Samsung SGH-E900 Service Manual

0 (0)

GSM TELEPHONE

SGH-E900

GSM TELEPHONE

CONTENTS

1.

Safety Precautions

2.

Specification

3.

Product Function

4.

Array course control

5.

Exploded View and Parts List

6.

Disassembly and Assembly

 

instructions

7.

MAIN Electrical Parts List

8.

Block Diagrams

9.

PCB Diagrams

10. Flow Chart of Troubleshooting

11.

Reference data

Contents

1.

Safety Precautions

 

1-1. Repair Precaution ...........................................................................

1-1

1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................

1-2

2.

Specification

 

2-1. GSM General Specification ..............................................................

2-1

2-2. GSM Tx Power Class ......................................................................

2-2

3.

Product Function

 

3-1. Main Function ................................................................................

3-1

4.

Array course control

 

Software Downloading

 

4-1. Downloading Binary Files ................................................................

4-2

4-2. Pre-requsite for Downloading ..........................................................

4-2

4-3. S/W Downloader Program ...............................................................

4-3

5.

Exploded View and Parts List

 

5-1.

Cellular phone Exploded View .........................................................

5-1

5-2.

Cellular phone Part list ...................................................................

5-2

6.

Disassembly and Assembly instructions

 

6-1.

Disassembly ..................................................................................

6-1

6-2.

Assembly ......................................................................................

6-5

7.MAIN Electrical Parts List

8.Block Diagrams

9.PCB Diagrams

9-1.

Main

.............................................................................................9-1

9-2.

LCD

..............................................................................................9-3

 

Contents

 

 

 

 

 

10. Flow Chart of Troubleshooting

 

 

10-1. Baseband

 

 

10-1-1. Power ON ..............................................................................

10-1

10-1-2. Initial ....................................................................................

10-4

10-1-3. Sim Part ...............................................................................

10-6

 

10-1-4. Charging Part ........................................................................

10-8

 

10-1-5. Microphone Part ...................................................................

10-10

10-1-6. Speaker Part ........................................................................

10-12

10-1-7. LCD ....................................................................................

10-15

 

10-1-8. Camera ...............................................................................

10-17

 

10-2. RF

 

 

10-2-1. GSM Receiver........................................................................

10-19

10-2-2. DCS Receiver........................................................................

10-20

 

10-2-3. PCS Receiver.........................................................................

10-21

10-2-4.

GSM Transmitter...................................................................

10-23

 

10-2-5.

DCS Transmitter....................................................................

10-24

10-2-6.

PCS Transmitter....................................................................

10-25

 

10-2-7.

Bluetooth Part ......................................................................

10-27

11. Reference data

1. Safety Precautions

1-1. Repair Precaution

Repair in Shield Box, during detailed tuning. Take specially care of tuning or test,

because specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to use a kind of magnetic object or tool,

because performance of parts is damaged by the influence of manetic force.

Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away.

Use a thicken twisted wire when you measure level.

A thicken twisted wire has low resistance, therefore error of measurement is few.

Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger.

Don't use as you pleases after change other material than replacement registered on SEC System.

Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

1-1

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Safety Precautions

1-2. ESD(Electrostatically Sensitive Devices) Precaution

Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.

1-2

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2. Specification

2-1. GSM General Specification

 

GSM900

EGSM 900

DCS1800

PCS1900

 

Phase 1

Phase 2

Phase 1

 

 

 

 

 

 

 

 

 

 

 

 

Freq.

890~915

880~915

1710~1785

1850~1910

Band[MHz]

935~960

925~960

1805~1880

1930~1990

Uplink/Downlink

 

 

 

 

 

 

 

 

ARFCN range

1~124

0~124 &

512~885

512~810

975~1023

 

 

 

 

 

 

 

 

 

 

 

 

Tx/Rx spacing

45 MHz

45 MHz

95 MHz

80 MHz

 

 

 

 

 

Mod. Bit rate/

270.833 kbps

270.833 kbps

270.833 kbps

270.833 kbps

Bit Period

3.692

us

3.692

us

3.692

us

3.692

us

 

 

 

 

 

 

 

 

 

Time Slot

576.9

us

576.9

us

576.9

us

576.9

us

Period/Frame

4.615 ms

4.615 ms

4.615 ms

4.615 ms

Period

 

 

 

 

 

 

 

 

 

 

 

 

 

Modulation

0.3 GMSK

0.3 GMSK

0.3 GMSK

0.3 GMSK

 

 

 

 

 

MS Power

33 dBm~13 dBm

33 dBm~5 dBm

30 dBm~0 dBm

30 dBm~0 dBm

 

 

 

 

 

Power Class

5 pcl ~ 15 pcl

5 pcl ~ 19 pcl

0 pcl ~ 15 pcl

0 pcl ~ 15 pcl

 

 

 

 

 

Sensitivity

-102 dBm

-102 dBm

-100 dBm

-100 dBm

 

 

 

 

 

 

 

 

 

TDMA Mux

8

 

8

 

8

 

8

 

 

 

 

 

 

 

Cell Radius

35 Km

35 Km

2 Km

-

 

 

 

 

 

 

 

 

 

 

2-1

Speclflcation

2-2. GSM Tx Power Class

TX Power

GSM900

control level

 

 

 

5

33±2 dBm

 

 

6

31±2 dBm

 

 

7

29±2 dBm

 

 

8

27±2 dBm

 

 

9

25±2 dBm

 

 

10

23±2 dBm

 

 

11

21±2 dBm

 

 

12

19±2 dBm

 

 

13

17±2 dBm

 

 

14

15±2 dBm

 

 

15

13±2 dBm

 

 

16

11±3 dBm

 

 

17

9±3dBm

 

 

18

7±3 dBm

 

 

19

5±3 dBm

 

 

 

 

TX Power

DCS1800

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4 dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

TX Power

PCS1900

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4 dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

2-2

3. Product Function

Main Function

-Camera and camcorder -Image editor

-MP3 player -Phonebook -Name card

-Multimedia Message Service (MMS) -E-mail

-Voice recorder -Bluetooth

-Get personal with photo caller ID -Web browser

-Java -Calendar

3-1

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4. Array course control

Test Jig (GH80-03307A)

Test Cable (GH39-00484A)

RF Test Cable (GH39-00397A)

4-1

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Array course control

Software Downloading

4-1. Downloading Binary Files

Three binary files for downloading E900.

E900XXYY.s3 : Main source code binary.

4-2. Pre-requsite for Downloading

Downloader Program(OptiFlash.exe)

E900 Mobile Phone

Data Cable

Binary files

4-2

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1.

Array course control

4-3. S/W Downloader Program

1. Load the binary download program by executing the OptiFlash.exe

2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”.

Choose hardware platform for the downloader file setting.

Set the everything else as the default values which are shown below

4-3

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Array course control

3. Select the COM port when the download cable is connected

Up to twelve ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed

4-4

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Array course control

4. Select the“Flash&Verify” -> “Browse

Set the directory path and choose the latest s/w binary, for example “X810XXYY.s3”, for the downloader binary setting.

4-5

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Array course control

5. Click “OK” button then press “Flash”.

(Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.)

Downloader will upload the binary file as below for the downloading.

6.When downloading is finished successfully, there is a “All is well” message.

7.After finishing downloading, Certain memory resets should be done to guarantee the normal performance.

8.Confirm the downloaded version name and etc. :

*#5002*8376263#

Full Reset :

*2767*3855#

4-6

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Samsung SGH-E900 Service Manual

5. Exploded View and Parts List

5-1. Cellular phone Exploded View

QFR01

 

 

QSC02

 

QCR16

QCR61

 

QSC01

 

QIF01

 

QCA02

 

QMO01

 

QMP01

 

QVK01

 

QKP01

QMI01

QME01

QMI03

 

QCR05

 

QCR05

 

QAN02

QSP01

 

 

QCK01

QRE01

 

QVO01

 

QBA01

 

QCR26

 

QBA00

 

 

5-1

QFU01

QCA01

QAR01

QKP02

QLC01

QME02

QMP02

QPC01

QFL02

QFL01

QCR35

QSC21

QSC20

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Main Electrical Parts List

5-2. Cellular phone Parts list

Design LOC

Discription

SEC CODE

QAN02

 

INTENNA-SGHE900

GH42-00836A

QAR01

 

AUDIO-RECEIVER

3009-001198

QBA00

 

PMO-COVER BATTERY

GH72-30483A

QBA01

 

INNER BATTERY PACK-800MAH,BLK,

GH43-01850A

QCA01

 

UNIT-CAMERA

GH59-03089A

QCA02

 

UNIT-CAMERA KEY

GH59-03069A

QCK01

 

PMO-PWR CAM KEY

GH72-30485A

QCR05

 

SCREW-MACHINE

6001-001478

QCR16

 

SCREW-MACHINE

6001-001878

QCR26

 

SCREW-MACHINE

6001-001850

QCR35

 

SCREW-MACHINE

6001-001610

QCR61

 

SCREW-MACHINE

6001-002008

QFR01

 

ASSY-CASE-FRONT

GH98-00831A

QFU01

 

MEA-SLIDE UPPER ASSY

GH97-05923A

QKP01

 

ASSY-KEY-KEYPAD MAIN(EKA/XEF)

GH98-00836A

QKP02

 

ASSY-KEY-KEYPAD SUB(EKA/XEF)

GH98-00835A

QLC01

 

MEA-LCD MODULE KIT

GH97-05912A

QME01

 

UNIT-METAL DOME(MAIN)

GH59-03071A

QME02

 

UNIT-METAL DOME(SUB)

GH59-03072A

QMI01

 

MICROPHONE-ASSY-SCHV940

GH30-00243A

QMI03

 

RMO-MIC HOLDER

GH73-06560A

QMO01

 

MOTOR DC-SGHE900

GH31-00251A

QMP01

 

PBA MAIN-SGHE900

GH92-02709A

QMP02

 

PBA SUB-SGHE900

GH92-02739A

QPC01

 

MEA-SLIDE FPCB KIT

GH97-05913

QSC01

 

MPR-TAPE SCREW SHEET FL

GH74-23269A

QSC02

 

MPR-TAPE SCREW SHEET FR

GH74-23268A

QSC20

 

PMO-CUSHION DAMPER LOWER R

GH72-31288A

QSC21

 

PMO-CUSHION DAMPER LOWER L

GH72-31290A

QSP01

 

SPEAKER

3001-001973

QVK01

 

UNIT-VOLUMEKEY

GH59-03070A

QVO01

 

PMO-VOL KEY

GH72-30484A

QFL01

 

ASSY-CASE-SLIDE LOWER

GH98-00834A

 

QFL02

MEC-SLIDE MODULE

GH75-09385A

QRE01

 

ASSY-CASE-REAR

GH98-00833A

 

QIF01

PMO-COVER IF

GH72-30482A

5-2

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Main Electrical Parts List

Discription

SEC CODE

BAG PE

6902-000297

CBF INTERFACE-DATA LINK CABLE

GH39-00444A

S/W CD-SAMSUNG PC STUDIO 3.0

GH46-00247A

LABEL(P)-WATER SOAK

GH68-02026A

LABEL(P)-WATER SOAK

GH68-02026A

MANUAL USERS-EU FRENCH

GH68-09787A

LABEL(R)-MAIN(FRANCE)

GH68-10716A

LABEL(P)-OPEN MP3

GH68-11246A

BOX(P)-UNIT MAIN(EU)

GH69-03893A

CUSHION-CASE TA2 MA2

GH69-03899A

RMO-RUBBER B/T MODULE

GH73-07379A

MPR-BOHO VINYL LCD CONN

GH74-15350A

MPR-TAPE FPCB SUB

GH74-23248A

MPR-TAPE LCD PCB A

GH74-23249A

MPR-TAPE LCD PCB B

GH74-23250A

MPR-TAPE LCD PCB DUAL

GH74-23251A

MPR-TAPE SHIELD SUB DOME

GH74-23252A

MPR-TAPE LCD FPCB

GH74-23255A

MPR-TAPE LCD CONTACT

GH74-23256A

MPR-TAPE RF SHEET

GH74-23260A

MPR-CUSHION TOUCH FPCB

GH74-23267A

MPR-CUSHION FPCB

GH74-23270A

MPR-TAPE LCD PCB C

GH74-23615A

MPR-VINYL BOHO TOP LOWER

GH74-24023A

MPR-VINYL BOHO UPPER A

GH74-24024A

MPR-VINYL BOHO UPPER B

GH74-24025A

MPR-VINYL BOHO UPPER C

GH74-24026A

MPR-VINYL BOHO MAIN WIN

GH74-24027A

MPR-VINYL BOHO UPPER D

GH74-24028A

MPR-TAPE INS TOUCH KEY

GH74-24029A

MPR-TAPE SMD MIC

GH74-24031A

MPR-SPONGE SMD MIC

GH74-24467A

MPR-SPONGE KEYPAD MAIN

GH74-24468A

MPR-TAPE MAIN PCB B

GH74-24469A

MPR-TAPE FLASH

GH74-24508A

MPR-VINYL BOHO KEYPAD

GH74-24510A

MPR-TAPE INS MAIN PBA

GH74-24749A

ASSY RUBBER-INTENNA CONTACT

GH98-01514A

5-3

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6. Disassembly and Assembly instructions

6-1. Disassembly

 

 

1

2

 

1)

DETACH FRONT SCREW CAP

1) RELEASE SCREW AT 4POINTS

2)

RELEASE SCREW AT 2 POINT

caution

caution

1. DO NOT MAKE SCRATCH ON CASE

1. DO NOT MAKE SCRATCH ON CASE

3

4

1) PUSH REAR ARROW DIRECTION,

 

 

 

CAN DISASSEMBLE

 

 

 

caution

 

1) DISASSEMBLE REAR LOCKING PART

 

1.DO NOT MAKE SCRATCH ON CASE

 

USING TOOS

 

2.IN CASE THAT FORCE TO DISJOINT,

 

caution

 

BREAKE SPK WIRE. DO NOT TAKE

 

1. DO NOT MAKE SCRATCH ON CASE

 

EXCESSIVE FORCE AT REAR

 

 

6-1

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Disassembly and Assembly instructions

5

 

 

 

6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)DISASSEMBLE SPK CONNECTOR

 

 

 

 

 

 

 

caution

 

 

 

 

 

 

1.

DISASSEMBLE BY PROPERLY POWER

 

 

 

 

 

 

 

 

1) DIASSEMBLE VOLUME KEY, CAMERA KEY

2.

DO NOT TAKE EXCESSIVE FORCE AT REAR,

 

caution

 

 

 

TAKE CARE BREAKING WIRE

 

1.DO NOT MAKE SCRATCH ON CASE

 

7

 

 

 

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)DISASSEMBLE MOTOR BY TOOS

2)DISASSEMBLE VOLUME KEY FPCB BY TOOS

3)DISASSEMBLE CAMERA KEY FPCB BY TOOS 1) DIASSEMBLE HOOK WHICH FIXED PBA

 

caution

caution

 

 

1. WHEN DISASSEMBLE, TAKE CARE

1. WHEN DISASSEMBLE, TAKE CARE

 

 

DAMAGE AT PARTS

DAMAGE AT PARTS

 

 

 

6-2

 

 

 

 

 

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Disassembly and Assembly instructions

9

 

 

 

10

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)

UPSIDE DOWN PBA

 

 

 

 

 

 

 

 

2)

REMOVE TAPE ON FPCB CONNECTOR

1)

OPEN FPCB CONNECTOR

 

caution

2)

PULL FPCB TO ARROW DIRECTION

 

1. WHEN DISASSEMBLE, TAKE CARE DAMAGE

caution

 

 

AT PARTS

1. DO NOT TAKE EXCESSIVE FORCE AT FPCB

 

11

 

12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)RELEASE SCREW AT 6 POINT

caution

1. DO NOT MAKE SCRATCH ON CASE

1)DETACH SCREW CAP 2)RELEASE SCREW AT 4 POINT

caution

1. DO NOT MAKE SCRATCH ON CASE

6-3

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Disassembly and Assembly instructions

13

 

 

 

14

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)

UPSIDE DOWN PBA

1)

DISASSEMBLE CAMERA AT CONNECTOR

2)

DETACH TAPE ON TOUCH KEY CON

2)

REMOVE CAMERA

3)

OPEN TOUCH KEY CON

caution

caution

1. WHEN DISASSEMBLE CAMERA, TAKE CARE

1. LEAVE NO PARTICLE AND NO FINGER

 

BREAKING CAMERA FPCB

 

PRINT LCD AND WINDOW

15

 

 

 

 

 

 

16

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)

DETACH TAPE ON LCD CONNECTOR

 

 

 

 

2)

OPEN CONNECTOR, PULL LCD FPCB AT

 

 

 

 

 

CONNECTOR

 

 

 

 

3)

DETACH GOLDEN TAPE AT LCD LOWER

 

 

 

 

 

END

1)

DETACH TAPE ON FPCB CONNECTOR

 

 

4)

DISASSEMBLE LCD AND PBA

2)

REMOVE SOLDERING LEAD ON FPCB

 

 

caution

3)

OPEN FPCB CONNECTOR, PULL FPCB

 

 

1. WHEN DISASSEMBLE, TAKE CARE DEMAGE

caution

 

 

 

ON PBA

1. THROW AWAY FPCB AFTER DISASSEMBLE

 

 

 

6-4

 

 

 

 

 

 

 

 

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Disassembly and Assembly instructions

6-2. Assembly

1

 

 

 

2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)Attatch LCD on PBA.

2)Insert LCD FPCB to CONNECTOR.

3)Attatch tape on LCD FPCB CONNECTOR.

caution

1.Leave no particle and no finger print on LCD.

2.Make sure that FPCB is completely inserted.

3

1)Insert SLIDE FPCB to CONNECTOR.

2)CLOSE the CONNECTOR.

3)Solder 2POINT beside of FPCB.

4)Attatch TAPE on CONNECTOR.

caution

1.Make sure that FPCB is completely inserted.

2.Don't make the solder disturb other parts.

1) Attatch Tape below the line on LCD.

caution

1. Keep the TAPE below the line on LCD.

4

1)Insert TOUCH KEY FPCB to CONNECTOR.

2)CLOSE the CONNECTOR.

3)Attatch TAPE on CONNECTOR.

caution

1.Make sure that FPCB is completely inserted.

6-5

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Disassembly and Assembly instructions

5

 

6

 

1)Insert SLIDE LOWER from top to bottom.

2)Drive SCREWS at 4 POINT.

caution

1)

Put LCD, SPK and PBA on UPPER.

1.

Make sure that CAMERA CONNECTOR is

2)

Put the CAMERA on UPPER.

 

completely inserted.

3)

Connect the CAMERA

2.

Leave no particle and no finger print

caution

 

between LCD and WINDOW.

1. Do not make SCRATCH on the surface.

7

 

 

 

 

 

8

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1)Attatch left and right SCREW CAPs.

2)Press SCREW CAPs.

caution

1.Make sure that the SCREW CAP is completely attatched.

1)Assemble the FRONT.

2)Drive SCREWS at 6 POINT.

caution

1. Do not make SCRATCH on the surface.

6-6

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This Document can not be used without Samsung's authorization

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