Sirona Orthophos SL Installation manual

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Sirona Dental Systems GmbH Table of contents
Installation Manual ORTHOPHOS SL

Table of contents

1
2
About these Installation Instructions........................................................................ 9
1.1 Structure of the document ............................................................................ 9
1.1.1 Identification of the danger levels.................................................... 9
1.1.2 Formats and symbols used ............................................................. 10
1.2 Scope ........................................................................................................... 11
1.3 Other relevant documents ............................................................................ 11
Safety instructions ................................................................................................... 12
2.1 Information on the unit.................................................................................. 12
2.2 Fixed connection .......................................................................................... 12
2.3 Ventilation slots ............................................................................................ 12
2.4 Condensation ............................................................................................... 13
2.5 Qualifications of service personnel............................................................... 13
2.6 Switching the unit on .................................................................................... 13
2.7 Radiation protection ..................................................................................... 13
2.8 Laser light localizer....................................................................................... 13
2.9 Modifications to the unit................................................................................ 14
2.10 Transport safety devices .............................................................................. 14
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2.11 Electromagnetic compatibility....................................................................... 14
2.12 Electrostatic discharge ................................................................................. 14
3
4
Unit description........................................................................................................ 15
3.1 System version............................................................................................. 15
3.2 Sensor versions............................................................................................ 17
3.3 Dimensions/Space requirements ................................................................. 18
3.3.1 Top view .......................................................................................... 18
3.3.2 Front view........................................................................................ 19
3.3.3 Top view with floor stand................................................................. 20
3.3.4 Front view with floor stand............................................................... 21
3.3.5 Top view with Ceph left ................................................................... 22
3.3.6 Front view with Ceph left ................................................................. 23
3.3.7 Top view with Ceph right ................................................................. 24
3.3.8 Front view with Ceph right............................................................... 25
3.4 Mounting options .......................................................................................... 26
3.5 Installation versions...................................................................................... 27
Delivery and transport ............................................................................................. 28
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Table of contents Sirona Dental Systems GmbH
Installation Manual ORTHOPHOS SL
4.1 Operating and transport conditions ............................................................... 28
4.2 Delivery ......................................................................................................... 28
4.2.1 ORTHOPHOS SL............................................................................. 30
4.2.2 Sensors ............................................................................................ 32
4.2.3 Ceph arm ......................................................................................... 34
4.2.3.1 Accessories ....................................................................... 35
4.2.3.2 Hygienic protection............................................................ 35
4.2.4 Adjustment sets................................................................................ 36
4.3 Transport to the installation site .................................................................... 39
4.3.1 ORTHOPHOS SL............................................................................. 39
4.3.1.1 Transport with packaging attached (normal case) ............ 39
4.3.1.2 Transport without pallet (exception) .................................. 40
4.3.2 Sensors ............................................................................................ 41
4.3.3 Ceph arm ......................................................................................... 41
5
6
Installation: X-ray unit............................................................................................... 42
5.1 Installation material ....................................................................................... 42
5.1.1 Standard version .............................................................................. 42
5.1.2 Option 1: with second wall holder .................................................... 44
5.1.3 Option 2: Floor stand installation...................................................... 45
5.2 Tools, materials, and measurement tools you will need ............................... 47
5.2.1 Tools and materials.......................................................................... 47
5.2.2 Measurement tools........................................................................... 48
5.3 Wall mounting (standard and option 1) ......................................................... 49
5.4 Installing the floor stand (option 2) ................................................................ 55
5.5 Remove the transport safety device.............................................................. 63
5.6 Installing tube assembly cover ...................................................................... 63
5.7 Installing the release button holder ............................................................... 64
Installing the sensor unit........................................................................................... 65
6.1 Required tools ............................................................................................... 65
6.2 Installing the sensor cover on the ring .......................................................... 66
6.3 Attaching DCS sensor................................................................................... 67
6.4 Attaching Flat Panel Detector or dummy weight ........................................... 68
6.5 Connecting a sensor unit .............................................................................. 69
6.6 Final installation work.................................................................................... 71
7
Installation: Remote control...................................................................................... 72
7.1 Installation material ....................................................................................... 72
7.2 Required tools ............................................................................................... 72
7.3 Installation ..................................................................................................... 73
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Sirona Dental Systems GmbH Table of contents
Installation Manual ORTHOPHOS SL
7.4 Connecting the control cables (REMOTE) ................................................... 76
7.4.1 Installation version 1: Without coiled cable ..................................... 76
7.4.2 Installation version 2: With spiral cable ........................................... 77
7.5 Connecting the X-ray warning lamp ............................................................. 78
7.6 Final installation work ................................................................................... 79
7.7 Connecting a door contact switch ................................................................ 80
8
9
10
Electrical connection................................................................................................ 81
8.1 Connecting the control cables...................................................................... 81
8.2 Connecting the line voltage.......................................................................... 82
8.2.1 Connecting the unit ......................................................................... 82
8.2.2 Connecting the media converter ..................................................... 83
Safety checks .......................................................................................................... 84
9.1 Checking the protective ground wires .......................................................... 84
9.2 Checking the device leakage current ........................................................... 88
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Installation: Ceph arm.............................................................................................. 89
10.1 Installation material ...................................................................................... 89
10.2 Required tools .............................................................................................. 90
10.3 Installation .................................................................................................... 91
10.3.1 Ceph arm mounted on left-hand side.............................................. 91
10.3.2 Ceph arm mounted on right-hand side............................................ 94
10.3.3 Installing the secondary diaphragm................................................. 98
10.4 Connecting control cables............................................................................ 99
10.4.1 Running the cables for the left-hand arm ........................................ 101
10.4.2 Running the cables for the right-hand arm...................................... 101
10.5 Final installation work ................................................................................... 102
11
Commissioning, demo mode and repacking ........................................................... 104
11.1 Attaching the covers..................................................................................... 104
11.2 Inserting the forehead and temple supports................................................. 105
11.3 Inserting the ceph sensor (for ceph versions) .............................................. 105
11.4 Installing the IT package .............................................................................. 105
11.5 Switching the unit on .................................................................................... 106
11.5.1 Factory setting after switch-on ........................................................ 108
11.6 Performing a mechanical function test ......................................................... 109
11.6.1 Starting the test cycle ...................................................................... 109
11.6.2 Checking the height adjustment mechanics.................................... 110
11.7 Configuring the unit ...................................................................................... 111
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Table of contents Sirona Dental Systems GmbH
Installation Manual ORTHOPHOS SL
11.8 Setting up the X-ray component.................................................................... 112
11.9 Checking the data paths ............................................................................... 122
11.10 Setting ambient light via the Web service ..................................................... 123
11.11 Using demo mode – operation without radiation release .............................. 125
11.11.1 Switching on demo mode................................................................. 125
11.11.2 Switching off demo mode................................................................. 126
11.11.3 Important information for repacking and transport ........................... 127
11.12 Service routines for commissioning and repacking....................................... 129
11.12.1 Service menu and service routines .................................................. 130
11.12.1.1Displays and symbols in the service menu ....................... 130
11.12.2 Basic operating procedures in the service menu of the control panel 132
11.12.2.1Calling the service menu................................................... 132
11.12.2.2Selecting service routines and test steps.......................... 133
11.12.2.3Select parameters ............................................................. 135
11.12.2.4Saving parameters ............................................................ 135
11.12.2.5Exiting the test step and service routine ........................... 136
11.12.3 S017: Configuration service ............................................................. 137
11.12.3.1S017: Test step 2 .............................................................. 138
11.12.3.2S017: Test step 3 .............................................................. 140
11.12.3.3S017: Test step 4 .............................................................. 141
11.12.3.4S017: Test step 6 .............................................................. 142
11.12.3.5S017: Test step 8 .............................................................. 143
11.12.3.6S017: Test step 13 ............................................................ 144
11.12.3.7S017: Test step 14 ............................................................ 145
11.12.3.8S017: Test step 15 ............................................................ 146
11.12.3.9S017: Test step 18 ............................................................ 147
11.12.4 S018: Service for height adjustment ................................................ 148
11.12.4.1S018: Test step 2 .............................................................. 149
11.12.4.2S018: Test step 3 .............................................................. 150
11.12.4.3S018: Test step 4 .............................................................. 151
11.12.4.4S018: Test step 5 .............................................................. 152
11.12.4.5S018: Test step 6 .............................................................. 152
11.12.4.6S018: Test step 7 .............................................................. 153
11.12.4.7S018: Test step 8 .............................................................. 155
11.12.4.8S018: Test step 9 .............................................................. 157
11.12.4.9S018: Test step 10 ............................................................ 159
11.12.5 S021: Service for the packing position............................................. 161
11.12.5.1S021: Test step 3 .............................................................. 161
11.12.5.2S021: Test step 4 .............................................................. 162
11.12.6 S032: Sensor test............................................................................. 163
11.12.6.1S032: Test step 10 ............................................................ 163
11.12.6.2S032: Test step 50 ............................................................ 164
11.12.6.3Explanations on the test procedure................................... 165
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Sirona Dental Systems GmbH Table of contents
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11.12.6.4Possible results of self-test and troubleshooting measures 166
11.12.7 S037: Network service .................................................................... 167
11.12.7.1S037: Test step 1 ............................................................. 167
11.12.7.2S037: Test step 2 ............................................................. 169
11.12.7.3S037: Test step 3 ............................................................. 170
11.12.7.4S037: Test step 4 ............................................................. 171
11.12.8 Running service routines via the web service ................................. 174
12
13
Startup, measurements and tests (for USA/Canada only) ...................................... 177
12.1 Safety ........................................................................................................... 177
12.2 Operation notes............................................................................................ 178
12.3 Auxiliary devices required ............................................................................ 179
12.4 Checking the power supply connection........................................................ 180
12.5 Checking the tube voltage............................................................................ 182
12.6 Checking the radiation time.......................................................................... 183
12.7 Checking the tube current ............................................................................ 184
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12.8 Checking the laser light localizers................................................................ 188
Unit adjustment and calibration ............................................................................... 191
13.1 General information on unit adjustment and calibration............................... 193
13.1.1 Displays and help messages during adjustment and calibration..... 194
13.1.2 Calibration menu ............................................................................. 195
13.1.2.1 Opening the calibration menu........................................... 195
13.1.2.2 Menu structure.................................................................. 197
13.1.3 Enabling exposure readiness .......................................................... 209
13.1.4 Taking an exposure......................................................................... 209
13.1.5 Save values..................................................................................... 209
13.1.6 Test phantom for adjustment and calibration .................................. 210
13.1.6.1 Needle phantom for panoramic adjustment...................... 210
13.1.6.2 Adjustment phantom for adjustment of the cephalometer 212
13.1.6.3 Geometry phantom for volume calibration........................ 213
13.2 Adjustment and calibration via the calibration menu.................................... 215
13.2.1 2D adjustment/calibration................................................................ 215
13.2.1.1 Pan sensor adjustment..................................................... 215
13.2.1.2 Pan aperture adjustment .................................................. 221
13.2.1.3 Pan symmetry adjustment................................................ 227
13.2.1.4 Pan sensor calibration (DCS) ........................................... 231
13.2.1.5 Adjustment of the ceph primary diaphragm...................... 233
13.2.1.6 Adjustment of the ceph secondary diaphragm ................. 238
13.2.1.7 Adjustment of the ceph secondary diaphragm (QuickShot) 247
13.2.1.8 Adjustment of the ceph main X-ray beam ........................ 253
13.2.1.9 Adjusting the earplug alignment ....................................... 257
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Table of contents Sirona Dental Systems GmbH
Installation Manual ORTHOPHOS SL
13.2.2 3D adjustment/calibration................................................................. 262
13.2.2.1 Sensor adjustment ............................................................ 262
13.2.2.2 Diaphragm adjustment ...................................................... 264
13.2.2.3 Sensor calibration.............................................................. 265
13.2.2.4 Diaphragm configuration ................................................... 266
13.2.2.5 Geometry calibration ......................................................... 268
13.2.2.6 Dosimetry .......................................................................... 270
13.2.3 Resetting adjustment/calibration ...................................................... 271
13.3 Adjusting the touchscreen via the web service ............................................. 272
14
Final work ................................................................................................................. 276
14.1 Save sensor data .......................................................................................... 276
14.2 Opening "Unit information"............................................................................ 279
14.3 Filling in the certificate of conformity ............................................................. 282
14.4 Unit handover................................................................................................ 283
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Sirona Dental Systems GmbH 1About these Installation Instructions
Installation Manual ORTHOPHOS SL 1.1Structure of the document

About these Installation Instructions

1
1.1

Structure of the document

1.1.1 Identification of the danger levels

To prevent personal injury and material damage, please observe the warning and safety information provided in the present operating instructions. Such information is highlighted as follows:
DANGER
An imminent danger that could result in serious bodily injury or death.
WARNING
A possibly dangerous situation that could result in serious bodily injury or death.
CAUTION
A possibly dangerous situation that could result in slight bodily injury.
NOTICE
A possibly harmful situation which could lead to damage of the product or an object in its environment.
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IMPORTANT
Application instructions and other important information.
Tip: Information on making work easier.
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1About these Installation Instructions Sirona Dental Systems GmbH
1.1Structure of the document Installation Manual ORTHOPHOS SL

1.1.2 Formats and symbols used

The formats and symbols used in this document have the following meaning:
Prerequisite
1. First action step
2. Second action step
or
Alternative action
Result
➢ Individual action step
See "Formats and symbols used [ → 10]"
● List Designates a list.
"Command / menu item" Indicates commands, menu items or
Requests you to do something.
Identifies a reference to another text passage and specifies its page number.
quotations.
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Sirona Dental Systems GmbH 1About these Installation Instructions
Installation Manual ORTHOPHOS SL 1.2Scope
1.2
1.3

Scope

These installation instructions describe the installation of the ORTHOPHOS SL digital X-ray unit/digital volume tomograph. They are intended for use exclusively by trained and authorized distributors and service technicians.

Other relevant documents

In addition to these installation instructions you will require the following documentation:
Orthophos SL wiring diagrams
Wiring diagrams
● ORTHOPHOS SL Wiring References: REF 64 95 233
Installation of Orthophos SL
Installation Instructions
● ORTHOPHOS SL Software Installation: REF 65 44 287
● GALAXIS Operator's Manual: REF 61 23 488
● SIDEXIS 4 Installation Instructions: REF 64 47 200
Orthophos SL Service Manual
Service Manual
● ORTHOPHOS SL Service Manual: REF 64 95 258
DVD text
Current Service Documentation, such as the Service Manual, can be downloaded from the Sirona dealer website.
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2Safety instructions Sirona Dental Systems GmbH
2.1Information on the unit Installation Manual ORTHOPHOS SL

Safety instructions

2
Accompanying documents
Electrostatic discharge (ESD)
Identification of single use devices
2.1

Information on the unit

The following symbols are applied to the unit:
Accompanying documents
This symbol is affixed next to the unit rating plate.
Meaning: When operating the unit, observe the operating instructions.
This symbol is affixed on the unit rating plate.
Meaning: The accompanying documents are available on the homepage of Sirona.
Connector pins or sockets bearing ESD warning labels must not be touched or interconnected without ESD protective measures. See also "Electrostatic Discharge" and "Electromagnetic Compatibility" [ → 14].
Single use hygienic protective sleeves
Prior to each exposure, the hygienic protective sleeves (single use devices) must be fitted.
Single use devices are identified with the symbol shown on the left. They must be disposed of immediately after use. Do not use single use devices more than once.
2.2

Fixed connection

DANGER
Potentially lethal shock hazard!
Fixed connection! Installing a mains plug instead of the specified fixed connection infringes international medical regulatory actions and is prohibited. In case of error, this puts patients, users, and other parties seriously at risk.
2.3
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Ventilation slots

Ventilation slots
Never cover the ventilation slots on the unit under any circumstances, since this may obstruct air circulation. This can cause the unit to overheat.
SL sensor ventilation sl ots
Under no circumstances may the ventilation slots on the sensor unit be covered, since otherwise the air circulation in the sensor unit will be obstructed. This can cause the sensor unit to overheat.
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Sirona Dental Systems GmbH 2Safety instructions
Installation Manual ORTHOPHOS SL 2.4Condensation
2.4
2.5
2.6
2.7

Condensation

Safety information for co ndensation: Service engi neer
Extreme fluctuations of temperature may cause condensation inside the unit. Do not switch the unit on before it has reached normal room temperature. See also Technical Data.

Qualifications of service personnel

Installation and startup may be carried out only by personnel specifically authorized by Sirona.

Switching the unit on

Safety information for switching on the unit: Service engineer
Due to the risk of injury caused by malfunction, no person may be positioned in the unit when it is switched on.

Radiation protection

Safety information for rad iation protection: Service engineer
The valid radiation protection regulations and measures must be observed. The statutory radiation protection equipment must be used.
During an exposure, the service engineer should move as far away from the X-ray tube assembly as the coiled cable of the manual release permits.
With the exception of the service engineer, no other persons are allowed to stay in the room during an exposure.
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2.8
In case of malfunctions, cancel the exposure immediately by letting go of the exposure release button.
Information about radiat ion protection for Canada
NOTICE
3D imaging should not be used for screening examinations. 3D imaging examinations must be clinically warranted and each exam must be justified by demonstrating that the benefits outweigh the risks.
NOTICE
Where it is likely that evaluation of soft tissues will be required as part of the patient's radiological assessment, the appropriate imaging should be conventional medical CT or MR, rather than 3D imaging using Cone Beam technology.

Laser light localizer

Safety information for light localizer: Service engineer
The system incorporates Class 1 laser products.
A minimum distance of 10 cm (4") is required between the eye and the laser. Do not stare into the beam.
Do not use the system with any other lasers, and do not make any changes to settings or processes that are not described in these operating instructions. This may lead to a dangerous exposure to radiation.
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2Safety instructions Sirona Dental Systems GmbH
2.9Modifications to the unit Installation Manual ORTHOPHOS SL
2.9
2.10
2.11

Modifications to the unit

Modifications to this unit which might affect the safety of the system owner, patients or other persons are prohibited by law!
For reasons of product safety, this product may be operated only with original Sirona accessories or third-party accessories expressly approved by Sirona. The user is responsible for any damage resulting from the use of non-approved accessories.

Transport safety devices

Transport safety devices
IMPORTANT
The transport safety devices (marked in red) attached to the unit must be removed prior to initial startup.

Electromagnetic compatibility

The unit complies with the requirements of standard IEC 60601-1-2.
Medical electrical equipment is subject to special EMC-related precautions. It must be installed and operated as specified in the document "Installation Requirements".
If high-voltage systems, radio link systems or MRI systems are located within 5 m of the unit, please observe the specifications stated in the installation requirements.
2.12
Portable and mobile RF communications equipment may affect medical electrical equipment. Therefore, the use of mobile wireless phones in medical office or hospital environments must be prohibited.

Electrostatic discharge

Electrostatic discharge (abbreviated: ESD – ElectroStatic Discharge)
Electrostatic discharge from people can damage electronic components when the components are touched.
Touch a ground point to discharge static electricity before touching any boards.
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Sirona Dental Systems GmbH 3Unit description
A
B
C
Installation Manual ORTHOPHOS SL 3.1System version

Unit description

3
3.1

System version

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3Unit description Sirona Dental Systems GmbH
3.1System version Installation Manual ORTHOPHOS SL
Version Description
A ORTHOPHOS SL 2D
Digital X-ray unit with DCS sensor
Pan sensor: Digital CdTe sensor with direct converter technology for panoramic exposure technology
ORTHOPHOS SL 3D
Digital X-ray unit with digital Flat Panel Detector and DCS sensor
Flat Panel Detector: Digital Flat Panel Detector with a-Si technology (amorphous silicon) Pan sensor: Digital CdTe sensor with direct converter technology for panoramic exposure technology
B ORTHOPHOS SL 2D/3D
Ceph, left-arm version
Digital X-ray unit ORTHOPHOS SL (all variants A) with cephalometer, left-arm version
C ORTHOPHOS SL 2D/3D
Ceph, right-arm version
Digital X-ray unit ORTHOPHOS SL (all variants A) with cephalometer, right-arm version
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.2Sensor versions
3.2

Sensor versions

2D sensor unit: Sensor unit for panoramic X-ray (PAN): DCS sensor (2D)
2D/3D sensor unit: Sensor unit for panoramic X-ray (PAN) and volume exposures (3D): DCS sensor (2D) and flat panel detector (3D)
CEPH sensor: Sensor for cephalometric X-ray (Ceph) (2D)
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3Unit description Sirona Dental Systems GmbH
3.3Dimensions/Space requirements Installation Manual ORTHOPHOS SL
3.3

Dimensions/Space requirements

3.3.1 Top view

A Recommended distances from cabinet or wall
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.3Dimensions/Space requirements

3.3.2 Front view

A Alternative fastening if it is not possible to screw the unit
onto the floor. Order bracket separately.
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3Unit description Sirona Dental Systems GmbH
3.3Dimensions/Space requirements Installation Manual ORTHOPHOS SL

3.3.3 Top view with floor stand

A Recommended distances from cabinet or wall
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.3Dimensions/Space requirements

3.3.4 Front view with floor stand

A Floor stand:
Order floor stand separately. The unit must also always be secured to the top wall holder.
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3Unit description Sirona Dental Systems GmbH
3.3Dimensions/Space requirements Installation Manual ORTHOPHOS SL

3.3.5 Top view with Ceph left

A Recommended distances from cabinet or wall
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.3Dimensions/Space requirements

3.3.6 Front view with Ceph left

A Alternative fastening if it is not possible to screw the unit
onto the floor. Order bracket separately.
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3Unit description Sirona Dental Systems GmbH
3.3Dimensions/Space requirements Installation Manual ORTHOPHOS SL

3.3.7 Top view with Ceph right

A Recommended distances from cabinet or wall
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.3Dimensions/Space requirements

3.3.8 Front view with Ceph right

A Alternative fastening if it is not possible to screw the unit
onto the floor. Order bracket separately.
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3Unit description Sirona Dental Systems GmbH
C
B
A
3.4Mounting options Installation Manual ORTHOPHOS SL
3.4

Mounting options

A Standard version
Wall-mounted installation with 1 wall holder
fastening if both wall and floor installation are possible on-site (see section “Wall mounting (standard and option 1) [ → 49]”).
B Option 1
Wall-mounted installation with 2 wall holders
fastening) if only wall installation is possible on-site (see section “Wall mounting (standard and option 1) [ → 49]”).
C Option 2
Installation using a floor stand and 1 wall holder
possible to mount the unit on the wall and on the floor on-site and x-rays are often taken while the patient is seated on a chair → better positioning of seated patient (see section “Installing the floor stand (option 2) [ → 55]”).
(short) and floor
(short) (and no floor
(long) if it is
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Sirona Dental Systems GmbH 3Unit description
Installation Manual ORTHOPHOS SL 3.5Installation versions
3.5

Installation versions

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A Standard installation
Unit
without remote control with release button on the coiled cable
in the treatment room.
B Installation version 1
Unit
with remote control
button on the coiled cable.
Without coiled cable [ → 76]”).
C Installation version 2
Unit
with remote control
button on the coiled cable.
With spiral cable [ → 77]”).
outside the X-ray room
(see section “Installation version 1:
outside the X-ray room
(see section “Installation version 2:
without release
with release
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4Delivery and transport Sirona Dental Systems GmbH
A
B
A
4.1Operating and transport conditions Installation Manual ORTHOPHOS SL

Delivery and transport

4
4.1
4.2

Operating and transport conditions

Transport and storage temperature:
Air humidity: 10 % – 95 %
Admissible operating temperature:
Operating altitude: ≤ 3,000 m above sea level
-10°C – +70°C (14°F – 158°F)
+18 °C - +31 °C (64 °F – 88 °F)

Delivery

Damage following delivery
NOTICE
Possible transport damage
If the shipment was damaged during transport, document all damage carefully and contact the responsible carrying agent immediately.
Indicators
Two shock indicators (A) are attached to the side of the X-ray unit packaging to indicate whether the unit was exposed to a shock during transport.
● White indicator: No shock
● Red indicator: Shock
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Sirona Dental Systems GmbH 4Delivery and transport
Installation Manual ORTHOPHOS SL 4.2Delivery
Tilt indicators (B) are attached to the X-ray unit and cephalometer packaging to indicate whether the units were improperly transported.
● Red indicator: Improper transport
The display of improper transport doesn't necessarily mean that the unit is damaged.
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Make a note on the delivery slip that the indicator is activated. Ensure that the driver from the transport company confirms this on the delivery slip. Fax the delivery slip to the Sirona Customer Service Center (CSC).
Enter the state of the indicators in the startup report in the case of warranty claims.
Disposal of packaging materials
Disposal of packaging materials
Return the packaging materials to Sirona or dispose of them in compliance with the legal regulations applicable in your country.
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A
A
G
F
C
B
D
E
4.2Delivery Installation Manual ORTHOPHOS SL

4.2.1 ORTHOPHOS SL

Dimensions and weight
Dimensions Length Width Height
in cm 199 69 122
in inches 78 3/4 27 1/8 48
Weight in kg 186
in lbs 410
Scope of supply
The packaging of the X-ray unit is designed both for protection during transport and as an installation aid. Therefore, please remove only the surrounding packaging prior to installation. Please leave the Styrofoam packaging and transport pallet attached to the unit. Save the two lateral styrofoam packaging parts for later use as an installation aid (A).
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Sirona Dental Systems GmbH 4Delivery and transport
H
I
Installation Manual ORTHOPHOS SL 4.2Delivery
A Installation aid (please save the two lateral Styrofoam packaging
parts)
Scope of supply:
B Filling piece 1
C Filling cardboard 1
D Pack list 1
E Filling cardboard 2
F Filling piece 2 including pack list 2
G Profile cover
➢ Check the scope of delivery using pack lists 1 and 2.
IMPORTANT
Tube assembly guard
The X-ray tube assembly is protected by a tube assembly guard (H) and a tension belt (I) in its packing position. Keep the tube assembly and the tension belt in a safe place for possible repacking.
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4.2Delivery Installation Manual ORTHOPHOS SL

4.2.2 Sensors

DCS sensor
A Styrofoam packaging
Scope of supply:
B DCS sensor
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A
B
Installation Manual ORTHOPHOS SL 4.2Delivery
Flat Panel Detector
bеЦдблЬ
A Styrofoam packaging
Scope of supply:
B Flat Panel Detector
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4.2Delivery Installation Manual ORTHOPHOS SL

4.2.3 Ceph arm

Dimensions and weight
Dimensions (cm) 175 x 78 x 73
(inches) 68 7/8 x 30 3/4 x 28 3/4
Weight (kg) 40
(lbs) 88
Scope of supply
IMPORTANT
The right-handed ceph arm is packed laterally reversed.
A Styrofoam packaging
Scope of supply:
B Ceph arm
C Accessories [ → 35] and hygienic protective sleeves [ → 35]
D Installation material [ → 89]
E Ceph sensor
Damage to the cephalometer
NOTICE
Risk of damage to the cephalometer
The cephalometer inside the styrofoam part (A) is a sensitive unit and is at risk of damage when mounting the ceph arm. Remove the styrofoam packaging material only following installation.
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Sirona Dental Systems GmbH 4Delivery and transport
20
30
40
50
C
A
B
20
30
40
50
B
A
Installation Manual ORTHOPHOS SL 4.2Delivery
4.2.3.1
Accessories
A Nose support (1x)
B Ear plug holders with ear plug fixation (2x)
C Carpus support plate (1x)
bеЦдблЬ
4.2.3.2
Hygienic protection
A Hygienic protective sleeves for nose support (100x)
B Hygienic caps for ear plugs, sterilizable (4x)
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A
B
A
C
B
4.2Delivery Installation Manual ORTHOPHOS SL

4.2.4 Adjustment sets

2D adjustment: Panoramic
A Needle phantom
B Set of Torx offset screwdrivers
2D adjustment: Cephalometer
A Ceph adjustment
phantom
B Adjusting caps (1x black, 1x transparent)
C Torx offset screwdriver
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Sirona Dental Systems GmbH 4Delivery and transport
A
A
Installation Manual ORTHOPHOS SL 4.2Delivery
3D adjustment/calibration
A Geometry phantom
Acceptance and constancy test
Worldwide
3D constancy test, worldwide
A Constancy test unit
B Contrast element
bеЦдблЬ
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4Delivery and transport Sirona Dental Systems GmbH
B
A
C
4.2Delivery Installation Manual ORTHOPHOS SL
For Germany only
3D constancy test, Germany
A DVT test phantom - DIN
B Contrast element
C Test phantom 0.8mm CU Ceph
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Sirona Dental Systems GmbH 4Delivery and transport
B
A
Installation Manual ORTHOPHOS SL 4.3Transport to the installation site
4.3

Transport to the installation site

4.3.1 ORTHOPHOS SL

NOTICE
Possible transport damage
Leave the packaging attached to the unit during the entire transport to the installation site.
4.3.1.1
Transport with packaging attached (normal case)
NOTICE
Unit can tilt
In its transport position, the center of gravity of the unit is very high.
➢ Take care that the unit does not tip over during transport.
1. Open the surrounding packaging using the straps provided (A).
2. Pull out the carrying handles (B).
3. Transport the unit to the installation site.
bеЦдблЬ
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C
E
4.3Transport to the installation site Installation Manual ORTHOPHOS SL
4.3.1.2
Transport without pallet (exception)
If the pallet is too wide for transport to the installation site, you may unscrew the pallet from the wooden support (A) and transport the unit by means of the wooden supports without the pallet.
NOTICE
Possible transport damage
Leave the center styrofoam packaging attached to the unit for protection.
If this is not possible, secure the position of the tube assembly prior to further transport.
➢ Secure the position of the tube assembly using the strap provided
(see label on the styrofoam packaging).
➢ Tighten the strap only gently. Do not tension the strap.
1. Remove the surrounding packaging.
2. Take the remote control (if supplied) out of the center styrofoam packaging and store everything in a safe place.
3. Remove the two lateral styrofoam packaging parts.
4. Loosen the four screws (B).
5. Pull the carrying handles (C) out of their holders and insert them through the drillings (D) of the wooden support (A) from the inside.
6. Insert screws (B) through drillings (E) and into the drillings of the carrying handles to attach them firmly. The handles can be made short or long. The carrying handles have rims which prevent them from slipping out of the holes.
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Sirona Dental Systems GmbH 4Delivery and transport
Installation Manual ORTHOPHOS SL 4.3Transport to the installation site

4.3.2 Sensors

NOTICE
Possible transport damage
The pan sensor and flat panel detector are sensitive instruments. Only remove the packaging immediately prior to installing the sensors on the unit.

4.3.3 Ceph arm

NOTICE
Risk of damage to the cephalometer
The cephalometer inside the styrofoam part (B) is a sensitive unit and is at risk of damage when mounting the ceph arm. Remove the styrofoam packaging material only following installation.
IMPORTANT
The right-handed ceph arm is packed laterally reversed.
1. Open the cardboard case and remove the styrofoam part (B).
2. Lift the ceph arm out of the cardboard packaging and transport it to the installation site.
bеЦдблЬ
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5Installation: X-ray unit Sirona Dental Systems GmbH
5.1Installation material Installation Manual ORTHOPHOS SL

Installation: X-ray unit

5
5.1

5.1.1 Standard version

Installation material

A For installation on wooden stud frame structures
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Installation Manual ORTHOPHOS SL 5.1Installation material
Wall/floor mounting
Hexagon wood screw 8x80 (5/16x3") 4 pc.
Plastic wall plug S10 2 pc.
Screw M8x30 2 pc.
Washer Ø 8.4 6 pc.
M8 nut 2 pc.
Screw M4x10 18 pc
Washer Ø 4.3 2 pc.
Mounting kit Ø 10 SXR 2 pc.
TORX offset screwdrivers TX10, TX20, TX25 1 pc. each
Allen wrench (size 6) 1 pc.
Wall holder (long): 1 pc.
Wall holder cover (long) 2 pc.
Intermediate piece 1 pc.
Release button holder 1 pc.
bеЦдблЬ
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5.1Installation material Installation Manual ORTHOPHOS SL

5.1.2 Option 1: with second wall holder

A For installation on wooden stud frame structures
Additional wall holder (for bottom wall mounting)
Wall holder (long): 1 pc.
Hexagon wood screw 8x80 (5/16x3") 2 pc.
Washer Ø 8.4 3 pc.
Hexagon head screw M8x50 1 pc.
M8 nut 1 pc.
Mounting kit Ø 10 SXR 2 pc.
Profile clamp 1 pc.
Wall holder cover (long) 2 pc.
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B
A
C
Installation Manual ORTHOPHOS SL 5.1Installation material

5.1.3 Option 2: Floor stand installation

A Mounting hardware
B Floor stand
C Floor stand covers
bеЦдблЬ
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5.1Installation material Installation Manual ORTHOPHOS SL
Installation with floor stand
Floor stand 1 pc.
Floor stand cover 1 pc.
Wood screw 10x160 (3/8x6") 5 pc.
Plastic wall plug S12 5 pc.
Screw M8x80 2 pc.
Washer Ø 8.4 2 pc.
M8 nut 2 pc.
Screw M10x50 1 pc.
Profile clamp 1 pc.
Screw M5x12 1 pc.
Washer Ø 10.5 10 pc.
M10 nut 1 pc.
Spring steel clamp 8 pc.
Screw M10x25 4 pc.
Wood screw M10x80 (3/8x3) 5 pc.
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Sirona Dental Systems GmbH 5Installation: X-ray unit
Ø 10mm
Installation Manual ORTHOPHOS SL 5.2Tools, materials, and measurement tools you will need
5.2

Tools, materials, and measurement tools you will need

5.2.1 Tools and materials

Masonry drill bit 10 mm
● Masonry drill bit 10mm (3/8")
Drill/hammer drill (gener al purpose)
● Drill or drill hammer, depending on the ground
Graphics: Open-end wre nch, neutral
Open-end wrench, 13 mm A/F
● Open-end wrench, 13 mm A/F
Socket wrench
Wrench insert 13
● Socket wrench
– Wrench insert 13
Hammer (general purpose)
● Hammer
Center punch (general purpose)
bеЦдблЬ
● Center punch
Spirit level (general purpose)
● Spirit level
● Adhesive tape
Included in the scope of supply:
Torx offset screwdriver, graphics Torx offset screwdrivers TX10, TX20, TX25
● Offset screwdriver, Torx
–TX10
–TX20
–TX25
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5Installation: X-ray unit Sirona Dental Systems GmbH
Ø 12mm
5.2Tools, materials, and measurement tools you will need Installation Manual ORTHOPHOS SL
Additional requirements for installation with floor stand:
Masonry drill bit 12mm
● Masonry drill bit 12mm (1/2")
Graphics: Neutral Allen wrench
Hexagon socket 2 mm
● Allen key 2 mm
Socket wrench
Socket wrench and extens ion 17
● Socket wrench and extension Wrench insert 17

5.2.2 Measurement tools

● Multimeter or ammeter
● Test unit to measure unit leakage current
e.g. Bender tester or line-frequency, high-resistance measurement voltage source (isolation transformer) and measuring circuit (MD) that meets the requirements of IEC 60 601-1.
● Current source for protective conductor test Technical data:
– No-load voltage min. 4 V - max. 24 V
– Short-circuit current min. 0.2 A
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Sirona Dental Systems GmbH 5Installation: X-ray unit
2x 8x80 2x Ø 8,4
Installation Manual ORTHOPHOS SL 5.3Wall mounting (standard and option 1)
5.3
In case of mounting on weight-bearing wood structures

Wall mounting (standard and option 1)

NOTICE
Reduced image quality
Note the wall and ground conditions. If a carpet is present at the unit installation site, it must be removed. Each wall plug must support a tensile force of 700 N. The wall construction must be suitable for the installation of the unit.
Use the enclosed wood screws and washers from the mounting kit for mounting the unit on weight-bearing wood structures.
bеЦдблЬ
Setting up the unit
NOTICE
Possible transport damage
Leave the center styrofoam packaging attached to the unit for protection.
1. Remove the profile cover (A).
2. Position the two installation aids (B) at the foot (C) of the unit and secure their position with adhesive tape. CAUTION! The installation aids must be placed on top of each other in such a way that their openings lie on top of each other.
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5.3Wall mounting (standard and option 1) Installation Manual ORTHOPHOS SL
3. Set up the unit by tilting the transport pallet upward. Tip: If you have transported the unit on the wooden support without a pallet, set the unit upright with the wooden support. You can also use the lateral styrofoam packaging as a support with this variation.
4. Loosen the nuts with washers (D) on both sides of the pallet (or wooden support).
5. Take off the pallet (or wooden support).
6. Remove the threaded bolts (E). Tip: Remove the lower bolts first, then the upper bolts. The nuts (F) on the unit may remain inside the unit when the threaded rods are removed. Remove the upper nuts. The lower nuts may remain in the unit.
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Sirona Dental Systems GmbH 5Installation: X-ray unit
410 mm 16 1/8”
1950 mm
76 3/4”
Ø 10mm Ø 3/8”
Installation Manual ORTHOPHOS SL 5.3Wall mounting (standard and option 1)
Mounting the first (upper) wall holder (standard)
➢ Mount the upper wall holder.
bеЦдблЬ
Mounting the second (lower) wall holder (option 1)
➢ Mount the lower wall holder.
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5Installation: X-ray unit Sirona Dental Systems GmbH
2x M 8 2x Ø 8,4
2x M 8x30
A
B
1x Ø 8,4
1x M 8x50
C
D
1xM8
1x
E
F
5.3Wall mounting (standard and option 1) Installation Manual ORTHOPHOS SL
Mounting the unit on the wall holder (standard and option 1)
NOTICE
Possible transport damage
Leave the middle styrofoam packaging on the unit throughout the entire installation. If, due to on-site conditions, it is necessary to remove the styrofoam packaging at this point, move the unit bar and the stand.
1. Move the unit into its installation position against the wall. Hold the unit laterally at the styrofoam packaging to do this.
2. Place screws (A) in the grooves.
3. Screw the unit firmly onto the wall holder using nuts and washers (B). The wall holder must be flush with the upper edge of the unit.
The unit is now mounted on the upper wall holder.
carefully
by grasping the bite block
4. Insert screw (C) through washer (D) and then through the wall holder and into the stand from behind.
5. Fit the profile clamp (E) onto the screw (C) from the other (front) side and screw the nut (F) onto the screw.
6. Tighten nut (F) firmly.
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G
H
H H
H
Installation Manual ORTHOPHOS SL 5.3Wall mounting (standard and option 1)
Leveling the unit and fastening it to the floor (standard and option 1)
1. Remove the transport safety device (G).
2. Pull wooden board (H) out of the styrofoam packaging and remove all styrofoam packaging.
3. Rotate the X-ray tube assembly counterclockwise to the front side of the unit.
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5Installation: X-ray unit Sirona Dental Systems GmbH
5.3Wall mounting (standard and option 1) Installation Manual ORTHOPHOS SL
4. Level the unit in both directions with the help of the spirit level by adjusting the unit base: Align the stand by placing the spirit level on the side and rear of the stand (I). Check the ring in both directions using the spirit level (J).
5. Drill through the recesses of the stand into the floor.
6. Insert plugs (K) and check the alignment of the stand again.
7. Screw the stand to the floor with the two wood screws (L) and washers (M).
8. Attach the covers of the wall holder(s).
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Sirona Dental Systems GmbH 5Installation: X-ray unit
2x 8x80 2x Ø 8,4
Installation Manual ORTHOPHOS SL 5.4Installing the floor stand (option 2)
5.4

Installing the floor stand (option 2)

NOTICE
Reduced image quality
Even when the unit is installed using the floor stand it must be secured with the upper wall holder.
NOTICE
Reduced image quality
Note the wall and ground conditions. If a carpet is present at the unit installation site, it must be removed. Each wall plug must support a tensile force of 700 N. The wall construction must be suitable for the installation of the unit.
IMPORTANT
The unit must remain on the pallet until the floor stand has been fully installed. Only then may the unit be installed. For enhanced representation, some of the following drawings are shown in the standing state.
IMPORTANT
The floor stand version is 30 mm (1 3/16") higher than the standard version.
bеЦдблЬ
In case of mounting on weight-bearing wood structures
Use the enclosed wood screws and washers from the mounting kit for mounting the unit on weight-bearing wood structures.
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5Installation: X-ray unit Sirona Dental Systems GmbH
5.4Installing the floor stand (option 2) Installation Manual ORTHOPHOS SL
Installing the floor stand
NOTICE
Possible transport damage
Leave the center styrofoam packaging attached to the unit for protection.
1. Transport the unit as close as possible to the ultimate installation location.
2. Remove the surrounding packaging, the two lateral styrofoam parts, and the profile cover (A).
3. Loosen the nuts with washers (B) on both sides of the pallet (or wooden support).
4. Take off the pallet (or wooden support).
5. Remove the threaded bolts (C). The nuts (D) on the unit may remain inside the unit when the threaded rods are removed. Remove the nuts.
6. Remove the carrying handles (E) from the holders (F) on the underside of the pallet.
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G
HH
G
I
H
K
2x Ø 8,4
2x M8x80
2x M8 2x M8x60
H
K K
J
Installation Manual ORTHOPHOS SL 5.4Installing the floor stand (option 2)
7. Loosen the screws and remove the holder (F).
8. Remove the cables from the stand and pull them out toward the rear.
9. Carefully push the unit toward the base just far enough so that the center styrofoam part nudges the lower supporting block (G). NOTICE! Do not damage the interfaces or cables. Make sure that the interfaces and cables do not bear on the supporting block (G) and are not damaged when you push the unit.
10. Remove the two screws (H) from the bottom of the stand.
bеЦдблЬ
IMPORTANT
The countersunk drill holes of the adjustment plate must point downward.
11. Screw the adjustment plate (I) firmly onto the stand. Use the M8x60 screws (H) for the front two holes. Secure the two screws with the accompanying nuts and washers (J) (included in the installation material). Use two new M8x80 screws (K) for the rear holes.
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5Installation: X-ray unit Sirona Dental Systems GmbH
M
N
L
4x Ø 10,5
2x M10x25
O
O
3x Ø 10,5 3x M10
5.4Installing the floor stand (option 2) Installation Manual ORTHOPHOS SL
12. Screw the support (L) firmly onto the base plate (N) using the 4 screws and washers (M).
13. NOTICE! Do not damage the cables. Ensure that the cables are correctly routed through the support and are not crushed. Position the base plate (N) on the adjustment plate with the set screws (incl. mounted support (L)) and affix the base plate loosely with the 3 adjusting nuts and washers (O).
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Sirona Dental Systems GmbH 5Installation: X-ray unit
R
Q
P
P
1x Ø 10,5
1x M10x50
Q
1x M10
1x
R
Installation Manual ORTHOPHOS SL 5.4Installing the floor stand (option 2)
Setting up and leveling the unit
1. Remove the transport safety device (see section “Remove the transport safety device [ → 63]”).
2. Insert screw (P) through the washer and then from the rear through the support and into the stand.
bеЦдблЬ
3. Fit the profile clamp (Q) onto the screw (P) from the other (front) side and screw the nut (R) onto the screw (P).
4. Tighten adjusting nuts (O) and screw (P) firmly.
IMPORTANT
Observe the required movement range of the unit during installation.
5. Set up the unit including the central styrofoam packaging and position it in its ultimate location.
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O O O
I
J
5.4Installing the floor stand (option 2) Installation Manual ORTHOPHOS SL
6. Remove the styrofoam packaging and rotate the X-ray tube assembly counterclockwise to the front side of the unit.
7. Loosen screws (P) and adjusting nuts (O) again slightly.
8. Level the unit in both directions with the help of the spirit level by adjusting the adjusting nuts (O): Align the stand by placing the spirit level on the side and rear of the stand (I). Check the ring in both directions using the spirit level (J).
IMPORTANT
Be sure to tighten all adjusting nuts equally (to the same torque) after leveling.
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Sirona Dental Systems GmbH 5Installation: X-ray unit
P
410 mm 16 1/2“
1980 mm
78“
Ø 10mm Ø 3/8”
2x M8 2x 8,4
Ø
2x M8x30
V
U
Installation Manual ORTHOPHOS SL 5.4Installing the floor stand (option 2)
9. Retighten screw (P) firmly.
Attaching to the wall and floor
IMPORTANT
Use the long wall holder for the floor stand installation.
1. Mount the upper wall holder.
IMPORTANT
Observe the required movement range of the unit during installation.
2. Slide the unit with the assembled floor stand up to the wall.
loosely
3. Attach the unit Place the screws (U) in the grooves. Screw the unit onto the wall holder (V). NOTICE! Do not tighten the screws firmly.
4. Level the unit again in both directions with the help of the spirit level and tighten the screws on the wall holder firmly.
to the upper wall holder:
loosely
using nuts and washers
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X
W
5.4Installing the floor stand (option 2) Installation Manual ORTHOPHOS SL
5. Drill the fastening holes in the floor through the holes in the base plate. Remove the drilling dust with a vacuum cleaner.
6. Slide the wall plugs (W) through the base plate and into the drillings.
7. Use the five screws and washers (X) to screw the base plate to the floor.
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Sirona Dental Systems GmbH 5Installation: X-ray unit
B
A
C
D
4x M4x10
Installation Manual ORTHOPHOS SL 5.5Remove the transport safety device
5.5
5.6

Remove the transport safety device

1. Remove transport safety devices (A) on board DX32 before starting up the unit.
2. Keep transport safety devices (A) in a safe place. You will need them should the unit be moved again.

Installing tube assembly cover

1. Loosen screw (A) on the unit's swivel (approx. 3-4 turns).
2. Fit the "Top tube assembly cover" (B) under the cover of the swivel onto the screw (A).
bеЦдблЬ
3. Slide the "Bottom tube assembly cover" (C) from below onto the tube assembly and secure it with the 4 screws (D) (supplied with the unit).
4. Clip the "Top tube assembly cover (B) into the "Bottom tube assembly cover" (C) and re-secure the "Top tube assembly cover" (B) with the screw (A).
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B
A
5.7Installing the release button holder Installation Manual ORTHOPHOS SL
5.7

Installing the release button holder

IMPORTANT
Only attach the holder to the unit if you are you are using remote control, the holder is attached to the remote control.
1. Unscrew and remove the cover (A).
2. Attach the holder (B).
3. Screw the cover (A) onto the unit.
not using remote control
. If
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Sirona Dental Systems GmbH 6Installing the sensor unit
10
20
Installation Manual ORTHOPHOS SL 6.1Required tools

Installing the sensor unit

6
NOTICE
Damage to the Flat Panel Detector
The Flat Panel Detector is a sensitive component. Be careful not to touch the detector surface during assembly.
NOTICE
Damage to the rotation unit
The sensor is rotated via a motor drive. The gearing of the rotation unit can be damaged if it is turned by hand.
6.1

Required tools

Screwdriver, Torx/TX10
● Screwdriver, Torx® / T10
Screwdriver, Torx/TX20
● Screwdriver, Torx®/TX20
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6Installing the sensor unit Sirona Dental Systems GmbH
G
H
J
6.2Installing the sensor cover on the ring Installation Manual ORTHOPHOS SL
6.2

Installing the sensor cover on the ring

1. Loosen screw (G) (approx. 2-3 turns).
2. Insert the sensor cover (H) from below over the sensor bracket and then slide it under the ring cover.
3. Screw the sensor cover onto the rotation unit with the 2 screws (J).
4. Tighten the screw (G) firmly.
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Sirona Dental Systems GmbH 6Installing the sensor unit
4x M4x10
A
B
Installation Manual ORTHOPHOS SL 6.3Attaching DCS sensor
6.3

Attaching DCS sensor

1. Carefully remove the DCS sensor from the packaging.
bеЦдблЬ
2. Fit the DCS sensor into the holes (A) of the rotation unit and secure the sensor immediately with the 4 screws (B) (included in the scope of supply for the X-ray unit).
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6Installing the sensor unit Sirona Dental Systems GmbH
3x M4x10
C
3x M4x10
6.4Attaching Flat Panel Detector or dummy weight Installation Manual ORTHOPHOS SL
6.4

Attaching Flat Panel Detector or dummy weight

IMPORTANT
A dummy weight is attached in place of the Flat Panel Detector on the "ORTHOPHOS SL 2D" and "ORTHOPHOS SL 2D Ceph" unit versions. The dummy weight is attached the same way as the Flat Panel Detector.
Installing the Flat Panel Detector
1. Carefully remove the Flat Panel Detector from the packaging.
2. Fit the Flat Panel Detector from above into the guide of the rotation unit and secure the detector immediately with the 3 screws (C).
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Sirona Dental Systems GmbH 6Installing the sensor unit
Installation Manual ORTHOPHOS SL 6.5Connecting a sensor unit
6.5

Connecting a sensor unit

bеЦдблЬ
1. Insert leads 1 (L83A) and 2 (L83B) from the rotation unit, as shown in the illustration, into plugs X100, X700 and X800 on board DX83.
2.
If a Flat Panel Detector is present:
Insert lead L84 from the Flat Panel Detector, as shown in the illustration, into plugs X601 and X602 on board DX83.
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6Installing the sensor unit Sirona Dental Systems GmbH
6.5Connecting a sensor unit Installation Manual ORTHOPHOS SL
3. Lay the leads as shown in the illustration.
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Sirona Dental Systems GmbH 6Installing the sensor unit
Installation Manual ORTHOPHOS SL 6.6Final installation work
6.6

Final installation work

bеЦдблЬ
➢ Connect the sensor covers (D and E) together over the sensor and
secure them with the two screws (F).
The installation of the sensor is now complete.
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7Installation: Remote control Sirona Dental Systems GmbH
Ø 6mm
7.1Installation material Installation Manual ORTHOPHOS SL

Installation: Remote control

7
IMPORTANT
For operation with a remote control, the unit must be configured accordingly. Check the configuration after startup via the service routine S017: Test step 6.
7.1
7.2

Installation material

Wood screw 4x30 (3/16x1 1/4) 3 pc.
Plastic wall plug S6 3 pc.

Required tools

Masonry drill bit 6 mm
● Masonry drill bit 6 mm (1/4")
Drill/hammer drill (gener al purpose)
● Drill or drill hammer, depending on the ground
Graphics: Slot screwdrivers, assorted
Slot screwdriver, neutral size
● Slot screwdriver
Torx offset screwd river, graphics
Torx offset screwdriver TX20
● Torx offset screwdriver TX20
Hammer (general purpose)
●Hammer
Graphics: Awl
Text: Center punch/awl
● Center punch/awl
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Sirona Dental Systems GmbH 7Installation: Remote control
A
Ø 6mm Ø 1/4”
3x S 6
3x 4x30
C
B
Installation Manual ORTHOPHOS SL 7.3Installation
7.3

Installation

The cable for the remote control can be installed on the surface or beneath the surface (concealed). For cable is drawn into the chassis from the rear. For control cable is drawn into the chassis from underneath.
Preparations
1. Press carefully into the groove (A) from below with the slotted screwdriver (do not lever).
2. Remove the lid from the chassis.
concealed installation
surface installation
, the control
, the
bеЦдблЬ
3. Hold the chassis against the wall in its mounting position and mark the positions for the three drill holes with an awl.
4. Drill the holes and insert the wall anchors.
Concealed installation
1. Feed the control cable from the wall into the chassis through the rear opening (B). The cable length between the wall outlet and the stripped wire ends should be 250 mm (10").
2. Fasten the chassis firmly to the wall with the three screws (C).
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7Installation: Remote control Sirona Dental Systems GmbH
3x 4x30
C
10mm
3/8”
ca. 250mm
10”
60mm
2 3/8”
D
7.3Installation Installation Manual ORTHOPHOS SL
surface installation
➢ Fasten the chassis firmly to the wall with the three screws (C).
Shortening the cable
1. Shorten cable L117 to the desired length.
2. Expose the cable shield (D) (see condition on delivery). The length of the wires should be approx. 60 mm (2 3/8").
3. Place the shortened shielding over the insulation and wrap the shielding with 3 layers of self-adhesive copper foil.
4. Strip the wire ends to 5 mm (1/5").
5. Crimp on the end sleeves. Crimp the orange with white/blue and blue with white/orange wires each into an end sleeve.
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Sirona Dental Systems GmbH 7Installation: Remote control
Installation Manual ORTHOPHOS SL 7.3Installation
Attaching the strain relief
Left: concealed installation; right: surface installation
➢ Attach cable L117 to the strain relief in the chassis. The cable length
between the strain relief and the stripped wire ends should be 200 mm (8").
bеЦдблЬ
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7Installation: Remote control Sirona Dental Systems GmbH
1 2 3 4 5 6
XRAY XRAY
GND
+28 V
CAN-H
CAN-L
Pin
1 2 3 4 5 6
15 m 590“
L117
X108
X108
L117
DX42
WHGN GN BN WHBN BU/WHOG WHBU/OG
A
7.4Connecting the control cables (REMOTE) Installation Manual ORTHOPHOS SL
7.4

Connecting the control cables (REMOTE)

7.4.1 Installation version 1: Without coiled cable

PIN Code Color
1 WHGN White/green
2GN Green
3BN Brown
4 WHBN White/brown
5 BU/WHOG Blue / white/orange
6 WHBU/OG White/blue / orange
1. Unscrew clamp (A) from the board.
2. Place cable L117 in the clamp so that the turned up cable shield is completely enclosed.
3. Re-attach the clamp to the board.
4. Connect control cable L117 to terminal X108 (board DX42) as shown in the connection diagram. Shorten control cable L117 as required.
5. Lay cable L117 in a loop following the bottom edge of the chassis.
6. Close the housing.
For information on how to connect a door contact switch, refer to the section entitled “Connecting a door contact switch [ → 80]”.
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Sirona Dental Systems GmbH 7Installation: Remote control
A
C
B
X101
D
Installation Manual ORTHOPHOS SL 7.4Connecting the control cables (REMOTE)

7.4.2 Installation version 2: With spiral cable

CAUTION
Operation of the remote control via the membrane keyboard is prohibited when installing the remote control with release button.
1. Use an awl to puncture the membrane keyboard at the prepared points (A) from the rear.
2. Using the two screws (C), fasten the release button holder (B) to the keyboard.
3. Plug the connector of the coiled cable into socket X101 on board DX42 and screw the connector down tight.
4. Hook the coiled cable onto the strain relief (D) of the assembled chassis.
5. Connect control cable L117 (see section “Installation version 1: Without coiled cable [ → 76]”).
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7Installation: Remote control Sirona Dental Systems GmbH
A
X105
DX42
X108
X105
K100
DX42
C
L117
B
A
7.5Connecting the X-ray warning lamp Installation Manual ORTHOPHOS SL
7.5

Connecting the X-ray warning lamp

You can activate an X-ray warning lamp via the remote control.
NOTICE
A maximum load of 50W is permissible. No additional circuit may be connected.
Use a 3-wire cable (1.5mm²) to connect the X-ray warning lamp.
1. Guide the cable (A) for connecting the X-ray warning lamp into the chassis (concealed or surface installation).
2. Attach the cable to the still exposed strain relief.
C X-ray warning lamp
3. Connect the current-carrying cables and the ground wire to terminal X105 (board DX42) as shown in the connection diagram.
4. Secure the current-carrying cables with a cable tie (B) to prevent them from slipping out.
5. Lay the cable (A) parallel to control cable L117 and close the housing.
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Sirona Dental Systems GmbH 7Installation: Remote control
B
A
Installation Manual ORTHOPHOS SL 7.6Final installation work
7.6

Final installation work

1. Reassemble the remote control.
2. NOTICE! Make sure that no cables are pulled off when you clip the cover on. Hang the release button (if available) in the holder.
Label in USA: For the USA
bеЦдблЬ
For the USA/Canada only
Affix DHHS label (A) and warning label (B).
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7Installation: Remote control Sirona Dental Systems GmbH
X108
1 2 3 4 5 6
Pin
WHGN GN BN WHBN BU/WHOG WHBU/OG
X108
DX42
A
7.7Connecting a door contact switch Installation Manual ORTHOPHOS SL
7.7

Connecting a door contact switch

A Door contact switch
PIN Code Appearance
1 WHGN White/green
2GNGreen
3BNBrown
4 WHBN White/brown
5 BU/WHOG Blue / white/orange
6 WHBU/OG White/blue / orange
➢ Connect the door contact switch between terminal X108 pin 1 (board
DX42) and control cable L117 pin 1 (BU).
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Sirona Dental Systems GmbH 8Electrical connection
C
B
A
Wagoklemme
SC1:1
SIDEXIS
0 00000 00
X103
D
X101
X108
L117
L25
Kat.5
RJ45
DX42 / X108
L108 / X103
Installation Manual ORTHOPHOS SL 8.1Connecting the control cables

Electrical connection

8
8.1

Connecting the control cables

CAUTION
Potentially lethal shock hazard!
For PCs which are connected to an X-ray unit and are in the same room
2
as the unit, an additional protective ground wire is required (4mm cable lug 4 - 6 DIN 46234 CU) in accordance with IEC 60601-1 (see also
"Installation Requirements ORTHOPHOS SL"
(REF 64 95 183)).
with
bеЦдблЬ
1. Use the media converter to connect the PC to the SC:SC socket on the unit (see Operating Instructions of the media converter).
IMPORTANT
Use a duplex patch cable (L25), 1:1 connection, SC/SC 50/125 µm.
2. Install the media converter at a suitable location using fastening
not
screws or the Velcro strap supplied for this purpose. Do media converter to the X-ray unit.
Installation version without remote control
➢ Connect the coiled cable of the release button to socket X103 of the
unit.
Installation version with remote control
1. Use cable L117 to connect the remote control to socket X103 on the unit.
2. Secure the connector on socket X103.
attach the
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8Electrical connection Sirona Dental Systems GmbH
LNPELNPE
PE
A
B
A
B
A
B
C
8.2Connecting the line voltage Installation Manual ORTHOPHOS SL
8.2

Connecting the line voltage

IMPORTANT
When operating the unit at exhibitions and trade fairs, read the chapter entitled “Using demo mode – operation without radiation release”.

8.2.1 Connecting the unit

DANGER
Perilous shock hazard!
Switch off the power supply connection before connecting the line voltage.
DANGER
Perilous shock hazard!
Fixed connection! Installing a mains plug instead of the specified fixed connection infringes international medical regulatory actions and is prohibited. In case of error, this puts patients, users, and other parties seriously at risk.
A Power cable to the unit
B Second protective ground wire
CDevice
IMPORTANT
The unit is suitable for connection to networks of 200-240 V and 50-60 Hz, ±10%.
Connect the unit to the central distributor of the building installation, preferably using a 3-wire power cable (N, L, PE, at least 3x2.5 mm ² or 3x4 mm² (14 AWG or 12 AWG)).
Potentially lethal shock hazard!
Be sure to connect the second protective ground wire to ground.
WARNING
25 A circuit breaker B
.
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Sirona Dental Systems GmbH 8Electrical connection
Installation Manual ORTHOPHOS SL 8.2Connecting the line voltage
1. Check the protective ground wires and the unit leakage current according to IEC 62353: 2007 (see sections “Checking the protective ground wires [ → 84]” and “Checking the leakage current of the unit [ → 88]”.
2. Record the measured values in the document titled “Inspection and maintanance and safety-related checks” (REF 64 95 100).
3. Now connect the power supply as shown.

8.2.2 Connecting the media converter

➢ Insert the media converter's power supply connector into the plug
socket.
bеЦдблЬ
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9Safety checks Sirona Dental Systems GmbH
A
B C D E
A
C
A
B
V
D
E
9.1Checking the protective ground wires Installation Manual ORTHOPHOS SL

Safety checks

9
9.1

Checking the protective ground wires

DANGER
Perilous shock hazard!
It is essential to switch the unit off and to wait at least one more 1 minute before beginning the check!
1. Switch the line voltage off at the main switch of the building installation.
2. Disconnect the power cable and the second protective ground wire from the building installation.
3. Remove the "bottom profile", "front tube assembly", and "rear tube assembly" covers.
Measuring setup for protective ground wire test
A Ammeter
B Power source
C Measuring point A, central protective ground wire
D Voltmeter
E Measuring points B - E
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Sirona Dental Systems GmbH 9Safety checks
Installation Manual ORTHOPHOS SL 9.1Checking the protective ground wires
Check whether the protective ground wire resistance complies with the specifications
A and B GNYE wire 0.1 Ω
A and C 2. Protective ground
wire
A and D Housing DX32 0.2 Ω
A and E Tube assembly
housing
0.1 Ω
0.2 Ω
A power source with a current of at least 0.2 A, a no-load voltage of
24 V max. and 4 V min. is required.
1. Connect the power source between the measuring points specified in the table for at least 5 s.
2. Measure the voltage drop with the voltmeter, measure the current with the ammeter, and calculate the resistance using the formula R = U / I.
If the resistance value is greater than indicated in the adjacent
table, check whether the protective ground wires are fastened according to the specifications. Check whether plain washer, tooth lock washer and cable lug are installed on the protective ground wire in the correct order and whether the nuts of the protective ground wire connections are firmly tightened. If the fastening of the protective ground wires does not meet the specifications, fasten the protective ground wires correctly.
bеЦдблЬ
Tip: Do not connect the power cable and the second ground wire to the building installation yet. Check the unit leakage current first.
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9Safety checks Sirona Dental Systems GmbH
9.1Checking the protective ground wires Installation Manual ORTHOPHOS SL
Measuring point A: central ground wire
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Sirona Dental Systems GmbH 9Safety checks
Installation Manual ORTHOPHOS SL 9.1Checking the protective ground wires
Measuring points B and C: GNYE power connection and 2nd protective ground wire
A Power cable to the unit
B Second protective ground wire
CDevice
Measuring points D and E: Board cage DX32 and tube assembly housing
bеЦдблЬ
D Board cage DX32
E Tube assembly housing
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9Safety checks Sirona Dental Systems GmbH
9.2Checking the device leakage current Installation Manual ORTHOPHOS SL
9.2

Checking the device leakage current

DANGER
Perilous shock hazard!
It is essential to switch the unit off and to wait at least one more 1 minute before beginning the check! Ensure that the unit is not unintentionally turned back on.
NOTICE
Important information on building installation
The connection and disconnection of the unit (power cable) to/from the building installation must be performed by a qualified expert in compliance with the national regulations. DIN VDE 0100-710 applies in Germany.
Automatic tester in accordance with IE C 62353
For measurements, Sirona recommends an automatic tester (example illustration) which complies with standard IEC 62353. If you do not use an automatic tester, please pay attention to the specifications in the standard IEC 62353.
SL unit leakage current
1. Switch the line voltage off at the main switch of the building installation.
2. DANGER! Note the electrical safety rules without fail. Disconnect the power cable and the second protective ground wire from the building installation.
3. Attach a connector compatible with the tester (see the user’s manual for the tester) to the unit’s power cable.
4. Plug the connector of your power supply unit into the intended socket on the tester in accordance with the user’s manual for the tester.
5. Check whether the unit power switch is turned on.
IMPORTANT
According to Note 2 below Table 2 of standard IEC 62353, the maximum device leakage current permitted by the manufacturer is 2 mA for permanently connected units. Make sure that the automatic tester is programmed for 5 mA (not 1 mA).
6. Perform the measurements according to the operating instructions of the tester.
7. Document the measured value of the leakage current in the technical document (REF 64 95 100) to identify changes from the original value.
A maximum deviation of ±20% from the original value is
8.
If a deviation from the original value is >±20%:
Perform troubleshooting according to chapter “Unit leakage current too high” (see service manual for the unit).
9. Reconnect the unit to the building installation (fixed connection) (see the installation instructions for the unit).
"Inspection and maintenance and safety-related checks"
permitted for the measured leakage current.
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Sirona Dental Systems GmbH 10Installation: Ceph arm
Installation Manual ORTHOPHOS SL 10.1Installation material
10
10.1

Installation: Ceph arm

NOTICE
Reduced image quality
For operation of the unit with floor stand and Ceph, an additional mounting using the upper wall holder is absolutely necessary. No Ceph installation is allowed for free-standing assembly of the unit with floor stand.

Installation material

bеЦдблЬ
Conical nut 4 pc.
Bearing bolt 4 pc.
Screw M4x8 4 pc.
Screw M4x35 3 pc.
Torx offset screwdriver TX50 1 pc.
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10Installation: Ceph arm Sirona Dental Systems GmbH
10.2Required tools Installation Manual ORTHOPHOS SL
10.2

Required tools

Graphics: Open-end wrench, neutral Open-end wrench, 8 mm A/F
● Open-end wrench, 8 mm A/F
Open-end wrench, 10 mm A/F
● Open-end wrench, 10 mm A/F
Graphics: Neutral Allen wrench
Allen wrench 2.5
● Allen wrench 2.5
Spirit level (general purp ose)
● Spirit level
Included in the scope of supply:
Torx offset screwd river, graphics Torx offset screwdriver TX50
● Torx offset screwdriver TX50
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Sirona Dental Systems GmbH 10Installation: Ceph arm
A
B
C
4x
D
Installation Manual ORTHOPHOS SL 10.3Installation
10.3

Installation

10.3.1 Ceph arm mounted on left-hand side

Preparing the unit
1. Loosen the screws (A).
2. CAUTION! Do not yank out the ambient light cable! Remove the cover (B). Tip: You can even leave the cover (B) on the unit and push it upwards a little.
3. Remove the cover (C) by pulling it upwards.
4. Reattach the cover (B).
5. Detach the cable fastening.
6. Unpack the cables.
7. Pull the cable a short way behind the cover.
8. Run out the cable (as shown in the adjacent image) and fasten it with adhesive tape.
bеЦдблЬ
9. Screw the four bearing bolts (D) into the unit.
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10Installation: Ceph arm Sirona Dental Systems GmbH
F
E
K
10.3Installation Installation Manual ORTHOPHOS SL
Positioning the ceph arm
1. Position the CEPH cardboard packaging (K) next to the unit as a cardboard support.
2. Position the ceph arm with the styrofoam packaging on top.
3. Remove the adhesive tape and the cover (E) from the ceph packaging.
4. Break off the wall part (F) of the packaging at the perforation.
5. Slide the cardboard support with the ceph arm up to the wall so that the drill holes of the support arm are horizontally aligned with the positions of the threaded bolts.
CAUTION
X-rays
Be sure to observe the radiation protection regulations applicable in your country.
➢ No person may be positioned in the unit when it is switched on.
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Sirona Dental Systems GmbH 10Installation: Ceph arm
G
I
H
4x
J
Installation Manual ORTHOPHOS SL 10.3Installation
6. Switch on the unit (G).
During the unit startup phase, the start screen appears on the
control panel.
The unit's self-adjustment routine begins.
7. Acknowledge the error messages that appear using the R key (H) on the control panel.
The main menu and help message H301 appear. You are
requested to move the unit to its starting position.
8. Press the R key (H) on the control panel. The unit moves to its starting position.
9. Use the arrow keys (I) on the control panel to lower the unit until the bearing bolts on the unit are at the same height as the drill holes on the ceph support arm. NOTICE! Check the room height before you raise the unit. If the room height is less than 2.27 m (89 3/8") or 2.30 m (90 1/2") for installation with the floor stand, you must limit the maximum travel height (S018: Test step 2 [ → 149]).
Installing the ceph arm
1. Attach the support arm to the four bearing bolts. NOTICE! The connecting cables must not be crushed. Make sure that the connecting cables lie in the groove of the support arm and are not crushed.
IMPORTANT
The support arm may get tilted while you are tightening the conical nuts. You can avoid this by lifting and moving the support arm gently whil e you are tightening the nuts.
2. Screw in the conical nuts (J) and tighten them firmly.
3. Remove the styrofoam packaging from the ceph.
4. Follow the instructions in the section entitled “Installing the secondary diaphragm [ → 98]”.
bеЦдблЬ
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10Installation: Ceph arm Sirona Dental Systems GmbH
A
B
C
4x
D
10.3Installation Installation Manual ORTHOPHOS SL

10.3.2 Ceph arm mounted on right-hand side

Preparing the unit
1. Loosen the screws (A).
2. CAUTION! Do not yank out the ambient light cable! Remove the cover (B). Tip: You can even leave the cover (B) on the unit and push it upwards a little.
3. Remove the cover (C) by pulling it upwards.
4. Detach the cable fastening.
5. Unpack the cables.
6. Roll the cables up and fasten the cable roll above the bearing bolts with adhesive tape.
7. Screw the four bearing bolts (D) into the unit.
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Sirona Dental Systems GmbH 10Installation: Ceph arm
F
E
L
G
I
H
Installation Manual ORTHOPHOS SL 10.3Installation
Positioning the ceph arm
bеЦдблЬ
1. Position the CEPH cardboard packaging (L) next to the unit as a cardboard support.
2. Position the ceph arm with the styrofoam packaging on top.
3. Remove the adhesive tape and the cover (E) from the ceph packaging.
4. Break off the wall part (F) of the packaging at the perforation.
5. Slide the cardboard support with the ceph arm up to the wall so that the drill holes of the support arm are horizontally aligned with the positions of the threaded bolts.
CAUTION
X-rays
Be sure to observe the radiation protection regulations applicable in your country.
➢ No person may be positioned in the unit when it is switched on.
6. Switch on the unit (G). During the unit startup phase, the start screen appears on the
control panel.
The unit's self-adjustment routine begins.
7. Acknowledge the error messages that appear using the R key (H) on the control panel.
The main menu and help message H301 appear. You are
requested to move the unit to its starting position.
8. Press the R key (H) on the control panel. The unit moves to its starting position.
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10Installation: Ceph arm Sirona Dental Systems GmbH
10.3Installation Installation Manual ORTHOPHOS SL
9. Use the arrow keys (I) on the control panel to lower the unit until the bearing bolts on the unit are at the same height as the drill holes on the ceph support arm. NOTICE! Check the room height before you raise the unit. If the room height is less than 2.27 m (89 3/8") or 2.30 m (90 1/2") for installation with the floor stand, you must limit the maximum travel height (S018: Test step 2 [ → 149]).
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Sirona Dental Systems GmbH 10Installation: Ceph arm
4x
J
B
Installation Manual ORTHOPHOS SL 10.3Installation
Installing the ceph arm
1. Attach the support arm to the four bearing bolts. NOTICE! The connecting cables must not be crushed. Make sure that the connecting cables lie in the groove of the support arm and are not crushed.
IMPORTANT
The support arm may get tilted while you are tightening the conical nuts. You can avoid this by lifting and moving the support arm gently whil e you are tightening the nuts.
2. Screw in the conical nuts (J) and tighten them firmly.
3. Detach the cables from the holder. Lay the cables over the support arm in the groove between the slide and the support arm (from left to right toward the opening (K)).
4. NOTICE! Never crush the cables. Please ensure that the cover can be attached easily. Reattach the cover (B).
5. Remove the styrofoam packaging from the ceph arm.
6. Follow the instructions in the section entitled “Installing the secondary diaphragm [ → 98]”.
bеЦдблЬ
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10Installation: Ceph arm Sirona Dental Systems GmbH
10.3Installation Installation Manual ORTHOPHOS SL

10.3.3 Installing the secondary diaphragm

1. Remove the secondary diaphragm from the packaging.
2. Remove the safety cable tie (A) for the screws.
3. Guide the secondary diaphragm beneath the ceph arm and slide the connector upward through the opening.
4. Attach and secure the secondary diaphragm with the 2 screws (B).
5. Establish the plug connection with the connector of the laser (C).
6. Secure the plug connection with the cable tie.
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Sirona Dental Systems GmbH 10Installation: Ceph arm
L35
L36
L37
L38
L39
L40
B
A
C
L35 L37
L36
Installation Manual ORTHOPHOS SL 10.4Connecting control cables
10.4

Connecting control cables

ADevice
B Ceph arm
C LAN coupling
bеЦдблЬ
IMPORTANT
Use the LAN coupling supplied (C) to connect cables L37 and L40.
1. Connect the unit and the Ceph arm as shown in the connection diagram above.
2. Screw in place the plug connections L35/L38.
3. Roll the plug connection L36/L39 into a loop and secure it with a cable tie.
IMPORTANT
Do
not
remove cable L36.
4. Grasping inside the ceph arm tube from below, carefully pull cable L35 (two green Cat5 cables) and then cable L37 (green Cat5 cable) downward and out of the support arm.
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10Installation: Ceph arm Sirona Dental Systems GmbH
D
10.4Connecting control cables Installation Manual ORTHOPHOS SL
5. Roll the cable into a loop and stow it away in the tube.
6. Close the tube by attaching the cover (D).
100 D3632.031.01.02.02 03.2016
64 95 142 D3632
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