Metrohm 801 User Manual

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801 Stirrer
Manual
8.801.8001EN
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Metrohm AG CH-9101 Herisau Switzerland Phone +41 71 353 85 85 Fax +41 71 353 89 01 info@metrohm.com www.metrohm.com
801 Stirrer
Manual
8.801.8001EN 06.2010 ek
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Teachware Metrohm AG CH-9101 Herisau teachware@metrohm.com
This documentation is protected by copyright. All rights reserved.
Although all the information given in this documentation has been checked with great care, errors cannot be entirely excluded. Should you notice any mistakes please send us your comments using the address given above.
Documentation in additional languages can be found on
http://products.metrohm.com under Literature/Technical documenta-
tion.
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Table of contents

1 Introduction 1
1.1 Instrument description ......................................................... 1
1.2 About the documentation ................................................... 1
1.2.1 Symbols and conventions ........................................................ 1
1.3 Safety instructions ................................................................ 2
1.3.1 General notes on safety ........................................................... 2
1.3.2 Electrical safety ........................................................................ 2
1.3.3 Working with liquids ................................................................ 3
1.3.4 Flammable solvents and chemicals ........................................... 3
1.3.5 Recycling and disposal ............................................................. 4
2 Overview of the instrument 5
3 Installation 6
Table of contents
3.1 Setting up the instrument .................................................... 6
3.1.1 Packaging ................................................................................ 6
3.1.2 Checks .................................................................................... 6
3.1.3 Location .................................................................................. 6
3.2 Mounting the 801 Stirrer ..................................................... 7
3.3 Connecting the 801 Stirrer .................................................. 9
4 Technical specifications 11
4.1 Rotational speed ................................................................. 11
4.2 Power supply ...................................................................... 11
4.3 Safety specifications ........................................................... 11
4.4 Electromagnetic compatibility (EMC) ................................ 11
4.5 Ambient temperature ......................................................... 12
4.6 Dimensions .......................................................................... 12
4.7 Material ............................................................................... 12
5 Conformity and warranty 13
5.1 Declaration of Conformity ................................................. 13
801 Stirrer
5.2 Quality Management Principles ........................................ 14
5.3 Warranty (guarantee) ......................................................... 15
6 Accessories 16
6.1 Scope of delivery ................................................................ 16
6.1.1 801 Stirrer 2.801.0010 (without stand) .................................. 16
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Table of contents
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6.1.2 801 Stirrer 2.801.0040 (with stand) ....................................... 17
6.2 Optional accessories ........................................................... 19
6.2.1 801 Stirrer 2.801.0010, 2.801.0040 ...................................... 19
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801 Stirrer
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Table of figures

Figure 1 Front 801 Stirrer ................................................................................ 5
Figure 2 Rear 801 Stirrer ................................................................................. 5
Figure 3 Connecting the 801 Stirrer .............................................................. 10
Figure 4 Connecting the Dosino to the 801 Stirrer. ....................................... 10
Table of figures
801 Stirrer
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1 Introduction

1.1 Instrument description

The magnetic stirrer 801 Stirrer including base plate, support rod and elec­trode holder supplements the Titrino plus, Titrandos, Sample Processors, 805 Dosimats and 780/781 pH Meter.
It is directly connected to an analysis device via an MSB connection cable.

1.2 About the documentation

Caution
Please read through this documentation carefully before putting the instrument into operation. The documentation contains information and warnings which the user must follow in order to ensure safe opera­tion of the instrument.

1 Introduction

1.2.1 Symbols and conventions

The following symbols and styles are used in this documentation:
Cross-reference to figure legend
The first number refers to the figure number, the second to the instrument part in the figure.
Instruction step
Carry out these steps in the sequence shown.
Warning
This symbol draws attention to a possible life hazard or risk of injury.
Warning
This symbol draws attention to a possible hazard due to electrical current.
Warning
This symbol draws attention to a possible hazard due to heat or hot instrument parts.
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1.3 Safety instructions

1.3 Safety instructions

1.3.1 General notes on safety

Warning
This instrument may only be operated in accordance with the specifica­tions in this documentation.
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Warning
This symbol draws attention to a possible biological hazard.
Caution
This symbol draws attention to a possible damage of instruments or instrument parts.
Note
This symbol marks additional information and tips.
This instrument has left the factory in a flawless state in terms of technical safety. To maintain this state and ensure non-hazardous operation of the instrument, the following instructions must be observed carefully.

1.3.2 Electrical safety

The electrical safety when working with the instrument is ensured as part of the international standard IEC 61010.
Only personnel qualified by Metrohm are authorized to carry out service work on electronic components.
Never open the housing of the instrument. The instrument could be damaged by this. There is also a risk of serious injury if live components are touched.
There are no parts inside the housing which can be serviced or replaced by the user.
Warning
Warning
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1 Introduction
Mains voltage
Warning
An incorrect mains voltage can damage the instrument.
Only operate this instrument with a mains voltage specified for it (see rear panel of the instrument).
Protection against electrostatic charges
Warning
Electronic components are sensitive to electrostatic charges and can be destroyed by discharges.
Always pull the mains cable out of the mains connection socket before connecting or disconnecting electrical appliances on the rear panel of the instrument.

1.3.3 Working with liquids

Caution
Periodically check all system connections for leaks. Observe the relevant regulations in respect to working with flammable and/or toxic fluids and their disposal.

1.3.4 Flammable solvents and chemicals

Warning
All relevant safety measures are to be observed when working with flammable solvents and chemicals.
Set up the instrument in a well-ventilated location (e.g. laboratory
flue).
Keep all sources of flame far from the workplace. Clean up spilled fluids and solids immediately. Follow the safety instructions of the chemical manufacturer.
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1.3 Safety instructions

1.3.5 Recycling and disposal

This product is covered by European Directive 2002/96/EC, WEEE – Waste from Electrical and Electronic Equipment.
The correct disposal of your old equipment will help to prevent negative effects on the environment and public health.
More details about the disposal of your old equipment can be obtained from your local authorities, from waste disposal companies or from your local dealer.
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801 Stirrer
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1
MSB
3.801.300X
1
2
3
2 Overview of the instrument
Figure 1 Front 801 Stirrer

2 Overview of the instrument

LED function display
1
Lights up, when the stirrer is switched on.
Figure 2 Rear 801 Stirrer
MSB connector
1
Metrohm Serial Bus.
For connecting additional devices.
Clamping screw
2
For fixing the positioning height or the swing position of the magnetic stirrer.
MSB connection cable
3
For connecting to a control device.
801 Stirrer
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3.1 Setting up the instrument

3 Installation

3.1 Setting up the instrument

3.1.1 Packaging

The instrument is supplied in highly protective special packaging together with the separately packed accessories. Keep this packaging, as only this ensures safe transportation of the instrument.

3.1.2 Checks

Immediately after receipt, check whether the shipment has arrived com­plete and without damage by comparing it with the delivery note.

3.1.3 Location

The instrument has been developed for operation indoors and may not be used in explosive environments.
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Place the instrument in a location of the laboratory which is suitable for operation, free of vibrations, protected from corrosive atmosphere, and contamination by chemicals.
The instrument should be protected against excessive temperature fluctu­ations and direct sunlight.
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6.2001.060
6.2016.070
1
2

3.2 Mounting the 801 Stirrer

Mounting the stand
3 Installation
Mount the stand as follows:
Screw the 6.2001.060 stand plate with the accompanying four
1
screws tightly to the bottom of the instrument.
Screw the 6.2016.070 stand plate with the hexagon screw (hexagon
2
key supplied) firmly to the stand plate.
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3.2 Mounting the 801 Stirrer
2
1
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Fastening the magnetic stirrer
Fasten the magnetic stirrer as follows:
Attach the magnetic stirrer on the support rod and push it down-
1
wards.
With the clamping screw, fix the positioning height or the swing
2
position of the magnetic stirrer.
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801 Stirrer
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6.2021.020
6.2013.010
Attaching the clamping ring and the electrode holder
Fasten the clamping ring and the electrode holder as follows:
Push the 6.2013.010 clamping ring onto the support rod.
1
Attach the 6.2021.020 electrode holder on the support rod.
2
Keep the red button pressed down and push the electrode holder
3
downwards to the required height.
Fix the position of the electrode holder with the aid of the clamping
4
ring.
3 Installation

3.3 Connecting the 801 Stirrer

Connect the magnetic stirrer as follows:
Exit the control software.
1
Connect the connection cable of the magnetic stirrer to one of the
2
sockets marked with MSB on the rear of the control device.
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3.3 Connecting the 801 Stirrer
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Figure 3 Connecting the 801 Stirrer
Connecting an additional device (e.g. Dosimat or Dosino) to the MSB
3
connector of the magnetic stirrer.
Figure 4 Connecting the Dosino to the 801 Stirrer.
Start the control software.
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4 Technical specifications

4.1 Rotational speed

4 Technical specifications

Maximum rota-
±1700...1900 rpm
tional speed
Setting of the
±15 steps
rotational speed
Increase of rota-
±115...125 U/min
tional speed per step

4.2 Power supply

Voltage
Power consump­tion
Fuse
+12 V, -12 V, +5 V
4 W
Electronic overload protection

4.3 Safety specifications

Design and testing
EN/IEC 61010-1:2001 UL 61010-1: 2004 CSA-C22.2 No. 61010-1: 2004 Degree of protection IP40 Protection class III

4.4 Electromagnetic compatibility (EMC)

Emission
Immunity
801 Stirrer
Standards fulfilled:
EN/IEC 61326-1:2006 EN/IEC 61000-6-3: 2006 EN 55011 / CISPR 11: 2007
Standards fulfilled:
EN/IEC 61326-1:2006 EN/IEC 61000-6-2: 2005 EN/IEC 61000-4-2: 2001 EN/IEC 61000-4-3: 2006 EN/IEC 61000-4-4: 2004 EN/IEC 61000-4-5: 2001
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4.5 Ambient temperature

EN/IEC 61000-4-6: 2001 EN/IEC 61000-4-11: 2004 EN/IEC 61000-4-14: 2004 NAMUR:2004
4.5 Ambient temperature
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Nominal function range
Storage
Transport
+5…+45 °C (at a maximum of 85% humidity)
–20…+60 °C
–40…+60 °C

4.6 Dimensions

Width
Height (without stand)
Height (with stand)
Depth
Weight
90 mm
70 mm
430 mm
140 mm
613 g

4.7 Material

Polybutylene terephthalate (PBT)
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5 Conformity and warranty

5.1 Declaration of Conformity

This is to certify the conformity to the standard specifications for electrical appliances and accessories, as well as to the standard specifications for security and to system validation issued by the manufacturing company.

5 Conformity and warranty

Name of commodity
Electromagnetic compatibility
Safety specifications
801 Stirrer
Magnetic stirrer with MSB connector.
This instrument has been built and has undergone final type testing according to the standards:
Emission: EN/IEC 61326-1: 2006, EN/IEC 61000-6-3: 2006,
EN 55011 / CISPR 11: 2007
Immunity: EN/IEC 61326-1: 2006, EN/IEC 61000-6-2: 2005,
EN/IEC 61000-4-2: 2001, EN/IEC 61000-4-3: 2006, EN/IEC 61000-4-4: 2004, EN/IEC 61000-4-5: 2001, EN/IEC 61000-4-6: 2001, EN/IEC 61000-4-11: 2004, EN/IEC 61000-4-14: 2004, NAMUR: 2004
EN/IEC 61010-1: 2001, UL 61010-1: 2004, CSA-C22.2 No. 61010-1: 2004, degree of protection IP40, protection class III
Manufacturer
801 Stirrer
This instrument meets the requirements of the CE mark as contained in the EU directives 2006/95/EC (LVD), 2004/108/EC (EMC). It fulfils the fol­lowing specifications:
EN 61326-1 Electrical equipment for measurement, control
and laboratory use – EMC requirements
EN 61010-1 Safety requirements for electrical equipment for
measurement, control and laboratory use
Metrohm Ltd., CH-9101 Herisau/Switzerland
Metrohm Ltd. is holder of the SQS certificate ISO 9001:2000 Quality man­agement system for development, production and sales of instruments and accessories for ion analysis.
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5.2 Quality Management Principles

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Herisau, 6 January, 2009
D. Strohm
Vice President, Head of R&D
5.2 Quality Management Principles
Metrohm Ltd. holds the ISO 9001:2000 Certificate, registration number 10872-02, issued by SQS (Swiss Association for Quality and Management Systems). Internal and external audits are carried out periodically to assure that the standards defined by Metrohm’s QM Manual are maintained.
The steps involved in the design, manufacture and servicing of instruments are fully documented and the resulting reports are archived for ten years. The development of software for PCs and instruments is also duly docu­mented and the documents and source codes are archived. Both remain the possession of Metrohm. A non-disclosure agreement may be asked to be provided by those requiring access to them.
The implementation of the ISO 9001:2000 quality management system is described in Metrohm’s QM Manual, which comprises detailed instruc­tions on the following fields of activity:
Instrument development
The organization of the instrument design, its planning and the intermedi­ate controls are fully documented and traceable. Laboratory testing accompanies all phases of instrument development.
A. Dellenbach
Head of Quality Management
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Software development
Software development occurs in terms of the software life cycle. Tests are performed to detect programming errors and to assess the program’s functionality in a laboratory environment.
Components
All components used in the Metrohm instruments have to satisfy the qual­ity standards that are defined and implemented for our products. Suppli­ers of components are audited by Metrohm as the need arises.
Manufacture
The measures put into practice in the production of our instruments guar­antee a constant quality standard. Production planning and manufacturing procedures, maintenance of production means and testing of compo­nents, intermediate and finished products are prescribed.
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Customer support and service
Customer support involves all phases of instrument acquisition and use by the customer, i.e. consulting to define the adequate equipment for the analytical problem at hand, delivery of the equipment, user manuals, train­ing, after-sales service and processing of customer complaints. The Metrohm service organization is equipped to support customers in imple­menting standards such as GLP, GMP, ISO 900X, in performing Opera­tional Qualification and Performance Verification of the system compo­nents or in carrying out the System Validation for the quantitative determi­nation of a substance in a given matrix.

5.3 Warranty (guarantee)

Metrohm guarantees that the deliveries and services it provides are free from material, design or manufacturing errors. The warranty period is 36 months from the day of delivery; for day and night operation it is 18 months. The warranty remains valid on condition that the service is provi­ded by an authorized Metrohm service organization.
5 Conformity and warranty
Glass breakage is excluded from the warranty for electrodes and other glassware. The warranty for the accuracy corresponds to the technical specifications given in this manual. For components from third parties that make up a considerable part of our instrument, the manufacturer's war­ranty provisions apply. Warranty claims cannot be pursued if the Customer has not complied with the obligations to make payment on time.
During the warranty period Metrohm undertakes, at its own choice, to either repair at its own premises, free of charge, any instruments that can be shown to be faulty or to replace them. Transport costs are to the Cus­tomer's account.
Faults arising from circumstances that are not the responsibility of Metrohm, such as improper storage or improper use, etc. are expressly excluded from the warranty.
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6.1 Scope of delivery

6 Accessories

6.1 Scope of delivery
Note
Subject to change without notice.

6.1.1 801 Stirrer 2.801.0010 (without stand)

Qty. Order no. Description
1 1.801.0010 801 Stirrer
Magnetic stirrer with permanently attached cable for MSB (Metrohm Serial Bus).
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1 6.1903.020 Stirring bar / 16 mm
Stirring bar with magnetic core, PTFE covering, 16 mm long.
Material: PTFE Outer diameter (mm): 4 Length (mm): 16
1 6.1903.030 Stirring bar / 25 mm
Stirring bar with magnetic core, PTFE covering, length 25 mm
Material: PTFE Outer diameter (mm): 5 Length (mm): 25
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1 8.801.8001ML Manual 801 Stirrer
801 Stirrer
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6.1.2 801 Stirrer 2.801.0040 (with stand)

Qty. Order no. Description
1 1.801.0010 801 Stirrer
Magnetic stirrer with permanently attached cable for MSB (Metrohm Serial Bus).
1 6.1903.020 Stirring bar / 16 mm
Stirring bar with magnetic core, PTFE covering, 16 mm long.
Material: PTFE Outer diameter (mm): 4 Length (mm): 16
6 Accessories
1 6.1903.030 Stirring bar / 25 mm
Stirring bar with magnetic core, PTFE covering, length 25 mm
Material: PTFE Outer diameter (mm): 5 Length (mm): 25
1 6.2001.060 Stand plate without support rod
For mounting the 801, 804, 803 stirrers on a Titrando, Titrino plus, Dosimat plus and on the 856 and 867 measuring modules.
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6.1 Scope of delivery
Qty. Order no. Description
1 6.2013.010 Clamping ring
For support rods with a diameter of 10 mm
Material: Metal Width (mm): 20 Height (mm): 16
1 6.2016.070 Support rod / 400 mm
Material: Steel, stainless 18/8 Outer diameter (mm): 10 Length (mm): 400
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1 6.2021.020 Electrode holder
Electrode holder for 4 electrodes and 2 buret tips
Material: Plastic
1 6.2621.070 Hexagon key 5 mm
5 mm
Length (mm): 80
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Qty. Order no. Description
1 6.2621.130 Hexagon key 2 mm
2 mm.
1 8.801.8001ML Manual 801 Stirrer

6.2 Optional accessories

6.2.1 801 Stirrer 2.801.0010, 2.801.0040

6 Accessories
Order no. Description
6.2001.090 Base plate two-sided
Double stand plate for fixing two 801, 803, 804 stirrers and a Titrando
6.2151.010 Cable MSB plug / socket
Extension cable for MSB connections and for Touch Control - Titrando. Mini DIN socket - Mini DIN plug
Length (m): 2
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