Liebherr R 9800 User Manual

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R 9800Mining Excavator
Operating Weight with Backhoe Attachment: Operating Weight with Shovel Attachment:
Engine Output:
Loading Capacity: 75 – 85 t/pass (38,00 – 52,00 m³)
82 – 93 ton/pass (49.7 – 68.0 yd³)
800,000 kg / 1,763,700 lb 810,000 kg / 1,785,700 lb
2,984 kW / 4,000 hp
R 9800
Operating Weight with Backhoe Attachment: 800,000 kg / 1,763,700 lb Operating Weight with Shovel Attachment: 810,000 kg / 1,785,700 lb Engine Output: 2,984 kW / 4,000 hp Loading Capacity: 75 – 85 t/pass (38,00 – 52,00 m³)
82 – 93 ton/pass (49.7 – 68.0 yd³)
R 9800
Productivity
Liebherr Mining Equipment enables superior productivity by loading and hauling maximum tonnage in the shortest amount of time.
Effi ciency
Liebherr combines the proven capabilities of previous models with new features that improve operational effi ciency.
Customer Support
Liebherr builds more than just mining equipment; Liebherr also builds customer partnerships.
Safety
Mining demands an ever-vigilant focus on safety, and Liebherr strictly adheres to industry standards. Liebherr equipment is designed to diminish risk even under the most extreme mining conditions.
Reliability
To maximize equipment reliability, Liebherr combines manufacturing expertise with monitoring and diagnostic capabilities.
Environment
Liebherr optimizes mining equipment for fuel economy, emission compliance, and extended service intervals.
R 9800
Engine / Motor Options
Twin-Engine available versions:
• Cummins QSK 60 (USA/EPA Tier 2)
• MTU 12V4000 (USA/EPA Tier 2)
• Fuel consumption optimized version for Cummins and MTU engines (option)
Electrical Motors (Option):
• 3 phase AC squirrel cage motor
• Voltage on request
• 50 or 60 Hz frequency
R 9800
Productivity
The R 9800 is built to outperform all competitors in the Ultra class mining market. As a perfect loader for 200 t, 290 t and 360 t class dump trucks, the R 9800 is the right match for the Liebherr T 284. Developed as the optimal loading tool for large scale mining operations, the R 9800 can achieve the most challenging targets.
Engineered for Intense Mining
Powerful Drive System
The R 9800 can be optioned with two versions of diesel drive systems. Customers can choose between Cummins or MTU as their preferred engine partner. An optional electric drive system provides outstanding performance when the machine is used in the most specifi c conditions. The R 9800 combines fl exibility and productivity to meet customer expectations.
Fast Cycle Times
Rather than using open hydraulic circuit, the R 9800 employs a closed-loop swing circuit to enable maximum swing torque while retaining the full oil fl ow for the working circuit. The independent swing circuit in combination with the powerful drive system leads to fast arm motion, which contributes to faster cycle times.
Precise Machine Motions
The R 9800 design integrates the Litronic Plus electronic control system to allow for easy control even when simultaneous movements are required. The patented Liebherr electronic damping system provides controlled end-cushioning for smooth attachment motions.
High Digging and Lifting Capabilities
High Digging Forces
Power-Oriented Energy Management
Designed for the best mechanical force distribution, the production-tailored attachment delivers high digging and lifting forces. Integrating Liebherr-made cylinders and a wide range of buckets, the R 9800’s attachment ensures the highest forces, easy bucket penetration and high fi ll factor to perform even in the most demanding conditions.
The R 9800’s attachment is equipped with the pressureless boom down function to enable fast cylinder retraction without the need for pump energy. Intelligent energy management diverts the pump fl ow during boom lowering, allowing other cylinder motions to operate unimpeded.
High Performance Option
The optimised design increases the overall production rate without com­promising the component life. This remarkable feat is achieved by:
• Decreasing the weight
• Converting attachment weight into payload or bucket protection
• Maintaining the original attachment design life
Litronic Plus – Electronic Control
A power management system developed to optimize electrical, mechanical, hydraulic power distribution which encompasses:
• Liebherr designed and built power components
• Continuous monitoring of the engine, electrical and hydraulic systems
• Safe, fast and precise control
• Optimum equipment operation
• Productivity and effi ciency maximization
R 9800
Machine Monitoring System
Integration of the Liebherr-made monitoring system:
• 10.5’’ LCD color 8-key screen
• Information interface to operator
• On-board diagnostics to service staff
• Real text information
• Long term data storage for maintenance
R 9800
Effi ciency
The R 9800 follows the Liebherr design philosophy of maximizing the machines performance by improving the effi ciency of all individual subsystems. Engineered for optimum serviceability, the machine is designed to ensure maximum uptime. The R 9800’s modern cab creates a comfortable working environment ensuring peak operator performance, every shift.
Optimized for Maximum Profi tability
Electro-Hydraulic System Effi ciency
Liebherr hydraulic technology in combination with the precision of electronic control contributes to the R 9800’s energy optimization. The high-pressure hy­draulic system and the optimized pipe and hose layout maximize usable power transmission. The hy­draulic pumps are electronically managed to provide op­timal pressure compensation and oil fl ow management. The hydraulic system is independently regulated over both engine circuits for the best operational effi ciency.
Cooling System Effi ciency
The oversized independent oil- and water coolers in combination with low energy consumption fans and on-demand cooling controls enable to maximize available power for digging process.
Optimized Service Intervals
The R 9800’s high pressure hydraulic oil fi ltration systems remove contaminants from the fl uid to offer the highest rate of hydraulic system effi ciency. To maintain the oil quality, all return hydraulic oil fl ow goes through a 15/5 μm fi ne fi ltration system. To promote availability, the grease and fuel tanks are sized to con­siderably extend the time between service intervals.
Comfortable Cab for Effi cient Work
Superior Operator Comfort
Working Environment Total Control
The large and spacious cab which equips the R 9800 offers ideal working conditions and optimal operator’s comfort. Mounted on silent blocks, the cab design reduces vibrations and limit noise pollution to provide a quiet environment.
The R 9800’s cab offers a panoramic view over the entire attachment and loading spot. Two out­side cameras show areas that cannot be obser ved directly. Long-distance xenon working lights promote effi cient loading.
Fast Maintenance System
The service fl ap is hydraulically actuated and accessible from the ground level allowing for fast maintenance:
• Hydraulic oil refi ll
• Engine oil refi ll and drainage
• Splitter box and swing gearbox oil exchange
• Attachment/swing ring bearing grease barrel refi lling with fi lters
• Windshield washer water refi lling
• Fast fuel refi lling line
Hydraulic System Effi ciency
• Optimal oil fl ow distribution through the valves blocks reducing hydraulic losses
• Reduced pressure drops between pumps and consumers (hydraulic motors / cylinders)
• Allows the combination of the main movements under maximal forces
• Earlier maximal forces generation for an accurate control of the combination of force and cylinder speed
• Increased hydraulic oil cooling effi ciency
• Enables fast cycle times
R 9800
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