, preferably under cover, secure against vandals, children and unauthorized operation.

3.Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation.

HOUR METER

To access the hour meter function perform the following steps.

1.Climb into the basket (with the machine powered up)

2.Push the platform emergency stop button.

3.Hold down the following buttons, Jib and Upper Boom Lift.

4.While holding the buttons twist the emergency stop button to return power to the machine.

5.“hr” will now be displayed on theread-out, Pressing the right turn button will scroll through the accumulated hours two digits at a time. For example, if pressing the right turn button once displays “20”, pressing it a 2nd time displays “58”, and pressing it a 3rd timedisplays “hr”, the elapsed time of operation is 2058 hours.

TRANSPORTING THE WORK PLATFORM

PREPARATION FOR SHIPMENT

1.Fully lower the platform.

2.Disconnect the battery negative (-) lead from the battery terminal.

3.Band the controller to the front guardrail.

4.Band the elevating linkage to the frame.

Operation Manual

Page 11

504165-002

Transporting the Work Platform

Figure 6: Secure Crane Straps

LIFTING BY CRANE

1. Secure straps to chassis tie down/lifting lugs only.

2.Place the platform onto the transport vehicle in transport position.

3.Chock the wheels.

4.Secure the work platform to the transport vehicle with chains or

straps of adequate load capacity attached to the chassis tie down/lifting lugs.

BY FORKLIFT

!D A N G E R !

Forklifting is for transport only.

See specifications for weight of work platform and be certain that forklift is of adequate capacity to lift the work platform.

Forklift from the rear of the machine using the forklift pockets provided. If necessary, the machine may be forklifted from the side by lifting under the Chassis Modules.

DRI VI NG OR WINCHING ONTO

A TRUCK OR TRAILER

NOTE: Do not winch faster than 0,3 m/s (1 ft/s).

1.Move the machine onto the truck or trailer;

A.To Drive the machine onto the transport vehicle:

a.Move the work platform up the ramp and into transport position.

b.Set the wheels straight and turn off the machine.

c.Chock the wheels.

B.To Winch the machine onto the transport vehicle:

a.Move the work platform up to the ramp.

b.Attach the winch cable to the tie down/lifting lugs.

c.Release the parking brakes (refer to “Towing or Winching” on page 11).

d.Winch the platform into transport position

e.Chock the wheels.

2.Secure the work platform to the transport vehicle with chains or straps of adequate load capacity attached to the chassis tie down/lifting lugs.

C A U T I O N

	Figure 7: Transporting the Work Platform
	Rear Tie Down/Lift Lugs
Forklift Pockets		REAR
Lift Lugs
Front Tie Down Lugs		FRONT

Over tightening of the chains or straps attached to the Tie Down/Lifting Lugs may result in damage to work platform.

Page 12

Operation Manual

Maintenance

504165-002

MAINTENANCE

! W A R N I N G !

Never perform service while the platform is elevated without first blocking the elevating assembly.

DO NOT stand in the elevating assembly area while deploying or storing the brace.

Figure 8: Scissor Brace

BLOCKING THE ELEVATING
ASSEMBLY
SCISSOR BRACE INSTALLATION
1.	Park the work platform on a firm, level surface.	Pin Rests on Brace
		when in Blocking
2.	Pull Chassis EMERGENCY STOP Switch to the ON position.	Position

3.Pull Platform EMERGENCY STOP Switch to the ON position.

4.Turn and hold the Chassis Key Switch to CHASSIS.

5.	Push the Chassis Lift/Lower Switch to LIFT to elevate the	Scissor Brace in
		Rest Position
	platform until the Scissor Brace can be rotated to the vertical	Brace Rotates to
	position.
		Blocking Position
6.	X26 – From the rear of the machine, lift the Scissor Brace
	from its stowed position. Rotate upward and outward, then
	down until it is hanging vertically below its attachment point.
7.	X32 – From the left side of the machine, pull the locking pin
	securing the brace. Rotate the Scissor Brace counter clock-	Brace Rests on Pin
	wise until it is in the vertical position.
		when in Blocking
8.	Lower the platform by pushing the Chassis Lift/Lower Switch	Position
	to LOWER and gradually lower the platform until the Scissor
	Brace is supporting the platform.

SCISSOR BRACE STOWAGE

1.Using the Chassis Controls, gradually elevate the platform until the Scissor Brace is clear.

2.X26 – Rotate the Scissor Brace outward and upward over its mounting point until it rests in the stowed position.

3.X32 – Rotate the Scissor Brace clockwise until the locking pin engages.

4.Lower the platform by pushing the Chassis Lift/Lower Switch to LOWER to completely lower the platform.

Operation Manual

Page 13

504165-002			Maintenance
	BATTER Y MAINTENANCE
	! W A R N I N G	!

Hazard of explosive gas mixture. Keep sparks, flame, and smoking material away from batteries. Always wear safety glasses when working near batteries.

Battery fluid is highly corrosive. Thoroughly rinse away any spilled fluid with clean water.

Always replace batteries with UpRight batteries or manufacturer approved replacements weighing 26,3 kg (58 lbs.) each.

•Check the battery fluid level daily, especially if the work platform is being used in a warm, dry climate.

•If electrolyte level is lower than 10 mm (3/8 in.) above the plates add distilled water only. DO NOT use tap water with high mineral content, as it will shorten battery life.

•Keep the terminals and tops of the batteries clean.

•Refer to the Service Manual to extend battery life and for complete service instructions.

BATTERY CHARGING

Figure 9: Battery Charger

Charge the batteries at the end of each work

shift or sooner if the batteries have been dis- Charger Plug charged.

! W A R N I N G !

Charge the batteries in a well ventilated area.

Do not charge the batteries when the work platform is near a source of sparks or flames.

Permanent damage to the batteries will result if		Charger
the batteries are not immediately recharged
after discharging.

Never leave the battery charger operating for more than two days.

Never disconnect the cables from the batteries when the charger is operating.

Keep the charger dry.

1.Check the battery fluid level. If the battery fluid level is lower than 10 mm (3/8 in.) above the plates add distilled water only.

2.Connect an appropriate extension cord to charger outlet plug in Left Module Door. Plug the extension cord into a properly grounded outlet of proper voltage and frequency.

3.The charger turns on automatically after a short delay. The LED charge indicator will illuminate. After completion of the charge cycle the LED will blink, indicating that the charger is in a continuing maintenance mode. DO NOT leave the charger plugged in for more than 48 hours, as permanent damage to the batteries may occur.

NOTE: The battery charger circuit must be used with a GFI (Ground Fault Interrupt) outlet.

NOTE: DO NOT operate the machine while the charger is plugged in.

Page 14

Operation Manual

Inspection and Maintenance Schedule	504165-002
INSPECTION AND MAINTENANCE SCHEDULE

The Complete Inspection consists of periodic visual and operational checks, along with periodic minor adjustments that assure proper performance. Daily inspection will prevent abnormal wear and prolong the life of all systems. The inspection and maintenance schedule should be performed at the specified intervals. Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures.

! W A R N I N G !

Before performing preventative maintenance, familiarize yourself with the operation of the machine.

Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated.

The daily preventative maintenance checklist has been designed for machine service and maintenance. Please photocopy this page and use the checklist when inspecting the machine.

DAILY PREVENTATIVE MAINTENANCE CHECKLIST

MAINTENANCE TABLE KEY

Y = Yes/Acceptable

N = No/Not Acceptable

R = Repaired/Acceptable

COMPONENT	INSPECTION OR SERVICES	Y	N	R
Battery	Check electrolyte level.
	Check battery cable condition.
Chassis	Check hoses for pinch or rubbing points.
	Check welds for cracks.
Control Cable	Check the exterior of the cable for pinching,
	binding or wear.
Controller	Check switch operation.
Drive Motors	Check for operation and leaks.
Elevating	Inspect for structural cracks.
Assembly
Emergency	Operate the emergency lowering valve and check
Lowering System	for serviceability.
Entire Unit	Check for and repair collision damage.

PREVENTATIVE MAINTENANCE REPORT

Date:_______________________________________

Owner: _____________________________________

Model No: ___________________________________

Serial No: ___________________________________

Serviced By: _________________________________

COMPONENT	INSPECTION OR SERVICES	Y	N	R
Hydraulic Fluid	Check fluid level.
Hydraulic Pump	Check for hose fitting leaks.
Hydraulic System	Check for leaks.
Labels	Check for peeling, missing, or unreadable labels
	& replace.
Platform Deck	Check welds for cracks.
and Rails
Platform Deck	Check condition of deck.
and Rails
Tyres and Wheels	Check for damage.

Operation Manual

Page 15

504165-002

Daily Preventative Maintenance Checklist

NOTES:

Page 16

Operation Manual

Decals

504165-002

DECALS

These labels shall be present and in good condition before operating the work platform. Be sure to read, understand and follow these labels when operating the work platform.

Operation Manual

Page 17

504165-002

Decals

DECALS

Page 18

Operation Manual

Specifications			504165-002
SPECIFICATIONS
	ITEM	X26		X32
	Platform Size w/ Extension	1,17 m x 2,21 m		1.17 m x 2.21 m
		[44,25 pulg. x 87 pulg.]		[44 in. x 87 in.]
	Max. Platform Capacity
	Standard	454 kg [1000 lb]		340 kg [750 lbs.]
	on Extension	113 kg [250 lb]		113 kg [250 lbs.]
	Max. No. of occupants
	Standard (total)	4 personas		3 people
		2 personas en el exterior
	on Extension	1 persona		1 person
	Height
	Working Height	9,93 m [32,58 pies]		11.6 m [38.1 ft.]
	Max. Platform Height	7,93 m [26 pies]		9.75 m [32 ft.]
	Min. Platform Height	1,09 m [43 pulg.]		1.22 m [48 in.]
	Dimensions
	Weight	2153 kg [4747 lb]		2486 kg [5481 lbs.]
	Overall Width	1,22 m [48 pulg.]		1.22 m [48 in.]
	Overall Height	2,19 m [83,5 pulg.]		2.32 m [88.5 in.]
	Overall Height, Rails Lowered	1,98 m [78 pulg.]		1.88 m [74 in.]
	Overall Length, Extension In	2,35 m [92,5 pulg.]		2.35 m [92.5 in.]
	Overall Length, Extension Out	3,26 m [128,5 pulg.]		3.26 m [128.5 in.]
	Drivable Height	7,93 m [26 pies]		9.75 m [32 ft.]
	Drive Speed
	Platform Lowered	0 to 3,2 km/h [0 to 2.0 mph]
	Platform Raised	0 to 1 km/h [0 to 0.62 mph]
	Energy Source	24 Volt Battery Pack (4-220 A Hour, 6 Volt Batteries, min. wt. 28.12 kg
		[62 lbs.] each)
	Motor	24 Volt 4 Horse Power DC Electric Motor
	System Voltage	24 Volt DC
	Battery Charger	25 A, 110/220 V AC
	Battery Duty Cycle	25% for 8 Hours
	Hydraulic Tank Capacity	15 L [4 US Gallons]		19 L [5 US Gallons]
	Maximum Hydraulic Pressure	207 bar		[3000 psi]
	Hydraulic Fluid
	Normal Temperature (>32° F [0° C])		ISO #46
	Low Temperature (<32° F [0° C])		ISO #32
	Extreme Temperature (<0° F [-17° C])		ISO #15
	Lift System	One Single Stage		Two Single Stage
		Lift Cylinder		Lift Cylinders
	Lift Speed	Raise, 45 sec./Lower 40 sec.		Raise, 65 sec./Lower 40 sec.
	Control System	Proportional Control Handle with Interlock Switch, Rotary Drive/Lift Switch,
		and Red Mushroom EMERGENCY STOP Switch
	Drive System	Dual Front Wheel Hydraulic Motors
	Tires	381 mm [15 in.] Diameter Solid Rubber, non-marking
	Parking Brake	Dual Spring Applied, Hydraulic Release
	Turning Radius	203 mm [8 in.] Inside
	Maximum Gradeability	12° [22%]		12° [22%]
	Wheel Base	1.9 m		[74.75 in.]
	Guardrails	1.02 m [40 in.] High
	Noise Level

*Specifications are subject to change without notice. Hot weather or heavy use may affect performance. Refer to the Service Manual for complete parts and service information.

This machine meets or exceeds all applicable CE and GS machinery directive requirements.

Operation Manual

Page 19

504165-002

Specifications

Page 20

Operation Manual

X 26-32

X26 Seriennummern 50906 – 53099

X32 Seriennummern 50322 – 53099

DEUTSCH

Stellen Sie sicher, dass Sie die MODELLund SERIENNUMMERN auf dem Gerätetypenschild angeben, wenn Sie sich mit UpRight bezüglich Wartungsoder Ersatzteilinformationen in Verbindung setzen. Sollte das Typenschild fehlen, finden Sie die SERIENNUMMER auch auf dem Fahrwerk über der vorderen Schwenkachse.

Stamped Serial Number

Estampille de numéro de série

Eingestanzte Seriennummer

BETRIEBSANLEITUNG

WARNUNG

Alle Bediener müssen die Sicherheitsregeln und Betriebsanleitungen gründlich durchlesen, verstehen und befolgen, bevor sie an irgendeiner UpRight-Hocharbeitsbühne Wartungsarbeiten ausführen oder die Arbeitsbühne in Betrieb nehmen .

Sicherheitsregeln

Elektroschockgefahr

Kippgefahr

Kollisionsgefahr

Sturzgefahr

		NIEMALS die Plattform ausfahren				NIEMALS auf das obere
	DIESE MASCHINE IST NICHT			Plattform NIEMALS in Position
		oder die Maschine mit ausgefahrener	bringen, ohne vorher sicherzustellen,			oder mittlere Gestänge
	ISOLIERT!
		Plattform fortbewegen, wenn sich die	dass der Bereich über der Plattform			des Plattformgeländers klettern
		Maschine nicht auf einer festen,	frei von Hindernissen und anderen			und auch nicht darauf stehen
		ebenen Fläche befindet.		Gefahren ist.		oder sitzen.

EINSATZ DER HOCHARBEITSBÜHNE: Diese Hocharbeitsbühne dient dazu, Personen und Werkzeuge sowie die für die jeweilige Arbeit erforderlichen Materialien zu transportieren. Sie wurde speziell für Reparaturund Montagearbeiten sowie für Einsatzbereiche konzipiert, die sich oberhalb der Mitarbeiter befinden, sodass die Mitarbeiter nach oben gerichtet arbeiten müssen (z. B. Decken, Kräne, Dachst rukturen, Gebäude etc.). Jede andere Verwendung der Hocharbeitsbühne ist strikt verboten!

DIESE HOCHARBEITSBÜHNE IST NICHT ISOLIERT! Aus diesem Grund muss zwingend ein Sicherheitsabstand zu allen leitfähigen Teilen der elektrischen Ausrüstung eingehalten werden!

Die angegebene zulässige Höchstlast darf nicht überschritten werden!Nähere Informationen hierzu finden Sie im Abschnitt “Beschränkungen” auf Seite 4.

Es ist strikt verboten, die Hocharbeitsbühne als Hubwerkzeug oder Kran einzusetzen (d. h. um Lasten von unten nach oben oder von oben nach unten zu befördern).

Die für diese Maschine zulässige manuelle Kraft NIEMALS überschreiten.Nähere Informationen hierzu finden Sie im Abschnitt “Beschränkungen” auf Seite 4.

Lasten immer gleichmäßig auf der Plattform VERTEILEN.

Vor Inbetriebnahme der Maschine IMMER ZUERST die Aufstellfläche im Arbeitsbereich auf Gefahren wie Bodenlöcher, ausgelaufene Flüssigkeiten, Bodenerhebungen, Kanten oder Schutt untersuchen und diese umgehen bzw. beseitigen.

Maschine nur auf Oberflächen IN BETRIEB NEHMEN, die die zulässigen Radlasten aufnehmen können.

Maschine NIEMALS in Betrieb nehmen, wenn die tatsächliche Windgeschwindigkeit höher ist als die Windgeschwindigkeit, für die die Maschine ausgelegt ist. Nähere Informationen hierzu finden Sie im Abschnitt “Beaufort-Skala” auf Seite 4.

IM NOTFALL NOT-AUS-Schalter drücken, um alle strombetriebenen Funktionen zu deaktivieren.

WENN EIN ALARM ERTÖNT , während die Plattform ausgefahren wird, Plattform ANHALTEN und vorsichtig einfahren (absenken). Maschine auf feste, ebene Oberfläche fahren.

Auf das Schutzgeländer der Plattform zu klettern, auf Gebäuden, Stahloder vorgefertigten Betonstrukturen zu stehen oder von der Plattform aus darauf zu klettern etc. ist verboten!

Das Schwingtor oder andere Komponenten des Schutzgeländers zu demontieren ist verboten! Vergewissern Sie sich immer, dass das Schwingtor geschlossen und sicher verriegelt ist!

Es ist verboten, das Schwingtor geöffnet zu halten (z. B. mit Befestigungsgurten), wenn die Arbeitsplattform ausgefahren wird!

Die Höhe oder Reichweite der Plattform durch Anbringen von Leitern, Gerüsten oder ähnlichen Vorrichtungen zu vergrößern ist verboten!

IMMER ZUERST die Hubvorrichtung blockieren, bevor bei ausgefahrener Plattform Wartungsoder Instandhaltungsarbeiten an der Maschine durchgeführt werden.

Maschine vor jedem Gebrauch sorgfältig auf Risse an Schweißstellen, lose oder fehlende Beschläge, Leckagen in der Hydraulikvorr ichtung, gelöste Kabelverbindungen und beschädigte Kabel oder Schläuche UNTERSUCHEN.

Vor Gebrauch SICHERSTELLEN, dass alle Bezeichnungsschilder ordnungsgemäß angebracht und vollständig lesbar sind.

NIEMALS eine Maschine benutzen, die beschädigt ist, nicht ordnungsgemäß funktioniert oder deren Bezeichnungsschilder Beschädigungen aufweisen oder sogar ganz fehlen.

Sicherheitseinrichtungen zu umgehen ist verboten und stellt eine Gefahr für alle Personen dar, die sich auf der Hocharbeitsbühne und in deren Arbeitsbereich befinden.

Batterien NIEMALS in der Nähe von Funkenquellen oder offenen Flammen aufladen. Beim Aufladen von Batterien wird explosives Wasserstoffgas freigesetzt.

Änderungen an der Hocharbeitsbühne sind verboten bzw. nur mit ausdrücklicher Genehmigung von UpRight zulässig.

NACH GEBRAUCH ist die Hocharbeitsbühne gegen unbefugten Gebrauch durch Dritte zu sichern. Hierzu müssen beide Schlüsselschalter auf “Aus” gestellt und die Schlüssel abgezogen werden.

Seite 1

504165-002

INHALT

Einführung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Allgemeine Beschreibung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Beschränkungen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Tragfähigkeit der Plattform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Manuelle Kraft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Beaufort-Skala. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Überlastalarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Bedienelemente und Anzeigen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Sicherheitsprüfung vor Inbetriebnahme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Überprüfung der Systemfunktionen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

Bedienung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Plattformverlängerung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fahren mit eingefahrener Plattform. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Lenken. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Ausfahren der Plattform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Fahren mit ausgefahrener Plattform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Einfahren der Plattform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Notfallabsenkung. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

X26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 X32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Absenken des Schutzgeländers, X26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Absenken . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Anheben. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Einklappen des Schutzgeländers, X32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Einklappen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Ausklappen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Schleppen oder Anheben . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Lösen der Parkbremse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Nach dem täglichen Gebrauch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Betriebsstundenzähler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Transport der Arbeitsbühne . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13

Vorbereitung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Anheben per Kran . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Per Gabelstapler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Fahren oder Heben auf einen LKW oder Anhänger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Instandhaltung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Blockieren der Hubvorrichtung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Installation der Scherenverstrebung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Verstauen der Scherenverstrebung . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Instandhaltung der Batterie . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Aufladen der Batterien . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Inspektionsund Instandhaltungsplan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Checkliste der täglichen präventiven Instandhaltungsmaßnahmen . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Bezeichnungsschilder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Technische Daten . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Seite 2

Betriebsanleitung

Einführung

504165-002

EINFÜHRUNG

Dieses Handbuch beschreibt Einsatz und Bedienung der selbstfahrenden Arbeitsbühnen der X 26-32.

Das Handbuch muss immer bei der Maschine aufbewahrt werden.

ALLGEMEINE BESCHREIBUNG

! W A R N U N G !

Hocharbeitsbühne NICHT ohne korrekt montiertes und angebrachtes Schutzgeländer verwenden.

Abbildung 1: X 26-32

1.Plattform

2.Hubvorrichtung

3.Fahrwerk

4.Leistungsmodul

5.Steuermodul

6.Plattform-Bedienelemente

7.Handbuchfach

8.Fahrwerk-Bedienelemente

9.Behälter für Hydraulikflüssigkeit

10.Batterien

Betriebsanleitung

Seite 3

504165-002

Beschränkungen

BESCHRÄNKUNGEN

Bei ausgefahrener Plattform kann die Maschine nur im Schleichgang gefahren werden.

Die Arbeitsplattform kann nur auf festen, ebenen Oberflächen ausgefahren werden.

! G E F A H R !

Die Hubfunktion darf NUR verwendet werden, wenn die Hocharbeitsbühne nivelliert ist und auf einer festen Oberfläche steht.

Die Hocharbeitsbühne ist NICHT dafür ausgelegt, auf unebenem, grobem oder weichem Gelände gefahren zu werden.

TRAGFÄHIGKEIT DER PLATTFORM

Die maximale Tragfähigkeit der MASCHINE, einschließlich Personen, hängt vom Modell und verschiedenen Optionen ab; Sie finden eine entsprechende Liste im Abschnitt “” auf Seite 19.

! G E F A H R !

Maximale Tragfähigkeit der Plattform oder maxima l zulässige Personenzahl für diese Maschine NICHT überschreiten.

MANUELLE KRAFT

Unter manueller Kraft versteht man die Kraft, die die Personen auf der Plattform auf Objekte wie Wände oder andere Strukturen außerhalb der Arbeitsplattform ausüben.

Die maximal zulässige manuelle Kraft ist auf 200 N (45 lbs.) pro Person beschränkt, d. h. maximal 400 N (90 lbs.), wenn sich zwei oder mehr Personen auf der Plattform befinden.

! G E F A H R !

Die für diese Maschine maximal zulässig e manuelle Kraft NICHT überschreiten.

BEAUFORT -SKALA

Niemals die Maschine in Betrieb nehmen, wenn die Windgeschwindigkeit mehr als 25 km/h (15 mph) [Beaufort-Skala 4] beträgt.

	BEAUFORT-WERT		WINDGESCHWINDIGKEIT			BODEN-/UMGEBUNGSBEDINGUNGEN
		m/s	km/h	ft/s	mph
	3	3,4~5,4	12,25~19,4	11.5~17.75	7.5~12.0	Papier und dünne Zweige bewegen sich, Fahnen wehen.
	4	5,4~8,0	19,4~28,8	17.75~26.25	12.0~18	Staub und Papier wird aufgewirbelt und kleine Zweige schaukeln.
	5	8,0~10,8	28,8~38,9	26.25~35.5	18~24.25	Sträucher mit Blättern beginnen zu schaukeln. In Teichen, Sümpfen oder anderen Gewässern
						erscheinen Wellenkämme.
	6	10,8~13,9	38,9~50,0	35.5~45.5	24.5~31	Zweige und Äste von Bäumen bewegen sich. Stromleitungen pfeifen. Regenschirme können nur mit
						Mühe geöffnet werden.
	7	13,9~17,2	50,0~61,9	45.5~56.5	31.~38.5	Ganze Bäume schwanken. Es ist schwierig, gegen den Wind zu gehen.

ÜBERLASTALARM

Wenn eine Last angehoben wird, die 90 % der Nennlast ausmacht, erscheint im digitalen Display des Bedienpultes an der Plattform der Fehlercode “03”. Befindet sich im Fahrkorb eine Last, die höher als die Nennlast ist, werden alle Maschinenfunktionen blockiert und eine akustische Warnung ertönt. Damit der normale Betrieb wieder aufgenommen werden kann, muss die Last im Fahrkorb verringert werden, sodass sie gleich oder niedriger als die Nennlast ist, und die Stromzufuhr zur Maschine muss ausund wieder eingeschaltet werden. Das Ausund wieder Einschalten der Stromversorgung kann durch Drücken und anschließendes Lösen des Not-Aus-Tasters erfolgen.

! G E F A H R !

Niemals die Maschine in Betrieb nehmen, wenn sich auf der Arbeitsplattform eine Last befindet, die die angegebene Tragfähigkeit überschreitet.

Seite 4

Betriebsanleitung