Rockwell Automation 1769-L31 Installation Instructions

Installation Instructions
1769-L31 CompactLogix Controller
Catalog Number 1769-L31
Top ic Pa ge
Important User Information 2 Environment and Enclosure Information 3 Prevent Electrostatic Discharge 4 North American Hazardous Location Approval 5 Before You Begin 6 Connect the 1769-BA Battery 7 Install a 1784-CF64 or 1784-CF128 Industrial CompactFlash Card (optional) 8 Assemble the System 9 Mount the System 11 Make RS-232 Connections to the Controller 15 Load the Controller Firmware 19 Select the Controller’s Operating Mode 24 Specifications 28 Additional Resources 31
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WARNING
IMPORTANT
ATTENTION
SHOCK HAZARD
BURN HAZARD

Important User Information

Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com
equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Identifies information that is critical for successful application and understanding of the product.
) describes some important differences between solid state
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Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that dangerous voltage may be present.
Labels may be on or inside the equipment (for example, drive or motor) to alert people that surfaces may reach dangerous temperatures.
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ATTENTION

Environment and Enclosure Information

This equipment is intended for use in a Pollution Degree 2 industrial environment, in overvoltage Category II applications (as defined in IEC publication 60664-1), at altitudes up to 2000 meters (6562 feet) without derating. This equipment is considered Group 1, Class A industrial equipment according to IEC/CISPR Publication 11. Without appropriate precautions, there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance. This equipment is supplied as open-type equipment. It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately designed to prevent personal injury resulting from accessibility to live parts. The enclosure must have suitable flame-retardant properties to prevent or minimize the spread of flame, complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if non-metallic. The interior of the enclosure must be accessible only by the use of a tool. Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings that are required to comply with certain product safety certifications. In addition to this publication, see:
Industrial Automation Wiring and Grounding Guidelines, publication
1770-4.1
for additional installation requirements
NEMA Standards publication 250 and IEC publication 60529, as
applicable, for explanations of the degrees of protection provided by different types of enclosure.
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Prevent Electrostatic Discharge

This equipment is sensitive to electrostatic discharge, which can cause internal damage and affect normal operation. Follow these guidelines when you handle this equipment:
Touch a grounded object to discharge potential static.Wear an approved grounding wriststrap.Do not touch connectors or pins on component boards.Do not touch circuit components inside the equipment.Use a static-safe workstation, if available.Store the equipment in appropriate static-safe packaging when not in
use.
This product is grounded through the DIN rail to chassis ground. Use zinc plated yellow-chromate steel DIN rail to assure proper grounding. The use of other DIN rail materials (for example, aluminum or plastic) that can corrode, oxidize, or are poor conductors, can result in improper or intermittent grounding. Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and use end-anchors appropriately.
If you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
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When you connect or disconnect the battery an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that the area is nonhazardous before proceeding. For Safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries, publication AG 5-4
If you connect or disconnect the serial cable with power applied to this module or the serial device on the other end of the cable, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
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WARNING
AVERTISSEMENT
When you insert or remove the CompactFlash Card while power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.

North American Hazardous Location Approval

The following information applies when operating this equipment in hazardous locations.
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for use in Class I Division 2 Groups A, B, C, D, Hazardous Locations and nonhazardous locations only. Each product is supplied with markings on the rating na meplate indicating the hazardous location temperature code. When combining products within a system, the most adverse temperature code (lowest "T" number) m ay be used to help determine the overall temperature code of the system. Combinations of equipment in your system are subject to investigation by the local Authorit y Having Jurisdiction at the time of installation.
EXPLOSION HAZARD -
• Do not disconnect eq uipment unless power has been removed or the area is known to be nonhazardous.
• Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous. Secure any external connections that mate to this equipment by using screws, sliding latches, threaded connectors, or other means provided with this product.
• Substitution of components may impair suitability for Class I, Division 2.
• If this product contains batteries, they must only be changed in an area known to be nonhazardous.
Informations sur l’utilisation de cet équipement en environnements dangereux.
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne conviennent qu'à une utilisation en environnements de Classe I Division 2 Groupes A, B, C, D dangereux et non dangereux. Chaque produit est livré avec des marqua ges sur sa plaque d'identification qui indiquent le code de température pour les environnement s dangereux. Lorsque plusieurs produits sont combinés dans un système, le code de température le plus défavorable (co de de température le plus faible) peut être utilisé pour déterminer le code de température global du système. Les comb inaisons d'équipements dans le système sont sujettes à inspection pa r les autorités locales qualifiées au moment de l'installation.
RISQUE D’EXPLOSION –
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher l'équipement.
• Couper le courant ou s'assurer que l'environnement est classé non dangereux avant de débrancher les connecteurs. Fixer tous les connecteurs externes reliés à cet équipement à l'aide de vis, loquets coulissants, connecteurs filetés ou autres moyens fournis avec ce produit.
• La substitution de composants peut rendre cet équipement inadapté à une utilisation en environnement de Classe I, Division 2.
• S'assurer que l'environnement est classé non dangereux avant de changer les piles.
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IMPORTANT

Before You Begin

Use this document as a guide for installing the controller.
Consider the following when planning your CompactLogix system:
The CompactLogix controller is always the leftmost module in the
system.
The controller must be located within four modules of the system
power supply. Some I/O modules may be located up to eight modules away from the power supply. See the documentation for your 1769 I/O modules for details.
The 1769-L31 controller supports as many as 16 I/O modules in a
maximum of 3 I/O banks with 2 expansion cables.
Each I/O bank requires its own power supply.
Only one controller can be used in a CompactLogix system.
A 1769-ECR right end cap or 1769-ECL left end cap is required to
terminate the end of the communication bus.
These components ship with the controller.
The 1769-BA battery is the only battery you can use with the 1769-L31 controller.
Component Description
1769-BA battery
1747-KY controller key
You can also use these components with the controller:
1756-CP3 or 1747-CP3 serial cable to connect a device to the
RS-232 port
1784-CF64 or 1784-CF128 industrial CompactFlash card to add
nonvolatile memory
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WARNING
IMPORTANT

Connect the 1769-BA Battery

The controller is shipped with the 1769-BA battery packed separately. To
connect the battery, follow this procedure.
The 1769-BA battery is the only battery you can use with the 1769-L31 controllers. The 1747-BA battery is not compatible with the 1769-L31 controllers and can cause problems.
When you connect or disconnect the battery, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding. For safety information on the handling of lithium batteries, including handling and disposal of leaking batteries, see Guidelines for Handling Lithium Batteries Technical Data, publication AG-5.4
1. Remove the battery door by sliding it forward.
.
Do not remove the plastic insulation covering the battery. The insulation is necessary to protect the battery contacts.
2. Insert the battery connector into the black receptacle on the board.
The connector is keyed for installation with the correct polarity.
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3. Insert the battery into the door, as shown.
4. Slide the battery door back until it clicks into position.

Install a 1784-CF64 or 1784-CF128 Industrial CompactFlash Card (optional)

Do not remove the CompactFlash card while the controller is reading from or writing to the card, as indicated by a flashing green CF status indicator. This could corrupt the data on the card or in the controller, as well as corrupt the latest firmware in the controller.
The optional industrial CompactFlash card provides nonvolatile memory for a CompactLogix controller. The card is not required for controller operation.
Follow this procedure to install the card.
When you insert or remove the CompactFlash Card while power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
1. Push the locking tab to the right.
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2. Insert the industrial CompactFlash card into the socket on the front of the controller, noting that the label of the CompactFlash card faces toward the left.
3. Match the orientation arrow on the card with the arrow on the front of the controller.
4. To remove the CompactFlash card, push the locking tab away from the CompactFlash card and pull the CompactFlash card from the socket.

Assemble the System

The controller can be attached to an adjacent I/O module or power supply before or after mounting.
This procedure shows you how to install the controller in a CompactLogix system.
The CompactLogix controller is not designed for removal and insertion under power. If you insert or remove the module while backplane power is on, an electrical arc can occur. This could cause an explosion in hazardous location installations. Be sure that power is removed or the area is nonhazardous before proceeding.
1. Disconnect line power.
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F
E
D
C
B
B
A
2. Check that the lever of the adjacent module (A) is in the unlocked (fully right) position.
3. Use the upper and lower tongue-and-groove slots (B) to secure the modules together.
4. Move the module back along the tongue-and-groove slots until the bus connectors line up with each other.
5. Use your fingers or a small screwdriver to push the module’s bus lever back slightly to clear the positioning tab (C).
6. Move the module’s bus lever fully to the left (D) until it clicks, being sure it is locked firmly in place.
When attaching the controller, power supply, and I/O modules, make sure the bus connectors are securely locked together to be sure of proper electrical connection.
7. Attach an end cap terminator (E) to the last module in the system by using the tongue-and-groove slots as before.
8. Lock the end cap bus terminator (F).
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