Samsung SGH-X820 Service Manual

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GSM TELEPHONE

SGH-X820

GSM TELEPHONE

CONTENTS

1.

Safety Precautions

2.

Specification

3.

Product Function

4.

Array course control

5.

Exploded View and Parts List

6.

Disassembly and Assembly

 

instructions

7.

MAIN Electrical Parts List

8.

Block Diagrams

9.

PCB Diagrams

10. Flow Chart of Troubleshooting

11.

Reference data

Contents

1.

Safety Precautions

 

1-1. Repair Precaution ...........................................................................

1-1

1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................

1-2

2.

Specification

 

2-1. GSM General Specification ..............................................................

2-1

2-2. GSM Tx Power Class ......................................................................

2-2

3.

Product Function

 

3-1. Main Function ................................................................................

3-1

4.

Array course control

 

Software Downloading

 

4-1. Downloading Binary Files ................................................................

4-2

4-2. Pre-requsite for Downloading ..........................................................

4-2

4-3. S/W Downloader Program ...............................................................

4-3

5.

Exploded View and Parts List

 

5-1. Cellular phone Exploded View .........................................................

5-1

5-2. Cellular phone Part list ...................................................................

5-2

6.

Disassembly and Assembly instructions

 

6-1. Disassembly ..................................................................................

6-1

6-2. Assembly ......................................................................................

6-3

6-3. LCD KIT Disassembly .....................................................................

6-6

6-4. LCD KIT Assembly .........................................................................

6-7

7.

MAIN Electrical Parts List

 

8.

Block Diagrams

 

9.

PCB Diagrams

 

 

Contents

 

 

 

 

 

10. Flow Chart of Troubleshooting

 

 

10-1. Baseband

 

 

10-1-1. Power ON ..............................................................................

10-1

10-1-2. Initial ....................................................................................

10-4

10-1-3. Sim Part ...............................................................................

10-6

10-1-4. Charging Part ........................................................................

10-8

10-1-5. Microphone Part .....................................................................

10-9

10-1-6. Speaker Part ........................................................................

10-11

10-1-7. LCD ....................................................................................

10-13

10-1-8. Camera ...............................................................................

10-16

10-2. RF

 

 

10-2-1. GSM Receiver........................................................................

10-18

10-2-2. DCS Receiver........................................................................

10-19

10-2-3. PCS Receiver.........................................................................

10-20

10-2-4.

GSM Transmitter...................................................................

10-23

10-2-5.

DCS Transmitter....................................................................

10-24

10-2-6.

PCS Transmitter....................................................................

10-25

10-2-7.

Bluetooth Part ......................................................................

10-27

11. Reference data

1. Safety Precautions

1-1. Repair Precaution

Repair in Shield Box, during detailed tuning. Take specially care of tuning or test,

because specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to use a kind of magnetic object or tool,

because performance of parts is damaged by the influence of manetic force.

Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away.

Use a thicken twisted wire when you measure level.

A thicken twisted wire has low resistance, therefore error of measurement is few.

Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger.

Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

1-1

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Safety Precautions

1-2. ESD(Electrostatically Sensitive Devices) Precaution

Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.

1-2

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2. Specification

2-1. GSM General Specification

 

GSM900

EGSM 900

DCS1800

PCS1900

 

Phase 1

Phase 2

Phase 1

 

 

 

 

 

 

 

Freq. Band[MHz]

890~915

880~915

1710~1785

1850~1910

Uplink/Downlink

935~960

925~960

1805~1880

1930~1990

 

 

 

 

 

ARFCN range

1~124

0~124 &

512~885

512~810

975~1023

 

 

 

 

 

 

 

 

 

Tx/Rx spacing

45 MHz

45 MHz

95 MHz

80 MHz

 

 

 

 

 

Mod. Bit rate/

270.833 kbps

270.833 kbps

270.833 kbps

270.833 kbps

Bit Period

3.692 us

3.692 us

3.692 us

3.692 us

 

 

 

 

 

Time Slot

576.9 us

576.9 us

576.9 us

576.9 us

Period/Frame

4.615 ms

4.615 ms

4.615 ms

4.615 ms

Period

 

 

 

 

 

 

 

 

 

Modulation

0.3 GMSK

0.3 GMSK

0.3 GMSK

0.3 GMSK

 

 

 

 

 

MS Power

33 dBm~13 dBm

33 dBm~5 dBm

30 dBm~0 dBm

30 dBm~0 dBm

 

 

 

 

 

Power Class

5 pcl ~ 15 pcl

5 pcl ~ 19 pcl

0 pcl ~ 15 pcl

0 pcl ~ 15 pcl

 

 

 

 

 

Sensitivity

-102 dBm

-102 dBm

-100 dBm

-100 dBm

 

 

 

 

 

TDMA Mux

8

8

8

8

 

 

 

 

 

Cell Radius

35 Km

35 Km

2 Km

-

 

 

 

 

 

2-1

Speclflcation

2-2. GSM Tx Power Class

TX Power

GSM900

control level

 

 

 

5

33±2 dBm

 

 

6

31±2 dBm

 

 

7

29±2 dBm

 

 

8

27±2 dBm

 

 

9

25±2 dBm

 

 

10

23±2 dBm

 

 

11

21±2 dBm

 

 

12

19±2 dBm

 

 

13

17±2 dBm

 

 

14

15±2 dBm

 

 

15

13±2 dBm

 

 

16

11±3 dBm

 

 

17

9±3 dBm

 

 

18

7±3 dBm

 

 

19

5±3 dBm

 

 

 

 

TX Power

DCS1800

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4 dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

TX Power

PCS1900

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4 dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

2-2

3. Product Function

Main Function

-Camera and camcorder -Image editor

-Music player -Bluetooth -Photo printing -Phone to TV -Image editor -File viewer -Web browser -Java

-Offline mode

-Multimedia Message Service (MMS) -E-mail

3-1

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4. Array course control

Test Jig (GH80-03307A)

Test Cable (GH39-00478A)

RF Test Cable (GH39-00182A)

4-1

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Array course control

Software Downloading

4-1. Downloading Binary Files

Three binary files for downloading X820.

X820XXYY.s3 : Main source code binary.

4-2. Pre-requsite for Downloading

Downloader Program(OptiFlash.exe)

X820 Mobile Phone

Data Cable

Binary files

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Array course control

4-3. S/W Downloader Program

1. Load the binary download program by executing the OptiFlash.exe

2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”.

Choose hardware platform for the downloader file setting.

Set the everything else as the default values which are shown below

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Array course control

3. Select the COM port when the download cable is connected

Up to twelve ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed

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Array course control

4. Select the“Flash&Verify” -> “Browse

Set the directory path and choose the latest s/w binary, for example “X820XXYY.s3”, for the downloader binary setting.

Make sure that not to change the reserved memory regions.

In case of X820 the reserved regions are : -0x20000010 – 0x2000ffff

-0x21ff0000– 0x21ff1fff -0x29000000 – 0x30000000

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Array course control

5. Click “OK” button then press “Flash”.

(Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.)

Downloader will upload the binary file as below for the downloading.

6.When downloading is finished successfully, there is a “All is well” message.

7.After finishing downloading, Certain memory resets should be done to guarantee the normal performance.

8.Confirm the downloaded version name and etc. :

*#1234#

Full Reset :

*2767*3855#

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Samsung SGH-X820 Service Manual

5. Exploded View and Parts List

5-1. Cellular phone Exploded View

QKP01

QME01

QMI03

QFR01

QCK01

QVO01

QLC01

QMI07

 

 

QCR05

 

QMP01

QSP02

 

QAN02

QCA02

QVK01

 

QCA01

 

QRE01

QRF03

 

QCR06

 

QSC01

 

QSC02

QBA01

 

QCW01

 

QRF01

 

 

QBA00

5-1

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Main Electrical Parts List

5-2. Cellular phone Parts list

Design LOC

Discription

SEC CODE

QAN02

 

INTENNA-SGHX820

GH42-00791A

QBA00

 

PMO-CASE BATTERY

GH72-29063A

QBA01

 

INNER BATTERY PACK-630MAH,BLK,

GH43-02386A

QCA01

 

UNIT-CAMERA

GH59-02950A

QCA02

 

UNIT-CAMERA KEY

GH59-03026A

QCK01

 

MEC-CAM KEY

GH75-09582A

QCR05

 

SCREW-MACHINE

6001-001478

QCR06

 

SCREW-MACHINE

6001-001155

QCW01

 

PMO-COVER WINDOW CAMERA

GH72-29074A

QKP01

 

MEC-KEYPAD(ZKA/XEF)

GH75-09583A

QLC01

 

LCD-SGHX820 MODULE

GH07-00882A

QME01

 

UNIT-EL KEY PBA

GH59-02966A

QMI07

 

ASSY-CASE-MIC SUB

GH98-01045A

QMP01

 

PBA MAIN-SGH-X820

GH92-02621A

QRF01

 

PMO-COVER RF

GH72-29064A

QSC01

 

PMO-COVER SCREW L

GH72-29065A

QSC02

 

PMO-COVER SCREW R

GH72-29066A

QSP02

 

UNIT-SPK MODULE

GH59-02958A

QVK01

 

UNIT-VOLUMEKEY

GH59-03027A

QVO01

 

MEC-VOLUME KEY

GH75-09581A

QFR01

 

MEC-CASE FRONT

GH75-09579A

 

QMI03

RMO-COVER MIC HOLDER

GH73-06452A

QRE01

 

MEC-CASE REAR

GH75-09580A

 

QRF03

PMO-COVER EAR JACK

GH72-29073A

5-2

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Main Electrical Parts List

Discription

SEC CODE

BAG PE

6902-000297

ADAPTOR-SGHD800 TA(EU)

GH44-01060A

UNIT-EARPHONE(BLK)

GH59-02499A

LABEL(P)-IMEI

GH68-01335D

LABEL(P)-WATER SOAK

GH68-02026A

LABEL(P)-WATER SOAK

GH68-02026A

MANUAL USERS-EU FRENCH

GH68-10846A

LABEL(R)-MAIN(FRANCE)

GH68-10850A

BOX(P)-UNIT MAIN(EU)

GH69-03932A

CUSHION-CASE TA2 MA4

GH69-03934A

RMO-CHSHION INDUCTOR-2

GH73-07097A

MPR-TAPE LCD FPCB

GH74-20633A

MPR-CUSHION INDUCTOR-1

GH74-21005A

MPR-VINYL BOHO REAR

GH74-21012A

MPR-VINYL BOHO MAIN WINDOW

GH74-21905A

MPR-TAPE SPK CONN

GH74-22095A

MPR-TAPE SPK CONN

GH74-22095A

MPR-TAPE KEYPAD CONN

GH74-22098A

MPR-VINYL BOHO KEYPAD

GH74-22928A

MPR-CUSHION INDUCTOR-3

GH74-23850A

MPR-VINYL BOHO LCD

GH74-24623A

MPR-VINYL BOHO REAR-2

GH74-25033A

MPR-VINYL BOHO EAR DECO

GH74-25298A

AS-LCD WINDOW

GH81-03179A

AS-TAPEKEYPAD

GH81-04637A

AS-LCD TAPE

GH81-04638A

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6. Disassembly and Assembly instructions

6-1. Disassembly

1

 

2

 

-Please use dismantle tool to open

-REAR case is too soft to be broken

 

 

 

1)

Press the Rear Camera Hook side with the

1)

Remove SCREW CAP

 

dismantle tool to release the locker

2)

release the screws(4 point)

 

caution

caution

1)

Handle the HOOK with care, and check No

1)

Handle with care. No scratch

 

bending the board and front/rear cover

3

 

 

4

 

 

 

 

 

 

 

 

 

 

 

1)

Press the Rear volume key side (upper and

 

 

 

 

lower) with the dismantle tool to release

 

1)

Press the rear sim connector Hook side

 

 

 

the locker

 

 

with the dismantle tool to release the

 

 

 

 

 

 

 

locker

2)

Open the rear cover

 

caution

caution

 

 

 

 

1)

Handle with care. No scratch

1)

Handle with care. No scratch

 

2)

Handle the HOOK with care, and check No

 

2)

Handle the HOOK with care, and check No

 

 

bending the board and front/rear cover

 

bending the board and front/rear cover

 

 

6-1

 

 

 

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Disassembly and Assembly instructions

5

 

6

 

 

 

 

1)

remove EL SHEET F-PCB

 

 

 

 

CONNECTOR TAPE

 

 

 

2)

unlock the connector LOCKER and

1)

Separate CAMERA KEY and VOLUME KEY

 

separate key F-PC

 

from the cover

 

 

caution

caution

1)

FPCB is easy to break and crack

1)

FPCB is easy to break and crack

2)

Connector is easy to break

7

 

 

8

 

1)take off the CAMERA CONNECTOR

2)Separate CAMERA MODULE

caution

1) Camera FPCB is easy to break

1)Take off LCD CONNECTOR

2)Separate LCD MODULE

caution

1)LCD glass and LDI are easy to break. Separate LCD module slowly with care

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6-2. Assembly
1

Disassembly and Assembly instructions

2

 

 

 

1)

Insert KEY FPCB into the FRONT upper

1)

Prepare the EL KEY SHEET

 

hole

2)

Remove the release paper

 

2)

attach a EL KEY PAD to the Front cover

3)

Insert the MIC into the hole of FRONT

caution

 

lower hole

1)

KEY FPCB has to be inserted before the

caution

 

sheet attached.

1)

Handle the MIC F-PCB with care. This FPCB

2)

Handle the KEY F-PCB with care. This FPCB

 

tears easily.

 

tears easily.

3

 

 

4

 

 

 

 

 

 

 

 

1) Place the MIC as the picture below

caution

1) Check the MIC FPCB is OK

1)Put the MIC COVER and CREW

2)Attach KEYPAD

3)Press the KEYPAD not to be detached

caution

1) Check the KEY PAD is OK

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Disassembly and Assembly instructions

5

 

6

 

 

 

1)

Combine the module.

 

 

 

1) Separated INTENNA ASS'Y and SPEAKER

caution

MOTOR MODULE

1)

Make sure the FPCB place

7

 

8

 

 

1)Open the INTENNA ASS'Y F-PCB CONNECTOR LOCKER

2)put the module on the board with checking the PCB guide and FPCB at the same time

caution

1) SPK FPCB has to be inserted to the SILK

1)Solder INTENNA pad.

line

2) Put the blue tape on the connector

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