Samsung SGH-X680 Service Manual

0 (0)

GSM TELEPHONE

SGH-X680

GSM TELEPHONE

CONTENTS

1.

Safety Precautions

2.

Specification

3.

Product Function

4.

Array course control

5.

Exploded View and Parts List

6.

Disassembly and Assembly

 

instructions

7.

MAIN Electrical Parts List

8.

Block Diagrams

9.

PCB Diagrams

10. Flow Chart of Troubleshooting

11.

Reference data

Contents

1.

Safety Precautions

 

1-1. Repair Precaution ...........................................................................

1-1

1-2. ESD(Electrostatically Sensitive Devices) Precaution ...........................

1-2

2.

Specification

 

2-1. GSM General Specification ..............................................................

2-1

2-2. GSM Tx Power Class ......................................................................

2-2

3.

Product Function

 

3-1. Main Function ................................................................................

3-1

4.

Array course control

 

Software Downloading

 

4-1. Downloading Binary Files ................................................................

4-2

4-2. Pre-requsite for Downloading ..........................................................

4-2

4-3. S/W Downloader Program ...............................................................

4-3

5.

Exploded View and Parts List

 

5-1.

Cellular phone Exploded View .........................................................

5-1

5-2.

Cellular phone Part list ...................................................................

5-2

6.

Disassembly and Assembly instructions

 

6-1.

Disassembly ..................................................................................

6-1

6-2.

Assembly ......................................................................................

6-4

7.MAIN Electrical Parts List

8.Block Diagrams

9.PCB Diagrams

10.Flow Chart of Troubleshooting

10-1. Baseband

 

10-1-1. Power ON

..............................................................................10-1

Contents

10-1-2. Initial ....................................................................................

10-4

10-1-3. Sim Part ...............................................................................

10-7

10-1-4. Charging Part ......................................................................

10-10

10-1-5. Microphone Part ...................................................................

10-12

10-1-6. Speaker Part ........................................................................

10-14

10-1-7. LCD ....................................................................................

10-17

10-1-8. Camera ...............................................................................

10-19

10-2. RF

 

10-2-1. EGSM Receiver .....................................................................

10-21

10-2-2. DCS Receiver........................................................................

10-22

10-2-3.

PCS Receiver.........................................................................

10-23

10-2-4.

GSM Transmitter...................................................................

10-24

10-2-5.

DCS/PCS Transmitter.............................................................

10-25

10-2-6.

Bluetooth Part ......................................................................

10-28

11. Reference data

1. Safety Precautions

1-1. Repair Precaution

Repair in Shield Box, during detailed tuning. Take specially care of tuning or test,

because specipicty of cellular phone is sensitive for surrounding interference(RF noise).

Be careful to use a kind of magnetic object or tool,

because performance of parts is damaged by the influence of manetic force.

Surely use a standard screwdriver when you disassemble this product, otherwise screw will be worn away.

Use a thicken twisted wire when you measure level.

A thicken twisted wire has low resistance, therefore error of measurement is few.

Repair after separate Test Pack and Set because for short danger (for example an overcurrent and furious flames of parts etc) when you repair board in condition of connecting Test Pack and tuning on.

Take specially care of soldering, because Land of PCB is small and weak in heat.

Surely tune on/off while using AC power plug, because a repair of battery charger is dangerous when tuning ON/OFF PBA and Connector after disassembing charger.

Don't use as you pleases after change other material than replacement registered on SEC System. Otherwise engineer in charge isn't charged with problem that you don't keep this rules.

1-1

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Safety Precautions

1-2. ESD(Electrostatically Sensitive Devices) Precaution

Several semiconductor may be damaged easilly by static electricity. Such parts are called by ESD(Electrostatically Sensitive Devices), for example IC,BGA chip etc. Read Precaution below. You can prevent from ESD damage by static electricity.

Remove static electricity remained your body before you touch semiconductor or parts with semiconductor. There are ways that you touch an earthed place or wear static electricity prevention string on wrist.

Use earthed soldering steel when you connect or disconnect ESD.

Use soldering removing tool to break static electricity. , otherwise ESD will be damaged by static electricity.

Don't unpack until you set up ESD on product. Because most of ESD are packed by box and aluminum plate to have conductive power,they are prevented from static electricity.

You must maintain electric contact between ESD and place due to be set up until ESD is connected completely to the proper place or a circuit board.

1-2

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

2. Specification

2-1. GSM General Specification

 

GSM900

EGSM 900

DCS1800

PCS1900

 

Phase 1

Phase 2

Phase 1

 

 

 

 

 

 

 

Freq. Band[MHz]

890~915

880~915

1710~1785

1850~1910

Uplink/Downlink

935~960

925~960

1805~1880

1930~1990

 

 

 

 

 

ARFCN range

1~124

0~124 &

512~885

512~810

975~1023

 

 

 

 

 

 

 

 

 

Tx/Rx spacing

45 MHz

45 MHz

95 MHz

80 MHz

 

 

 

 

 

Mod. Bit rate/

270.833 kbps

270.833 kbps

270.833 kbps

270.833 kbps

Bit Period

3.692 us

3.692 us

3.692 us

3.692 us

 

 

 

 

 

Time Slot

576.9 us

576.9 us

576.9 us

576.9 us

Period/Frame

4.615 ms

4.615 ms

4.615 ms

4.615 ms

Period

 

 

 

 

 

 

 

 

 

Modulation

0.3 GMSK

0.3 GMSK

0.3 GMSK

0.3 GMSK

 

 

 

 

 

MS Power

33 dBm~13 dBm

33 dBm~5 dBm

30 dBm~0 dBm

30 dBm~0 dBm

 

 

 

 

 

Power Class

5 pcl ~ 15 pcl

5 pcl ~ 19 pcl

0 pcl ~ 15 pcl

0 pcl ~ 15 pcl

 

 

 

 

 

Sensitivity

-102 dBm

-102 dBm

-100 dBm

-100 dBm

 

 

 

 

 

TDMA Mux

8

8

8

8

 

 

 

 

 

Cell Radius

35 Km

35 Km

2 Km

-

 

 

 

 

 

2-1

Speclflcation

2-2. GSM Tx Power Class

TX Power

GSM900

control level

 

 

 

5

33±2 dBm

 

 

6

31±2 dBm

 

 

7

29±2 dBm

 

 

8

27±2 dBm

 

 

9

25±2 dBm

 

 

10

23±2 dBm

 

 

11

21±2 dBm

 

 

12

19±2 dBm

 

 

13

17±2 dBm

 

 

14

15±2 dBm

 

 

15

13±2 dBm

 

 

16

11±3 dBm

 

 

17

9±3dBm

 

 

18

7±3 dBm

 

 

19

5±3 dBm

 

 

 

 

TX Power

DCS1800

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

TX Power

PCS1900

control level

 

 

 

0

30±3 dBm

 

 

1

28±3 dBm

 

 

2

26±3 dBm

 

 

3

24±3 dBm

 

 

4

22±3 dBm

 

 

5

20±3 dBm

 

 

6

18±3 dBm

 

 

7

16±3 dBm

 

 

8

14±3 dBm

 

 

9

12±4 dBm

 

 

10

10±4 dBm

 

 

11

8±4dBm

 

 

12

6±4 dBm

 

 

13

4±4 dBm

 

 

14

2±5 dBm

 

 

15

0±5 dBm

 

 

2-2

3. Product Function

Main Function

-Camera and camcorder -Music player -Bluetooth

-Web browser

-Get personal with photo caller ID -Name card

-Multimedia Message Service (MMS) -Java

-Calendar -Voice recorder -Alarm

3-1

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

4. Array course control

Test Jig (GH80-03307A)

Test Cable (GH39-00369A)

RF Test Cable (GH39-00397A)

4-1

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Array course control

Software Downloading

4-1. Downloading Binary Files

Three binary files for downloading X680.

X680XXXXX.s3 : Main source code binary.

4-2. Pre-requsite for Downloading

Downloader Program(OptiFlash.exe)

X680 Mobile Phone

Data Cable

Binary files

4-2

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Array course control

4-3. S/W Downloader Program

1. Load the binary download program by executing the OptiFlash.exe

2. Select the “Options” -> “Settings” -> “Generic” -> “Specify hardware platform”.

Choose hardware platform for the downloader file setting.

Set the everything else as the default values which are shown below

4-3

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Array course control

3. Select the COM port when the download cable is connected

Up to twelve ports are supported. Additionally you can select the maximum transfer speed OptiFlash will use to communicate with the phone. However, OptiFlash will use a slower speed if either the PC’s or the phone’s serial hardware is incapable of handling the selected speed

4-4

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Array course control

4. Select the“Flash&Verify” -> “Browse

Set the directory path and choose the latest s/w binary, for example “X680XXXXX.s3”, for the downloader binary setting.

Make sure that not to change the reserved memory regions.

In case of X680 the reserved regions are : -0x24000000 – 0x2401ffff

-0x25fe0000– 0x25ffffff

4-5

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Array course control

5. Click “OK” button then press “Flash”.

(Before pressing ‘Flash’ button, push the button ‘*’and ‘END’ at the same time. Then press ‘Flash’.)

Downloader will upload the binary file as below for the downloading.

6.When downloading is finished successfully, there is a “All is well” message.

7.After finishing downloading, Certain memory resets should be done to guarantee the normal performance.

8.Confirm the downloaded version name and etc. :

*#5002*8376263#

Full Reset :

*2767*3855#

4-6

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Samsung SGH-X680 Service Manual

5. Exploded View and Parts List

5-1. Cellular phone Exploded View

QFR01

QWD01

 

 

QFU01

 

QCA01

 

QME03

QKP01

QIF01

 

QLC01

 

QSP01

 

QMO01

QMP01

 

QVK01

QHI01

 

QME01

 

QAN05

 

QAN02

QMI01

 

 

QCR06

 

QFL01

QRE01

QSC14

QCK01

 

QRF03

 

QVO01

 

QRF01

 

QBA01

 

QCR06

 

QBA00

 

5-1

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Main Electrical Parts List

5-2. Cellular phone Parts list

Desgn LOC

Discription

SEC CODE

QAN02

 

INTENNA-SGHX680

GH42-00821A

QAN05

 

MEC-INTENNA CONTACT

GH75-08168A

QBA00

 

ASSY-COVER-BATTERY

GH98-00947A

QBA01

 

INNER BATTERY PACK-800MAH,BLK,

GH43-01850A

QCA01

 

UNIT-CAMERA

GH59-03068A

QCK01

 

PMO-CAM KEY

GH72-30786A

QCR06

 

SCREW-MACHINE

6001-001155

QKP01

 

ASSY-KEY-KEYPAD(SAA/XEF)

GH98-00948A

QLC01

 

MEA-LCD MODULE KIT

GH97-06016A

QME01

 

UNIT-METAL DOME

GH59-03140A

QME03

 

UNIT-CON TO CON

GH59-03139A

QMI01

 

MICROPHONE-ASSY-5.25MM

GH30-00177C

QMO01

 

MOTOR DC-SGHX680

GH31-00244A

QMP01

 

PBA MAIN-SGHX680

GH92-02702A

QRF01

 

MPR-COVER RF JACK SHEET

GH74-24164A

QSC14

 

RMO-CUSHION F/L SCREW CAP

GH73-07048A

QSP01

 

SPEAKER

3001-001955

QVK01

 

UNIT-VOLUME KEY

GH59-03141A

QVO01

 

PMO-VOL KEY

GH72-30785A

QRE01

 

ASSY-CASE-REAR SUB

GH98-00946A

 

QRF03

PMO-COVER EARJACK

GH72-30784A

QFR01

 

ASSY-CASE-FRONT SUB

GH98-00943A

 

QIF01

PMO-COVER IF

GH72-30750A

QFL01

 

ASSY ACCE-LOWER SUB

GH98-00944A

 

QHI01

MEC-HINGE(CAN TYPE)

GH75-04662A

QFU01

 

ASSY-CASE-UPPER SUB

GH98-00945A

 

QWD01

ASSY-COVER-DUAL WINDOW

GH98-01246A

5-2

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Main Electrical Parts List

Discription

SEC CODE

BAG PE

6902-000297

 

 

ADAPTOR-SGHN288 TAD

GH44-00184A

 

 

LABEL(P)-WATER SOAK

GH68-02026A

 

 

LABEL(P)-WATER SOAK

GH68-02026A

 

 

LABEL(R)-MAIN(EU)

GH68-10705A

 

 

MANUAL USERS-EU PORTUGUESE

GH68-10770A

 

 

MANUAL USERS-EU ENGLISH

GH68-10924A

 

 

BOX(P)-UNIT MAIN(EU)

GH69-03894A

 

 

CUSHION-CASE TA2 MA2

GH69-03895A

 

 

NPR-COVER LCD CON

GH71-06463A

 

 

RMO-RUBBER COVER FOLDER

GH73-07420A

 

 

MPR-BOHO VINYL LCD CONN

GH74-15350A

 

 

MPR-VINYL BOHO F/L A

GH74-23061A

 

 

MPR-VINYL BOHO F/U A

GH74-23062A

 

 

MPR-CUSHION CON COVER

GH74-23065A

 

 

MPR-TAPE HALL IC

GH74-23689A

 

 

MPR-TAPE VOL KEY FPCB

GH74-23690A

 

 

MPR-TAPE GASKET PCB

GH74-23691A

 

 

MPR-TAPE GASKET LCD A

GH74-23692A

 

 

MPR-CUSHION FORM GASKET LCD

GH74-23693A

 

 

MPR-TAPE DUST PREVENTION

GH74-23742A

 

 

MPR-CUSHION IF GASKET

GH74-24166A

 

 

MPR-SPONGE REAR GASKET

GH74-24196A

 

 

MPR-SPONGE REAR KEY

GH74-24543A

 

 

MPR-VINYL BOHO DUAL WINDOW TOP

GH74-24927A

 

 

5-3

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

6. Disassembly and Assembly instructions

6-1. Disassembly

1

 

2

 

 

 

 

 

 

 

 

 

 

 

 

1.

Take to pieces screws of main rear

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(4 points)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.

Open IF COVER

1. Disjoint the hooker at left and right portion

of main rear, separating main rear

3.

Open EAR COVER

referring figure.

 

 

 

 

 

 

 

caution

caution

1.

Do not scratch or damage at main rear.

1. Do not scratch or damage at main rear.

3

 

 

 

 

 

 

4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.Separate LCD Connector.

2.Separate volume key FPCB from main front 1. Remove the front tape.

 

 

by tweezers.

2.

Push the hinge using a disassembly tool,

 

3.

Separate PBA from main front ass'y.

 

separating main front from LCD Ass'y

 

4.

Separate keypad from main front ass'y

caution

 

caution

1.

Do not scratch or damage at main front.

 

1.

Do not damage at LCD connector and

2.

Handle with care LCD connector FPCB

 

 

vloume key FPCB when separating.

 

when separating.

 

 

 

6-1

 

 

 

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Disassembly and Assembly instructions

5

 

6

 

SCREW CAP

POINTS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1. Separate folder upper from folder lower

 

1.

Remove the screw cap by tweezer.

 

using a disassembly tool.

 

 

 

 

 

2.

Take to pieces screws(2 Points)

(Disjoint the hooker at left and right portion

 

caution

of LCD ass'y)

 

1.

Do not scratch or damage at LCD ass'y.

caution

 

2.

Handle with care LCD connector FPCB.

1. Do not scratch or damage at LCD ass'y.

 

7

 

 

8

 

 

1.Separate the speaker firstly

2.Separate the vibration motor by tweezers

caution

1.Do not damage at speaker and motor wires.

2.Handle with care speaker and motor.

1. Disjoint the camera connector and separate camera module from LCD lower.

caution

1. Do not damage at camera FPCB.

6-2

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Disassembly and Assembly instructions

9

1. Separate LCD connector FPCB from LCD lower.

caution

1.Do not damage at LCD Connector and FPCB.

10

1. 1. Separate the LCD ass'y from LCD lower.

caution

1. Handle with care LCD Module because attached LCD module on LCD lower by twofaced attaching tape.

6-3

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Disassembly and Assembly instructions

6-2. Assembly

1

 

2

 

 

 

 

 

 

1.Assemble LCD module at LCD lower.

2.Insert LCD connector FPCB to hinge

of LCD lower.

caution

1. Do not damage at LCD connector FPCB when inserting

3

1.Assemble the vibration motor.

2.Assemble the speaker.

caution

1.Arrange the motor wire after assembling the speaker.

2.First assemble the motor wire, next the speaker wire.

1.Assemble camera module at LCD lower.

2.Exactly insert the camera connector.

caution

1.Do not damage at camera FPCB when inserting camera module in LCD Lower.

4

1. Assemble LCD upper and LCD lower. When Assembling, first you must assemble black deco part of LCD upper

caution

1. Do not scratch or damage at LCD ass'y.

6-4

SAMSUNG Proprietary-Contents may change without notice

This Document can not be used without Samsung's authorization

Loading...
+ 47 hidden pages