MTS 493-04 User Manual

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MTS Model 493.04 PC-Per-Station Kit
Setup Information
100-194-693 B
Copyright information © 2008, 2009 MTS Systems Corporation. All rights reserved.
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.
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which defines all rights retained by MTS and granted to the End User. All Software is proprietary, confidential, and owned by MTS Systems Corporation and cannot be copied, reproduced, disassembled, decompiled, reverse engineered, or distributed without express written consent of MTS.
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verification
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MANUAL PART NUMBER PUBLICATION DATE MTS 793 SOFTWARE RELEASE
100-194-693 A November 2008 Version 5.1A or later
100-194-693 B August 2009 Version 5.1A or later
MTS Model 493.04 PC-Per-Station-Kit

Contents

Model 493.04 PC-Per-Station Kit 5
About the Model 493.04 PC-Per-Station Kit 5
Network Requirements 6
PC Hardware Requirements 6
Ethernet Cable Requirements 6
Kit Installation Instructions 9
How to Install a Network Adapter 10
How to Install PC-Per-Station Network Switches 11
How to Configure Ethernet Network Connections 12
Software Installation Requirements 16
How to Install System Software on the Master PC 16
How to Install System Client Software on the Dependent PC(s) 17
How to Use PC-Per-Station Networking 18
Basic Operation 18
PC-Per-Station Troubleshooting 18
About Older PC-Per-Station Installations with Network Hubs 19
Index 21
MTS Model 493.04 PC-Per-Station-Kit Contents
3
4
Contents
MTS Model 493.04 PC-Per-Station-Kit

Model 493.04 PC-Per-Station Kit

MTS Systems Corp. 14000 Technology Dr. Eden Prairie, MN 55344-2290 USA Final Assy No. Model Serial
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
LAN 2 LAN 1
DEBUG
MOTOROLA
10/100 BASE T10/100 BASE T
SCSI
BUSY
PIB
BUSY
PCI MEZZANINE CARD
PCI MEZZANINE CARD
LAN 2 LAN 1
DEBUG
MOTOROLA
10/100 BASE T10/100 BASE T
SCSI
BUSY
PIB
BUSY
PCI MEZZANINE CARD
PCI MEZZANINE CARD
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
General Data Network
Controller
Master PC
Dependent PC
Controller Network
Controller network–enables your control console electronics to be shared between all of the PCs. General data network–enables system software components to be shared between the Master PC (server) and the dependent PCs (clients).

About the Model 493.04 PC-Per-Station Kit

The Model 493.04 PC-Per-Station Kit allows you to use up to four PCs with one controller––in effect, you may use one “PC-Per-Station.” This ability to have a separate computer and monitor for each station simplifies window management and station operation.
Kit contents The Model 493.04 PC-Per-Station Kit has three variations:
2-PC Kit (PN 052-531-501)
Includes: (2) switches, (2) network adapters, (5) 25’ cables
3-PC Kit (PN 052-531-502)
Includes: (2) switches, (3) network adapters, (7) 25’ cables
4-PC Kit (PN 052-531-503)
Includes: (2) switches, (4) network adapters, (9) 25’ cables
Note These kits do not include PCs. The PC-Per-Station Kit may require
additional customer-supplied network adapters in your computers.
PC-per-station
networks
MTS Model 493.04 PC-Per-Station-Kit
5

Network Requirements

Network Requirements

PC Hardware Requirements

Each PC and Ethernet adaptor must meet the following requirements.
PC requirements For current PC requirements, see the “README” file in your current system
controller software folder.
Ethernet adapter
requirements
All Ethernet network interface cards used in each PC must have the TCP and IP CRC off loading feature, and that feature must be enabled in the driver.

Ethernet Cable Requirements

Cable specifications 10BaseT–at a minimum uses “Category 3.”
100BaseT–at a minimum uses “Category 3.”
100BaseTX–at a minimum uses “Category 5.”
The [nominally] 100 ohm cable impedance should be between 85 and 115 ohms and have at least two twists per foot. 100Base-TX uses two pairs of Category 5 UTP or two pairs of 150 ohm shielded balanced cable. With 100Base-TX one wire pair is used for transmission, the other pair for collision detection.
1000Base-T [Gigabit Ethernet]–at minimum uses four-pair Category-5, UTP [Un-Shielded Twisted Pair] 100-ohm, copper wiring. This is backwards compatible with 100Base-TX.
PROTOCOL DISTANCE PAIRS REQUIRED CABLE
Meter Half-Duplex Full- Duplex Shielded Twisted Pair (STP)
Unshielded Twisted Pair (UTP)
10Base-T 100 2 STP/UTP
100Base-T 100 2 STP/UTP
100Base-TX 100 2 4 STP/UTP
1000Base-T 100 4 STP/UTP
6
MTS Model 493.04 PC-Per-Station-Kit
Network Requirements
Top
Front
1
1
8
8
Straight cable pin
assignments
RJ-45
C
ONNECTOR
It is important that each twisted pair is wired as shown in the table below. For example, TX+ & TX- must be in a pair, and RX+ & RX- must be together in another pair.
CONNECTOR 1CONNECTOR 2
P
IN NAME DESCRIPTION TIA/EIA
568A
1 TX_D1+ Tranceive
Data+
2 TX_D1- Tranceive
Data-
3 RX_D2+ Receive
Data+
4 BI_D3+ Bi-directional
Data+
5 BI_D3- Bi-directional
Data-
white and green
green orange 2 TX_D1-
white and orange
blue blue 4 BI_D3+
white and blue
TIA/EIA
568B
white and orange
white and green
white and blue
PIN NAME
1 TX_D1+
3 RX_D2+
5 BI_D3-
MTS Model 493.04 PC-Per-Station-Kit
6 RX_D2- Receive
Data-
7 BI_D4+ Bi-directional
Data+
8 BI_D4- Bi-directional
Data-
orange green 6 RX_D2-
white and brown
brown brown 8 BI_D4-
white and brown
7 BI_D4+
7
Network Requirements
Top
Front
1
1
8
8
Crossover cable pin
assignments
If a crossover cable is used, you must wire it as shown below. For example, for 568B cable, the white/orange wires connected to Connector 1 pin 1 should go to Connector 2 pin 3 and Connector 1 pin 2 to Connector 2 pin 6, and so forth.
.
RJ-45 CONNECTOR CONNECTOR 1CONNECTOR 2
IN NAME TIA/EIA 568A TIA/EIA 568B PIN NAME
P
1 TX+ (BI_DA+) white/green white/orange 3 RX+ (BI_DB+)
2 TX- (BI_DA-) green orange 6 RX- (BI_DB-)
3 RX+
(BI_DB+)
4 - (BI_DC+) blue blue 7 - (BI_DD+)
5 - (BI_DC-) white/blue white/blue 8 - (BI_DD-)
6 RX- (BI_DB-) orange green 2 TX- (BI_DA-)
7 - (BI_DD+) white/brown white/brown 4 - (BI_DC+)
8 - (BI_DD-) brown brown 5 - (BI_DC-)
white/orange white/green 1 TX+ (BI_DA+)
8
MTS Model 493.04 PC-Per-Station-Kit

Kit Installation Instructions

Kit installation requires an advanced understanding of computer hardware and networks.
Procedure To install the kit:
1. Install the Network Adapters.
2. Install the Network Switches.
3. Configure PC network connections.
A. Turn on Local Area Connection Properties..
B. Enter the IP address for each network connection.
4. Install MTS Software.
A. Follow the procedure How to Install System Software on the Master
PC on page 16.
B. Follow the procedure How to Install System Client Software on the
Dependent PC(s) on page 17.
Kit Installation Instructions
MTS Model 493.04 PC-Per-Station-Kit
9
Install the Network Adapters
Task 1 Install the Network Adapters

How to Install a Network Adapter

See the documentation that came with your network adapter for detailed hardware installation and configuration instructions.
1. Disconnect power from the PC.
2. Remove the chassis cover from the PC and install the network adapter(s).
3. Replace the chassis cover and apply power to the PC.
4. Install the software drivers required by your network adapter.
Important Configure the network adapter to turn on TCP and IP CRC off
loading feature.
10
MTS Model 493.04 PC-Per-Station-Kit
Install the Network Switches
MTS Systems Corp. 14000 Technology Dr. Eden Prairie, MN 55344-2290 USA Final Assy No. Model Serial
1 2 3 4 5 6 7 8 9
10
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
LAN 2 LAN 1
DEBUG
MOTOROLA
10/100 BASE T10/100 BASE T
SCSI
BUSY
PIB
BUSY
PCI MEZZANINE CARD
PCI MEZZANINE CARD
LAN 2 LAN 1
DEBUG
MOTOROLA
10/100 BASE T10/100 BASE T
SCSI
BUSY
PIB
BUSY
PCI MEZZANINE CARD
PCI MEZZANINE CARD
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
Controller Electronics
Master PC
Dependent PC
Controller Dedicated Ethernet network adapter
Controller Dedicated
Network Switch
General-Data Network Switch
Note This drawing shows the 2-PC Kit. To install the 3-PC Kit or 4-PC Kit, install network
adapters in the additional PCs and connect to the network switches as shown.
Controller Dedicated
Ethernet network adapter
General Data Ethernet Network Adapter
General Data Ethernet Network Adapter
Task 2 Install the Network Switches

How to Install PC-Per-Station Network Switches

The switches provided with this kit include autodetect features that allow you to plug MDI or MDIX cables in any of the ports.
Network connections 1. Use an Ethernet cable to connect the controller processor board to the
network switch.
You can use an existing “crossover” cable (MDIX) or one of the straight­through cables (MDI) provided with the kit.
2. Connect the network switches to the Ethernet network adapters.
3. Attach the “Controller-Dedicated Network” and the “General Data Network” label to the appropriate network switch.
For more information For detailed cable specifications, see Ethernet Cable Requirements on page 6
MTS Model 493.04 PC-Per-Station-Kit
11
Configure PC network connections
Task 3 Configure PC network connections

How to Configure Ethernet Network Connections

Perform this procedure for each Ethernet network adapter.
Note The procedure for entering network IP addresses will vary according to
the Windows operating system you are using.
Note After all the network connections are configured, you may need to reboot
each PC for new assignments to take effect.
1. Turn on Local Area Connection Properties.
A. Apply power to all components.
B. Disable the firewall on the Master PC.
C. Click Start > Settings > Network Connections.
D. Double-click the network connection that you want to configure.
E. Click Properties.
12
MTS Model 493.04 PC-Per-Station-Kit
Configure PC network connections
General Data Network Properties
Controller Network Properties
F. In t he Local Area Connection Properties window, select the
following items:
MTS Model 493.04 PC-Per-Station-Kit
2. Enter the IP address for each network connection.
13
Configure PC network connections
A. In the Local Area Connection Properties window, select Internet
Protocol (TCP/IP), and click Properties.
B. In the Internet Protocol (TCP/IP) Properties window, enter the IP
address for the network connection. (See the following table for IP addresses.)
Network Adapter IP Addresses
PC C
IP A
Master PC 148.150.203.190 255.255.255.0 10.0.0.1 255.255.255.0
Dependent A 148.150.203.189 255.255.255.0 10.0.0.2 255.255.255.0
Dependent B 148.150.203.188 255.255.255.0 10.0.0.3 255.255.255.0
Dependent C 148.150.203.187 255.255.255.0 10.0.0.4 255.255.255.0
* If you plan to connect to a corporate network, ask your network administrator for a configuration.
DDRESS SUBNET MASK IP ADDRESS SUBNET MASK
14
ONTROLLER NETWORK GENERAL DATA NETWORK*
MTS Model 493.04 PC-Per-Station-Kit
Configure PC network connections
Note The A, B, C designations for dependent PCs are arbitrary. You may
assign any of the listed IP addresses to any of the dependent PCs as long as each dependent PC has a unique IP address.
AeroPro Network Adapter IP Addresses
PC C
IP A
Server PC 148.150.203.190 255.255.255.0 172.16.20.100 255.255.255.0
Client 1 148.150.203.189 255.255.255.0 172.16.20.101 255.255.255.0
Client 2 148.150.203.188 255.255.255.0 172.16.20.102 255.255.255.0
Client 3 148.150.203.187 255.255.255.0 172.16.20.103 255.255.255.0
DDRESS SUBNET MASK IP ADDRESS SUBNET MASK
ONTROLLER NETWORK AEROPRO LAN
MTS Model 493.04 PC-Per-Station-Kit
15
Install MTS Software
Task 4 Install MTS Software

Software Installation Requirements

Simple TCP/IP services, TCP/IP protocol, routing, and real-time logon accounts must be configured and fully functional. All of the PCs must have the same Windows operating system (and service pack) installed.

How to Install System Software on the Master PC

1–Install system
software
2–Share the C:\MTS
793 folder on the
Master PC
See the Software Installation Instructions in the “READ ME” file on the 793 System Software Installation CD.
1. Before you begin, ensure that the Master PC Controller Network connection has an IP address of 148.150.203.190.
2. Install Series 793 application software from the 793 System Software Installation CD on the Master PC.
Note This typically requires administrator privileges.
Make sure you select the PC-Per-Station option.
From the Master PC, share the System Software folder (C:\MTS 793). and ensure that Sharing and Security permissions are correct.
1. Right-click the C:\MTS 793 folder and select Properties.
2. Sharing settings–allow Full Control for the Everyone group.
A. Click the Sharing tab, select Share this folder, and then click
Permissions.
B. On the Share Permissions tab, select the Everyone group.
C. For Full Control, select the Allow check box.
3. Security settings–allow Full Control for the SYSTEM group.
16
A. Click the Security tab, and then select SYSTEM group.
B. For Full Control, select the Allow check box.
Note If the Security tab does not appear on the properties window, select
Tools > Folder Options > View. In the Advanced Settings box, clear the Use simple file sharing check box, and then click Apply. The Security tab should now appear.
MTS Model 493.04 PC-Per-Station-Kit
4. Record the computer name in which you have created the share.

How to Install System Client Software on the Dependent PC(s)

Perform the following procedures to install system client software on each dependent PC.
Important Do not install system controller software on dependent PCs from
the system software distribution CD. Client software must be installed over the network using files located on the Master PC.
Install MTS Software
1–Map to the Master
PC shared folder
C:\MTS 793
2–Install client
software over the
network
Map an unused drive letter on the dependent PC to the shared folder on the Master PC.
1. Before you begin, ensure that each Dependent PC Controller Network connection has the correct IP address.
2. Open Windows Explorer.
3. On the Too ls menu, select Map Network Drive.
4. From the Folder list, select the name of the shared directory on the Master PC, for example, “C:\MTS 793”.
Mapping Problems: Make sure that the you map to the correct Master PC shared path. Also, ensure that Master PC Sharing and Security permissions for everyone are set to Full Control.
5. Ensure that the Reconnect at Logon box is checked on the Map Network Drive window.
The client installation application is located in the shared “C:\MTS 793” folder on the Master PC. Client software is installed over the network.
1. Open the Client folder from the drive you just mapped to the Master PC.
2. Double-click setup.exe to install system client software on your dependent PC.
3. Select the Full Install option.
MTS Model 493.04 PC-Per-Station-Kit
Dependent PCs automatically acquire the same options as the Master PC.
17

How to Use PC-Per-Station Networking

How to Use PC-Per-Station Networking

Basic Operation

The PC-Per-Station Kit links multiple computers to a single controller.
Startup procedure 1. Switch the Master PC on and allow the system to load.
2. Switch the Controller on and allow the system to load.
3. Once the master PC and controller have loaded, you can use dependent computers to run a test or a simulation.
Typical operation Multiple users may simultaneously run different tests (at individual
stations) through a single controller.
You can still control multiple stations from any individual PC if
desired.
Simulation mode You can run in the simulation mode on one computer without affecting any other
computer on the network.
Note Do not run a simulation and a real session on a single computer.

PC-Per-Station Troubleshooting

Master PC The master PC is the network server for the controller software.
System software must be installed on the master PC.
Network adapters must be installed and all network connections configured.
IP addresses for the controller and General network adapters must be
correct.
The firewall must be disabled to allow communications from the controller.
Dependent PCs Each dependent PC must have controller client software installed.
Each dependent computer must have a drive mapped to the master PC
C:\MTS 793 folder. Make sure that Reconnect at login is enabled.
18
MTS Model 493.04 PC-Per-Station-Kit
How to Use PC-Per-Station Networking
12345678
MDIX Switch
Port 8 To controller processor
Ports 1-7 To built-in PC Ethernet connectors

About Older PC-Per-Station Installations with Network Hubs

Older PC-Per-Station installations use a network hub configured as shown below.
Note Hubs only support hal-duplex communications.
1. Use the existing “crossover” cable to connect the controller processor module to the Uplink/Normal (MDI/MDIX) port (usually port 8) of the controller-dedicated network hub.
The Uplink/Normal (MDI/MDIX) port LED (usually port 8) should illuminate when the connection has been established. If the LED does not illuminate, press the Uplink/Normal (MDI/MDIX) port switch located on the back of the hub.
2. Connect the controller-dedicated network hub to the built-in Ethernet
Note Make sure everyone using your system controller can identify the master
MTS Model 493.04 PC-Per-Station-Kit
network adapters in the PCs.
PC. You must apply power to the master PC to use controller software applications on the dependent PCs.
19
How to Use PC-Per-Station Networking
20
MTS Model 493.04 PC-Per-Station-Kit

Index

Numerics
1000Base-T cable specifications 6 100BaseT cable specifications 6 100BaseTX cable specifications 6 10BaseT cable specifications 6
A
AeroPro network adapter IP Address 15
C
Cable specifications 6 Configure ethernet network connections 12 Controller network 5 Controller network properties 13 Crossover cable pin assignments 8
D
Dependent PC 11
G
General data ethernet network adapter 11 General data network 5 General data network properties 13
H
Half-duplex 6
I
Install PC-Per-Station network switches 11 Install system software on the master PC 16
K
Kit contents 5 Kit installation 9
M
E
Ethernet adapter requirements 6 Ethernet cable requirements 6
Master PC 11 MDI cables 11 MDIX cables 11 Model 493.04 PC-Per-Station Kit 5
N
F
Full- duplex 6
MTS Model 493.04 PC-Per-Station-Kit Index
Network adapter IP address 14 Network connections 11 Network switches 11
21
O
Old PC-Per-Station installations with network hubs 19
P
PC requirements 6 PC-Per-Station Kit 5 PC-Per-Station network switches 11 PC-Per-Station Networking 18 PC-Per-Station Networks 5 PC-Per-Station Troubleshooting 18 PC-Per-Station troubleshooting 18 pin assignments 7, 8
R
RX- pin assignments 7 RX+ pin assignments 7
S
Security settings 16 Sharing settings 16 Straight cable pin assignments 7
T
TCP and IP CRC off loading feature 6 TX- pin assignments 7 TX+ pin assignments 7
Index
22
MTS Model 493.04 PC-Per-Station-Kit
m
MTS Systems Corporation
14000 Technology Drive Eden Prairie, Minnesota 55344-2290 USA Toll Free Phone: 800-328-2255
(within the U.S. or Canada)
Phone: 952-937-4000
(outside the U.S. or Canada) Fax: 952-937-4515 E-mail: info@mts.com Internet: www.mts.com
ISO 9001 Certified QMS
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