Liebherr R 9350 User Manual

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Liebherr R 9350 User Manual

Hydraulic Excavator R 9350 Arctic

Operating Weight

 

with Backhoe Attachment:

302,000 kg / 665,800 lb

with Shovel Attachment:

310,000 kg / 683,400 lb

Engine Output:

1120 kW / 1500 hp

Bucket Capacity:

15,30 – 18,00 m3 / 20.0 – 23.5 yd3

Shovel Capacity:

15,30 – 18,00 m3 / 20.0 – 23.5 yd3

Operating Temperature:

– 40 °C to + 40 °C / – 40 °F to + 104 °F

Technical Data

Engine

1 Cummins diesel engine Rating per

SAE J 1995 ________________ 1500 hp (1120 kW) at 1800 rpm

Model ________________________ QSK45

Type __________________________ 12 cylinder turbocharged V-engine, after-cooler,

two separate water cooling circuits, direct injection system

Displacement ____________ 45 l/2745 in3

Bore/Stroke________________ 159/190 mm / 6.26/7.48 in

Engine cooling system ______ fans driven via hydraulic piston motor

Air cleaner ______________________ dry-type air cleaner with pre-cleaner, with automatic dust ejector, primary and safety elements

Fuel tank ________________________ 5815 l/1536 gal

Electrical system

Voltage ______________________ 24 V

Batteries ____________________ 4 (+ 2) x 170 Ah/12 V Alternator __________________ 24 V/260 Amp

Engine idling ____________________ sensor controlled Electronic engine

control system ________________ engine speed sensing over the entire engine RPM range. Provides integration of engine with other machine systems

Option ____________________________ alternate diesel engine or electric motor on request

Hydraulic System

Hydraulic pumps

for attachment and

travel drive ________________ 4 variable flow axial piston pumps Max. flow __________________ 4 x 754 l/min. / 4 x 199 gpm Max. hydr. pressure ____ 320 bar/4640 psi

Hydraulic pump

for swing drive ____________ 2 reversible swash plate pumps, closedloop circuit

Max. flow __________________ 2 x 390 l/min. / 2 x 103 gpm Max. hydr. pressure ____ 350 bar/5076 psi

Pump regulation ______________ electro-hydraulic, pressure compensation, flow compensation,

automatic oil flow optimizer Hydraulic tank capacity ____ 2200 l/581 gal

Hydraulic system

capacity __________________________ 4200 l/1110 gal

Hydraulic oil filter ______________ filtration of entire return flow, 1 high pressure filter for each main pump

Hydraulic oil cooler __________ 2 separate coolers, 2 temperature controlled fans driven via hydraulic piston motor

Hydraulic Controls

Servo circuit ____________________ independant, electric over hydraulic proportional controls of each function

Emergency control ______ via accumulator for all attachment functions with stopped engine

Power distribution ____________ via monoblock control valves with integrated primary relief valves and flanged on secondary valves

Flow summation ________ to attachment and travel drive Control functions

Attachment and

swing ________________________ proportional via joystick levers

Travel ________________________ proportional via foot pedals or hand levers Bottom dump bucket __ proportional via foot pedals

Swing Drive

Hydraulic motor________________ 2 Liebherr axial piston motors Swing gear ______________________ 2 Liebherr planetary reduction gears

Swing ring ______________________ Liebherr, sealed triple roller swing ring, internal teeth

Swing speed ____________________ 0 – 3.7 rpm

Swing torque __________________ 1120 kNm/82,607 lbf ft

Swing-Holding brake ________ hydraulically released, maintenance-free, multi-disc brakes integrated in each swing gear

Uppercarriage

Design ____________________________ torque resistant designed upper frame in box type construction for superior strength and durability

Attachment mounting________ parallel longitudinal main girders in boxsection construction

Catwalks ________________________ on the left side with a hydraulically driven access ladder, catwalks in front of the pumps and in the counterweight, additional emergency ladder in front of the cab

Service Flap

Design ____________________________ hydraulically actuated service flap, with lighting easily accessible from ground level to allow:

fuel fast refill

hydraulic oil refill

engine oil quick change

splitterbox oil quick change

swing gearbox oil quick change

swing ring teeth grease barrel refilling via grease filter

attachment/swing ring bearing grease barrel refilling via grease filter

windshield wash water refilling

Quick couplers on request

2 R 9350 Arctic

Technical Data

Operator’s Cab

Design ____________________________ resiliently mounted, sound insulated, large windows for all around visibility, integrated falling object protection FOPS

Operator’s seat ________________ suspended, body-contoured with shock absorber, adjustable to operator’s weight

Cabin windows ________________ 20,5 mm/0.8 in tinted armored glass for front window and right hand side windows, all other windows in tinted safety glass, high pressure windshield-washer system 75 l/20 gal watertank,

steel sun louvers on all windows

Heating system/

Air conditioning ________________ 1 heating system + air conditioning (double unit optionally available)

Cabin pressurization ________ ventilation with filter

Controls __________________________ joystick levers integrated into armrest of seat

Monitoring ______________________ via LCD-Display, data memory Automatic engine

shut off ____________________________ engine self-controlled shut off Destroking of main

pumps ____________________________ in case of low hydraulic oil level

Safety functions ______________ additional gauges with constant display for: engine speed, hourmeter, voltmeter, safety mode for engine speed control and pump regulation

Noise emission

ISO 6396________________ LpA (inside cab) = 89 dB(A)

with AC/heater 100 % running fans

Central Lubrication System

Type ________________________________ Lincoln Centromatic lubrication system, for the entire attachment and swing ring

Grease pumps ________________ Lincoln Powermaster pump plus separate pump for swing ring teeth

Capacity __________________________ 200 l/52.8 gal bulk container for attachment and swing ring, separated 80 l/21 gal bulk container for swing ring teeth

Refill ______________________________ via the service flap for both containers. Fill line with grease filters

Attachment

Design ____________________________ box-type structure with large steel castings in all high-stress areas

Pivots ____________________________ sealed with double side centering with 1 single floating pin per side,

all bearings with wear resistant steel bushings,

bolts hardened and chrominium-plated Hydraulic cylinder ____________ Liebherr design, all cylinders located in well

protected areas

Hydraulic connections ______ pipes and hoses equipped with SAE splitflange connections

Kinematics ______________________ Liebherr parallel face shovel attachment geometry, backhoe bucket pivoting angle 150°, electronic controlled end-cushioning

Undercarriage

Design ____________________________ 3-piece undercarriage,

box type structures for center piece and side frames (stress relieved steel work component as a standard)

Hydraulic motor________________ 2 axial piston motors per side frame Travel gear ______________________ Liebherr planetary reduction gear Travel speed ____________________ 0 – 2,4 – 3,1 km/h / 0 – 1.49 – 1.93 mph Parking brake __________________ spring engaged, hydraulically pressure

released wet multi-disc brakes for each travel motor, maintenance-free

Track components ____________ D 12, maintenance-free, forged double grouser pad

Track rollers/

Carrier rollers __________________ 9/2

Automatic track

tensioner ________________________ pressurized hydraulic cylinder with accumulator

Transport ________________________ undercarriage side frames are removable

R 9350 Arctic 3

____________ for uppercarriage, for undercarriage
________________________ AOD (Argon Oxygen Decarburizing) or
VLS (Very Low Sufur) steel > 60 Joule at – 20 °C
________ 36 Joule at – 40 °C

Arctic Kit

Electrical Preheating prior to Engine Start

The hydraulic excavator can be preheated with an external electric power supply (80 kW, 400 V, 50 Hz). The electric power supply must be connected to the excavator through a connector situated on the cab elevation. The following heating equipments are installed on the excavator and each heater is designed to heat a part of the machine:

Electrically driven water

engine preheater units ________ 2 preheaters from 4 kW

automatic preheating/warm keeping (own thermostat) of coolant of diesel engine

Electrically driven warm

air blowers ________________________ 6 blowers from 3 kW

automatic warm keeping (blowers with own thermostat) of the ambient air temperature in pumps compartment, main valves compartment, cab elevation and engine compartment, warm keeping of the hydraulic piloting units and electric boxes

Electrical oil heater units

in the hydraulic tank ______ 7 resistors from 2 kW

automatic preheating/warm keeping (own thermostat) of hydraulic oil in the hydraulic tank

in the splitterbox __________ 2 resistors from 500 W

automatic preheating/warm keeping (own thermostat) of splitterbox oil

in the engine oil pan ______ 4 resistors from 500 W

automatic preheating/warm keeping (own thermostat) of engine oil

in the suction pipes ______ 2 resistors from 500 W

automatic preheating/warm keeping (own thermostat) of hydraulic oil in the suction pipes

Electrical heating cabin

windows __________________________ filaments in the windshield and all the side windows

automatic defrosting of the cabin windows Electrical cabin preheater ____ 1 preheater from 3 kW

automatic preheating/warm keeping (own thermostat) of the cabin

Heating covers around the

grease containers ______________ automatic preheating/warm keeping (own thermostat) of the greasing tank

Heating covers around the

batteries __________________________ automatic preheating/warm keeping (own thermostat) of batteries

24 V resistor heating __________ resistors from 20 W and 150 W

automatic heating and drying of electric boxes and operator’s seat

Two forced circulating

heating system __________________ 2 preheaters from 9 kW

automatic preheating/warm keeping of all working pumps, slew pumps, fan pumps, slew motors, drive motors and valves blocs

Fuel preheater __________________ heat exchanger with warm engine coolant, preheated fuel at the entry of the engine

Electrical Heating After Engine Start

(without Electrical Supply)

Continuous flushing of swing and travel motors with an additional gear pump, in order to supply oil at operating temperature even if travel or swing functions are not actuated.

Continuous preheating fuel with a warm engine coolant heat exchanger.

Stand-by Heating Operation

If the machine is turned off for more than one hour and the ambient air temperature is below – 10 °C, connect the external generator set to start the heaters (auto-regulated) in order to maintain the excavator in predefined temperature and to be able to restart quickly.

Heated areas ____________________ operator’s cab, cab elevation, valve bank compartment, engine compartment

Heated components __________ engine and splitter box, main, slew, oilcooler, watercooler pumps, batteries, travel, swing motors, main valves blocks, electrical boxes and joysticks, grease pumps and control valves

Insulation

Thermal insulated

components______________________ complete power pack, main control valve compartment, hydraulic tank module, fuel tank and cab elevation, battery compartment, cab roof, floor and walls, grease containers

Closed carbody openings ____ mechanically adjustable louvers to isolate the excavator

in front of engine radiator

in front of hydraulic radiator

Snow protection for

engine air filter intake __________ optional air intake from the engine compartment is possible

Central Lubrication System

Design ____________________________ thermal insulated grease containers, large nominal width for all grease lines, special injector for cold climate

Heated components __________ electro thermal wrap around, both grease containers

Features of the Electrical Preheating

System

Electrical system is designed corresponding to europeen standards

400 V/230 V/50 Hz. Optionally the system can be delivered corresponding to CSA standards.

Different components with CSA approval

Different tension and frequency 440 V/254 V/60 Hz

Safety IT-System ________________ isolated ground, monitoring of: short circuit, overload, isolation; system reactions: warning (acoustical/optical), shut down

Battery charge __________________ continuously during standstill 24 V board network ____________ continuous power supply

Accessory parts ________________ additional alternator to ensure 100 % lighting and heating, additional battery pack for emergency lighting

Steel Construction

The steel structures of the Liebherr standard excavators are good for

– 40 °C. Minimum required are Charpy impact values of 27 joule at minimum ambient temperature.

Liebherr requirements: for steel plates LH 380 for casting parts

for mining

Operator’s Cab

Design ____________________________ increased thermal insulation at walls, roofs and cab floor

Heating system__________________ heating capacity adapted to arctic conditions, windshield and front side windows preheated to defrost, and also insulation glass, heated operator’s seat (minimum temperature inside the operator’s cab during standstill + 15 °C/

+ 59 °F)

Controls __________________________ electrical boxes and joysticks equipped with 24 V electrical heating elements

Additionnal Measures

Low temperature adapted lubricants

Undercarriage components

in – 40 °C version ________________ accumulators, track tensioning cylinder, (standard track roller are good for – 40 °C)

Uppercarriage components

in – 40 °C version ________________ splitter box, gear pumps, accumulators, fan drive motors

Attachment ______________________ use of special low temperature hoses for uppercarriage to attachment and attachment hoses

4 R 9350 Arctic

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