Elevating Work Platform
Operators Safety and Maintenance Handbook
PN 510844-000-EN
JULY 2011 sn:0796+
At Pop-Up Products we welcome any feedback and suggested improvements for our products. Please email us at feedback@popupproducts.co.uk
You can also download a copy of this handbook online at www.popupproducts.co.uk
POP-UP PUSH 8 ECO
Operator’s Safety and
Contents
Section 1 |
Page |
DESCRIPTION |
|
Introduction |
3 |
Description |
3 |
Intended use |
3 |
Training |
3 |
Modifications |
4 |
Terminology |
5 |
Section 2 |
|
SPECIFICATION |
|
Technical data |
6 |
Operating site |
7 |
Noise and vibration |
7 |
Limitations |
7 |
Section 3 |
|
SAFETY RULES |
|
Safety Rules |
8 |
Section 4 |
|
OPERATING INSTRUCTIONS |
|
Daily checks |
9 |
Manoeuvring the platform |
9 |
Engaging the brakes |
10 |
Auto brakes |
10 |
Deploying the stabilisers |
10 |
Stowing the stabilisers |
10 |
Battery isolation switch |
11 |
Entering and leaving the platform |
12 |
Control pendant |
12 |
Emergency stop |
13 |
Emergency lowering |
13 |
Emergency plunger valve |
14 |
Battery charging |
14 |
Section 5 |
Page |
MAINTENANCE |
|
Safety during maintenance |
15 |
Periodical maintenance and checks |
15/16 |
Storage |
16 |
Lubrication |
16 |
Hydraulic oil |
17 |
Electrical schematic |
18 |
Hydraulic schematic |
19 |
Troubleshooting |
20 |
Section 6 |
|
TRANSPORT INSTRUCTIONS |
|
Lifting |
21 |
Preparation for transport |
21 |
Loading and unloading |
22 |
Section 7 |
|
MAINTENANCE AND |
|
REPAIR RECORD |
|
Maintenance and repair record |
23 |
Notes |
24 |
Daily checks – operator checklist |
25 |
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 2 of 25 |
Section 1
DESCRIPTION
Introduction
This handbook provides information on the safe operation of this work platform. Operators should read and understand all of the information contained within this manual prior to operating the work platform.
The handbook contains several warnings, these indicate situations which if not avoided could result in serious injury or death to persons, or damage to the machine or property.
Additional copies of this handbook are available from the manufacturer at the address below. Information contained in this handbook is based on the latest product information at time of publication.
Pop-Up Products Ltd operate a policy of continuous improvement and therefore reserve the right to make product changes at any time without obligation.
Description
The POP-UP PUSH 8 ECO is a scissor lift type work platform, which is manoeuvred manually into work positions and elevated and lowered using an electro-hydraulic control system.
The standard machine includes the following standard features:
• 240kg safe working load |
• Manual brakes on rear swivel wheels |
• 4.5 metre working height |
• Auto brakes on front fixed wheels |
• 1.72 metre stowed height |
• Anti-crushing lowering delay |
• Easily manoeuvrable |
• Integral battery charger |
• Pass through standard doors |
• Emergency lowering facility |
• Simple operation |
• Easily transportable |
• Steel guard rails |
• Low maintenance |
• Non-slip platform |
• Complies with EN280:2001 |
• Steerable wheels |
• Stabilisers (optional if auto brakes fitted) |
Intended use
The machine has been designed to comply with the safety requirements of the
Machinery Directive 2006/42/EC taking guidance from the European Standard BS
EN280:2001 + A2:2009 Mobile Elevating Work Platforms.
The machine is intended to be used to lift persons, plus essential tools and materials, to enable work to be undertaken at height. Typical applications will include maintenance, cleaning, painting, etc. at varying heights above ground level.
WARNING
THE MACHINE MUST NOT BE USED IN APPLICATIONS OR FOR USES
OUTSIDE OF THE SCOPE OF THIS HANDBOOK. SHOULD A CERTAIN
APPLICATION NOT BE COVERED, THEN THE MANUFACTURER SHOULD
BE CONTACTED
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 3 of 25 |
Section 1
DESCRIPTION
Training
It is essential that persons operating this POP-UP PUSH 8 ECO are fully trained in the setting up, safe use and inspection of the machine. Please download a copy of our free Pop-Up & POP-UP PUSH 8 ECO Familiarisation Guide from www. popupproducts.co.uk The guide has been designed to assist competent people in safely operating our range of low-level push around scissor lifts.
WARNING
OPERATION OF THIS MACHINE BY UNTRAINED OPERATORS MAY RESULT IN
SERIOUS INJURY OR DEATH
Modifiications
No modifications must be made to this machine unless the manufacturer has given full written approval. If in doubt contact the manufacturer for advice.
Manufacturer’s address:
Pop-Up Products Limited 2 Deeside Point
Tenth Avenue
Deeside Industrial Park Deeside
CH5 2UA UK
Tel +44 (0)1244 833 933
Fax +44 (0)1244 833 934
Email feedback@popupproducts.co.uk www.popupproducts.co.uk
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 4 of 25 |
Section 1
DESCRIPTION
Terminology
1. |
Control pendant |
10. |
Emergency plunger valve |
19. |
Battery |
2. |
Emergency stop button & key |
11. Maintenance props |
20. |
Hydraulic pack |
|
3. |
Gate |
12. Bubble spirit level |
21. |
Battery charger |
|
4. |
Guard rail |
13. |
Stabilisers |
22. |
Chassis plate |
5. |
Handbook |
14. |
Forklift pocket (1 of 4) |
23. |
Battery condition meter |
6. |
Platform |
15. |
Chassis |
24. |
Battery charging indicator |
7. |
110V and 240V charger leads |
16. |
Auto front brakes |
25. |
Battery charger socket |
8. |
Scissor pack |
17. |
Manual brake (1 of 2) |
26. |
Power selector |
9. |
Main lift cylinder |
18. |
Hydraulic tank |
27. |
Emergency lowering valve |
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 5 of 25 |
|
Section 2 |
||
|
SPECIFICATION |
||
Technical data |
|
|
|
Safe working load (SWL) |
240kg |
||
equivalent to |
1 person + 160kg tools and materials |
|
|
Maximum platform height |
2.5 metres |
||
Maximum working height |
4.5 metres |
|
|
Platform length |
1.01 metres |
||
Platform width |
0.52 metres |
||
Platform guard rail height |
1.10 metres |
||
Toe board height |
0.15 metres |
|
|
Maximum allowable manual force |
200 Newtons |
||
Maximum allowable wind speed |
0 metres/sec* |
||
Maximum allowable chassis inclination |
0 degrees |
|
|
Electrical system |
12 volt DC |
||
Motor |
0.7 kW |
||
Batteries |
1 x 80 Ah |
||
Battery charger |
Universal 90V to 240V AC |
||
Hydraulic system |
|
|
|
Maximum pressure |
13 MPa |
||
Reservoir capacity |
1.22 litre |
||
Function speeds (approx.) |
|
|
|
Raise |
24 seconds |
||
Lower |
25 seconds |
||
Approx. no. of lifts (fully charged with SWL) |
120 |
|
|
Overall length |
1.26 metres |
||
Overall height (stowed) |
1.72 metres |
||
Overall width (with stabilisers deployed) |
1.30 metres |
||
Overall width (without stabilisers) |
0.70 metres |
|
|
Overall mass (GVW) without stabilisers |
343kg |
||
Overall mass (GVW) with stabilisers |
365kg |
||
Weight (without stabilisers) |
343kg |
||
Maximum wheel load |
350kg |
|
|
*For use in indoor exposed areas up to 12.5m/sec wind speed – pack available on request
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 6 of 25 |
Section 2 SPECIFICATION
Operating site
Select a site for the machine from which the platform will be able to reach the required work area. A visual inspection of the operating site should be made before setting up the machine. Particular attention should be given to the following items:
1. Ground conditions
Ensure that the ground on which the POP-UP PUSH 8 ECO is to operate is capable of supporting the weight of the machine (including the weight of the operator plus tools and materials). Be aware of floors or coverings (e.g. manhole covers) that may not withstand point loadings exerted by the castor wheels.
An interlock system ensures that the stabiliser beams and legs are fully deployed before the work platform can be raised. It is essential that each of the four stabiliser feet are located on firm, solid ground. The POP-UP PUSH 8 ECO auto brake kit enables the removal of stabilisers for use in 0m/sec wind conditions.
2. Ground flatness
The POP-UP PUSH 8 ECO must only be operated on flat (0º chassis inclination) and level surfaces. The allowable chassis inclination is indicated when the spirit level bubble is within the marked limits. All castor wheels must be in full contact with the ground.
In indoor exposed wind speeds up to 12.5m/sec the POP-UP PUSH 8 ECO can be used with a stabiliser pack.
3. Obstructions
When manoeuvring, raising and lowering, ensure that there are no obstructions or persons that may be struck by the platform.
Noise and vibration
Noise levels emitted from this machine do not exceed 70 dB(A). Hand and arm vibration experienced on this machine does not exceed 0.5 m/s2.
Limitations
The POP-UP PUSH 8 ECO is limited to operation indoors. The machine must not be used outdoors. Please consult the manufacturer if you are unsure of any application for which the machine is to be used.
This machine has been tested for Electromagnetic Compatibility (EMC) however, operation near to high powered radio transmission apparatus (e.g. radar, antennae) or within strong electrical and/or magnetic fields may affect some features of this product
WARNING
THIS MACHINE HAS NOT BEEN DESIGNED FOR OPERATION WITHIN
POTENTIALLY EXPLOSIVE ATMOSPHERES
WARNING
THIS MACHINE IS NOT ELECTRICALLY INSULATED AND MUST NEVER BE
USED FOR LIVE LINE WORKING. DEATH OR SERIOUS INJURY CAN RESULT
FROM CONTACT WITH, OR INADEQUATE CLEARANCE FROM, ELECTRICAL
CONDUCTORS
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 7 of 25 |
Section 3
SAFETY RULES
Safety Rules
NEVER Exceed the rated capacity (Safe Working Load or SWL) of the platform (240kgs).
NEVER Use the POP-UP PUSH 8 ECO as a ‘crane’ (e.g. by suspending loads from beneath the platform).
NEVER Make any attempt to increase the working height or outreach of the platform (e.g. by use of stepladders in the platform).
NEVER Operate the POP-UP PUSH 8 ECO if the bubble spirit level is outside the marked limits.
NEVER Manoeuvre the POP-UP PUSH 8 ECO on an inclined surface otherwise it may become uncontrollable.
NEVER Manoeuvre the POP-UP PUSH 8 ECO whilst in its elevated position, as this may cause instability.
NEVER Manoeuvre the POP-UP PUSH 8 ECO with a person or materials in the platform.
NEVER Enter or exit the platform unless the platform is in the lowered and transport position.
NEVER Apply external side loads to the platform or scissor structure.
NEVER Allow persons at ground level to operate the controls whilst the platform is occupied (unless in an emergency situation).
NEVER Operate the POP-UP PUSH 8 ECO outdoors.
NEVER Attempt to overreach.
NEVER Interfere with, wedge or attempt to override hydraulic, electrical or mechanical safety devices.
ALWAYS Check that there are no obstructions or persons that may be struck by the platform before and during the raising and lowering of the platform.
ALWAYS Ensure that the access gate is closed once the operator has entered the work platform.
ALWAYS Ensure that another responsible person on site knows how to use the emergency controls.
ALWAYS Undertake the daily checks recommended in this handbook prior to operation of the machine.
ALWAYS Ensure that all instructions, warning and Safe Working Load decals are clean and legible.
ALWAYS Ensure the POP-UP PUSH 8 ECO is positioned on adequate ground to support the weight of the machine.
ALWAYS Ensure that sufficient clearance is given if working near to live conductors.
ALWAYS Ensure the manual rear brakes have been engaged before elevating the work platform.
ALWAYS Ensure that auto front brakes are functioning correctly before attempting to use the machine.
ALWAYS Ensure that the platform does not come into contact with fixed objects (e.g. buildings, etc.) or moving objects (e.g. vehicles, other plant equipment, etc.).
ALWAYS Replace any removable guard rails (e.g. close and lock access gate) to enable full edge protection to be maintained.
ALWAYS Ensure that the load is evenly distributed within the platform.
ALWAYS Ensure the safety of persons that may enter the area around the platform (e.g. cordon off the area to prevent persons entering the danger area).
ALWAYS Ensure hands are kept within the confines of the guard rails whilst elevating the work platform.
Pop-Up PUSH 8 ECO Operator’s Safety and Maintenance Handbook ( rev.0.0.1.0210) |
Page 8 of 25 |
Loading...