Kyocera FS-4300DN, FS-4100DN, FS-4200DN, FS-2100DN, FS-2100D Service manual

4.5 (4)

ECOSYS FS-4300DN ECOSYS FS-4200DN ECOSYS FS-4100DN ECOSYS FS-2100DN ECOSYS FS-2100D

SERVICE

MANUAL

Published in August 2012

842LV110

2LVSM060

First Edition

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CAUTION

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

It may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for proper disposal.

ATTENTION

IL Y A UN RISQUE D’EXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.

Il peut être illégal de jeter les batteries dans des eaux d’égout municipales. Vérifiez avec les fonctionnaires municipaux de votre région pour les détails concernant des déchets solides et une mise au rebut appropriée.

Notation of products in the manual

For the purpose of this service manual, products are identified by print speed at A4.

ECOSYS FS-4300DN : 60 ppm model

ECOSYS FS-4200DN : 50 ppm model

ECOSYS FS-4100DN : 45 ppm model

ECOSYS FS-2100DN : 40 ppm model (with Network)

ECOSYS FS-2100D : 40 ppm model (without Network)

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Revision history

Revision

Date

pages

Revised contents

 

 

 

 

 

 

 

 

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Safety precautions

This booklet provides safety warnings and precautions for our service personnel to ensure the safety of their customers, their machines as well as themselves during maintenance activities. Service personnel are advised to read this booklet carefully to familiarize themselves with the warnings and precautions described here before engaging in maintenance activities.

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Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and to prevent damage to their property. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect compliance with warning messages using this symbol.

Symbols

The triangle () symbol indicates a warning including danger and caution. The specific point of attention is shown inside the symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition is shown inside the symbol.

General prohibited action.

Disassembly prohibited.

indicates that action is required. The specific action required is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

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1. Installation Precautions

WARNING

Do not use a power supply with a voltage other than that specified. Avoid multiple connections to one outlet: they may cause fire or electric shock. When using an extension cable, always check that it is adequate for the rated current. .....................................................................................................

Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or electric shock. Connecting the earth wire to an object not approved for the purpose may cause explosion or electric shock. Never connect the ground cable to any of the following: gas pipes, lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the proper authorities. ..........................................................................................................................................

CAUTION:

Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .........

Do not install the copier in a humid or dusty place. This may cause fire or electric shock. .................

Do not install the copier near a radiator, heater, other heat source or near flammable material. This may cause fire. ...................................................................................................................................

Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ............

Always handle the machine by the correct locations when moving it. .................................................

Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause the copier to move unexpectedly or topple, leading to injury. ..............................................................

Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical atten-

tion. .....................................................................................................................................................

Advice customers that they must always follow the safety warnings and precautions in the copier’s instruction handbook. .........................................................................................................................

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2. Precautions for Maintenance

WARNING

Always remove the power plug from the wall outlet before starting machine disassembly. ................

Always follow the procedures for maintenance described in the service manual and other related brochures. ..........................................................................................................................................

Under no circumstances attempt to bypass or disable safety features including safety mechanisms and protective circuits. ........................................................................................................................

Always use parts having the correct specifications. ............................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious accident. ...................................................................................................................................................

When the service manual or other serious brochure specifies a distance or gap for installation of a part, always use the correct scale and measure carefully. ..................................................................

Always check that the copier is correctly connected to an outlet with a ground connection. ...............

Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it is dirty, clean it to remove the risk of fire or electric shock. .................................................................

Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may damage eyesight. ...............................................................................................................................

Handle the charger sections with care. They are charged to high potentials and may cause electric shock if handled improperly. ...............................................................................................................

CAUTION

Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are safely secured so they will not be caught in rotating sections. ......................................................................

Use utmost caution when working on a powered machine. Keep away from chains and belts. ..........

Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................

Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause abnormally high temperatures. ...........................................................................................................

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Do not remove the ozone filter, if any, from the copier except for routine replacement. ......................

Do not pull on the AC power cord or connector wires on high-voltage components when removing them; always hold the plug itself. ........................................................................................................

Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a cable cover or other appropriate item. ................................................................................................

Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ..........

Remove toner completely from electronic components. .....................................................................

Run wire harnesses carefully so that wires will not be trapped or damaged. ......................................

After maintenance, always check that all the parts, screws, connectors and wires that were removed, have been refitted correctly. Special attention should be paid to any forgotten connector, trapped wire and missing screws. .......................................................................................................

Check that all the caution labels that should be present on the machine according to the instruction handbook are clean and not peeling. Replace with new ones if necessary. .......................................

Handle greases and solvents with care by following the instructions below: ......................................

·Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.

·Ventilate the room well while using grease or solvents.

·Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.

·Always wash hands afterwards.

Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to fire in a furnace, etc. ...........................................................................................................................

Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ...................................................................................................................................................

3. Miscellaneous

WARNING

Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the specified refiner; it may generate toxic gas. ........................................................................................

Keep the machine away from flammable liquids, gases, and aerosols. A fire or an electric shock might occur. ........................................................................................................................................

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2LV/2L1/2L2/2MS/2MT

 

 

CONTENTS

 

1-1 Specifications

 

1-1-1 Specifications ........................................................................................................................

1-1-1

1-1-2 Parts names ..........................................................................................................................

1-1-4

(1)

Machine (front side)..........................................................................................................

1-1-4

(2)

Machine (rear side)...........................................................................................................

1-1-6

(3)

Operation section .............................................................................................................

1-1-7

1-1-3 Machine cross section ...........................................................................................................

1-1-8

(1)

60/50/45 ppm model.........................................................................................................

1-1-8

(2)

40 ppm model...................................................................................................................

1-1-9

1-2 Installation

 

 

1-2-1 Installation environment.........................................................................................................

1-2-1

1-2-2 Unpacking and installation.....................................................................................................

1-2-2

1-2-3 Install the expansion memory (option).................................................................................

1-2-12

1-2-4 Install the memory card (SD card) (option)..........................................................................

1-2-13

1-2-5 Option composition..............................................................................................................

1-2-14

1-3 Maintenance Mode

 

1-3-1 Service mode.........................................................................................................................

1-3-1

(1)

Executing a service mode ................................................................................................

1-3-1

(2)

Description of service mode .............................................................................................

1-3-2

(3)

Printing an event log.......................................................................................................

1-3-15

1-4 Troubleshooting

 

1-4-1 Paper misfeed detection........................................................................................................

1-4-1

(1)

Paper misfeed indication ..................................................................................................

1-4-1

(2)

Paper misfeed detection condition ...................................................................................

1-4-1

 

(2-1)

PF-320 (500 sheets Paper feeder).........................................................................

1-4-1

 

(2-2)

PF-315+ (Bulk Paper Feeder) ................................................................................

1-4-2

1-4-2 Self-diagnostic function .........................................................................................................

1-4-8

(1)

Self-diagnostic function ....................................................................................................

1-4-8

(2)

Self diagnostic codes........................................................................................................

1-4-8

1-4-3 Image formation problems ...................................................................................................

1-4-24

(1)

No image appears (entirely white)..................................................................................

1-4-25

(2)

No image appears (entirely black)..................................................................................

1-4-25

(3)

Image is too light. ...........................................................................................................

1-4-26

(4)

The background is colored. ............................................................................................

1-4-27

(5)

White streaks are printed vertically.................................................................................

1-4-27

(6)

Black streaks are printed vertically. ................................................................................

1-4-28

(7)

Streaks are printed horizontally. .....................................................................................

1-4-28

(8)

Spots are printed. ...........................................................................................................

1-4-28

(9)

Image is blurred..............................................................................................................

1-4-29

(10)

Paper is wrinkled. ...........................................................................................................

1-4-29

(11)

Offset occurs. .................................................................................................................

1-4-29

(12)

Part of image is missing. ................................................................................................

1-4-29

(13)

Fusing is loose................................................................................................................

1-4-30

(14)

Image is out of focus. .....................................................................................................

1-4-30

1-4-4 Electric problems .................................................................................................................

1-4-31

1-4-5 Mechanical problems...........................................................................................................

1-4-35

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2LV/2L1/2L2/2MS/2MT

1-5 Assembly and disassembly

 

1-5-1

Precautions for assembly and disassembly...........................................................................

1-5-1

 

(1)

Precautions.......................................................................................................................

1-5-1

 

(2)

Drum unit ..........................................................................................................................

1-5-1

 

(3)

Toner ................................................................................................................................

1-5-1

 

(4)

How to tell a genuine Kyocera toner container.................................................................

1-5-2

1-5-2

Outer covers ..........................................................................................................................

1-5-3

 

(1)

Detaching and refitting the top cover................................................................................

1-5-3

 

(2)

Detaching and refitting the inlet cover and slot cover.......................................................

1-5-3

 

(3)

Detaching and refitting the right upper cover....................................................................

1-5-4

 

(4)

Detaching and refitting the right lower cover ....................................................................

1-5-4

 

(5)

Detaching and refitting the rear left cover.........................................................................

1-5-5

 

(6)

Detaching and refitting the left upper cover......................................................................

1-5-5

 

(7)

Detaching and refitting the left lower cover ......................................................................

1-5-6

 

(8)

Detaching and refitting the rear cover ..............................................................................

1-5-6

1-5-3

Paper feed section.................................................................................................................

1-5-8

 

(1)

Detaching and refitting the paper feed roller ....................................................................

1-5-8

 

(2)

Detaching and refitting the retard roller ............................................................................

1-5-8

 

(3)

Detaching and refitting the MP paper feed pulley.............................................................

1-5-9

1-5-4

Developer section................................................................................................................

1-5-13

 

(1)

Detaching and refitting the developer unit ......................................................................

1-5-13

1-5-5

Drum section .......................................................................................................................

1-5-15

 

(1)

Detaching and refitting the drum unit..............................................................................

1-5-15

 

(2)

Detaching and refitting the chager roller unit..................................................................

1-5-15

1-5-6

Transfer/separation section .................................................................................................

1-5-16

 

(1)

Detaching and refitting the transfer roller assembly .......................................................

1-5-16

 

(2)

Detaching and refitting the separation needle unit .........................................................

1-5-17

1-5-7

Optical section .....................................................................................................................

1-5-18

 

(1)

Detaching and refitting the laser scanner unit ................................................................

1-5-18

1-5-8

Fuser section .......................................................................................................................

1-5-19

 

(1)

Detaching and refitting the fuser unit..............................................................................

1-5-19

1-5-9 ejection section....................................................................................................................

1-5-21

 

(1)

Detaching and refitting the ejection unit .........................................................................

1-5-21

1-5-10

PWBs...................................................................................................................................

1-5-22

 

(1)

Detaching and refitting the main PWB............................................................................

1-5-22

 

(2)

Detaching and refitting the engine PWB.........................................................................

1-5-22

 

(3)

Detaching and refitting the relay-L PWB ........................................................................

1-5-24

 

(4)

Detaching and refitting the power source PWB..............................................................

1-5-25

 

(5)

Detaching and refitting the high voltage PWB ................................................................

1-5-26

 

(6)

Detaching and refitting the operation PWB ....................................................................

1-5-28

1-5-11

Others..................................................................................................................................

1-5-29

 

(1)

Detaching and refitting the main driving motor unit ........................................................

1-5-29

 

(2)

Detaching and refitting the paper feed driving motor unit...............................................

1-5-30

 

(3)

Detaching and refitting the power source fan motor.......................................................

1-5-30

 

(4)

Direction of installing the principal fan motors ................................................................

1-5-31

1-6 Requirements on PWB Replacement

 

1-6-1

Upgrading the firmware .........................................................................................................

1-6-1

1-6-2

Remarks on PWB replacement .............................................................................................

1-6-2

 

(1)

Engine PWB .....................................................................................................................

1-6-2

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2LV/2L1/2L2/2MS/2MT

2-1 Mechanical Construction

 

2-1-1 Paper feed/conveying section ...............................................................................................

2-1-1

(1)

Cassette paper feed section.............................................................................................

2-1-1

(2)

MP tray paper feed section...............................................................................................

2-1-2

(3)

Conveying section ............................................................................................................

2-1-3

2-1-2 Drum section .........................................................................................................................

2-1-4

(1)

Charger roller unit.............................................................................................................

2-1-4

(2)

Cleaning unit.....................................................................................................................

2-1-5

2-1-3 Developer section..................................................................................................................

2-1-6

2-1-4 Optical section .......................................................................................................................

2-1-7

(1)

Laser scanner section ......................................................................................................

2-1-7

2-1-5 Transfer/Separation section ..................................................................................................

2-1-8

2-1-6 Fuser section .........................................................................................................................

2-1-9

2-1-7 Eject/Feedshift section ........................................................................................................

2-1-11

2-1-8 Duplex conveying section....................................................................................................

2-1-13

2-2 Electrical Parts Layout

 

2-2-1 Electrical parts layout ............................................................................................................

2-2-1

(1)

PWBs................................................................................................................................

2-2-1

(2)

Switches and sensors.......................................................................................................

2-2-3

(3)

Motors...............................................................................................................................

2-2-5

(4)

Clutches and others..........................................................................................................

2-2-7

2-3 Operation of the PWBs

 

2-3-1 Main PWB (MPWB) ...............................................................................................................

2-3-1

2-3-2 Engine PWB (EPWB) ............................................................................................................

2-3-6

2-3-3 Power source PWB (PSPWB) .............................................................................................

2-3-13

2-3-4 Relay-L PWB (R-LPWB)......................................................................................................

2-3-15

2-3-5 High voltage PWB (HVPWB)...............................................................................................

2-3-18

2-4 Appendixes

 

2-4-1 Appendixes............................................................................................................................

2-4-1

(1)

Maintenance kits...............................................................................................................

2-4-1

(2)

Repetitive defects gauge ..................................................................................................

2-4-2

(3)

Firmware environment commands ...................................................................................

2-4-3

(4)

Wiring diagram (60/50/45 ppm model) ...........................................................................

2-4-11

(5)

Wiring diagram (40ppm model) ......................................................................................

2-4-13

Installation Guide

500 sheets paper feeder

2000 sheets bulk paper feeder Expanded HDD (SSD) IEEE1284 Interface

Network interface Wireless LAN interface

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2LV/2L1/2L2/2MS/2MT

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2LV/2L1/2L2/2MS/2MT

1-1-1 Specifications

Item

 

 

Specifications

 

 

 

 

 

 

 

 

60 ppm

50 ppm

45 ppm

 

40 ppm

 

 

 

 

 

 

 

 

 

 

 

Type

 

Desktop

 

 

 

 

 

 

 

Printing method

Electrophotography by semiconductor laser

 

 

 

 

 

 

 

 

Paper

 

Cassette

60 to 120 g/m2

 

 

 

 

weight

 

MP tray

60 to 220 g/m2, 230 g/m2 (Postcard)

 

 

 

 

 

Cassette

Plain, Recycled, Bond, Color (Colour), Preprinted, Letterhead,

 

 

 

Prepunched, Rough, High quality, Custom 1 to 8

 

Paper

 

 

 

 

 

 

 

 

 

 

 

 

Plain, Recycled, Bond, Color (Colour), Preprinted, Letterhead,

 

type

 

MP tray

 

 

Prepunched, Rough, High quality, Label, Transparency, Postcard, Vellum,

 

 

 

 

 

Thick, Envelope, Custom 1 to 8

 

 

 

 

 

 

 

 

 

 

Legal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4,

 

 

Cassette

B5(JIS), A5, B6 *1, A6 *1, Return postcard *1, B5(ISO), C5, DL *1, 16K,

 

 

 

Custom

 

 

 

 

 

 

 

 

Paper

 

 

Legal, Oficio II, Mexican Oficio, Letter, Executive, Statement, Folio, A4,

size

 

MP tray

B5(JIS), A5, B6, A6, Return postcard, Postcard, B5(ISO), C5, Commercial

 

 

#10, DL, Commercial #9, Monarch, Commercial #6-3/4, Youkei4, Youkei2,

 

 

 

 

 

 

16K, Custom

 

 

 

 

 

 

 

 

 

 

 

 

*1: 60/50/45 ppm model only

 

 

 

 

 

 

 

 

 

 

 

 

 

 

[Simplex]

 

 

 

 

 

 

 

A4/Letter

60/62

50/52

45/47

 

40/42

 

 

-/Legal

- /50

- /42

- /38

 

- /33

 

 

B5R

48

40

36

 

33

Printing

 

A5R

32

27

23

 

22

speed

 

A6R

32

27

23

 

22

(ppm)

 

 

 

 

 

 

 

 

[Duplex]

 

 

 

 

 

Full speed

 

 

 

 

 

 

 

A4/Letter

43/44

36/37

32/33

 

20/21

 

 

 

 

 

-/Legal

- /25

- /21

- /16

 

- /16.5

 

 

B5R

34

28

25

 

16.5

 

 

A5R

23

19

16

 

11

 

 

 

 

 

 

 

 

 

 

[Simplex]

30/31

25/26

22.5/23.5

 

20/21

 

 

A4/Letter

 

 

 

-/Legal

- /25

- /21

- /19

 

- /17

Printing

 

B5R

24

20

18

 

16.5

 

A5R

16

13.5

11.5

 

11

speed

 

A6R

16

13.5

11.5

 

11

(ppm)

 

 

 

 

 

 

 

 

[Duplex]

 

 

 

 

 

Half speed

 

21.5/22

18/18.5

16/16.5

 

10/10.5

 

 

A4/Letter

 

 

 

-/Legal

- /12.5

- /10.5

- /8

 

- /8

 

 

B5R

17

14

12.5

 

8

 

 

A5R

11.5

9.5

8

 

5.5

 

 

 

 

 

 

 

 

 

 

 

 

1-1-1

 

 

 

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2LV/2L1/2L2/2MS/2MT

 

 

 

 

 

 

 

 

Item

 

 

Specifications

 

 

 

 

 

 

 

 

60 ppm

 

50 ppm

 

45 ppm

 

40 ppm

 

 

 

 

 

 

 

 

 

 

 

Resolution

Fine1200, Fast1200(KIR), 600dpi(KIR) , 300dpi

 

 

 

 

 

 

 

 

First print time

9.0 s or less

 

 

 

 

 

(A4, feed from cassette)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warm-up

Power on/

 

 

20 s or less

 

15 s or less

 

15 s or less

time

Off mode/

25 s or less

 

 

 

(22 °C/

Sleep mode

 

 

 

 

 

 

 

71.6 °F,

Low power

-

 

 

 

 

 

 

60% RH)

mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Paper

Cassette

500 sheets (80g/m2)

 

 

 

 

 

capacity

MP tray

100 sheets (80 g/m2)

 

 

 

 

 

Output tray

Facedown

500 sheets (67g/m2)

 

 

 

 

250 sheets

 

 

 

 

 

 

(67g/m2)

capacity

 

 

 

 

 

 

 

 

Faceup

100 sheets (67g/m2)

 

 

 

 

-

 

 

 

 

 

Photoconductor

a-Si drum (diameter 30 mm)

 

 

 

 

 

 

 

 

 

 

Image write system

Semiconductor laser

 

 

 

 

 

 

 

 

 

 

Charging system

Contact charger roller method

 

 

 

 

 

 

 

 

 

Developer system

Mono component dry developing method

 

 

 

Toner replenishing: Automatic from the toner container

 

 

 

 

 

 

 

 

 

 

 

Transfer system

Transfer roller method

 

 

 

 

 

 

 

 

Separation system

Small diameter separation, dischager needle (DC bias)

 

 

 

 

 

 

Cleaning system

Counter blade cleaning + cleaning roller

 

 

 

 

 

 

 

 

Charge erasing system

Exposure by cleaning lamp (LED)

 

 

 

 

 

 

Fusing system

Heat and pressure fusing with the heat roller and the press roller

Heat source: halogen heater

 

 

 

 

 

Abnormally high temperature protection devices: thermostat

 

 

 

 

 

CPU

PowerPC465, ARM7/ARM9

 

 

PowerPC465 *1

 

 

 

 

 

Main memory

256 MB / 1280 MB (Standard / Max) *2

 

 

 

 

 

 

 

 

 

 

 

Windows XP, Windows XP Professional,

 

 

 

 

 

Windows Server 2003, Windows Server 2003 x64 Edition,

 

Operating system

Windows Vista x86 Edition, Windows Vista x64 Edition,

 

Windows 7 x86 Edition, Windows 7 x64 Edition,

 

 

 

 

 

 

Windows Server 2008, Windows Server 2008 x64 Edition,

 

 

 

Apple Macintosh OS X

 

 

 

 

 

 

 

 

 

 

 

Standard

USB device interface connector: 1 (USB 2.0)

 

Interface

USB host interface connector: 2 (USB 2.0)

 

 

Network interface connector: 1 (10BASE-T/100BASE-TX/1000BASE-T) *3

 

 

 

 

 

 

 

 

 

 

 

Option

eKUIO slot: 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Page description language

PRESCRIBE

 

 

 

 

 

 

 

Emulation

PCL6, KPDL3, XPS, Line printer, IBM Proprinter X24E, EPSON LQ-850

 

 

 

 

 

 

 

 

 

 

1-1-2

 

 

 

 

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2LV/2L1/2L2/2MS/2MT

 

 

 

 

 

 

 

 

Item

 

 

Specifications

 

 

 

 

 

 

 

 

 

60 ppm

 

50 ppm

 

45 ppm

 

40 ppm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Temperature

10 to 32.5 °C/50 to 90.5 °F

 

 

 

 

 

 

 

 

 

 

 

Operating

Humidity

15 to 80% RH

 

 

 

 

 

environment

Altitude

2,500 m/8,202 ft or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Brightness

1,500 lux or less

 

 

 

 

 

 

 

 

 

 

 

 

 

 

380 × 416 × 320 mm / 14 15/16” × 16 3/8 “× 12 1/4”

 

380 × 416 × 285

Dimensions (W × D × H)

 

 

 

 

 

 

14 15/16” × 16 3/

 

 

 

 

 

 

 

 

8 “× 11 1/4”

 

 

 

 

 

 

 

Weight

14.6 kg / 32.2 lb

 

 

 

 

13.5kg/29.8lb

(with toner container)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

380 × 593 mm / 14 15/16” × 23 3/8” (using MP tray)

 

 

 

 

 

 

 

 

 

 

380 × 1138 mm / 14 15/16” × 44 13/16”

 

 

380 × 799 mm /

Space required (W × D)

(using 2000 sheets paper feeder + Faceup tray)

 

14 15/16” × 31 7/

 

 

 

 

 

 

16”

 

 

 

 

 

 

 

 

(using 2000

 

 

 

 

 

 

 

 

sheets paper

 

 

 

 

 

 

 

 

feeder)

 

 

 

 

 

 

 

 

Power source

 

 

 

 

 

 

 

120 V AC, 60 Hz

more than 10.0 A

 

 

 

 

 

220 - 240 V AC, 50/60 Hz

more than 6.0 A

 

 

 

 

 

 

 

 

 

 

500 sheets paper feeder, 2000 sheets bulk paper feeder, Faceup tray *4,

Options

Expanded HDD (SSD), IEEE1284 Interface, Network interface,

Wireless LAN interface, Expanded memory, SD card,

 

 

 

 

Card Authentication Kit, IC card reader, Data Security Kit(E), USB keyboard,

 

 

UG-33(Thin print)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*1: 40 ppm (without Network) model ;

*2: 40 ppm (without Network) model ; 128 MB / 1152 MB (Standard / Max) *3: 40 ppm (without Network) model ; Network interface connector : 0

*4: 60/50/45 ppm model only

NOTE: These specifications are subject to change without notice.

1-1-3

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2LV/2L1/2L2/2MS/2MT

1-1-2 Parts names

(1) Machine (front side)

8

11

9

5

 

 

 

 

1

 

 

 

 

10

 

 

 

 

7

3

 

 

6

2

 

 

5

 

 

 

4

 

 

 

 

 

Figure 1-1-1

 

 

1.

Machine

7.

USB memory slot

2.

Power switch

8.

Top cover

3.

Cassette

9.

Toner container

4.

Paper size label

10.

Lock lever (Toner container)

5.

Paper width guides

11.

Developer unit

6.

Paper length guide

 

 

 

1-1-4

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2LV/2L1/2L2/2MS/2MT

21

20

12

17

16

15

18

19

14

13

16

 

 

Figure 1-1-2

 

12.

Operation panel

17.

MP paper feed roller

13.

MP (multi purpose) tray

18.

Left cover

14.

MP middle tray

19.

Waste toner box

15.

MP top tray

20.

Top tray (facedown)

16.

MP Paper width guides

21.

Eject roller

1-1-5

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2LV/2L1/2L2/2MS/2MT

(2) Machine (rear side)

27

 

28

 

29

 

 

23

30

 

26

24

22

 

25

 

 

Figure 1-1-3

 

22.

Rear cover

29.

USB port

23.

Faceup roller *1

30.

Power cord connector

24.Tray attachment plate *2

25.Faceup tray *2

26.

Paper stopper *2

*1: 60/50/45 ppm model only

27.

Network interface connector *3

*2: 60/50/45 ppm model only (Option)

28.

USB interface connector

*3: Except 40 ppm model

 

 

(without Network)

1-1-6

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2LV/2L1/2L2/2MS/2MT

(3) Operation section

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

32

31

 

 

 

 

 

 

 

 

33

 

 

 

 

 

 

 

 

 

 

 

 

Ready

 

Data Attention

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

34

 

 

 

 

 

 

 

 

35

 

 

 

 

 

 

36

37

 

 

 

 

 

 

 

 

 

 

 

38

 

 

 

 

 

 

 

 

39

 

 

 

 

 

 

 

 

 

 

 

 

42

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

43

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

44

41

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Figure 1-1-4

 

 

31.

Ready indicator

37.

Logout key

43.

OK key

32.

Data indicator

38.

Cancel key

44.

Clear key

33.

Attention indicator

39.

Menu key

45.

Document box key

34.

Message display

40.

Back key

 

 

35.

Left select key

41.

Numeric keys

 

 

36.

Right select key

42.

Cursor keys

 

 

1-1-7

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2LV/2L1/2L2/2MS/2MT

1-1-3 Machine cross section

(1) 60/50/45 ppm model

5

6

7

8

9

10

11

12

 

13

4

14

 

 

15

3

 

2

16

 

1

17

 

Paper path

Paper path (Option)

Figure 1-1-5

1.

Cassette

10.

Drum unit

2.

Cassette paper feed section

11.

Transfer/Separation section

3.

Paper feed conveying section

12.

Eject tray (facedown)

4.

MP tray

13.

Eject section

5.

MP tray paper feed section

14.

Eject conveying section

6.

Toner container

15.

Fuser unit

7.

Developer unit

16.

Duplex conveyning section

8.

Laser scanner unit (LSU)

17.

Faceup tray (option)

9.

Charger roller unit

 

 

 

 

1-1-8

 

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2LV/2L1/2L2/2MS/2MT

(2) 40 ppm model

5

6

7

8

9

10

11

12

13

4

14

15

3

2

16

1

Paper path

Paper path (Option)

Figure 1-1-6

1.

Cassette

10.

Drum unit

2.

Cassette paper feed section

11.

Transfer/Separation section

3.

Paper feed conveying section

12.

Eject tray (facedown)

4.

MP tray

13.

Eject section

5.

MP tray paper feed section

14.

Eject conveying section

6.

Toner container

15.

Fuser unit

7.

Developer unit

16.

Duplex conveyning section

8.Laser scanner unit (LSU)

9.Charger roller unit

1-1-9

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2LV/2L1/2L2/2MS/2MT

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1-1-10

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2LV/2L1/2L2/2MS/2MT

1-2-1 Installation environment

1.Temperature: 10 to 32.5°C/50 to 90.5°F

2.Humidity: 15 to 80% RH

3.Power supply: 120 V AC, 12.0 A

220 - 240 V AC, 6.5 A

4.Power supply frequency: 50 Hz ±2%/60 Hz ±2%

5.Installation location

Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or other strong light when removing paper jams.

Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt change in the environmental temperature; and cool or hot, direct air.

Avoid places subject to dust and vibrations.

Choose a surface capable of supporting the weight of the machine.

Place the machine on a level surface (maximum allowance inclination: 1°).

Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.

Select a well-ventilated location.

6.Allow sufficient access for proper operation and maintenance of the machine.

300mm or more 11 13/16” or more

100mm or more 3 15/16” or more

400mm or more 15 3/4” or more

500mm or more 19 11/16” or more

200mm or more 7 7/8” or more *1

400mm or more 15 3/4” or more *2

*1: Without the faceup tray

*2: With the faceup tray (60/50/45 ppm model)

Figure 1-2-1

1-2-1

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2LV/2L1/2L2/2MS/2MT

1-2-2 Unpacking and installation

Unpacking

11

12

6

10

5

9

4

3

7

 

8

2

1

 

 

Figure 1-2-2

 

1.

Outer case

8.

Upper pad L

2.

Inner case

9.

Operation guide

3.

Bottom pad R

10.

Operation sheets Assy *1

4.

Bottom pad L

11.

Waste toner bottle

5.

Machine cover (740 × 700)

12.

Power cord

6.

Machine

*1: Except 240V model

7.

Upper pad R

Caution: Place the machine on a level surface.

1-2-2

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2LV/2L1/2L2/2MS/2MT

Removing the tapes and pads

1. Remove two tapes.

2. Remove the protection sheet.

Tape

Protection sheet

Tape

Figure 1-2-3

3. Remove four tapes.

Tape

Tape

Tape

Tape

Figure 1-2-4

1-2-3

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(60/50/45 ppm model only)

4.Open the top cover.

5.Remove the tape and the spacer.

Installing the toner container

2LV/2L1/2L2/2MS/2MT

Top cover

Spacer

Tape

Figure 1-2-5

1. Remove the container label by removing the tape.

Container label

Caution: Check the contents of the container label and remove a container.

Tape

Figure 1-2-6

1-2-4

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2.Rotate the toner container lock lever to the lock position and then remove the toner container from the printer by returning it to the unlock position.

3.Shake the turned toner container 10 times or more as shown in the figure in order to distribute the toner evenly inside the container.

Caution:Do not press too firmly on the center of the toner container or touch the toner feed slot or the terminal parts.

4.Set the toner container to the printer and then turn the toner container lock lever to the lock position.

5.Close the top cover.

2LV/2L1/2L2/2MS/2MT

Lock position

Unlock position

Shipment position

Toner container

Toner container lock lever

Printer

Figure 1-2-7

Terminal parts

Toner feed slot

Toner container

Figure 1-2-8

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Installing the waste toner box

1.Openthe left cover.

2.Open the cap of the waste toner box.

3.Install the waste toner box.

4.Close the left cover.

2LV/2L1/2L2/2MS/2MT

Cap

Waste toner box

Left cover

Setting of the fuser pressure release lever (40 ppm model only)

1.Open the rear cover.

2.Push the release lever down for

changing the lever position to a normal position from a shipment position.

3. Close the rear cover.

Figure 1-2-9

Release lever (Shipment position)

Release lever (Normal position)

Rear cover

Figure 1-2-10

1-2-6

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