Panasonic MINAS A4P User Manual

5 (1)

Instruction Manual

AC Servo Motor and Driver

MINAS A4P Series

•Thank you for buying and using Panasonic AC Servo Motor and Driver, MINAS A4P Series.

•Read through this Instruction Manual for proper use, especially read "Precautions for Safety" ( P.8 to 11) without fail for safety purpose.

•Keep this Manual at an easily accessible place so as to be referred anytime as necessary.

DV0P4490

Content

[Before Using the Products]

page

Safety Precautions ....................................................................

8

Maintenance and Inspection...................................................

12

Introduction..............................................................................

14

Outline ..........................................................................................................................................................

14

On Opening the Package .............................................................................................................................

14

Check of the Driver Model ............................................................................................................................

14

Check of the Motor Model ............................................................................................................................

15

Check of the Combination of the Driver and the Motor ................................................................................

16

Parts Description .....................................................................

18

Driver ............................................................................................................................................................

18

Motor.............................................................................................................................................................

20

Console.........................................................................................................................................................

21

Installation................................................................................

22

Driver ............................................................................................................................................................

22

Motor.............................................................................................................................................................

24

Console.........................................................................................................................................................

26

[Preparation]

page

System Configuration and Wiring ..........................................

28

Overall Wiring (Connecting Example of C-frame, 3-phase).........................................................................

28

Overall Wiring (Connecting Example of E-frame) ........................................................................................

30

Driver and List of Applicable Peripheral Equipments ...................................................................................

32

Wiring of the Main Circuit (A to D-frame) .....................................................................................................

34

Wiring of the Main Circuit (E and F-frame)...................................................................................................

35

Wiring to the Connector, CN X6 (Connection to Encoder) ...........................................................................

38

Wiring to the Connector, CN X3 and 4

 

Wiring to the Connector, CN X7 (Connection to External Scale) .................................................................

40

Wiring to the Connector, CN X5 (Connection to Host Controller) ................................................................

41

Wiring for Connector CN X5 .........................................................................................................................

42

Interface Circuit ............................................................................................................................................

43

List of Signal for Connector CN X5 ..............................................................................................................

44

Setup with the Front Panel......................................................

48

Composition of Touch Panel and Display.....................................................................................................

48

Initial Status of the Front Panel Display (7-Segment LED) ..........................................................................

48

Output Signals (Analog) and Their Functions ..............................................................................................

49

Built-in Holding Brake .............................................................

50

Dynamic Brake.........................................................................

52

[Setting]

page

Parameter Setup ......................................................................

56

Outline of Parameter ....................................................................................................................................

56

How to Set ....................................................................................................................................................

56

How to Connect ............................................................................................................................................

56

Composition of Parameters ..........................................................................................................................

57

2

List of Servo Parameter ................................................................................................................................

58

List of 16-bit Positioning Parameters ...........................................................................................................

73

List of 32-bit Positioning Parameters ...........................................................................................................

77

List of Step Parameters ................................................................................................................................

77

Setup of Torque Limit....................................................................................................................................

78

How to Use the Console..........................................................

80

Setup with the Console ................................................................................................................................

80

Initial Status of the Console Display (7 Segment LED)................................................................................

80

Mode Change ...............................................................................................................................................

81

Monitor Mode................................................................................................................................................

82

Teaching Mode .............................................................................................................................................

87

Parameter setup mode .................................................................................................................................

91

EEPROM Writing Mode ................................................................................................................................

96

Auto-Gain Tuning Mode ...............................................................................................................................

97

Auxiliary Function Mode ...............................................................................................................................

98

Copying Function (Console Only) ..............................................................................................................

101

Outline of Setup Support Software, "PANATERM®" ...........

103

Using BeforeProducts the

Preparation

Setting

Outline of PANATERM® ..............................................................................................................................

103

How to Connect ..........................................................................................................................................

103

[Operation Setting]

page

Overview of Operation Setting..............................................

106

Step Operation .......................................................................

107

Step Operation ...........................................................................................................................................

107

Example of Incremental Operation Setting ................................................................................................

108

Example of Absolute Operation Setting .....................................................................................................

109

Example of Rotary Axis Operation Setting .................................................................................................

110

Example of Dwell Timer Operation Setting ................................................................................................

111

Jog Operation ........................................................................

112

Jog Operation .............................................................................................................................................

112

Homing ...................................................................................

114

Homing Operation ......................................................................................................................................

114

Home Sensor + Z Phase (based on the front end) ....................................................................................

116

Home Sensor (based on the front end) ......................................................................................................

117

Home sensor + Z phase (based on the rear end) ......................................................................................

118

Limit Sensor + Z phase ..............................................................................................................................

120

Limit Sensor................................................................................................................................................

121

Z Phase Homing .........................................................................................................................................

122

Bumping Homing ........................................................................................................................................

122

Data Set ......................................................................................................................................................

123

Homing Offset Operation ............................................................................................................................

124

Emergency Stop Operation/Deceleration-and-Stop Operation .....

125

Temporary Stop Operation....................................................

126

Block Operation .....................................................................

127

Overview of Block Operation ......................................................................................................................

127

Continuous Block Operation.......................................................................................................................

127

Combined Block Operation ........................................................................................................................

128

Sequential Operation.............................................................

130

S-shaped Acceleration/Deceleration Function ....................

131

OperationSetting

Adjustment

Whenin Trouble

Supplement

3

Timing Chart ..........................................................................

132

Operation Timing after Power-ON ..............................................................................................................

132

When an Error (Alarm) Has Occurred (at Servo-ON Command) ..............................................................

133

When an Alarm Has Been Cleared (at Servo-ON Command) ...................................................................

134

Servo-ON/OFF Action While the Motor Is at Stall (Servo-Lock) ................................................................

135

Servo-ON/OFF Action While the Motor Is in Motion ..................................................................................

135

Absolute System ...................................................................

136

Overview of Absolute System.....................................................................................................................

136

Configuration of Absolute System ..............................................................................................................

136

Battery (for Backup) Installation .................................................................................................................

136

Setup (Initialization) of Absolute Encoder ..................................................................................................

136

Outline of Full-Closed Control ..............................................

140

What Is Full-Closed Control ? ....................................................................................................................

140

[Adjustment]

page

Gain Adjustment ....................................................................

142

Real-Time Auto-Gain Tuning Mode.......................................

144

Adaptive Filter.............................................................................................................................................

147

Normal Mode Auto-Gain Tuning ...........................................

148

Release of Automatic Gain Adjusting Function ..................

151

Manual Gain Tuning (Basic) ..................................................

152

Adjustment in Position Control Mode .........................................................................................................

153

Adjustment in Full-Closed Control Mode....................................................................................................

154

Gain Switching Function.............................................................................................................................

155

Suppression of Machine Resonance .........................................................................................................

158

Manual Gain Tuning (Application) ........................................

160

Instantaneous Speed Observer..................................................................................................................

160

Damping Control.........................................................................................................................................

161

[When in Trouble]

page

When in Trouble.....................................................................

164

What to Check ? .........................................................................................................................................

164

Protective Function (What is Error Code ?) ...............................................................................................

164

Protective Function (Detail of Error Code) .................................................................................................

165

Troubleshooting ....................................................................

172

Motor Does Not Run / Motor Stops During an Operation ..........................................................................

172

Point Deviates / Positioning Accuracy is Poor ...........................................................................................

173

Home position Slips ....................................................................................................................................

173

Abnormal Motor Noise or Vibration ............................................................................................................

173

Overshoot/Undershoot / Overheating of the Motor (Motor Burn-Out)........................................................

174

Parameter Returns to Previous Setup .......................................................................................................

174

Display of "Communication port or driver cannot be detected" Appears on the Screen While Using the

PANATERM®. ..............................................................................................................................................

174

4

[Supplement]

page

Conformity to EC Directives and UL Standards ..................

176

Options ...................................................................................

180

Recommended components.................................................

191

Dimensions (Driver)...............................................................

192

Dimensions (Motor) ...............................................................

195

Permissible Load at Output Shaft ........................................

210

Motor Characteristics (S-T Characteristics) ........................

211

Motor with Gear Reducer ......................................................

217

Dimensions/Motor with Gear Reducer .................................

218

Permissible Load at Output Shaft/Motor with Gear Reducer ........

220

Characteristics of Motor with Gear Reducer .......................

221

Block Diagram of Driver .......................................................

222

Block Diagram by Control Mode...........................................

224

Specifications (Driver)...........................................................

226

Default Parameters (for all the models of A4P Series) ....

228

Using BeforeProducts the

Preparation

Setting

Setting

Operation

Adjustment

Whenin Trouble

Supplement

5

6

[Before Using the Products]

 

page

Safety Precautions ....................................................

8

Maintenance and Inspection ..................................

12

Introduction .............................................................

14

Outline .........................................................................................

14

On Opening the Package ............................................................

14

Check of the Driver Model...........................................................

14

Check of the Motor Model ...........................................................

15

Check of the Combination of the Driver and the Motor ...............

16

Parts Description ....................................................

18

Driver ...........................................................................................

18

Motor ...........................................................................................

20

Console .......................................................................................

21

Installation ...............................................................

22

Driver ...........................................................................................

22

Motor ...........................................................................................

24

Console .......................................................................................

26

7

Safety Precautions Observe the Following Instructions Without Fail

Observe the following precautions in order to avoid damages on the machinery and injuries to the operators and other personnel during the operation.

• In this document, the following symbols are used to indicate the level of damages or injuries which might be incurred by the misoperation ignoring the precautions.

DANGER

Indicates

a

potentially

hazardous

situation

which,

if

not

avoided, will result in death or serious injury.

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

Indicates

a

potentially

hazardous

situation

which,

if

not

avoided, will result in minor injury or property damage.

 

 

 

 

 

 

 

 

 

 

• The following symbols represent "MUST NOT" or "MUST" operations which you have to observe. (Note that there are other symbols as well.)

Represents "MUST NOT" operation which is inhibited.

Represents "MUST" operation which has to be executed.

DANGER

Do not subject the Product to water, corrosive or flammable gases, and combustibles.

Failure to observe this instruction could result in fire.

Do not put your hands in the servo driver.

Failure to observe this instruction could result in burn and electrical shocks.

Do not drive the motor with external power.

Failure to observe this instruction could result in fire.

Do not subject the cables to excessive force, heavy object, or pinching force, nor damage the cables.

Failure to observe this instruction could result in electrical shocks, damages and breakdowns.

Do not touch the rotating portion of the motor while it is running.

Rotating portion

Failure to observe this instruction could result in injuries.

Do not touch the motor, servo driver and external regenerative resistor of the driver, since they become very hot.

Failure to observe this instruction could result in burns.

8

Failure to observe this instruction could result in electrical shocks.
Failure to observe this instruction could result in electrical shocks, injuries and fire.

[Before Using the Products]

DANGER

Do not place combustibles near by the motor, driver and regenerative resistor.

Failure to observe this instruction could result in fire.

Do not place the console close to a heating unit such as a heater or a large wire wound resistor.

Failure to observe this instruction could result in fire and breakdowns.

Using Before Products the

Ground the earth terminal of the motor and driver without fail.

Failure to observe this instruction could result in electrical shocks.

Install an overcurrent protection, earth leakage breaker, over-tem- perature protection and emergency stop apparatus without fail.

Install an emergency stop circuit externally so that you can stop the operation and shut off the power immediately.

 

Failure to observe this instruction could

 

result in injuries, electrical shocks, fire,

 

breakdowns and damages.

Install and mount the Product and machinery securely to prevent any possible fire or accidents incurred by earthquake.

Failure to observe this instruction could result in electrical shocks, injuries and fire.

Turn off the power and wait for a longer time than the specified time, before transporting, wiring and inspecting the driver.

Failure to observe this instruction could result in electrical shocks.

Turn off the power and make it sure that there is no risk of electrical shocks before transporting, wiring and inspecting the motor.

Check and confirm the safety of the operation after the earthquake.

Failure to observe this instruction could result in electrical shocks, injuries and fire.

Mount the motor, driver and regenerative resistor on incombustible material such as metal.

Failure to observe this instruction could result in fire.

Wiring has to be carried out by the qualified and authorized specialist.

Failure to observe this instruction could result in electrical shocks.

Make the correct phase sequence of the motor and correct wiring of the encoder.

Failure to observe this instruction could result in injuries breakdowns and damages.

9

Safety Precautions Observe the Following Instructions Without Fail

CAUTION

Do not hold the motor cable or motor shaft during the transportation.

Failure to observe this instruction could result in injuries.

Never run or stop the motor with the electro-magnetic contactor installed in the main power side.

Failure to observe this instruction could result in breakdowns.

Do not give strong impact shock to

the motor shaft.

Failure to observe this instruction could result

in breakdowns.

Do not approach to the machine since it may suddenly restart after the power resumption. Design the machine to secure the safety for the operator even at a sudden restart.

Failure to observe this instruction could result in injuries.

Do not use the built-in brake as a "Braking" to stop the moving load.

Failure to observe this instruction could result in injuries and breakdowns.

Do not modify, disassemble nor repair the Product.

Failure to observe this instruction could result in fire, electrical shocks and injuries.

Do not block the heat dissipating holes or put the foreign particles into them.

Failure to observe this instruction could result in electrical shocks and fire.

Do not step on the Product nor place the heavy object on them.

Failure to observe this instruction could result in electrical shocks, injuries, breakdowns and damages.

Do not turn on and off the main power of the driver repeatedly.

Failure to observe this instruction could result in breakdowns.

Do not make an extreme gain adjustment or change of the drive. Do not keep the machine running/operating unstably.

Failure to observe this instruction could result in injuries.

Do not give strong impact shock to the Product.

Failure to observe this instruction could result in breakdowns.

Do not pull the cables with excessive force.

Failure to observe this instruction could result in breakdowns.

10

[Before Using the Products]

CAUTION

Use the motor and the driver in

Make a wiring correctly and

the specified combination.

securely.

 

Failure to

observe this

Failure to

observe this

instruction

could result in

instruction

could result in

fire.

 

fire and electrical shocks.

Using Before Products the

Use the eye bolt of the motor for transportation of the motor only, and never use this for transportation of the machine.

Failure to observe this instruction could result in injuries and breakdowns.

Make an appropriate mounting of the Product matching to its wight and output rating.

Failure to observe this instruction could result in injuries and breakdowns.

Keep the ambient temperature below the permissible temperature for the motor and driver.

Failure to observe this instruction could result in breakdowns.

Connect the brake control relay to the relay which is to shut off at emergency stop in series.

Failure to observe this instruction could result in injuries and breakdowns.

When you dispose the batteries, observe any applicable regulations or laws after insulating them with tape.

Observe the specified mounting method and direction.

Failure to observe this instruction could result in breakdowns.

Observe the specified voltage.

Failure to observe this instruction could result in electrical shocks, injuries and fire.

Execute the trial run without connecting the motor to the machine system and fix the motor. After checking the operation, connect to the machine system again.

Failure to observe this instruction could result in injuries.

When any error occurs, remove the cause and release the error after securing the safety, then restart.

Failure to observe this instruction could result in injuries.

This Product shall be treated as Industrial Waste when you dispose.

11

Maintenance and Inspection

• Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation.

Notes on Maintenance and Inspection

1)Turn on and turn off should be done by operators or inspectors themselves.

2)Internal circuit of the driver is kept charged with high voltage for a while even after power-off. Turn off the power and allow 15 minutes or longer after LED display of the front panel has gone off, before performing maintenance and inspection.

3)Disconnect all of the connection to the driver when performing megger test (Insulation resistance measurement) to the driver, otherwise it could result in breakdown of the driver.

Inspection Items and Cycles

General and normal running condition

Ambient conditions : 30˚C (annual average), load factor of 80% or lower, operating hours of 20 hours or less per day.

Perform the daily and periodical inspection as per the items below.

Type

Cycles

Items to be inspected

 

 

 

 

 

• Ambient temperature, humidity, speck, dust or foreign object

 

 

• Abnormal vibration and noise

 

 

• Main circuit voltage

 

 

• Odor

Daily

Daily

• Lint or other particles at air holes

inspection

• Cleanness at front portion of the driver and connecter

 

 

 

• Damage of the cables

 

 

• Loose connection or misalignment between the motor and

 

 

machine or equipment

 

 

• Pinching of foreign object at the load

 

 

 

 

 

• Loose tightening

Periodical

 

• Trace of overheat

Annual

inspection

 

• Damage of the terminals

 

 

 

 

 

<Note> Inspection cycle may change when the running conditions of the above change.

12

[Before Using the Products]

Guideline for Parts Replacement

Use the table below for a reference. Parts replacement cycle varies depending on the actual operating conditions. Defective parts should be replaced or repaired when any error have occurred.

Using Before Products the

 

Disassembling for inspection and repair should be carried

Prohibited

out only by authorized dealers or service company.

 

 

 

Product

Component

 

 

 

Standard replacement

 

Note

 

 

 

 

cycles (hour)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Smoothing capacitor

 

 

 

Approx. 5 years

 

 

 

 

 

Cooling fan

 

 

 

 

2 to 3 years

 

 

 

 

 

 

 

 

(10,000 to 30,000 hours)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Aluminum electrolytic

 

 

 

 

 

 

 

 

 

 

Approx. 5 years

 

 

 

 

capacitor (on PCB)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Driver

 

 

 

 

 

Approx. 100,000 times

 

 

 

 

 

Rush current

 

 

 

 

 

 

 

 

 

 

 

(depending on working

 

 

 

 

 

preventive relay

 

 

 

 

 

 

 

 

 

condition)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Approx. 20,000 times

These

hours

or cycles

are

 

 

 

 

 

Rush current preventive

 

(depending on working

reference.

 

 

 

resistor

 

 

 

 

 

 

 

 

 

 

condition)

When

you experience

any

 

 

 

 

 

 

Bearing

 

 

 

 

3 to 5 years

error, replacement is required

 

 

 

 

 

 

 

(20,000 to 30,000 hours)

even

before

this standard

 

 

 

 

 

 

 

Oil seal

 

 

 

 

5000 hours

replacement cycle.

 

 

Encoder

 

 

 

 

3 to 5 years

 

 

 

 

 

 

 

 

(20,000 to 30,000 hours)

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

Life time varies depending

 

 

 

 

 

 

 

 

 

on working conditions.

 

 

 

 

 

Battery

 

 

 

Refer to the instruction

 

 

 

 

 

for absolute encoder

 

 

manual attached to the

 

 

 

 

 

 

 

 

 

battery for absolute

 

 

 

 

 

 

 

 

 

encoder.

 

 

 

 

Motor with

Gear reducer

 

 

 

 

10,000 hours

 

 

 

 

gear reducer

 

 

 

 

 

 

 

 

13

Introduction

Outline

MINAS-A4P Series is a servo motor and driver of I/O command type. A4P Series is based on the highperformance servo driver MINAS-A4 Series, which achieved response frequency of 1kHz, real-time autogain tuning function and damping control, and contains the NC function which can perform positioning more easily.

A maximum of 60 setting points can be set for (1) moving distance, (2) maximum rotation speed in a moving section, (3) acceleration time and (4) deceleration time in each moving section and positioning can be performed by an external contact input. Moreover, in combination with a motor equipped with a 17-bit absolute encoder, positioning can be performed at an absolute position and a homing operation is not required. A4P Series have also improved the user-friendliness by offering some optional components, e.g., a console which enables you to monitor the rotation speed display, set up parameters, perform teaching (setup of target position) and copy parameters, and a waveform graphic display to show a operating waveform and the communication software “PANATERM®” available for frequency measurement to measure machine resonance point.

Read this document with care and exploit the versatile functions of A4P Series to full extent.

Cautions

1)Any part or whole of this document shall not be reproduced without written permission from us.

2)Contents of this document are subject to change without notice.

On Opening the Product Package

Make sure that the model is what you have ordered.

Check if the product is damaged or not during transportation.

Check if the instruction manual is attached or not.

Check if the power connector and motor connecters (CN X1 and CN X2 connectors) are attached or not (A to D-frame).

Contact to a dealer if you find any failures.

Check of the Driver Model

Contents of Name Plate

Model number

 

 

AC SERVO

Model No. MADDT1205P Serial No.P05110001Z

 

Rated input/output voltage

Phase

INPUT

OUTPUT

 

Voltage

200-240V

69V

 

F.L.C

1.3A

1.2A

Rated input/output current

Freq.

50/60Hz

0~333.3Hz

Power

 

100W

Rated output of applicable motor

 

 

 

Model Designation

Serial Number

e.g.) : P0511 0001Z

Lot number Month of production

Year of production (Lower 2 digits of AD year)

M A D D T 1 2 0 5 P

 

1 to 4

 

 

Frame-size symbol

 

 

 

 

 

 

 

 

 

 

 

Symbol

Frame

 

MADD A4-series, A-frame

 

 

 

MBDD A4-series, B-frame

 

 

 

MCDD A4-series, C-frame

 

 

 

MDDD A4-series, D-frame

 

 

 

MEDD A4-series, E-frame

MFDD

A4-series, F-frame

 

 

 

 

 

5 to 6

7

 

 

 

 

 

 

 

 

Max. current rating of power device

Symbol Current rating

T1 10A

T2 15A

T3 30A

T5 50A

T7 70A

TA 100A

TB 150A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Special specifications

 

8 to 9

 

10

11, 12

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(letters and numbers)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interface specification

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I/O command type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current detector rating

 

Power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Current

 

Current

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

 

Specifications

 

 

Symbol

rating

 

Symbol

rating

 

1

 

Single phase, 100V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

05

5A

 

30

30A

 

2

 

Single phase, 200V

 

 

 

 

 

 

 

 

 

07

7.5A

 

40

40A

 

3

 

3-phase, 200V

 

 

 

 

 

 

 

 

 

10

10A

 

64

64A

 

 

 

 

Single/3-phase,

 

 

 

 

5

 

 

 

 

15

15A

 

90

90A

 

200V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

20A

 

A2

120A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

14

[Before Using the Products]

Check of the Motor Model

Contents of Name Plate

Model

 

 

 

 

 

 

 

CONT. TORQUE 0.64 Nm

 

 

 

 

AC SERVO MOTOR

RATING

S1

Rated input voltage/current

 

 

 

MODELNo. MSMD5AZS1S

INS. CLASS

B (TÜV) A (UL)

 

 

 

 

 

 

INPUT 3ØAC

92

 

V

IP65

 

 

 

 

 

 

 

 

 

 

 

1.6

 

A

CONNECTION

 

 

 

 

 

RATED OUTPUT 0.2

 

kW

SER No.

05110001

 

 

 

 

RATED FREQ.

200

 

Hz

 

 

Rated output

 

 

 

RATED REV.

3000

r/min

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rated rotational speed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Serial Number

e.g.) : 0511 0001

Lot number Month of production

Year of production (Lower 2 digits of AD year)

Model Designation

Using Before Products the

M S M D 5 A Z S 1 S

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 to 4

 

 

5 to 6

7

8

9

10

 

11 to 12

 

Special specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(letters and numbers)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor structure

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

 

Type

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Design order

 

MAMA Ultra low inertia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1: Standard

 

 

(100W to 750W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Low inertia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MQMA (100W to 400W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Voltage specifications

 

 

Low inertia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MSMD (50W to 750W)

 

Motor rated output

 

 

 

 

 

 

Symbol

 

 

Specifications

 

 

 

Low inertia

 

Symbol

 

Output

Symbol

Output

 

 

1

100 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MSMA (1.0kW to 5.0kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5A

 

50W

 

15

1.5kW

 

 

2

200 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MDMA Middle inertia

01

 

100W

 

20

2.0kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100/200 common

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1.0kW to 5.0kW)

02

 

200W

 

25

2.5kW

 

 

Z

(50W only)

 

 

High inertia

 

 

 

04

 

400W

 

30

3.0kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MHMA (500W to 5.0kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

05

 

500W

 

40

4.0kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Middle inertia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MFMA

08

 

750W

 

45

4.5kW

 

 

 

 

 

 

 

 

 

 

 

 

 

(400W to 4.5kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

09

 

900W

50

5.0kW

 

 

 

 

 

 

 

 

 

 

 

 

 

Middle inertia

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MGMA

10

 

1.0kW

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(900W to 4.5kW)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotary encoder specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Symbol

 

 

 

 

 

 

 

 

 

 

 

Specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Format

 

 

 

Pulse count

Resolution

Wire count

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P

 

Incremental

 

 

 

2500P/r

 

10,000

5-wire

 

 

 

 

 

 

 

S

Absolute/Incremental common

 

17bit

 

131,072

7-wire

 

 

 

Motor structure

MSMD, MQMA

Symbol

Shaft

Holding brake

Oil seal

Round Key way Without With

*1

 

 

Without With

A

 

 

B

 

 

S *2

T *2

*1 The product with oil seal is a special order product. *2 Key way with center tap.

Products are standard stock items or build to order items. For details, inquire of the dealer.

MAMA

 

Symbol

Shaft

Holding brake

Oil seal

 

Round

Key way

Without

With

Without

With

 

A

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

E

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

MSMA, MDMA, MFMA, MGMA, MHMA

 

 

Symbol

Shaft

Holding brake

Oil seal

 

Round

Key way

Without

With

Without

With

 

C

 

 

 

 

 

 

 

D

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

H

 

 

 

 

 

 

15

Introduction

Check of the Combination of the Driver and the Motor

This drive is designed to be used in a combination with the motor which are specified by us.

Check the series name of the motor, rated output torque, voltage specifications and encoder specifications.

Incremental Specifications, 2500P/r

<Remarks> Do not use in other combinations than those listed below.

Power

 

 

Applicable motor

 

Applicable driver

 

Motor

Rated

 

Rated

 

 

supply

 

Model

Model

Frame

 

series

rotational speed

output

 

 

 

 

 

Single phase,

 

MAMA

 

MAMA012P1*

100W

MADDT1207P

A-frame

200V

 

 

MAMA022P1*

200W

MBDDT2210P

B-frame

 

Ultra low

 

 

5000r/min

 

 

 

 

3-phase,

 

MAMA042P1*

400W

MCDDT3520P

C-frame

 

inertia

 

200V

 

 

MAMA082P1*

750W

MDDDT5540P

D-frame

 

 

Single phase,

 

 

 

MQMA011P1*

100W

MADDT1107P

A-frame

 

 

 

MQMA021P1*

200W

MBDDT2110P

B-frame

100V

 

 

MAMA

 

 

 

 

 

 

 

MQMA041P1*

400W

MCDDT3120P

C-frame

 

 

Low

3000r/min

 

MQMA012P1*

100W

MADDT1205P

A-frame

Single phase,

 

inertia

 

 

 

MQMA022P1*

200W

MADDT1207P

A-frame

200V

 

 

 

 

 

MQMA042P1*

400W

MBDDT2210P

B-frame

 

 

 

 

 

 

MSMD5AZP1*

50W

MADDT1105P

A-frame

Single phase,

 

 

 

MSMD011P1*

100W

MADDT1107P

 

 

100V

 

 

 

MSMD021P1*

200W

MBDDT2110P

 

B-frame

 

 

MSMD

 

MSMD041P1*

400W

MCDDT3120P

C-frame

 

 

Low

3000r/min

MSMD5AZP1*

50W

MADDT1205P

 

Single phase,

 

inertia

 

MSMD012P1*

100W

A-frame

 

 

200V

 

 

 

MSMD022P1*

200W

 

 

MADDT1207P

 

 

 

 

MSMD042P1*

400W

MBDDT2210P

B-frame

Single/3-phase,

 

 

 

MSMD082P1*

750W

MCDDT3520P

C-frame

 

 

 

MSMA102P1*

1.0kW

 

 

200V

 

MDDDT5540P

D-frame

 

 

 

MSMA152P1*

1.5kW

 

 

 

 

 

 

MSMA

 

 

 

 

 

 

MSMA202P1*

2.0kW

 

Low

3000r/min

MEDDT7364P

E-frame

3-phase,

 

MSMA302P1*

3.0kW

MFDDTA390P

 

inertia

 

 

200V

 

MSMA402P1*

4.0kW

 

 

 

 

MFDDTB3A2P

F-frame

 

 

MSMA502P1*

5.0kW

 

 

 

 

 

Single/3-phase,

 

MDMA102P1*

1.0kW

 

 

 

 

MDDDT3530P

D-frame

200V

 

MDMA152P1*

1.5kW

MDDDT5540P

 

MDMA

 

 

 

 

MDMA202P1*

2.0kW

MEDDT7364P

 

Middle

2000r/min

E-frame

3-phase,

 

MDMA302P1*

3.0kW

MFDDTA390P

 

 

inertia

 

200V

 

MDMA402P1*

4.0kW

 

F-frame

 

 

 

MFDDTB3A2P

 

 

MDMA502P1*

5.0kW

 

 

 

 

 

 

 

 

MHMA052P1*

500W

C-frame

Single/3-phase,

 

 

MCDDT3520P

 

MHMA102P1*

1.0kW

 

200V

 

 

MDDDT3530P

D-frame

MHMA

MHMA152P1*

1.5kW

 

 

 

MDDDT5540P

 

 

 

High

MHMA202P1*

2.0kW

MEDDT7364P

E-frame

 

2000r/min

3-phase,

 

inertia

 

MHMA302P1*

3.0kW

MFDDTA390P

 

200V

 

 

 

MHMA402P1*

4.0kW

MFDDTB3A2P

F-frame

 

 

 

 

MHMA502P1*

5.0kW

 

 

 

Single/3-phase,

 

 

 

MFMA042P1*

400W

C-frame

 

MCDDT3520P

 

 

MFMA

 

 

 

 

 

200V

 

2000r/min

MFMA152P1*

1.5kW

MDDDT5540P

D-frame

 

Middle

3-phase,

 

MFMA252P1*

2.5kW

MEDDT7364P

E-frame

 

inertia

 

200V

 

MFMA452P1*

4.5kW

MFDDTB3A2P

F-frame

 

 

 

Single/3-phase, 200V

 

MGMA092P1*

900W

MDDDT5540P

D-frame

 

MGMA

 

 

 

MGMA202P1*

2.0kW

MFDDTA390P

 

 

Middle

1000r/min

3-phase, 200V

 

MGMA302P1*

3.0kW

MFDDTB3A2P

F-frame

 

inertia

 

 

 

 

MGMA452P1*

4.5kW

 

 

 

 

 

 

 

<Note>

Suffix of " * " in the applicable motor model represents the motor structure.

16

[Before Using the Products]

Absolute/Incremental Specifications, 17-bit

<Remarks> Do not use in other combinations than those listed below.

Power

 

 

Applicable motor

 

Applicable driver

 

Motor

Rated

 

Rated

 

 

supply

 

Model

Model

Frame

 

series

rotational speed

output

 

 

 

 

 

Single phase,

 

MAMA

 

MAMA012S1*

100W

MADDT1207P

A-frame

200V

 

 

MAMA022S1*

200W

MBDDT2210P

B-frame

 

Ultra low

 

 

5000r/min

 

 

 

 

3-phase,

 

MAMA042S1*

400W

MCDDT3520P

C-frame

 

inertia

 

200V

 

 

MAMA082S1*

750W

MDDDT5540P

D-frame

 

 

Single phase,

 

 

 

MQMA011S1*

100W

MADDT1107P

A-frame

 

 

 

MQMA021S1*

200W

MBDDT2110P

B-frame

100V

 

 

MAMA

 

 

 

 

 

 

 

MQMA041S1*

400W

MCDDT3120P

C-frame

 

 

Low

3000r/min

 

MQMA012S1*

100W

MADDT1205P

A-frame

Single phase,

 

inertia

 

 

 

MQMA022S1*

200W

MADDT1207P

A-frame

200V

 

 

 

 

 

MQMA042S1*

400W

MBDDT2210P

B-frame

 

 

 

 

 

 

MSMD5AZS1*

50W

MADDT1105P

A-frame

Single phase,

 

 

 

MSMD011S1*

100W

MADDT1107P

 

 

100V

 

 

 

MSMD021S1*

200W

MBDDT2110P

 

B-frame

 

 

MSMD

 

MSMD041S1*

400W

MCDDT3120P

C-frame

 

 

Low

3000r/min

MSMD5AZS1*

50W

MADDT1205P

 

Single phase,

 

inertia

 

MSMD012S1*

100W

A-frame

 

 

200V

 

 

 

MSMD022S1*

200W

 

 

MADDT1207P

 

 

 

 

MSMD042S1*

400W

MBDDT2210P

B-frame

Single/3-phase,

 

 

 

MSMD082S1*

750W

MCDDT3520P

C-frame

 

 

 

MSMA102S1*

1.0kW

 

 

200V

 

MDDDT5540P

D-frame

 

 

 

MSMA152S1*

1.5kW

 

 

 

 

 

 

MSMA

 

 

 

 

 

 

MSMA202S1*

2.0kW

 

Low

3000r/min

MEDDT7364P

E-frame

3-phase,

 

MSMA302S1*

3.0kW

MFDDTA390P

 

inertia

 

 

200V

 

MSMA402S1*

4.0kW

 

 

 

 

MFDDTB3A2P

F-frame

 

 

MSMA502S1*

5.0kW

 

 

 

 

 

Single/3-phase,

 

MDMA102S1*

1.0kW

 

 

 

 

MDDDT3530P

D-frame

200V

 

MDMA152S1*

1.5kW

MDDDT5540P

 

MDMA

 

 

 

 

MDMA202S1*

2.0kW

MEDDT7364P

 

Middle

2000r/min

E-frame

3-phase,

 

MDMA302S1*

3.0kW

MFDDTA390P

 

 

inertia

 

200V

 

MDMA402S1*

4.0kW

 

F-frame

 

 

 

MFDDTB3A2P

 

 

MDMA502S1*

5.0kW

 

 

 

 

 

 

 

 

MHMA052S1*

500W

C-frame

Single/3-phase,

 

 

MCDDT3520P

 

MHMA102S1*

1.0kW

 

200V

 

 

MDDDT3530P

D-frame

MHMA

MHMA152S1*

1.5kW

 

 

 

MDDDT5540P

 

 

 

High

MHMA202S1*

2.0kW

MEDDT7364P

E-frame

 

2000r/min

3-phase,

 

inertia

 

MHMA302S1*

3.0kW

MFDDTA390P

 

200V

 

 

 

MHMA402S1*

4.0kW

MFDDTB3A2P

F-frame

 

 

 

 

MHMA502S1*

5.0kW

 

 

 

Single/3-phase,

 

 

 

MFMA042S1*

400W

C-frame

 

MCDDT3520P

 

 

MFMA

 

 

 

 

 

200V

 

2000r/min

MFMA152S1*

1.5kW

MDDDT5540P

D-frame

 

Middle

3-phase,

 

MFMA252S1*

2.5kW

MEDDT7364P

E-frame

 

inertia

 

200V

 

MFMA452S1*

4.5kW

MFDDTB3A2P

F-frame

 

 

 

Single/3-phase, 200V

 

MGMA092S1*

900W

MDDDT5540P

D-frame

 

MGMA

 

 

 

MGMA202S1*

2.0kW

MFDDTA390P

 

 

Middle

1000r/min

3-phase, 200V

 

MGMA302S1*

3.0kW

MFDDTB3A2P

F-frame

 

inertia

 

 

 

 

MGMA452S1*

4.5kW

 

 

 

 

 

 

 

<Notes>

1)Suffix of " * " in the applicable motor model represents the motor structure.

2)Default of the driver is set for the incremental encoder specifications. When you use in absolute, make the following operations.

a)Install a battery for absolute encoder. (refer to P.190, "Options" of Supplement.)

b)Switch the parameter SV.Pr0B (Absolute encoder setup) from "1 (default)" to "0".

3)No wiring for back up battery is required when you use the absolute 17-bit encoder in incremental.

Using Before Products the

17

Parts Description

Driver

• A and B-frame

Display LED (2-digit)

ID address setup

 

 

 

rotary switch (MSD, LSD)

Velocity monitor check pin (SP)

 

 

Torque monitor check pin (IM)

 

 

Check pin (G : GND)

 

 

Connector

 

 

 

Main power

 

 

Connector, CN X1

 

input terminals

for power input

 

(L1,L2)

connection

 

Control power

04JFAT-SAXGF

 

(JST)

 

input terminals

 

(L1C, L2C)

 

 

 

 

Terminals

 

 

Connector, CN X2

 

for external

for motor

 

regenerative resistor

connection

 

(RB1,RB2,RB3)

06JFAT-SAXGF

 

Terminals

(JST)

 

for motor connection

 

 

(U,V,W)

 

 

Screws for earth (x2)

SP

 

IM

X4

G

 

 

X3A

 

X3B

X5

X6

X7

Communication connector, CN X4

Connector, CN X4A

(For manufacturers' use only: Not for individual use)

Connector, CN X4B

(For manufacturers' use only: Not for individual use)

Connector, CN X5 for host connection

Connector, CN X6 for encoder connection

Connector, CN X7

for external scale connection

e.g.) : MADDT1207P (Single phase, 200V, 200W : A-frame)

• C and D-frame

Velocity monitor check pin (SP)

Torque monitor check pin (IM)

Check pin (G : GND)

Connector

 

 

Main power

Connector, CN X1

 

input terminals

for power input

 

(L1,L2)

connection

 

Control power

04JFAT-SAXGF

 

(JST)

 

input terminals

 

(L1C, L2C)

 

 

 

 

Terminals

 

 

Connector, CN X2

 

for external

for motor

 

regenerative resistor

connection

 

(RB1,RB2,RB3)

06JFAT-SAXGF

 

Terminals

(JST)

 

for motor connection

 

 

(U,V,W)

 

 

Screws for earth (x2)

Display LED (2-digit)

ID address setup

 

rotary switch (MSD, LSD)

SP

 

IM

X4

G

 

 

X3A

 

X3B

X5

X6

Communication connector, CN X4

Connector, CN X4A

(For manufacturers' use only: Not for individual use)

Connector, CN X4B

(For manufacturers' use only: Not for individual use)

Connector, CN X5 for host connection

Connector, CN X6 for encoder connection

X7

Connector, CN X7

 

for external scale connection

e.g.) : MCDDT3520P (Single/3-phase, 200V, 750W : C-frame)

<Note>

X1 and X2 are attached in A to D-frame driver.

18

• E and F-frame

Check pin (G : GND)

Main power input terminals (L1,L2,L3)

Control power input terminals (r, t)

Terminals for external regenerative resistor

(P, B1, B2)

Terminals for motor connection (U,V,W)

[Before Using the Products]

Velocity monitor check pin (SP)

Torque monitor check pin (IM)

Display LED (2-digit)

ID address setup rotary switch (MSD, LSD)

SP

 

IM

X4

G

 

X3A

 

X3B

 

X5

 

X6

 

X7

Communication connector, CN X4

Screw for cover M3

Connector, CN X4A

(For manufacturers' use only: Not for individual use)

Connector, CN X4B

(For manufacturers' use only: Not for individual use)

Connector, CN X5 for host connection

Connector, CN X6 for encoder connection

Connector, CN X7

for external scale connection

Screws for earth (x2)

Terminal cover

Screw for cover M3

e.g.) : MEDDT7364P (3-phase, 200V, 2.0kW : E-frame)

 

Check pin (G : GND)

Velocity monitor check pin (SP)

 

Torque monitor check pin (IM)

 

 

Main power

 

Display LED (2-digit)

 

 

input terminals

 

ID address setup

(L1,L2,L3)

 

rotary switch (MSD, LSD)

Control power input terminals (r, t)

Terminals for external regenerative resistor

(P, B1, B2)

Terminals for motor connection (U,V,W)

Screws for earth (x2)

SP

 

IM

X4

G

 

X3A

 

X3B

 

X5

 

X6

 

X7

Communication connector, CN X4

Screw for cover M3

Connector, CN X4A

(For manufacturers' use only: Not for individual use)

Connector, CN X4B

(For manufacturers' use only: Not for individual use)

Connector, CN X5 for host connection

Connector, CN X6 for encoder connection

Connector, CN X7

for external scale connection

Terminal cover

Screw for cover M3

Using Before Products the

e.g.) : MFDDTB3A2P (3-phase, 200V, 5.0kW : F-frame)

<Note>

For details of each model, refer to "Dimensions " (P.192 to 194) of Supplement.

19

Parts Description

Motor

• MSMD 50W to 750W

MAMA 100W to 750W

MQMA 100W to 400W

Encoder cable

Motor cable

Rotary encoder

Connector for brake cable

(Only applicable to the motor

Motor frame

with electromagnetic brake)

Flange

Mounting holes (X4)

e.g.) : Low inertia type (MSMD series, 50W)

MSMA 1.0kW to 5.0kW

MDMA 1.0kW to 5.0kW

• MHMA

500W to 5.0kW

• MFMA

400W to 4.5kW

• MGMA

900W to 4.5kW

Connector for motor and brake

Connector for encoder

Oil seal

Flange

Flange

Mounting holes (X4)

e.g.) : Middle inertia type (MDMA series, 1.0kW)

<Note>

For details of each model, refer to "Dimensions " (P.195 to P.209) of Supplement.

20

Console

Main Body

[Before Using the Products]

Using Before Products the

Connector

Console body

Display

(7-segment LED)

Cable

Touch panel

<Note>

Console is an option (Part No.: DV0P4420).

Display/Touch panel

Display LED (6-digit)

All of LED will flash when error occurs, and switch to error display

screen.

Display LED (in 2 digits)

Parameter No. is displayed at parameter setup mode. Point No. is

displayed at teaching mode.

SHIFT Button

Press this to shift the digit for data change.

Button

Press these to change data or execute selected action of parameter. Numerical value increases by pressing , ,

decreases by pressing .

SET Button

Press this to shift each mode which is selected by mode switching button to EXECUTION display.

Mode Switching Button Press this to switch 7 kinds of mode.

1)

Monitor mode

5)

Normal auto-gain tuning mode

2)

Teaching mode

6)

Auxiliary function mode

 

• Target position settings established

 

• Alarm clear

 

by teaching

 

• Absolute encoder clear

 

• Test operation

7)

Copy mode

3)

Parameter setup mode

 

• Copying of parameters from the driver to the console.

4)

EEPROM write mode

 

• Copying of parameters from the console to the driver.

The data for the parameters is set after the mode has been switched to the parameter setup mode. For details on operation, refer to the instruction manual provided with the console.

21

How to Install

Install the driver and the motor properly to avoid a breakdown or an accident.

Driver

Installation Place

1)Indoors, where the products are not subjected to rain or direct sun beams. The products are not waterproof.

2)Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.

3)Well-ventilated and low humidity and dust-free place.

4)Vibration-free place

Environmental Conditions

Item

Condition

Ambient temperature

0˚C to 55˚C (free from freezing)

 

 

Ambient humidity

Less than 90% RH (free from condensation)

 

 

Storage temperature

–20˚C to 80˚C (free from freezing)

 

 

Storage humidity

Less than 90% RH (free from condensation)

 

 

Vibration

Lower than 5.9m/S2 (0.6G), 10 to 60Hz

Altitude

Lower than 1000m

 

 

How to Install

1)Rack-mount type. Install in vertical position, and reserve enough space around the servo driver for ventilation. Base mount type (rear mount) is standard (A to D-frame)

2)Use the optional mounting bracket when you want to change the mounting face.

A to D-frame

e.g.) In case of C-frame

MADD

 

MBDD

Mounting bracket

MCDD

(optional parts)

MDDD

 

Fastening torque of earth screws (M4) to be 0.39 to 0.59Nm.

E and F-frame

Mounting bracket

22

[Before Using the Products]

Mounting Direction and Spacing

Reserve enough surrounding space for effective cooling.

Install fans to provide uniform distribution of temperature in the control panel.

Observe the environmental conditions of the control panel described in the next page.

Using Before Products the

 

 

 

 

 

 

 

 

 

 

100mm

Fan

 

 

 

Fan

 

 

 

 

 

 

 

 

 

 

 

or more

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

40mm

or more

10mm

or

more

10mm

or

more

10mm

40mm

or

or more

more

 

100mm or more

<Note>

It is recommended to use the conductive paint when you make your own mounting bracket, or repaint after peeling off the paint on the machine for installing the products, in order to make noise countermeasure.

Caution on Installation

We have been making the best effort to ensure the highest quality, however, application of exceptionally large external noise disturbance and static electricity, or failure in input power, wiring and components may result in unexpected action. It is highly recommended that you make a fail-safe design and secure the safety in the operative range.

There might be a chance of smoke generation due to the failure of these products. Pay an extra attention when you apply these products in a clean room environment.

23

How to Install

Motor

Installation Place

Since the conditions of location affect a lot to the motor life, select a place which meets the conditions below.

1)Indoors, where the products are not subjected to rain or direct sun beam. The products are not waterproof.

2)Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.

3)Where the motor is free from grinding oil, oil mist, iron powder or chips.

4)Well-ventilated and humid and dust-free place, far apart from the heat source such as a furnace.

5)Easy-to-access place for inspection and cleaning.

6)Vibration-free place.

7)Avoid enclosed place. Motor may gets hot in those enclosure and shorten the motor life.

Environmental Conditions

 

Item

 

Condition

 

Ambient temperature

0˚C to 40˚C (free from freezing) *1

 

 

 

 

Ambient humidity

Less than 85% RH (free from condensation)

 

Storage temperature

–20˚C to 80˚C (free from freezing) *2

 

Storage humidity

Less than 85% RH (free from condensation)

 

Vibration

 

Motor only

Lower than 49m/s2 (5G) at running, 24.5m/s2 (2.5G) at stall

 

Impact

 

Motor only

Lower than 98m/s2 (10G)

 

 

 

 

IP65 (except rotating portion of output shaft and lead wire end)

 

 

 

 

• These motors conform to the test conditions specified in EN

Enclosure rating

 

Motor only

standards (EN60529, EN60034-5). Do not use these motors in

 

 

 

 

application where water proof performance is required such as

 

 

 

 

continuous wash-down operation.

*1 Ambient temperature to be measured at 5cm away from the motor. *2 Permissible temperature for short duration such as transportation.

How to Install

You can mount the motor either horizontally or vertically as long as you observe the followings.

1)Horizontal mounting

Mount the motor with cable outlet facing downward for water/oil countermeasure.

2)Vertical mounting

Use the motor with oil seal (non-standard) when mounting the motor with gear reducer to prevent the reducer oil/grease from entering to the motor.

3)For mounting dimensions, refer to P.195 to 209 "Dimensions".

Oil/Water Protection

1)Don't submerge the motor cable to water or oil.

2)Install the motor with the cable outlet facing downward.

3)Avoid a place where the motor is subjected to oil or water.

4)Use the motor with an oil seal when used with the gear reducer, so that the oil may not enter to the motor through shaft.

Cable Motor

Oil, water

24

[Before Using the Products]

Stress to Cables

1)Avoid a stress application to the cable outlet and connecting portion by bending or self-weight.

2)Especially in an application where the motor itself travels, fix the attached cable and contain the extension junction cable into the bearer so that the stress by bending can be minimized.

3)Take the cable bending radius as large as possible. (Minimum R20mm)

Using Before Products the

Permissible Load to Output Shaft

1) Design the mechanical system so that the applied radial load and/or thrust load to

the motor shaft at installation and at normal operation can meet the permissible Motor value specified to each model.

2)Pay an extra attention when you use a rigid coupling. (Excess bending load may damage the shaft or deteriorate the bearing life.

3)Use a flexible coupling with high stiffness designed exclusively for servo application in order to make a radial thrust caused by micro misalignment smaller than the permissible value.

4)For permissible load of each model, refer to P.210, "List of Permissible Load to Output Shaft" of Supplement.

Notes on Installation

1)Do not apply direct impact to the shaft by hammer while attaching/detaching a coupling to and from the motor shaft.

(Or it may damage the encoder mounted on the other side of the shaft.)

2)Make a full alignment. (incomplete alignment may cause vibration and damage the bearing.)

3)If the motor shaft is not electrically grounded, it may cause electrolytic corrosion to the bearing depending on the condition of the machine and its mounting environment, and may result in the bearing noise. Check and verification by customer is required.

25

How to Install

Console

Installation Place

1)Indoors, where the products are not subjected to rain or direct sun beam. The products are not waterproof.

2)Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide, sulfurous acid, chlorine, ammonia, chloric gas, sulfuric gas, acid, alkaline and salt and so on, and are free from splash of inflammable gas, grinding oil, oil mist, iron powder or chips and etc.

3)Well-ventilated and low humidity and dust-free place.

4)Easy-to-access place for inspection and cleaning

Environmental Conditions

Item

Condition

Ambient temperature

0˚C to 55˚C (free from freezing)

Ambient humidity

Less than 90% RH (free from condensation)

Storage temperature

–20˚C to 80˚C (free from freezing)

 

 

Storage humidity

Less than 90% RH (free from condensation)

 

 

Vibration

Lower than 5.9m/s2 (0.6G), 10 to 60Hz

Impact

Conform to JISC0044 (Free fall test, 1m for 2 directions, 2 cycles)

 

 

Altitude

Lower than 1000m

 

 

<Cautions>

Do not give strong impact to the products.

Do not drop the products.

Do not pull the cables with excess force.

Avoid the place near to the heat source such as a heater or a large winding resistor.

How to Connect

Connect to CN X4.

M

S

<Remarks>

Connect the console connector securely to CN X4 connector of the driver

Never pull the cable to plug in or plug out.

26

[Preparation]

 

 

page

System Configuration and Wiring .........................

28

Overall Wiring (Connecting Example of C-frame, 3-phase) ........

28

Overall Wiring (Connecting Example of E-frame) .......................

30

Driver and List of Applicable Peripheral Equipments ..................

32

Wiring of the Main Circuit (A to D-frame) ....................................

34

Wiring of the Main Circuit (E and F-frame)..................................

35

Wiring to the Connector, CN X6 (Connection to Encoder) ..........

38

Wiring to the Connector, CN X3 and 4

 

Wiring to the Connector, CN X7 (Connection to External Scale) .....

40

Wiring to the Connector, CN X5 (Connection to Host Controller).....

41

Wiring for Connector CN X5........................................................

42

Interface Circuit ...........................................................................

43

List of Signal for Connector CN X5 .............................................

44

Setup with the Front Panel .....................................

48

Composition of Touch Panel and Display....................................

48

Initial Status of the Front Panel Display (7-Segment LED) .........

48

Output Signals (Analog) and Their Functions .............................

49

Built-in Holding Brake ............................................

50

Dynamic Brake ........................................................

52

27

System Configuration and Wiring

Overall Wiring (Connecting Example of C-frame, 3-phase)

• Wiring of the Main Circuit (see P.34, 35.)

(see P.32, 33 and 177.)

Circuit Breaker (NFB)

Use the circuit breaker matching capacity of the power source to protect the power lines.

(see P.177 , 178.)

Noise Filter (NF)

Prevents external noise from the power

 

 

 

 

 

• Connection to

 

 

 

 

 

lines. And reduces an effect of the noise

 

 

 

 

 

 

 

 

 

 

the Connector, CN X1

generated by the servo driver.

 

 

 

 

 

 

 

 

 

 

(connection to input power)

 

 

 

 

 

 

<Remarks>

 

 

 

 

 

(see P.32, 33.)

 

 

 

 

 

Magnetic Contactor (MC)

 

 

 

 

 

Before turning the power

Turns on/off the main power of the servo

 

 

 

 

 

 

 

 

 

 

supply on, check whether

driver.

 

 

 

 

 

 

 

 

 

 

the input voltage is correct.

Use a surge absorber together with this.

 

 

 

 

 

 

 

 

 

 

L1 (Pin-5)

 

 

 

 

 

• Never start nor stop the servo motor

 

 

 

 

 

 

 

 

 

 

 

with this Magnetic Contactor.

 

 

 

 

 

L2 (Pin-4)

 

 

 

 

 

 

 

 

 

 

 

 

 

L3 (Pin-3)

(see P.189.)

 

 

 

 

 

 

Reactor (L)

 

 

 

 

 

 

 

Reduces harmonic current of the main

 

 

 

 

 

 

L1C (Pin-2)

 

 

 

 

 

 

power.

 

 

 

 

 

 

 

L2C (Pin-1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin RB1 (6-pin), RB2 (4-pin), and

RB3 (5-pin)

RB2 and RB3 to be kept shorted fornormal operation.

When the capacity shortage of the regenerative resister is found, disconnect a shorting bar between RB2 and RB3, then connect the external regenerative resister between RB1 and RB2.

(Note that no regenerative resister is equipped in Frame A and B type.

Install an external regenerative resister on incombustible material, such as metal. Follow the same

wiring connection as the above.)

• When you connect an external regenerative resister, set up SV.Pr6C to 1 or 2.

Connection to the Connector, CN X2

(connection to external components)

RB1 (Pin-6)

RB2 (Pin-4)

Handle lever

Use this for connector connection. Store this after connection for other occasions. (see page for connection.)

Regenerative resistor (optional) <Remarks>

When you use an external regenerative resister, install an external protective apparatus, such as thermal fuse without fail.

Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.

28

Panasonic MINAS A4P User Manual

[Preparation]

PC (to be supplied by customer)

Setup support software "PANATERM®" DV0P4460

X1

SP

 

IM

X4

G

 

 

X3A

 

X3B

Console (option)

DV0P4420

Wiring to Connector, CN X4 (option)

(Connection to PC or host controller)

For manufacturers' use only, CN X3A and X3B

(Not for individual use)

 

 

• Wiring to Connector, CN X5

X2

X5

(Connection to host controller)

 

 

 

 

• Wiring to Connector, CN X6

X6

(Connection to encoder)

Short bar

Ground (earth)

U-phase (red)

V-phase (white)

W-phase (black)

Junction cable for motor

Wiring to Connector, CN X2

(Connection to motor driving phase and ground)

Junction cable for brake

: High voltage

X7

• Wiring to

Connector, CN X7

(Connection to external scale)

DC Power supply for brake DC24V

(to be supplied by customer)

Junction cable for encoder

Preparation

29

System Configuration and Wiring

Overall Wiring (Connecting Example of E-frame)

• Wiring of the Main Circuit (see P.36, 37.)

(see P.32, 33 and 177.)

Circuit Breaker (NFB)

Use the circuit breaker matching capacity of the power source to protect the power lines.

(see P.177 , 178.)

Noise Filter (NF)

Prevents external noise from the power lines. And reduces an effect of the noise generated by the servo driver.

(see P.32, 33.)

Magnetic Contactor (MC)

Turns on/off the main power of the servo driver.

Use a surge absorber together with this.

• Never start nor stop the servo motor with this Magnetic Contactor.

(see P.189.)

Reactor (L)

Reduces harmonic current of the main power.

Connection with input power supply

<Remarks>

Before turning the power supply on, check whether the input voltage is correct.

L1

L2

L3

r

t

Pin P, B1 and B2...

B1 and B2 to be kept shorted for nor-

mal operation.

When the capacity shortage of the regenerative resister is found, disconnect a short bar between B1 and B2, then connect the external regenerative resister between P and B2.

Install an external regenerative resister on incombustible material, such as metal. Follow the same wir-

ing connection as the above.

When you connect an external regenerative resister, set up SV.Pr6C to 1 or 2.

Connection to external components

P

B2

Ground (earth)

Regenerative resistor (optional) <Remarks>

When you use an external regenerative resister, install an external protective apparatus, such as thermal fuse without fail.

Thermal fuse and thermostat are built in to the regenerative resistor (Option). If the thermal fuse is activated, it will not resume.

30

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