Sirona Orthophos XG3 Installation manual

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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 3

General information

About this document

This document describes the installation of the ORTHO PHOS XG XG3 panoramic X-ray unit.

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For installation, please refer also to the following docu ments:

• Installation drawings

• "Installation Requirements" (separate document)

• Operating Instructions

•Service Manual

• Installation Report and Warranty Passport

• SIDEXIS XG, Digital Radiography: Installation instructions

Our Customer Service Center can provide the technical documentation in paper form free of charge on request pro vided that the respective order numbers are specified cor rectly.

The latest documentation can always be downloaded from the Sirona homepage:

www.sirona.com/HOME/Service/Technical Documentation

Changes since the last version 07.2013:

Chapter or section page

6.2 Checking the device leakage current .................... 63

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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 3

Contents

1 Before you begin ............................................................................................................... 5

1.1 Identification of warnings ......................................................................... 6

1.2 Safety....................................................................................................... 7

1.3 System and sensor versions.................................................................... 8

1.4 Dimensions/Space requirements............................................................. 9

1.5 Mounting options ................................................................................... 10

1.6 Installation versions ............................................................................... 11

2 Delivery and transport .................................................................................................... 13

2.1 Delivery.................................................................................................. 14

2.2 Transport to the installation site............................................................. 18

3 Installation: Panoramic X-ray unit ................................................................................. 19

3.1 Installation material................................................................................ 20

3.2 Required tools........................................................................................ 22

3.3 Wall mounting (standard/option 1)......................................................... 23

3.4 Installing the floor stand (option 2)......................................................... 30

3.5 Removing the transport safety device ................................................... 40

3.6 Installing the release button holder........................................................ 41

3.7 Attaching the covers .............................................................................. 42

English

4 Electrical connection ...................................................................................................... 45

4.1 Connecting the control cables (PAN)..................................................... 46

4.2 Connecting the line voltage ................................................................... 47

5 Installation: Remote control........................................................................................... 49

5.1 Installation material/tools ....................................................................... 50

5.2 Mechanical installation........................................................................... 51

5.3 Connecting the control cables (REMOTE)............................................. 53

5.4 Connecting the door contact switch....................................................... 56

5.5 Connecting the X-ray warning lamp....................................................... 57

5.6 Final work .............................................................................................. 58

6 Safety checks................................................................................................................... 59

6.1 Checking the protective ground wires.................................................... 60

6.2 Checking the device leakage current..................................................... 63

7 Initial startup.................................................................................................................... 65

7.1 Inserting the forehead and temple supports .......................................... 66

7.2 Inserting the sensor ............................................................................... 67

7.3 Switching the units ON .......................................................................... 68

7.4 Checking the data paths ........................................................................ 69

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Sirona Dental Systems GmbH Installation Instructions ORTHOPHOS XG 3

8 Startup for USA/Canada only ......................................................................................... 73

8.1 Startup, measurements and controls ..................................................... 74

8.2 Power supply adequacy ......................................................................... 75

8.3 Tube Current Verification ....................................................................... 76

8.4 kV – verification / Exposure Time Verification........................................ 79

8.5 Checking the laser for USA/Canada only............................................... 81

9 Checking the system adjustment .................................................................................. 83

9.1 Test exposures....................................................................................... 84

10 Final work......................................................................................................................... 91

10.1 Attaching the profile covers.................................................................... 92

10.2 Selecting More details............................................................................ 93

10.3 Declaration of Conformity....................................................................... 94

10.4 Unit handover......................................................................................... 95

11 Appendix .......................................................................................................................... 97

11.1 Service routines (for installation)............................................................ 98

11.2 Adjusting the panoramic X-ray unit ...................................................... 109

11.3 Demo mode.......................................................................................... 136

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ORTHOPHOS XG 3

1 Before you begin

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1 Before you begin Sirona Dental Systems GmbH

DANGER

WARNING

CAUTION

NOTICE

IMPORTANT

1.1 Identification of warnings Installation Instructions ORTHOPHOS XG 3

1.1 Identification of warnings

Warning and safety information

To prevent personal injury and material damage, please observe the warning and safety information provided in the present operating instructions.

The structure, appearance and use of warning and safety information in Sirona documents are based on the ANSI Z535 standard.

The following warnings may be used in this document:

An imminent danger that could result in serious bodily injury or death.

A possibly dangerous situation that can result in seri ous bodily injury or death.

A possibly dangerous situation that can result in slight bodi ly injury.

A possibly harmful situation which can lead to damage of the product or an object in its environment.

Instructions for use

The following application information may be used in this document:

Application instructions and other important information.

Tip: Information on making work easier.

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Sirona Dental Systems GmbH 1 Before you begin

DANGER

WARNING

CAUTION

NOTICE

Installation Instructions ORTHOPHOS XG 3 1.2 Safety

1.2 Safety

Fixed connection! The installation of a power plug instead of the pre scribed fixed (hard-wired) connection violates interna tional medical regulations and is prohibited. In case of a fault, you would thus endanger the life and limb of the patient, the operator or other persons.

Installation and startup must be carried out in accor dance with the requirements stated in our Installation Instructions.

Installation and startup may be carried out only by per sonnel specifically authorized by SIRONA.

Any person who assembles or modifies a medical elec trical system complying with the standard IEC 60 601-1-1 (safety requirements for medical electrical equipment) by combining it with other equipment is responsible for ensuring that the requirements of this regulation are met to their full extent for the safety of the patients, the operators and the environment.

The unit contains class 1 lasers. Keep a distance of at least 4" (10 cm) between eye and la

ser. Do not stare into the beam. Do not use the system with any other lasers, and do not make any changes to settings or processes that are not de scribed in these operating instructions. This may lead to a dangerous exposure to radiation.

Use an ESD wrist band during installation. Connect it to the protective ground wire.

When opening the unit: Please observe the usual precautionary measures for handling PCBs (ESD). Touch a ground point to discharge static elec

tricity before handling any components.

Extreme fluctuations of temperature may cause condensa tion inside the unit. Do not switch the unit on before it has reached normal room temperature.

English

If any equipment not approved by SIRONA is connect ed, it must comply with the applicable standards:

- IEC 60950-1 for information technology equipment and

- IEC 60 601-1 for medical electrical equipment.

See also “On-site installation, dimensions, technical data” and the “Compatibility list/Declaration of conformity” issued by the system integrator.

In case of doubt, contact the manufacturer of the sys tem components.

Wireless phone interference with medical electrical equipment: To ensure safe operation of medical electrical equip ment, the use of mobile wireless phones in practice or hospital environments is prohibited.

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1 Before you begin Sirona Dental Systems GmbH

1.3 System and sensor versions Installation Instructions ORTHOPHOS XG 3

1.3 System and sensor versions

1. ORTHOPHOS XG 3

Digital unit

2. XG PAN sensor

Sensor for panoramic (PAN) X-ray

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Sirona Dental Systems GmbH 1 Before you begin

NOTICE

Installation Instructions ORTHOPHOS XG 3 1.4 Dimensions/Space requirements

1.4 Dimensions/Space requirements

English

The minimum ceiling height should be 2.10 m (82 11/16"). If the ceiling height is lower than 2.27 m (89 3/8“) (max. travel height of 2.25 m (88 1/2“)), the travel height of the unit must be adjusted or limited prior to startup of the unit (see section

11.1.7). )

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The dimensions specified here apply to installation of the X-ray unit without the floor stand. Installation with the floor stand results in an additional 30 mm (1 3/16“) increase of all height dimensions.

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1 Before you begin Sirona Dental Systems GmbH

IMPORTANT

1. 3.2.

Standard version Option 1 Option 2

1.5 Mounting options Installation Instructions ORTHOPHOS XG 3

1.5 Mounting options

Standard version

(see Section 3.3)

1. Wall-mounted installation with 1 wall holder and

floor fastening if both wall and floor installation are

possible on-site.

Option 1: with second wall holder

(see Section 3.3)

2. Wall-mounted installation with 2 wall holders (and no floor fastening) if only wall installation is possible on-site.

Option 2: with floor stand

(see section 3.4)

3. Installation with floor stand for free installation any where in the room or if wall-mounted installation is not possible on-site (e.g. with lightweight walls).

If the unit is installed freely with a floor stand, the quality of the resulting X-ray exposures may be impaired, depending on the floor or surface conditions. Sirona there fore recommends additional fastening of the unit with an up per wall holder also when installing it with a floor stand.

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Sirona Dental Systems GmbH 1 Before you begin

1. 2.

Installation Instructions ORTHOPHOS XG 3 1.6 Installation versions

1.6 Installation versions

1. Standard installation:

ORTHOPHOS XG 3 without remote control with re lease button on the coiled cable in the treatment

room.

2. Installation version 1 (see section 5.3.1):

ORTHOPHOS XG 3 with remote control outside the X-ray room without release button on the coiled ca ble.

English

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3. Installation version 2 (see section 5.3.2): ORTHOPHOS XG 3 with remote control outside the X-ray room with release button on the coiled cable.

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1.6 Installation versions Installation Instructions ORTHOPHOS XG 3

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ORTHOPHOS XG 3

2 Delivery and transport

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2 Delivery and transport Sirona Dental Systems GmbH

NOTICE

IMPORTANT

Dimensions (cm): 199 x 69 x 122

Weight: 177 kg (390 lbs)

(inches): 78 3/8 x 30 3/4 x 28 3/4

2.1 Delivery Installation Instructions ORTHOPHOS XG 3

2.1 Delivery

Possible transport damage! If the shipment was damaged during transport, document all damage carefully and contact the responsible carrying agent immediately.

All SIRONA equipment is carefully checked and packed prior to shipment. Please carry out an incoming inspection of the equipment in order to make sure that it was not dam aged during transport.

• Check the packaging and the equipment for visible signs of damage.

• Check the shipment for completeness based on the at tached “scope of supply” checklist.

Disposal: Return the packaging materials to SIRONA or dispose of them in compliance with the legal regulations ap plicable in your country.

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The packaging of the X-ray unit is designed both for protec tion during transport and as an installation aid.

Therefore, please remove only the surrounding packaging prior to installation. Please leave the styrofoam packaging and transport pallet attached to the unit.

Save one of the lateral styrofoam packaging parts for

later use as an installation aid A.

Scope of supply

• Panoramic X-ray unit

• Profile cover (D)

•Sensor (B)

• Accessories and hygienic protective covers (see pp. 16 ff.) (B)

• Installation material (see section 3.1) (B)

• Safety strap (B)

• Remote control (optional) (C)

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Sirona Dental Systems GmbH 2 Delivery and transport

Installation Instructions ORTHOPHOS XG 3 2.1 Delivery

Tw o shock indicators A are attached to the side of the packaging to indicate whether the unit was exposed to a shock during transport.

• White indicator: No shock

• Red indicator: Shock

A tilt indicator B that enables you to recognize whether the unit was transported improperly is also attached to the packaging.

• Red indicator: Improper transport

The display of improper transport doesn't necessarily mean that the unit is damaged.

Make a note on the delivery slip that the indicator is acti

vated. Have this confirmed on the delivery note by the driver of the transport company.

Fax the delivery slip to the Sirona Customer Service Center (CSC).

Enter the state of the indicators in the startup report in the case of warranty claims.

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2 Delivery and transport Sirona Dental Systems GmbH

12.

10.

11.

13.

Bar

Bite block

Bite block fixation

14.

Chin rest

Chin pad

2.1 Delivery Installation Instructions ORTHOPHOS XG 3

Accessories: Panoramic X-ray unit

1. Forehead (1x) and temple supports (2x)

2. Buttons (2x)

3. Temporomandibular joint supports 1 (1x) and 2 (1x)

4. Ear holders (4x)

5. Buttons TMJ (2x)

6. Chin rest accessories (1x)

– Bite block (5x) – Bite block fixation (1x) –Bar (1x) – Chin pad (1x) – Chin rest (1x)

7. Contact segment standard yellow (1x)

8. Bite block standard yellow (1x)

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Sirona Dental Systems GmbH 2 Delivery and transport

19.

18.

17.

20.

21.

22.

23.

Top sideBottom side

Installation Instructions ORTHOPHOS XG 3 2.1 Delivery

Hygienic protection

Hygienic protective sleeves for...

9. Forehead and temple supports (500x)

10. Bite block (500x)

11. Chin rest and bar (100x)

12. Bite blocks and contact segments (500x)

13. XG hygienic handle (100x)

Adjustment set: Panoramic X-ray unit

14. Panoramic needle phantom

15. Set of Torx offset screwdrivers

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2 Delivery and transport Sirona Dental Systems GmbH

NOTICE

WARNING

IMPORTANT

NOTICE

IMPORTANT

1. 2.

short

long

2.2 Transport to the installation site Installation Instructions ORTHOPHOS XG 3

2.2 Transport to the installation site

If possible leave the packaging attached to the unit during transport in order to protect it against damage.

1. Transport with packaging attached (normal case)

– Open the surrounding packaging at the tabs pro

vided for that purpose (A), pull out the carrying handles (B), and transport the unit to the installa tion site.

When in transport position, the unit has a very high center of gravity. Take care that the unit does not tip over during transport.

2. Transport without pallet (exception)

If the pallet is too wide for transport to the installation site, you may unscrew the pallet from wooden support C and transport the unit by means of the wooden supports without the pallet.

To do this, proceed as follows:

– Remove the surrounding packaging, the two card

board boxes, as well as the two lateral styrofoam parts.

– Loosen the four screws D.

The center styrofoam part should remain attached to the unit for protection. If this is not possible, SIRONA recom mends securing the tube assembly in its position with the supplied strap prior to any further transport

(see the label on the styrofoam packaging)!

Tighten the strap only loosely. Do not stretch!

– Pull the carrying handles B out of their holders and

insert them through the drillings of the wooden sup port C from the back.

– Insert screws D through the drillings E into the drill

ings of the carrying handles to attach them firmly. Long or short.

The carrying handles have rims which prevent them from slipping out of the holes.

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3 Installation: Panoramic X-ray unit

ORTHOPHOS XG 3

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

1. 2.

for installation on wooden stud frame

3.1 Installation material Installation Instructions ORTHOPHOS XG 3

3.1 Installation material

Standard version

(see Section 3.3)

Option 1: with second wall holder

(see Section 3.3)

1. Wall/floor mounting – Hexagon wood screws 8x80 (5/16x3"): 4 pc. – Plastic wall plug S10: 2 pc. – Screw M8x30: 2 pc. –Washer δια. 8.4: 6 pc. – Nut M8: 2 pc. – Screw M4x10: 3 pc. –Washer δια. 4.3: 2 pc. – Mounting kit δια. 10 SXR: 2 pc. – Torx offset screwdrivers TX10, TX20, TX25: resp. 1

pc.

– Offset Allen key (size 6):

1 pc. – Wall holder: 1 pc. – Cover for wall holder: 2 pc. – Intermediate piece: 1 pc. – Release button holder: 1 pc. – Handle: 1 pc. – Screw (for handle) M6x25: 1 pc.

2. Additional wall holder (for bottom wall mounting) – Wall holder: 1 pc. – Wood screws 8x80 (5/16x3"): 2 pc. –Washer δια. 8.4: 3 pc. – Hexagon head screw M8x50: 1 pc. – Nut M8: 1 pc. – Mounting kit δια. 10 SXR: 2 pc. – Profile clamp: 1 pc. – Cover for wall holder: 2 pc.

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Option 2

Mounting hardware

Floor stand

Covers Floor stand

Cover Slide

Installation Instructions ORTHOPHOS XG 3 3.1 Installation material

Option 2: Floor stand installation

(see Section 3.4)

3. Floor stand installation – Floor stand – Floor stand covers – Wood screws 10x160 (3/8x6"): 5 pc. – Plastic wall plug S12: 5 pc. – Screw EM8x60: 2 pc. – Screw M8x80: 2 pc. – Washer δια. 8.4: 2 pc.

– Nut M8: 2 pc. – Screw M10x50: 1 pc. – Profile clamp: 1 pc. – Screw M5x12: 1 pc. – Washer δια. 10.5: 13 pc. – Nut M10: 4 pc. – Spring steel clamp: 8 pc. – Screw M10x25: 4 pc. – Wood screw M10x80 (3/8x3): 5 pc. – Mounting kit δια. 10 SXR: 2 pc.

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7.4.

3.2 Required tools Installation Instructions ORTHOPHOS XG 3

3.2 Required tools

1. Masonry drill

– Δια.10mm (3/8“)

2. Impact drill or percussion drill

3. Torx offset screwdriver *

–TX10 –TX20 –TX25

4. Open-end wrench – 13 mm A/F

5. Socket wrench – Wrench insert 13

6. Hammer

7. Center punch

8. Spirit level

9. Additional requirements for installation with floor stand:

– Masonry drill δια.12mm (1/2“) – Allen key 6 mm – Socket wrench and extension

Wrench insert 17

Required measuring instruments

• Multimeter or ammeter (battery-operated)

• Test unit for device leakage current measurement, e.g. Bender tester or line-frequency, high-resistance measurement voltage source (isolation transformer) and measuring circuit (MD) that meets the require ments of IEC 60 601-1.

• Power source for protective ground wire test Technical data:

– No-load voltage of at least 4 V - maximally 24V – Short-circuit current at least 0.2A

* included in the scope of supply

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit Installation Instructions ORTHOPHOS XG 3 3.3 Wall mounting (standard/option 1)

3.3 Wall mounting (standard/option 1)

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

IMPORTANT

CAUTION

IMPORTANT

3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 3

• Remove profile cover A.

1. Position the two installation aids B at the foot C of the device and secure their position with adhesive tape.

CAUTION! The installation aids must be placed on top of each other in such a way that their openings lie on top of each other

2. Set up the unit. To do this, tilt the transport pallet up

right.

If you have transported the unit on the wooden support with out a pallet, set the unit upright with the wooden support. You can also use the lateral styrofoam packaging as a sup port with this variation.

3. Loosen the nuts B (with washers) on both sides of the

Remove the lower bolts first, followed by the upper bolts.

The nuts D on the unit may remain inside the unit when the threaded rods are removed. Remove the upper nuts. The lower nuts may remain in the unit.

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pallet (or the wooden support). Take off the pallet (or the wooden support). Remove the threaded bolts C.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

CAUTION

2x 8x80

2x δια. 8.4

Δια. 3/8″

Δια.

10 mm

Installation Instructions ORTHOPHOS XG 3 3.3 Wall mounting (standard/option 1)

4. Mount the upper wall holder.

If the setup site for the unit is carpeted, the carpeting must be removed.

Wall plugs! Each wall plug must withstand an extraction force of 700 N.

The wall construction must be suitable for installation of the unit (see "On-site installation, dimensions, technical data")

In case of mounting on weight-bearing wooden con structions:

Use the enclosed wood screws and washers from the mounting kit for mounting the unit on weight-bearing wood structures.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

Δια. 3/8″

Δια.

10 mm

3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 3

Only with second wall holder (option 1):

5. Mount the lower wall holder.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

NOTICE

IMPORTANT

2x M 8x30

2x δια. 8.4

2x M 8

1x M 8x50

1x δια. 8.4

1x M 8

Profile clamp

Installation Instructions ORTHOPHOS XG 3 3.3 Wall mounting (standard/option 1)

• Move the panoramic X-ray unit into its installation posi tion at the wall. Hold the unit laterally at the styrofoam packaging to do this.

SIRONA recommends leaving the styrofoam packaging on the unit during the entire installation procedure! If due to on-site conditions it is unavoidable to remove the styrofoam packaging already at this point, you may move the unit by carefully grasping the bite block bar and the stand.

6. Fasten the panoramic X-ray unit to the upper wall hold er.

– Insert the screws E into the groove. – Screw the panoramic X-ray unit firmly onto the wall

holder using the washers and nuts F.

The wall holder must be flush with the upper edge of the unit.

7. Insert screw G through washer H and then through the wall holder and into the stand from the rear.

8. Fit profile clamp J onto screw G from the other (front) side and screw nut K onto the screw. Tighten nut K firmly.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

12.

➊

➋

9. 10.

3.3 Wall mounting (standard/option 1) Installation Instructions ORTHOPHOS XG 3

9. Remove the transport safety device (A) prior to unit startup.

10. Pull the wooden board L out of the styrofoam packag ing and remove all styrofoam packaging.

11. Rotate the X-ray tube assembly counterclockwise to the front side of the unit.

12. Level the unit by moving the unit base in both directions while measuring with the spirit level.

– Align the stand first by placing the spirit level

against the side and rear of the stand

– Then align the ring with the spirit level in both

directions by placing the spirit level on the ring

➊ .

➋ .

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

14.

2x S 10

Δια. 10 mm

2x 8x80

2x δια. 8.4

13.

Installation Instructions ORTHOPHOS XG 3 3.3 Wall mounting (standard/option 1)

13. Drill through the recesses of the stand into the floor. In sert wall plug M, and check again that the stand is aligned correctly (see step 10).

Screw the stand to the floor with the two wood screws N and the washers O.

14. Attach the covers of the wall holder(s).

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

CAUTION

NOTICE

IMPORTANT

2. 4.

Must be dis

mantled ly

ing on its

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 3

3.4 Installing the floor stand (option 2)

For installation with the floor stand, the unit remains lying on the pallet until the floor stand has been completely assem bled. Only then may the unit be installed. For enhanced rep resentation, some of the following drawings are shown in the standing state.

1. Remove the surrounding packaging, the two lateral sty rofoam parts and profile cover A.

The center styrofoam part should remain attached to the unit for protection.

The nuts D on the unit may remain inside the unit when the

threaded rods are removed. Remove the nuts.

3. Remove the carrying handles E on the lower side of the pallet from the holders F.

4. Loosen screws G and remove the holders F.

2. Loosen the nuts B (with washers) on both sides of the

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pallet (or the wooden support). Take off the pallet (or the wooden support). Remove the threaded bolt C.

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NOTICE

Installation Instructions ORTHOPHOS XG 3 3.4 Installing the floor stand (option 2)

5. Carefully push the unit toward the base just far enough so that the center styrofoam part nudges lower supporting block H.

Make absolutely sure that the interfaces do not have firm contact with supporting block H and are not damaged when you push the unit.

6. Remove the two screws J from the bottom of the stand.

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Page 32

IMPORTANT

2x M 8x80

2x M8

2x EM 8 x 60

2x δια. 8.4

4x δια. 10.5

4x M 10x25

3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 3

7. Screw adjustment plate (K) onto the stand firmly.

To do this, use screws J for the two front holes and secure them with the corresponding nuts L and washers (from the installation material). Use two new screws M for the rear holes. The recessed drill holes of the adjustment plate must point downward.

8. Screw the support N firmly onto the base plate P using the 4 screws O and washers.

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NOTICE

3x δια. 10.5

3x M 10

Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit Installation Instructions ORTHOPHOS XG 3 3.4 Installing the floor stand (option 2)

9. Position the base plate with the threaded bolts (includ ing the mounted support) on the adjustment plate and attach the base plate loosely with the 3 adjustment nuts Q (and washers).

Make sure that the cables are fed through the support cor rectly and are not crushed.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

10. + 11.

1x M 10x50

1x δια. 10.5

1x M 10

Profile clamp

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 3

10. Insert screw R through washer S and then through the support and into the stand from behind.

11. Fit profile clamp T onto screw R from the other (front) side and screw nut U onto screw R.

• Tighten adjusting nuts Q (see page 33) and screw R firmly.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

IMPORTANT

12.

Installation Instructions ORTHOPHOS XG 3 3.4 Installing the floor stand (option 2)

• Set up the unit including the center styrofoam part.

Please observe the required movement range of the X-ray unit during installation (see section 1.6).

12. Remove the styrofoam packaging and rotate the X-ray tube assembly counterclockwise to the front side of the unit.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

IMPORTANT

13.

➋

➊

14.

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 3

• Loosen screw R and adjusting nuts Q again slightly.

13. Level the unit in both directions by turning adjusting nuts Q while measuring with the spirit level.

– Align the stand first by placing the spirit level

against the side and rear of the stand ➊ .

– Then align the ring with the spirit levelin both

directions ➋ by placing the spirit level on the ring.

Be sure to tighten all adjusting nuts equally (to the same torque) after leveling.

14. Tighten screws R again firmly.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

CAUTION

IMPORTANT

2x 8x80

2x δια. 8.4

15.

Δια. 3/8″

Δια.

10 mm

IMPORTANT

The floor stand version is 30 mm (1 3/16“) higher than the standard version.

Installation Instructions ORTHOPHOS XG 3 3.4 Installing the floor stand (option 2)

15. Mount the upper wall holder.

In case of mounting on weight-bearing wood struc tures:

Use the enclosed wood screws and washers from the mounting kit for mounting the unit on weight-bearing wood structures.

Even when the unit is installed using the floor stand it must be secured with the upper wall holder.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

NOTICE

16.

2x M8x30

2x δια. 8.4

2x M8

3.4 Installing the floor stand (option 2) Installation Instructions ORTHOPHOS XG 3

• Slide the unit with the assembled floor stand up to the wall.

Please observe the required movement range of the unit during positioning (see section 1.2).

16. Mount the unit loosely on the upper wall holder. – Insert the screws V into the groove. – Screw the unit onto the wall holder loosely using

nuts W (and washers). Do not tighten the screws!

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

17.

5x S12

5x 10 x 160

Δια. 1/2″

Δια.

12 mm

Installation Instructions ORTHOPHOS XG 3 3.4 Installing the floor stand (option 2)

• Level the unit again in both directions with the help of the spirit level (see step 12.) and tighten the screws on the wall holder firmly.

17. Mount the unit onto the floor. – Drill the fastening holes in the floor through the

holes in the base plate. – Remove the drilling dust with a vacuum cleaner. – Slide wall plugs (X) through the base plate and into

the drilled holes. – Use the five screws (Y) (and washers) to screw the

base plate firmly onto the floor.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

IMPORTANT

3.5 Removing the transport safety device Installation Instructions ORTHOPHOS XG 3

3.5 Removing the transport safety device

1. Remove the transport safety devices B prior to unit

startup.

Keep transport safety devices B in a safe place. You will need them should the unit be moved again.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

IMPORTANT

Installation Instructions ORTHOPHOS XG 3 3.6 Installing the release button holder

3.6 Installing the release button holder

Only install the holder to the unit if you do not intend to use a remote control! If you use a remote control in combina

tion with the release button, attach the holder to the remote control (see page 49).

1. Unscrew and remove cover A. Attach holder B and screw the cover back onto the unit.

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3 Installation: Panoramic X-ray unit Sirona Dental Systems GmbH

IMPORTANT

3.7 Attaching the covers Installation Instructions ORTHOPHOS XG 3

3.7 Attaching the covers

These covers must be attached only if the unit is installed with the floor stand and does not stand against a wall.

1. Loosen the 4 screws A on the upper housing cover B and remove this housing cover toward the rear.

2. Insert the cover C included in the floor stand accesso ries in the outer cover B.

4. Use the 4 screws A to refasten the assembled housing cover to the unit.

3. Fasten the cover C to the cover B with the 3 spring steel

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clamps D.

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Sirona Dental Systems GmbH 3 Installation: Panoramic X-ray unit

IMPORTANT

Installation Instructions ORTHOPHOS XG 3 3.7 Attaching the covers

5. Attach all remaining unit housing covers.

In order to attach the floor stand covers properly, the four spring clamps E must be placed on the base plate in such a way that the two covers F and G remain assembled after they are attached (see detail drawing above).

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3.7 Attaching the covers Installation Instructions ORTHOPHOS XG 3

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Page 45

ORTHOPHOS XG 3

4 Electrical connection

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Page 46

4 Electrical connection Sirona Dental Systems GmbH

NOTICE

L117

Coiled cable

Media convert

X108

Cat.5 RJ45

Switch*

L25

L117

Duplex patch cable, 1:1 connection, SC/SC 50/125 μm

X101

4.1 Connecting the control cables (PAN) Installation Instructions ORTHOPHOS XG 3

4.1 Connecting the control cables (PAN)

1. Connect the personal computer to socket SC:SC of the

• Install the media converter at a suitable location using

Do not fasten the media converter to the X-ray unit.

*) not included in the scope of supply

panoramic X-ray unit via the media converter (see the Operating Instructions supplied with the media convert er).

fastening screws or the Velcro strap supplied for this purpose.

For the installation version without remote control

2. Connect the coiled cable of the release button to socket

X103 of the panoramic X-ray unit.

For the installation version with remote control

3. Connect the remote control to socket X103 of the pan

oramic X-ray unit with cable L117. Secure the connector on socket X103.

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Sirona Dental Systems GmbH 4 Electrical connection

DANGER

WARNING

CAUTION

Second protective ground wire

Power cable

Second

Protective ground wire

Second

Protective ground wire

L N PE L N PE

to the ORTHOPHOS XG

Power cable

to the ORTHOPHOS XG

ORTHOPHOS XG

Installation Instructions ORTHOPHOS XG 3 4.2 Connecting the line voltage

4.2 Connecting the line voltage

Danger of electrical shock! Be sure to switch off the line power supply before con necting the line voltage!

Be sure to connect the second protective ground wire to ground.

Incorrectly connected units can pose a risk to patients!

Building installation with 3x1.5 mm² or 3x2.5 mm² (16 AWG or 14 AWG) and a 16 A/20 A overcurrent circuit breaker.

-Connect only units which do not pose any risk to patients when the automatic circuit breaker is triggered.

-Do not connect any EDP units.

-See also "Installation requirements".

ORTHOPHOS XG 3

• The unit is suitable for connection to networks of 200 - 240 V and 50 - 60 Hz, ± 10 %.

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1. Check the protective ground wires and the device leak age current according to IEC 62353: 2007 (See sec tions "6.1 Checking the protective ground wires Page 60" and "6.2 Checking the device leakage current Page 63").

2. Record the measured values in chapter 3 of the docu ment "Inspection, maintenance and safety-related check".

3. Carry out the power supply connection as shown above first.

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4 Electrical connection Sirona Dental Systems GmbH

WARNING

Second

Protective ground wire

Power cable

to the ORTHOPHOS XG

Emergency

LNPE

Shutdown btton

4.2 Connecting the line voltage Installation Instructions ORTHOPHOS XG 3

Media converter

When operating the unit at exhibitions and fairs, you must observe the information provided in section 11.3 Demo mode!

• Plug the connector of the media converter's power sup ply unit into the electric outlet.

EMERGENCY STOP installation (if legally prescribed)

• Use the emergency shutdown button that is integrated into the power cable to switch on the unit.

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ORTHOPHOS XG 3

5 Installation: Remote control

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5 Installation: Remote control Sirona Dental Systems GmbH

5.1 Installation material/tools Installation Instructions ORTHOPHOS XG 3

5.1 Installation material/tools

1. Installation material for remote control

– Wood screw 4x30 (3/16x1 1/4): 3 pc. – Plastic wall plug S6: 3 pc.

2. Required tools – Masonry drill δια.6 mm (1/4“) – Impact drill or percussion drill – Blade screwdriver (small and medium sized) – Torx offset screwdriver TX20 – Hammer – Center punch/awl

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Sirona Dental Systems GmbH 5 Installation: Remote control

IMPORTANT

3x S 6

Δια. 6mm

3x 4x30

Installation Instructions ORTHOPHOS XG 3 5.2 Mechanical installation

5.2 Mechanical installation

1. Carefully press the blade screwdriver in groove A from

below (do not pry!) and remove the chassis to the rear.

Hold the chassis against the wall in its mounting posi tion and mark the positions for the three drill holes with an awl.

Drill the holes and insert the wall plugs.

For concealed installation, the control cable is drawn into

the chassis from the rear. For surface installation it is drawn in from underneath.

For concealed installation

2. Draw the control cable into the chassis from the wall

through rear opening B and fasten the chassis securely to the wall with the three screws C.

– For concealed installation, the cable length

between the wall exit and the stripped wire ends should be 250 mm.

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5 Installation: Remote control Sirona Dental Systems GmbH

3x 4x30

Concealed installation

surface installation

L117

Cable shield

60 mm 23/8“

10 mm

approx. 250 mm

from wall exit

3/8“

5.2 Mechanical installation Installation Instructions ORTHOPHOS XG 3

For surface installation

3. Fasten the chassis firmly to the wall with the three screws C.

Shortening cable L117

4. If necessary, shorten cable L117 to the required length

and prepare it for reconnection. – Expose the cable shield (see condition on delivery).

The length of the wires should be approx. 60 mm (2 3/8“).

– Place the shortened shielding over the insulation

and wrap the shielding with 3 layers of self-adhe sive copper foil.

Attaching the strain relief

5. Attach cable L117 at the strain relief in the chassis

52 D 3352.031.03.18.02

– Strip the wire ends 5 mm.

Crimp on the end sleeves. Insert the orange, white-blue, blue and white-orange wires in separate end sleeves.

(concealed or surface installation). – The cable length between the strain relief and the

stripped wire ends should be 200 mm (8“).

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Sirona Dental Systems GmbH 5 Installation: Remote control

IMPORTANT

15 m

L 117

DX42

X108

X 108

590“

(Shorten if necessary)

Installation Instructions ORTHOPHOS XG 3 5.3 Connecting the control cables (REMOTE)

5.3 Connecting the control cables (REMOTE)

5.3.1 Installation version 1: without release button and coiled cable

1. Attach cable L117 at shield clamp A.

– Unscrew clamp A from the board. – Place the cable in the clamp so that the turned up

cable shield is completely enclosed.

– Re-attach the clamp to the board.

2. Connect control cable L117 to terminal X108 (board DX42) as shown in the connection diagram above.

3. Roll cable L117 into a loop and stow it away at the bot

tom edge of the chassis before closing the housing.

For information on the connection of a door contact switch, see section 5.4.

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5 Installation: Remote control Sirona Dental Systems GmbH

NOTICE

X101

5.3 Connecting the control cables (REMOTE) Installation Instructions ORTHOPHOS XG 3

5.3.2 Installation version 2: with release button and coiled cable

2. Using the two screws D, fasten the release button hold

Operation of the remote control via the membrane keyboard is prohibited when installing the remote control with release button.

Installing the release button holder

er B to the keyboard.

3. Plug the connector of the coiled cable into socket X101 on board DX42 and screw the connector down tight.

4. Hang the coiled cable in strain relief E of the assembled

chassis.

1. Use an awl to puncture the membrane keyboard at the prepared points C from the rear.

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Sirona Dental Systems GmbH 5 Installation: Remote control Installation Instructions ORTHOPHOS XG 3 5.3 Connecting the control cables (REMOTE)

Connecting the control cable

• Connect control cable L117 as described in section 5.3 on page 53.

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5 Installation: Remote control Sirona Dental Systems GmbH

Door contact switch

DX42

X108

5.4 Connecting the door contact switch Installation Instructions ORTHOPHOS XG 3

5.4 Connecting the door contact switch

1. Connect the door contact switch between terminal X 108 pin 1 (board DX 42) and control cable L117 pin 1 (WHGN).

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Sirona Dental Systems GmbH 5 Installation: Remote control

NOTICE

DX42

X105

L117

Installation Instructions ORTHOPHOS XG 3 5.5 Connecting the X-ray warning lamp

5.5 Connecting the X-ray warning lamp

It is possible to activate an X-ray warning lamp via the remote control. For connection, proceed as follows:

1. Insert cable A for connection of the X-ray warning lamp in the chassis (concealed or surface installation) and attach it to the unused strain relief.

Use a 3-wire cable (1.5 mm2) to connect the X-ray warning lamp. A maximum load of 50 W is permissible and no additional circuit may be connected.

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2. Connect the current-carrying cables and the ground wire to terminal X105 (board DX42) as shown in the connection diagram above. Secure the current-carrying cables with a cable tie B to prevent them from slipping out.

3. Run cable A parallel to control cable L117 before clos ing the housing.

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5 Installation: Remote control Sirona Dental Systems GmbH

NOTICE

IMPORTANT

1. 2.

DHHS label

WARNING

5.6 Final work Installation Instructions ORTHOPHOS XG 3

5.6 Final work

1. Reassemble the remote control and place the release

button (if installed) in the holder.

Make sure that no cables are pulled off when you clip the cover on.

For operation with a remote control, the unit must be config ured accordingly. After initial startup of the unit, check the configuration with the help of service routine S017, test step 6 (see section 11.1.6).

2. For the USA/Canada only: Attach the DHHS and warn ing labels.

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ORTHOPHOS XG 3

6 Safety checks

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6 Safety checks Sirona Dental Systems GmbH

DANGER

B C D E

Ammeter

Power source

Measuring point Central ground wire

Measuring points B-E

Volt m et er

Measuring setup for protective ground wire test

6.1 Checking the protective ground wires Installation Instructions ORTHOPHOS XG 3

6.1 Checking the protective ground wires

Shock hazard! It is essential that you switch the X-ray unit OFF before replacing any components!

If you have not done it already...

 Switch OFF the line voltage at the main switch of the

building installation.

 Disconnect the power cable and the second protective

ground wire from the building installation.

 Remove the following cover parts:

– Profile cover – Tube assembly cover, front – Tube assembly cover, rear

Check whether the ground wire resistance complies with the specifications

Protective ground wire test between...

A and A and

 A power source with a current of at least 0.2 A and a

 Connect the power source between the measuring

B GNYE wire 0,1Ω C 2. Protective

ground wire

D Housing DX32 0,2Ω E Tube assembly

housing

no-load voltage of 24 V max. and 4 V min. is required.

points specified in the table for at least 5 s and mea sure:

– the voltage drop with the voltmeter – the current with the ammeter and – calculate the resistance using the formula R=U/I

0,1Ω

0,2Ω

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Sirona Dental Systems GmbH 6 Safety checks

Measuring point A: Central ground wire

Second protective ground wire

Power cable

ORTHOPHOS XG

Power cable

Second

Protective ground wire

Second

Protective ground wire

to the ORTHOPHOS XG

Power cable

to the ORTHOPHOS XG

Measuring points B and C: GNYE power connection and 2nd ground

Installation Instructions ORTHOPHOS XG 3 6.1 Checking the protective ground wires

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6 Safety checks Sirona Dental Systems GmbH

IMPORTANT

X-ray tube assembly

Measuring points D and E:

Board cage DX32

6.1 Checking the protective ground wires Installation Instructions ORTHOPHOS XG 3

If the resistance exceeds the value specified in the table, check whether the protective ground wire is fastened ac cording to specifications:

–Check whether the flat washer, toothed lock washer and cable lug are fitted on the protective ground wire in the right order (see page 61) and whether the nuts of the ground wire connections are tightened securely.

If the ground wire is not fastened according to specifica tions, fasten the ground wire properly (see page 61).

Do not connect the power cable and the second ground wire to the building installation yet, but perform a mea surement of the device leakage current first (see sec tion ).

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Sirona Dental Systems GmbH 6 Safety checks

DANGER

NOTICE

IMPORTANT

Installation Instructions ORTHOPHOS XG 3 6.2 Checking the device leakage current

6.2 Checking the device leakage current

Perilous shock hazard! It is essential to switch the unit off and to wait at least one more 1 minute before beginning the check! Ensure that the unit is not unintentionally turned back on.

Important information on building installation The connection and disconnection of the unit (power cable) to/from the building installation must be performed by a qualified expert in compliance with the national regulations. DIN VDE 0100-710 applies in Germany.

According to Note 2 below Table 2 of standard IEC 62353, the maximum device leakage current permitted by the man ufacturer is 2 mA for permanently connected units. Make sure that the automatic tester is programmed for 5 mA (not 1 mA)

6. Perform the measurements according to the operating instructions of the tester.

7. Document the measured value of the leakage current in the technical document "Inspection and maintenance and safety-related checks" (REF 59 87 685) to identify changes from the original value.

– A maximum deviation of ±20% from the original

value is permitted for the measured leakage cur rent.

8. If a deviation from the original value is >±20%: Perform troubleshooting according to chapter “Unit leakage current too high” (see service manual for the unit).

 Reconnect the unit to the building installation (fixed

connection) (see the installation instructions for the unit).

For measurements, Sirona recommends an automatic tester (example illustration) which complies with standard IEC 62353. If you do not use an automatic tester, please pay attention to the specifications in the standard IEC

62353.

1. Switch the line voltage off at the main switch of the building installation.

2. DANGER! Note the electrical safety rules without fail.

Disconnect the power cable and the second protective ground wire from the building installation.

3. Attach a connector compatible with the tester (see the user’s manual for the tester) to the unit’s power cable.

4. Plug the connector of your power supply unit into the intended socket on the tester in accordance with the user’s manual for the tester.

5. Check whether the unit power switch is turned on.

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6 Safety checks Sirona Dental Systems GmbH

6.2 Checking the device leakage current Installation Instructions ORTHOPHOS XG 3

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ORTHOPHOS XG 3

7 Initial startup

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7 Initial startup Sirona Dental Systems GmbH

7.1 Inserting the forehead and temple supports Installation Instructions ORTHOPHOS XG 3

7.1 Inserting the forehead and temple supports

1. Insert the forehead and temple supports until they lock

in place.

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Sirona Dental Systems GmbH 7 Initial startup

NOTICE

Installation Instructions ORTHOPHOS XG 3 7.2 Inserting the sensor

7.2 Inserting the sensor

The sensor is a sensitive component, and therefore must be handled with special care.

1. Carefully plug sensor A upward into the holder until it audibly locks in place.

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7 Initial startup Sirona Dental Systems GmbH

WARNING

NOTICE

? ?

7.3 Switching the units ON Installation Instructions ORTHOPHOS XG 3

7.3 Switching the units ON

When performing the following test, be sure to observe the radiation protection regulations applicable in your country (see operating instructions).

It is prohibited for any person to be positioned in the unit when it is switched on.

If the room height is less than 2.27 m (89 3/8“) (2.30 m (90 1/2“) with floor stand), you must limit the maximum travel height of the unit (see section 11.1.7).

1. Switch the unit ON. – All LEDs and the LED display on the Multipad light

up briefly.

– The green LED at the top of the Multipad

permanently as long as the unit is ON.

– The initialization status is visualized by a progress

indicator while the unit executes a self-adjustment routine (approx. ½ min.). At the same time, the rotating element rotates briefly clockwise and coun terclockwise and the diaphragm is positioned. The forehead and temple supports on the panoramic unit open and close and then stop moving in fully opened position.

– Once the self-adjustment routine is completed, help

message H301 prompts you to move the unit to the starting position.

2. Press the R key to move the unit back to the starting position.

• Switch the PC ON and start SIDEXIS XG.

➋ is lit

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Sirona Dental Systems GmbH 7 Initial startup

IMPORTANT

Installation Instructions ORTHOPHOS XG 3 7.4 Checking the data paths

7.4 Checking the data paths

7.4.1 Generating pan/ceph test images/Checking the pan/ceph/PC data path

1. In SIDEXIS XG, select the constancy test:

SIDEXIS XG must be installed and configured before you begin checking the data paths (see "SIDEXIS - Operators Manual").

UTILITIES

The classical SIDEXIS user interface is started. Con stancy test is already preset.

2. Start the exposure mode: Click

The dialog box for selecting the X-ray device opens.

If no X-ray device has been configured yet in SIDEXIS XG, the password input window appears instead of the dialog box for selecting the X-ray device. For creating a new X-ray device (see documentation "SIDEXIS XG - Installation of Stand-Alone Systems").



CONSTANCY TEST

XCXP

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7 Initial startup Sirona Dental Systems GmbH

IMPORTANT

7.4 Checking the data paths Installation Instructions ORTHOPHOS XG 3

3. Select/confirm the X-ray device:

ROOM

Select e.g.

The

SELECT X-RAY DEVICE

X-ray devices are installed.

The dialog box for selecting the test type appears on the screen.

4. Select/confirm the test type:

SERVICE EXPOSURE

Click The dialog box for selecting the service exposure ap

pears on the screen.

5. Select/confirm the service exposure: Click

DIGITAL TEST PATTERN

– If several different X-ray components are available,

a dialog box for selecting the X-ray component appears on the screen. In this case, select/confirm the required component.

– If only one X-ray component is available, the expo

sure readiness dialog box appears on the screen and shows the status of the exposure.

and click OK.

dialog appears only if several

During operation in the service mode, the unit switches from the user mode to the PC service mode logged by the PC.

The service mode is indicated by the the Multipad (see page 84).

The unit switches back to the user mode as soon as the ex posure is completed.

SERVICE

display on

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Sirona Dental Systems GmbH 7 Initial startup

IMPORTANT

Prog.

Installation Instructions ORTHOPHOS XG 3 7.4 Checking the data paths

6. Take an exposure: – Press the R key on the Multipad to move the unit

back to the starting position.

– Press the release button. Hold down the button

until the exposure has been completed.

A service message box indicates whether the generated test image is correct. Acknowledge this message with OK. The test image is displayed on the screen.

7. Test pattern for panoramic unit

Check the images according to the following criteria: – Tile structure of the existing segments

Tip: To facilitate checking, you can adjust the image con trast and brightness in SIDEXIS.

– Linear grayscale gradient – Intensity steps clearly recognizable – No image artifacts detectable

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7 Initial startup Sirona Dental Systems GmbH

7.4 Checking the data paths Installation Instructions ORTHOPHOS XG 3

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Page 73

ORTHOPHOS XG 3

8 Startup for USA/Canada only

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8 Startup for USA/Canada only Sirona Dental Systems GmbH

NOTICE

OFF

8.1 Startup, measurements and controls Installation Instructions ORTHOPHOS XG 3

8.1 Startup, measurements and controls

Required measuring instruments

1. Digital multimeter Fluke 87 III or equivalent.

Accuracy: DC voltage ± 0.1 % of reading plus 0.02% of range DC current ± 0.4 % of reading plus 0.1% of range.

2. A dose measurement device (e.g. Mult-O-Meter type 510L) is required for dosimetry

Duty cycle

Between exposures maintain at least a cool-off time (auto matic exposure blockage, see Operating Instructions man ual).

Operating instructions

During measurements and controls it is necessary to ener gize or de-energize the unit. For all operating steps please refer to the Operating Instructions manual.

CAUTION with PC boards!

All PC boards are fitted with electronic components sensi tive to electrostatic discharge (ESD). In an environment of moving people, electrostatic charges are unavoidable due to friction caused by clothing, carpeting etc.

To prevent damage to electronic chips, do not touch same. Always handle circuit boards by their edges.

Radiation protection

Observe the radiation protection guidelines as outlined in the Operating Instructions manual. X-radiation is emitted as long as the exposure key on the Multitimer is depressed. The X-ray indicator must light up on the Multitimer during radiation. An acoustic signal must also be heard.

Power supply adequacy

To assure that the ORTHOPHOS XG system performance is in accordance with Sirona specifications, an adequate power supply for permanent installation is essential.

The Federal Performance Standard for Diagnostic X-ray Units, Code of Federal Regulations, Title 21 CFR, Subchapter J, mandates an adequate power supply.

Electrical shock hazard! Always turn unit OFF before connecting and disconnecting the test leads to the test points.

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Sirona Dental Systems GmbH 8 Startup for USA/Canada only

DANGER RADIATION

IMPORTANT

300 VAC

➊

➋



4. - 5.

Installation Instructions ORTHOPHOS XG 3 8.2 Power supply adequacy

8.2 Power supply adequacy

• To determine power supply adequacy, the line volt

age drop

1. Be sure power is disconnected at the central distribu

tion panel!

• Remove front cover (for details see Service Manual).

2. Select 300 VAC line voltage range on multimeter . Connect measuring leads to terminal K1, L and N.

3. Connect power and switch unit ON Wait 1 min. for self-adjustment of the unit. Press key R position.

4. Establish exposure readiness via SIDEXIS.

5. Select highest exposure level e.g. 90 kV/12 mA.

Depress the exposure key until meter reading is obtained.

during exposure must be measured.

➊ .

➋ to return X-ray tube head into the initial

Line voltage, no-load: Max. permissible

180 – 208 V 9 V 208 – 230 V 8 V 230 – 240V 7.5 V 240 – 264V 7 V

Record reading.

• Turn unit OFF.

• Remove meter leads and refit cover.

If the voltage drop is not within the specified range

advise the customer that an adequate power supply

must be installed. Refer to Pre-Installation Instructions.

Disconnect unit and do not release for use!

line voltage drop:

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8 Startup for USA/Canada only Sirona Dental Systems GmbH

WARNING

NOTICE

8.3 Tube Current Verification Installation Instructions ORTHOPHOS XG 3

8.3 Tube Current Verification

The electronics of the X-ray tube assembly are always connected to line voltage.

Always switch the X-ray unit off and wait until V203 is no longer illuminated before contacting the test leads.

The test leads and measuring instruments used must have a dielectric strength of at least 1000V!

Be sure to use a battery-powered measuring instru ment with shock-hazard-protected sockets.

Use only test leads with shock protection.

The X-ray tube assembly moves during the measurement. Therefore, be sure to use test leads of sufficient length and place the measuring instrument in a location where it is firm ly seated so that it doesn’t fall down.

1. Remove cover (for details see Service Manual).

2. Loosen the four screws A and remove cover plate B of

the electronics box.

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Sirona Dental Systems GmbH 8 Startup for USA/Canada only

WARNING

DANGER RADIATION

IMPORTANT

MA–MA+

20mADC

com.

PC-board DX6

400 VDC

➊

➋



6. - 7.

Installation Instructions ORTHOPHOS XG 3 8.3 Tube Current Verification

Be sure to switch the X-ray unit off before removing the jumper for the mA measuring jack.

3. Remove jumper A from MA+/MA – test points on PC board DX6. Connect digital ammeter to MA+ and MA– and select range 20 mADC.

4. Reattach cover C and tighten screw D securely.

5. Switch unit ON ➊ .

Wait 1 min. for self-adjustment of the unit. Press key R  to return X-ray tube head into the initial position.

6. Select 66kV/8mA. Establish exposure readiness via SIDEXIS.

7. If P1 program and 66kV/8mA are selected . The unit must be ready for radiation.

Measurement:

– Depress the exposure key and hold depressed until

meter reading is obtained.

The ammeter shall indicate 8mA ±1.6mA. Record reading.

Readings: 1mA corresponds to a tube current of 1mA, per missible tolerance +/-20%.

If specified values cannot be obtained, see Service Man ual, chapter ”Tube Current Verification”.

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9. 10.

8 Startup for USA/Canada only Sirona Dental Systems GmbH

8.3 Tube Current Verification Installation Instructions ORTHOPHOS XG 3

• If specified value is obtained switch unit OFF.

8. Remove upper cover and meter leads

• Replace jumper!

9. Screw the cover plate back on to the electronics box.

10. Reattach the housing covers.

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Sirona Dental Systems GmbH 8 Startup for USA/Canada only

Prog.

P1 14.1 64 8

60kV/8mA

0.5s

Installation Instructions ORTHOPHOS XG 3 8.4 kV – verification / Exposure Time Verification

8.4 kV – verification / Exposure Time Verification

Preparing the measurement

1. Attach the Mult-O-Meter sensor in the middle of the du

al sensor.

2. Switch the unit on via the switch A (see also Operating Instructions)

 The X-Ray radiation indicator (B) lights up briefly.

 After approx. 2 seconds, the green LED (C) in the

upper part of the control panel lights up. This LED remains lit as long as the unit is on.

 The start screen appears on the touchscreen of

the Easypad and the system's self-adjustment routine starts running (for approx. 1 minute). The rotating element rotates briefly clockwise and counterclockwise. The diaphragm moves into position. The forehead and temple supports on the panoramic unit open and close and then stop moving in fully opened position.

 On completion of the self-adjustment routine, the

main menu appears on the touchscreen. Help

3. Press the R key.

message H301 prompts you to move the unit into the starting position.

 The unit moves to its starting position.

4. Call the Service menu and the Service routine S002.3

(see Service Manual).

5. Use the arrow keys (A) in selection field 1 to select the kV/mA level 62kV/8mA.

6. Use the arrow keys (A) in selection field 2 to select the radiation time 0.5 s.

Performing measurements

7. Initiate the radiation. Hold the release button pressed

until the set radiation time has expired.

CAUTION! Activating the release button triggers X-rays

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8 Startup for USA/Canada only Sirona Dental Systems GmbH

8.4 kV – verification / Exposure Time Verification Installation Instructions ORTHOPHOS XG 3

kV – verification

Analyzing measurements

➢ Read the voltage values on the Mult-O-Meter.

 The value for the voltage displayed on the

Mult-O-Meter must correspond to the 62 kV selected in the service routine. The permissible tolerance is ± 10 %..

 If the measured values do not fall within the

permissible tolerance range, replace the tube

assembly (see Service Manual).

 If the measured values fall within the permissible

tolerance range, finalize the measurement.

Exposure Time Verification

Analyzing measurements

➢ Read the radiation time on the Mult-O-Meter.

 The value for the radiation time displayed on the

Mult-O-Meter must correspond to the radiation time of 0.5s selected in the service routine. The permissible tolerance is ± 10 %.

 If the measured radiation time does not fall within

the permissible tolerance, replace the tube assembly (see Service Manual).

 If the measured radiation time falls within the

permissible tolerance, finalize the measurement.

Finalizing the measurement

➢ Exit the service routine. ➢ Switch off the unit (see Operating Instructions).

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Sirona Dental Systems GmbH 8 Startup for USA/Canada only

WARNING

IMPORTANT

Installation Instructions ORTHOPHOS XG 3 8.5 Checking the laser for USA/Canada only

8.5 Checking the laser for USA/Canada only

1. Insert the forehead and temple supports.

2. Check the laser:

• Fasten a piece of white cardboard between the temple supports.

• Swivel the mirror by pressing the left recess A on the touch bar.

• Switch on the light localizer with key B on the Easy pad. The Lasers generate a red line.

Class 1 radiation is emitted during installation. Always keep eyes a minimum distance of 100 mm away from the laser. Do not stare into the beam.

SAG laser (vertical line)

The light beam must strike the center of the head sup port in a vertical direction.

FH laser (horizontal line)

The light beam must strike the FH line of the sheet of cardboard attached to the head support. It must be pos sible to displace the light beam vertically using slide C. Unwanted movement of the FH light localizer is not per mitted.

Label

To adjust the lasers, see Maintenance Instructions. No controls are available to adjust the laser power.

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8 Startup for USA/Canada only Sirona Dental Systems GmbH

8.5 Checking the laser for USA/Canada only Installation Instructions ORTHOPHOS XG 3

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9 Checking the system adjustment

ORTHOPHOS XG 3

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9 Checking the system adjustment Sirona Dental Systems GmbH

IMPORTANT

SERVICE

9.1 Test exposures Installation Instructions ORTHOPHOS XG 3

9.1 Test exposures

9.1.1 Test exposure menu

The panoramic X-ray unit is already completely adjusted on delivery. Check the adjustment using the

EXPOSURE

vertently deadjusted during transport.

The

UTILITIES X-RAY DEVICE X-RAY COMPONENT

The

NENT

components are available for selection.

When you open the switches from the user mode to the PC service mode logged by the PC. The service mode is indicated by the

SERVICE

In the PC service mode, the control options that are available on the Multipad are determined by SI DEXIS and the currently selected service routine. General control of the unit by means of the Multipad (as in the user mode) is not possible in this mode.

menu to make sure that the unit was not inad

TEST EXPOSURE



CONSTANCY TEST

SELECT X-RAY DEVICE

dialogs appear only if several x-ray devices or x-ray

display on the Multipad (2.).

menu is started from SIDEXIS XG:



XCXP



SERVICE EXPOSURE



DIAPHRAGM TEST EXPOSURE

and

SELECT X-RAY COMPO

TEST EXPOSURE

TEST



SELECT



SELECT

menu, the unit

You can switch between the

SYMMETRY

the mouse. To quit the

CANCEL

Displays on the Multipad

During the adjustment procedure, different service routines are started from SIDEXIS; they are displayed one after the other on the Multipad.

If there are any error messages displayed during adjust ment, please follow the instructions provided in the Service Manual.

menus by clicking the corresponding tab with

PAN DIAPHRAGM

TEST EXPOSURE

menu, click

and

PAN

The test exposures are used to check the adjustment. They can be started without a password.

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Sirona Dental Systems GmbH 9 Checking the system adjustment

IMPORTANT

Needles on

Top side

Installation Instructions ORTHOPHOS XG 3 9.1 Test exposures

9.1.2 Needle phantom

In order to check the pan symmetry (see section 9.1.4), you must insert needle phantom A in the bite block holder of the panoramic X-ray unit.

When fitting the needle phantom, make sure that it is cor rectly oriented. For the adjustment of the X-ray unit, the phantom must be fitted in such a way that the needles point upward (2.).

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9 Checking the system adjustment Sirona Dental Systems GmbH

WARNING

IMPORTANT

Prog.

in SIDEXIS

on the Multipad

60/3

0.20

9.1 Test exposures Installation Instructions ORTHOPHOS XG 3

9.1.3 Checking the diaphragm adjustment

The exposure dialog box showing the exposure status

When performing the following tests, be sure to ob serve the radiation protection regulations applicable in your country (see Operating Instructions).

• Plug the sensor into the sensor slot on the panoramic X-ray unit.

The needle phantom must not be fitted on the bite block holder on the panoramic X-ray unit.

• Open the (see section 9.1.1).

1. Select the

2. To make SIDEXIS XG ready for exposure:

Click

86 D 3352.031.03.18.02

TEST EXPOSURE

PAN

DIAPHRAGM

IMAGE ACQUISITION

submenu.

appears in Sidexis. The initialization status is visualized by a progress indi

cator on the Multipad. The initialization procedure is completed when the ex

posure parameters of service routine S030.2 (60 kV / 3 mA; 0.20 s) are displayed and the progress indicator disappears.

3. Take an exposure (60 kV/3 mA): – Press the R key on the Multipad to move the unit

back to the starting position.

– Press the release button. Hold down the release

button until image acquisition is completed and the preview image appears in the exposure dialog box.

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Sirona Dental Systems GmbH 9 Checking the system adjustment

IMPORTANT

Adjustment: ok

Adjustment: not ok

Installation Instructions ORTHOPHOS XG 3 9.1 Test exposures

4. Evaluate the X-ray image:

– The exposed diaphragm area must lie horizon

tally centered in the image field as well as inside the superimposed auxiliary lines A.

– A white border surrounding the image on all

sides must be visible. The maximum density must lie in the center of the diaphragm area A.

If these criteria are not fulfilled B, the pan diaphragm must be adjusted. The procedure for adjusting the unit is de scribed in the Appendix (see section 11.2) and in the OR THOPHOS Service Manual.

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9 Checking the system adjustment Sirona Dental Systems GmbH

WARNING

IMPORTANT

in SIDEXIS

Prog.

on the Multipad

60/3

14.1

9.1 Test exposures Installation Instructions ORTHOPHOS XG 3

9.1.4 Checking the PAN symmetry

When performing the following tests, be sure to ob serve the radiation protection regulations applicable in your country (see Operating Instructions).

• Insert the needle phantom in the bite block holder of the panoramic X-ray unit (see page 85).

The sensor must be plugged into the sensor slot on the pan oramic X-ray unit.

1. Go to the

2. To make SIDEXIS XG ready for exposure:

Click

88 D 3352.031.03.18.02

PAN

SYMMETRY

IMAGE ACQUISITION

submenu.

The exposure dialog box showing the exposure status appears in Sidexis.

The initialization status is visualized by a progress indi cator on the Multipad.

The initialization procedure is completed when the ex posure parameters of service routine S010.2 (60 kV / 3 mA; 14.1 s) are displayed and the progress indicator disappears.

3. Take an exposure (60 kV/3 mA): – Press the R key on the Multipad to move the unit

back to the starting position.

– Press the release button. Hold down the release

button until image acquisition is completed and the preview image appears in the exposure dialog box.

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Page 89

Adjustment: not ok

A2 = 44.3 ± 0.5 mm

A1 = 88.6 mm ± 1 mm

Adjustment: ok (length measurement with SIDEXIS)

± 0.75 mm

ZOOM: 1:1

A2 = 44.3 ± 0.5 mm

A2 A2

± 0.75 mm

Sirona Dental Systems GmbH 9 Checking the system adjustment Installation Instructions ORTHOPHOS XG 3 9.1 Test exposures

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9 Checking the system adjustment Sirona Dental Systems GmbH

IMPORTANT

9.1 Test exposures Installation Instructions ORTHOPHOS XG 3

4. Evaluate the X-ray image:

– The shadow of the center needle, the needle

image and the auxiliary line must be coincident and located behind each other. A tolerance (offset of needle from the central auxiliary line) of

– Distance A1 must be 88.6

– Distances A2 must be identical, each being 44.3

± 0.5

mm A.

– A white border surrounding the image on all

sides must be visible B.

± 0.75

mm is admissible A.

± 1

mm A.

If one of these criteria is not fulfilled C, the pan symmetry must be adjusted. The procedure for adjusting the unit is de scribed in the Appendix (see section 11.2) and in the OR THOPHOS XG Service Manual.

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ORTHOPHOS XG 3

10 Final work

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10 Final work Sirona Dental Systems GmbH

IMPORTANT

10.1 Attaching the profile covers Installation Instructions ORTHOPHOS XG 3

10.1Attaching the profile covers

1. Attach the profile cover.

–Screw holder A onto the column with screw B. – Clip on profile C. – Insert intermediate piece D in the gap.

Make sure that intermediate piece D lies flush on the stand surface.

• The unit is now ready for operation.

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Sirona Dental Systems GmbH 10 Final work

IMPORTANT

Opening SIXABCON.exe

2.1.

Opening the EXTENDED DETAILS menu

Installation Instructions ORTHOPHOS XG 3 10.2 Selecting More details

10.2Selecting More details

1. Open the SIXABCON utility from the SIDEXIS XG pro

gram folder. Click the SIXABCON.exe file (see screenshot) or use the pull-down menus PROGRAM  SIDEXIS  CONFIG-

URATION OF THE X-RAY COMPONENTS.

2. Open the Click the

MORE DETAILS.

The current parameters are retrieved from the unit and stored as an XML file in the PDATA/P2K_Config folder using the unit's network name. This step may take up to 30 seconds.

• After the parameters are read, an editor displaying the XML file is opened automatically.

60 51 416 D 3352 D 3352.031.03.18.02

MORE DETAILS menu.

PROPERTIES tab, then click

You can scroll down further in the file using the scroll bar. The "Changed system parameters", i.e. the system param eters that were modified in relation to the factory setting, are displayed there. This is especially interesting after a module change. The parameter settings can thus be easily traced.

Page 94

10 Final work Sirona Dental Systems GmbH

loqelmelp=ud=R=L=`ÉéÜI= loqelmelp=ud=P=

`згй~нбДбдбну=дблн=L=aЙЕд~к~нбзе=зС=ЕзеСзкгбну=Ду=лулнЙг=бенЙЦк~нзк

Сзк=ЗбЦбн~д=к~ЗбзЦк~йЬу=пбнЬ=pfabufp

Declaration acc. to Medical Devices Directive (MDD) 93/42/EEC and IEC 60 601-1-1 item 3.201.4

The undersigned herewith certifies that the above system consisting of CE-marked medical devices has been assembled in accordance with the present manufacturer’s instructions, that it has been tested for its intended use and that all relevant user information including pertinent information provided by the corresponding manufacturers has b

een provided for

placing it on the market, and that this declaration shall be kept on hand for the competent authorities for a period of five years.

Place, date Name of system integrator (in block letters) Signature

System integrator (system installer)

Company, address

Operator

Name, address

Component Requirement /

Approval

fulfilled?

=yes

Techn ical

characteristics

fulfilled?

=yes

Inst. regulations

Function test

fulfilled?

=yes

PC unit

Manuf.

IEC 60 950-1 and CE marking

according to Council Directive 89/336/EEC



IBM compatible PC with DualCore 1 GHz,

RAMt1 GB with Windows2000/ XP/7 Professional/7 Ultimate;

5 GB free hard disk space



For the Federal Republic of Germany: On-site installation according to DIN VDE 0100-710



Type

Graphics card

t1024 x 768, t

16,7 Mio colors

(True Color), t128 MB Refresh rate > 70Hz



No.

Operating system:

according to the op. systems approved in the installation instructions

 

Removable disk drive1:

CD/DVD-ROM Dual Layer

1. supported by SIDEXIS, function required only if not performed by an additional server

 

Monitor

Manuf.

IEC 60 950-1 and CE marking

according to Council Directive 89/336/EEC



Min. screen diagonal 15" with flatscreen, 17 " with CRT Min. resolution 1280 x 1024 Refresh rate > 70Hz CRT: Dot mask min. 0,28mm flat-screen monitor: Pixel pitch 0,30 mm x 0,30 mm

 

Display quality tested with SMPTE test image accord-

ing to the enclosed instructions



Type

No.

loqelmelp=ud=R=L=`ÉéÜI

loqelmelp=ud=P=

Manuf. Sirona Dental Systems

CE marking in compliance with Council Directive 93/42/EEC



see Installation instructionsFor the FRG:

Acceptance test according to DIN V 6868-151; for all countries: Acquisition generation with image storage and display successful



Type

No.

Manuf. Sirona Dental Systems

CE marking in compliance with Council Directive 93/42/EEC



see Installation instructionsFor the FRG:

Acceptance test according to DIN V 6868-151; for all countries: Acquisition generation with image storage and display successful



Type

No.

Manuf. Sirona Dental Systems

CE marking in compliance with Council Directive 93/42/EEC



see Installation instructionsFor the FRG:

Acceptance test according to DIN V 6868-151; for all countries: Acquisition generation with image storage and display successful



Type

No.

Manuf. Sirona Dental Systems

CE marking in compliance with Council Directive 93/42/EEC



see Installation instructionsFor the FRG:

Acceptance test according to DIN V 6868-151; for all countries: Acquisition generation with image storage and display successful



Type

No.

Other devices optionally connected

to the PC (printer, LAN...)

Manuf.

IEC 60 950-1 and CE marking

according to Council Directive 89/336/EEC



Device installed according to manufacturer’s instructions



Type

No.

Manuf.

IEC 60 950-1 and CE marking

according to Council Directive 89/336/EEC



Device installed according to manufacturer’s instructions



Type

No.

Manuf.

IEC 60 950-1 and CE marking

according to Council Directive 89/336/EEC



Device installed according to manufacturer’s instructions



Type

No.

D 3352.128.01.04.02 12.2010 Ä.-Nr..: 113 429 59 92 545 D 3352

Operator's copy

10.3 Declaration of Conformity Installation Instructions ORTHOPHOS XG 3

10.3Declaration of Conformity

1. Complete the Declaration of Conformity.

The system integrator certifies the CE conformity of the installed SIDEXIS system by means of the compatibility list.

The list is designed so that only the white fields must be filled in. The original list remains in the practice, the co py is given to the system integrator.

Only for Germany

Perform the acceptance test required according to Art. 16 of the X-Ray Ordinance now. Use the test phantom, plug-in plate, contrast elements, needle phantom and relevant instructions included in delivery for this purpose.

* In Germany: File in the X-ray System Logbook.

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Sirona Dental Systems GmbH 10 Final work

Installation Instructions ORTHOPHOS XG 3 10.4 Unit handover

10.4Unit handover

1. Give the customer the technical documentation as well

as all of the patient positioning aids, test phantoms and special tools included in delivery, including packaging. These are important components of the unit and must be stored carefully.

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10 Final work Sirona Dental Systems GmbH

10.4 Unit handover Installation Instructions ORTHOPHOS XG 3

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ORTHOPHOS XG 3

11 Appendix

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11 Appendix Sirona Dental Systems GmbH

11.1 Service routines (for installation) Installation Instructions ORTHOPHOS XG 3

11.1Service routines (for installation)

Service routine Designation Described in this Appendix Page

S17.2 Configuring the hardware version Configuring the hardware version 103

S17.6 Configuring the remote control Enable/disable the remote control 104

S18.2 Setting the maximum Travel height

for the unit

S18.3 Undoing the maximum travel height

setting

S18.5 Setting the minimum Travel height

for the unit

S18.6 Canceling the limitation of minimum

travel height setting

The service routines listed above may be required for instal lation of the ORTHOPHOS XG X-ray unit and are described in this Appendix.

A complete list and comprehensive description of all ser vice routines can be found in the Service Manual.

Setting the maximum travel height 105

Undo the maximum travel height set ting

Setting the minimum travel height 107

Canceling the limitation of the mini mum travel height setting

106

108

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Sirona Dental Systems GmbH 11 Appendix

Prog.

S001

60/3 0.60

approx. 2s

a bcd

Installation Instructions ORTHOPHOS XG 3 11.1 Service routines (for installation)

11.1.1Selecting the Service menu

1. Press the Service key for approx. 2 seconds.

2. Then press the patient symbol keys in the following or

der within 4 s: b – d – a. After you have entered the key combination correctly,

the Service menu appears.

3. To quit the Service menu and return to the main menu, press the

up arrow key

at the very right.

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11 Appendix Sirona Dental Systems GmbH

Prog.

8 digits

4 digits34 digits

Prog.

abcd

11.1 Service routines (for installation) Installation Instructions ORTHOPHOS XG 3

11.1.2Displays and symbols on the Multipad

From the Multipad, you can start all available service routines and perform important system settings and tests as well as calibrations.

Depending on the procedure step, different hints, error messages and parameters are displayed in a context-sen sitive way on the Multipad:

Display:

Error messages: Ex yy zz (see Service Manual)

Service routines, test steps, values, codes, etc. in selection fields 1-3:

Keys:

Patient different functions, symbol keys a - d: depending on

the service routine

Memory key: For saving an input

Service key: different functions (formerly AES key) depending on service routine, but

in most cases for confirming a selection or jumping to the next test step

Test key: For starting a test

Return key: For moving the unit to the

starting position or confirming a save operation

Light localizer key: For switching on the light localizers

Up/Down keys: For moving the unit up and down

Forehead support For moving the forehead sup key: port

100 D 3352.031.03.18.02

Temple support For moving the temple support key:

60 51 416 D 3352