Snorkel PUSH 10 PRO User Manual

4 (2)

Elevating Work Platform

Repair Parts Manual

For PUSH 6 PRO, PUSH 8 PRO and PUSH 10 PRO

PUSH 6 PRO

sn: 01-000025+

PN 0120877

PUSH 8 PRO

sn: 01-000368+

October 2013

PUSH 10 PRO

sn: 01-000050+

PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

When contacting for service or parts information be sure to includ the model and serial numbers from the equipment nameplate.

Snorkel,

Vigo Centre, Birtley Road,

Washington, Tyne & Wear,

NE38 9DA, U.K.

MODEL

PUSH 6 PRO

SERIAL

 

 

 

 

 

 

 

 

 

NUMBER

NUMBER

 

 

 

 

 

 

 

 

 

MONTH / YEAR

 

 

 

 

 

 

 

SLOPE SENSOR ALARM SETTING

OF MANUFACTURE

 

 

 

 

 

FRONT

2

 

 

deg

SIDE

2

 

deg

 

 

 

 

 

 

 

 

NON-LOADED

 

 

 

 

-------

lbs

TO BACK

 

 

TO SIDE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MACHINE

 

 

 

 

310

kg

MAXIMUM

 

 

 

 

 

 

 

 

lbs

WEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHEEL

 

 

 

170

 

kg

ENGINE

 

 

 

 

 

 

 

 

N/A

hp

LOAD

 

 

 

 

POWERED

 

 

 

 

 

 

 

 

kW

BATTERY

 

 

DRIVE

 

 

 

V

MODELS

 

 

 

 

 

 

 

 

 

 

 

 

N/A

 

 

 

 

 

 

 

 

 

 

 

POWERED

 

 

MOTORS

 

 

 

 

MAXIMUM

 

 

 

 

 

 

 

 

MODELS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTRIGGER

 

 

 

 

 

-------

lbs

 

 

 

BATTERIES

 

12

 

V

 

 

 

 

 

 

N/A

kg

 

 

 

 

80

 

Ah

LOAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHARGER

 

 

 

 

 

 

MAXIMUM

 

 

 

 

 

 

 

110/240

 

V

 

 

 

 

 

N/A

%

INPUT

 

 

GRADEABILITY

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAXIMUM

 

 

 

 

 

 

 

MAXIMUM

 

Indoors

 

Outdoors

 

 

 

 

----

 

mph

 

 

 

ALLOWABLE

 

 

 

 

0

 

m/s

ALLOWABLE

 

----

 

----

lbs

WIND SPEED

 

 

 

 

 

MANUAL FORCE

200

 

N/A

N

MAXIMUM

 

 

 

 

 

 

 

 

 

(SIDE PULL)

 

 

 

 

 

-----

 

ft

 

 

 

 

 

 

 

 

 

 

 

PLATFORM

 

 

 

 

 

 

N/A

 

m

MAXIMUM

 

 

 

 

 

 

-----

ft

REACH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PLATFORM

 

 

 

 

 

 

1.96

m

MAXIMUM

 

 

 

 

 

 

 

 

 

 

HEIGHT

 

 

 

 

 

 

 

 

 

 

 

 

N/A

 

ft

 

 

 

 

 

Indoors

 

Outdoors

 

DRIVE

 

 

 

 

 

 

 

m

RATED NUMBER

 

 

HEIGHT

 

 

 

 

 

 

 

 

 

1

 

0

 

MAXIMUM

 

 

 

 

 

 

 

 

 

OF OCCUPANTS

 

 

 

 

 

 

240kg = 1 Persons

 

 

 

 

 

 

 

 

 

 

 

 

 

PLATFORM

 

 

+ 160kg Tools

 

 

 

 

 

 

 

 

 

 

 

 

 

LOAD

 

 

 

 

CAUTION

ONLY trained and authorised personnel may operate this machine.Consult the Operation Manual before using this machine. DO NOT make any changes to this machine, any changes made will invalidate the manufactures warranty and

may contravene legislation.

Axle weights with machine in the stowed position.

 

STEER AXLE

----

lbs

155

kg

DRIVE AXLE

----

lbs

155

kg 512953-101

The aerial platform is not electrically insulated. Death or serious injury will result from contact with, or inadequate clearance from, an energized conductor.

Do not go closer than the Minimum Safe Approach Distance as defined by ANSI standards.

Regard all conductors as energized.

Allow for electrical wire sag and aerial platform sway.

If the platform, scissors structure, or any part of the aerial platform contacts a high-voltage electrical conductor, the entire machine can become electrically charged.

If that happens, remain on the machine and do not contact any other structure or object. This includes the ground, adjacent buildings, poles, and any other objects that are not part of the aerial platform.

Such contact could make your body a conductor to the other object, creating an electrical shock hazard resulting in death or serious injury.

If an aerial platform is in contact with an energized conductor the platform operator must warn ground personnel in the vicinity to stay away. Their bodies can conduct electricity creating an electrical shock hazard resulting in death or serious injury.

Do not approach or leave the aerial platform until the electricity has been turned off.

Do not attempt to operate the lower controls when the platform, boom structure, or any part of the aerial platform is in contact with a high-voltage electrical conductor or if there is an immediate danger of such contact.

Personnel on or near an aerial platform must be continuously aware of electrical hazards, recognizing that death or serious injury can result from contact with an energized conductor.

Repair Parts – 4

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Table of Contents

 

Electrical Hazard..............................................................................................................................................

4

Repair Parts

 

Chassis – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO.................................................................................

6-7

Eaglestar Tray..................................................................................................................................................

8-9

Hydro-Tek ........................................................................................................................................................

10-13

Scissor Stack – PUSH 6 PRO, PUSH 8 PRO, PUSH 10 PRO........................................................................

14-15

Additional fixings list.........................................................................................................................................

17

Platform............................................................................................................................................................

18-19

Platform Mounting............................................................................................................................................

20

Lift Cylinder......................................................................................................................................................

21

Hydraulic Schematic........................................................................................................................................

22

Upper Control Box...........................................................................................................................................

23

Tray Wiring Harness.........................................................................................................................................

24

Scissor Stack Wiring Harness..........................................................................................................................

25

Upper Control Box Wiring Harness..................................................................................................................

26

Electtrical Schematic........................................................................................................................................

27

Placards and Decals........................................................................................................................................

28-29

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Repair Parts – 5

Snorkel PUSH 10 PRO User Manual

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

34

18

 

 

 

 

 

 

 

 

 

 

 

 

32

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

28

19

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

 

 

25

15

 

24

 

 

 

 

 

 

 

41

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

47

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

30

11

 

 

46

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

44

41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

32

27

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

 

 

 

 

21

 

 

 

 

7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

22

 

6

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SECTION A-A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

39

38

42

 

 

 

 

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

26

16

2

 

17

 

15

25

3

 

18

 

30

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

29

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

30

11

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

11

10

8

 

 

 

 

 

 

SECTION B-B

 

 

 

 

 

 

11

 

 

 

 

 

 

 

 

 

 

 

 

 

SCALE 1 : 4

 

 

24

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

23

 

 

5

6

9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

7

7

 

 

 

 

 

 

SECTION C-C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

21

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6

 

 

 

 

 

 

22

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

22

13

12

37

35

36

 

 

 

11

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

12

 

 

 

 

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

512956-000

 

Repair Parts – 6

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

Item

Part No.

Qty.

Description

 

 

 

 

1

512897-000

1

BASE WELDMENT

2

0120675

1

ARM WELDMENT

3

0120676

1

ARM WELDMENT

4

0120671

1

PIN

5

0120667

2

LINK

6

0120668

1

LINK

7

5554375

5

COLLAR SHAFT 15MM

8

0120670

1

BAR HEX

9

0120664

2

WHEEL ASSY FIXED CASTOR

10

5560364

4

M10 FLAT WASHER DIN 125

11

5560719

21

NUT HEX LKG M10-1.50

12

5560613

2

WSHR FLAT M8

13

5560355

2

WSHR LOCK M8

14

0120663

2

WHEEL ASSY SWIVEL CASTOR

15

513242-000

2

BUMPER W/M10 X 1.5 THREADED STUD

16

2509723

4

BRG 25MM ID X 28MM OD X 30MM LG

17

0120682

1

WELDMENT PIN

18

5560356

1

WSHR LOCK M10 DIN 127

19

0120751

1

COVER PLATE

20

0120680

2

SLIDE

21

058503-025

6

SHCS M8 X 1.25 X 25 G8.8 ISO 4762 BLACK OXIDE

22

5560727

6

NUT HEX LKG M8-1.25

23

512240-801

1

TRAY SUB ASSY PUSH (STAGE 1)

24

5534378

2

SPRING

25

5563250

2

ROLL PIN 6M X 30

26

0120560

1

KEEPER PIN

27

5560629

4

M6 FLAT WASHER DIN 125

28

5560664

4

WSHR LOCK M6 DIN 127

29

5563128

1

BLT FLSKTHD M8-1.25 25

30

5563263

16

SBHCS M10 X 1.50 X 25 GR 10.9 BLK FINISH

31

5563267

1

SBHCS M10 X 1.50 X 45 GR 10.9 BLK FINISH

32

5563279

4

SBHCS M6 X 1.0 X 12 GR 10.9 BLK FINISH

33

5563297

2

SBHCS M8 X 1.25 X 16 GR 10.9 BLK FINISH

34

5563260

1

SBHCS M10 X 1.50 X 16 GR 10.9 BLK FINISH

35

107080-000

1

D-RING BRACKET

36

107080-001

1

D-RING

37

5560357

2

HHCS M8 X 1.25 X 25 G8.8 ISO 4017_DIN 933

38

512329-000

1

HYDRAULIC HOSE SECURING BUSH

39

058501-016

2

M5 X 16 S.H.C.S.- GR 12.9

40

0120844

1

TILT SWITCH ASSY

41

058500-010

6

M4 X 10 SOCKET HD CAP SCREW - 12.9

42

0120806

1

STACK LIMIT SWITCH

43

0120807

1

MOUNTING BRK. - LIMIT SWITCH

44

0120808

1

COVER - LIMIT SWITCH

45

 

 

 

46

3220141

1

GRIP TAPE - STEP

47

510152-00

3

CABLE GLAND

 

 

 

 

Chassis – PUSH 6 PRO/PUSH 8 PRO/PUSH 10 PRO

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Repair Parts – 7

Tray

33

18

11

Tray

0120725

 

Repair Parts – 8

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

 

 

 

Tray

 

 

 

 

Item

Part No.

Qty.

Description

 

 

 

 

1

0120830

1

WLDMT, TRAY

2

0120827

1

CHARGER SIGNET 12V

3

3050002

1

BATTERY 12V

4

510524-000

1

PUSH/PULL SW ASSY W/NC CONTACT

5

509472-000

1

SW TGL SPDT (ON) OFF (ON)

6

0120801

1

CHARGER PLUG YELLOW 110/130VBLUE

7

0120802

1

CHARGER PLUG BLUE 200/250V

8

5569887

8

M4 FLAT WASHER DIN 125

9

5563245

8

WSHR LOCK M4 DIN 127

10

5563131

12

BLT HEXHD M4-0.7 16MM

11

003570-005

1

RETAINING PIN ASSY

12

502588-000

1

ALARM, SOUNDER

13

3040508

1

TIME DELAY MODULE

14

512314-000

4

RELAY SPDT 12V 40AMP

15

0120803

1

RAISE PUSH BUTTON

16

0120804

1

LOWER PUSH BUTTON

17

5563011

6

NUT LKG M4-0.70

18

0120878

1

TRAY BRACKET, PUSH

19

510542-000

1

ENABLE PUSH BUTTON

20

512253-000

1

TERMINAL STRIP (12)

21

5563249

2

SHCS M4 X 0.7 X 25 G8.8 ISO 4762 ZINC PLATED - BRIGHT CROMATED

22

0120834

2

BLOCK, TRAY STOP

23

5560664

8

WSHR LOCK M6 DIN 127

24

5560690

4

HHCS M6 X 1 X 18 G8.8 ISO 4017 DIN 933

25

510526-000

1

KEY SWITCH

26

5563248

4

SHCS M6 X 1 X 12 G12.9 ISO 4762 ZINC PLATED - BRIGHT CROMATED

27

0120657

1

POWER UNIT

28

5560364

2

M10 FLAT WASHER DIN 125

29

5560356

2

WSHR LOCK M10 DIN 127

30

972019

2

BLT HEXHD M10-1.5 X 25MM

31

510150-000

2

3 AMP DIODE

32

510527-000

2

CONTACT BLOCK N/O

33

512907-000

1

CHARGER LEAD

 

 

 

 

SERIAL NO BREAK:

PUSH 6 - 000000 - 000128

PUSH 8 - 000000 - 000540

PUSH 10 - 000000 - 000098

Tray

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

Repair Parts – 9

Tray (Current)

 

 

 

 

 

 

34

 

27

 

 

 

 

 

 

 

 

 

 

 

 

 

22

23

24

DETAIL A

 

 

 

35

 

 

 

 

 

 

 

 

SCALE 1 : 2

 

 

 

18

 

 

 

 

 

3

 

 

38

 

 

 

 

 

 

 

 

 

 

 

 

 

 

31

 

 

 

 

 

 

 

 

40

 

17

10

14

 

 

 

 

 

32

 

 

39

 

 

 

 

 

 

 

 

 

33

23

26

2

 

 

 

 

 

13

10

17

 

 

 

 

 

 

 

 

 

 

VIEW SHOWING DIODE

 

 

 

 

 

 

 

 

 

 

 

 

POSITIONS ON ALARM SOUNDER

 

 

 

 

A

 

 

 

 

36

37

 

 

 

 

 

 

12

 

20

 

21

17

 

 

 

 

10

9

8

 

 

15

25

 

1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

6

19

5

16

4

7

11

 

 

 

30 29 28

Tray

0120725

 

Repair Parts – 10

PUSH 6 PRO / PUSH 8 PRO / PUSH 10 PRO – 0120877

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