Kenwood TK-3207 Service Manual

4 (1)

UHF FM TRANSCEIVER / UHF

TK-3207

SERVICE MANUAL /

© 2004-2 PRINTED IN JAPAN B51-8680-00 (S) 663

Antenna

(T90-1039-05): M

(T90-0798-15): C

(T90-0800-15): C2

Knob (CH-SELECTOR)

( ) (K29-9318-03)

Knob (VOLUME)

( ) (K29-9309-03)

Cabinet assy

(A02-3851-23)

Knob (PTT)

(PTT) (K29-9308-03)

CONTENTS

 

GENERAL .............................................................

2

SYSTEM SET-UP .................................................

3

REALIGNMENT ....................................................

4

DISASSEMBLY FOR REPAIR ..............................

7

CIRCUIT DESCRIPTION .....................................

12

TERMINAL FUNCTION ......................................

20

SEMICONDUCTOR DATA .................................

20

COMPONENTS DESCRIPTION .........................

22

PARTS LIST ........................................................

24

EXPLODED VIEW...............................................

30

PACKING ............................................................

31

ADJUSTMENT ...................................................

32

PC BOARD

 

TX-RX UNIT (X57-6890-XX) .........................

44

SCHEMATIC DIAGRAM.....................................

48

BLOCK DIAGRAM ..............................................

52

LEVEL DIAGRAM ...............................................

54

KSC-31 / KNB-29N.............................................

55

KNB-30A / KBH-10.............................................

56

SPECIFICATIONS ...............................................

57

TK-3207

...............................................................................................

2

.............................................................................................

31

......................................................................................

3

.............................................................................................

32

......................................................................................

4

PC

 

......................................................................................

7

TX RX (X57-6890-XX)...........................................

44

....................................................................................

12

........................................................................................

48

....................................................................................

20

........................................................................................

52

................................................................................

20

........................................................................................

54

....................................................................................

22

KSC-31 / KNB-29N ....................................................................

55

........................................................................................

24

KNB-30A / KBH-10 ...................................................................

56

................................................................................

30

.........................................................................................

 

GENERAL /

INTRODUCTION

 

SCOPE OF THIS MANUAL

 

This manual is intended for use by experienced technicians

 

familiar with similar types of commercial grade

 

communications equipment. It contains all required service

 

information for the equipment and is current as of the

 

publication date. Changes which may occur after publication

 

are covered by either Service Bulletins or Manual Revisions.

 

These are issued as required.

 

ORDERING REPLACEMENT PARTS

When ordering replacement parts or equipment information, the full part identification number should be included. This applies to all parts : components, kits, or chassis. If the part number is not known, include the chassis or kit number of which it is a part, and a sufficient description of the required component for proper identification.

PERSONNEL SAFETY

The following precautions are recommended for personnel safety:

DO NOT transmit until all RF connectors are verified secure and any open connectors are properly terminated.

SHUT OFF and DO NOT operate this equipment near electrical blasting caps or in an explosive atmosphere.

This equipment should be serviced by a qualified technician only.

2

TK-3207

GENERAL /

SERVICE

This radio is designed for easy servicing. Refer to the schematic diagrams, printed circuit board views, and alignment procedures contained within.

Unit

 

 

Model

TX-RX Unit Frequency range

Remarks

& destination

 

 

M X57-6890-20 450~490MHz

IF1 : 38.85MHz

TK-3207 C X57-6890-21 440~480MHz

LOC : 38.4MHz

 

 

 

 

 

 

TX-RX

 

 

 

 

 

 

 

 

 

 

 

 

M

X57-6890-20

450~490MHz

 

 

 

 

 

IF1 : 38.85MHz

TK-3207 C

X57-6890-21

440~480MHz

LOC : 38.4MHz

 

 

 

 

C2 X57-6890-22 400~430MHz

C2 X57-6890-22 400~430MHz

SYSTEM SET-UP /

SYSTEM SET-UP /

Merchandise received

Choose the type of transceiver

Transceiver programming

Are you using the optional antenna?

?

NO /

Frequency range (MHz)

RF power

Type

 

MHz

 

 

TX/RX

450~490

4.0W

TK-3207

(M)

 

 

 

 

 

TX/RX

440~480

4.0W

TK-3207

(C)

 

 

 

 

 

TX/RX

400~430

4.0W

TK-3207

(C2)

 

 

 

 

 

A personal computer (IBM PC or compatible), programming interface (KPG-22), and programming software (KPG-87D) are required for programming.

(The frequency, TX power HI/LOW, and signalling data are programmed for the transceiver.)

(IBM ) (KPG-22)

(KPG-87D) ( TX / )

YES /

 

KRA-23 or KRA-27 optional antenna

 

 

 

 

KRA-23 KRA-27

 

 

 

 

 

 

 

 

Are you using the speaker microphone?

YES /

 

KMC-17 or KMC-21 Speaker microphone

 

 

?

 

 

KMC-17 KMC-21

 

NO /

 

 

 

( Option / )

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Delivery

3

TK-3207

REALIGNMENT /

REALIGNMENT

1. Modes

 

 

User mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PC mode

 

 

 

Data programming

 

 

 

 

 

 

 

 

 

 

mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clone mode

 

 

 

 

 

 

 

 

 

 

 

 

PC test mode

 

 

PC tuning mode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Mode

 

 

Function

 

 

 

User mode

For normal use.

 

 

 

PC mode

Used for communication between the

 

 

 

 

radio and PC (IBM compatible).

 

Data programming

Used to read and write frequency data

 

mode

and other features to and from the radio.

 

PC test mode

Used to check the radio using the PC.

 

 

 

 

This feature is included in the KPG-

 

 

 

 

87D.

 

 

 

Clone mode

Used to transfer programming data

 

 

 

 

from one radio to another.

 

 

 

 

 

 

 

 

 

 

 

1 .

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(IBM )

 

 

 

 

 

 

 

 

 

KPG87D

 

 

 

 

 

 

2. How to Enter Each Mode

Mode

Operation

User mode

Power ON

PC mode

Received commands from PC

Clone mode

[PTT]+[Side2]+Power ON (Two seconds)

3. PC Mode

3-1. Preface

The TK-3207 transceiver is programmed using a personal computer, a programming interface (KPG-22) and programming software (KPG-87D).

The programming software can be used with an IBM PC or compatible. Figure 1 shows the setup of an IBM PC for programming.

3-2. Connection procedure

1.Connect the TK-3207 to the personal computer with the interface cable.

2.When the POWER is switched on, user mode can be entered immediately. When the PC sends a command, the radio enters PC mode.

When data is transmitting from the transceiver, the red LED lights.

When data is received by the transceiver, the green LED lights.

Notes:

The data stored in the personal computer must match the model type when it is written into the EEPROM.

Change the TK-3207 to PC mode, then attach the interface cable.

3-3. KPG-22 description

(PC programming interface cable: Option)

The KPG-22 is required to interface the TK-3207 with the computer. It has a circuit in its D-subconnector (25-pin) case

that converts the RS-232C logic level to the TTL level.

4

2.

 

 

 

 

 

 

 

[PTT]+[ 2]+ 2

3.

3-1

TK-3207 KPG-22KPG-87D

IBM 1 IBM

3-2

1.TK-3207

2.PCPC

EEPROM ,

TK-3207

3-3 KPG-22 (PC )

TK-3207 KPG-22D 25 RS-232C TTL

KPG-22 TK-3207

TK-3207

REALIGNMENT /

The KPG-22 connects the side panel connector of the TK3207 to the computer’s RS-232C serial port.

3-4. Programming software description

KPG-87D is the programming software for TK-3207 supplied on a CD-ROM. This software runs under Windows 98, ME, Windows 2000 or XP on an IBM-PC or compatible machine.

The data can be input to or read from TK-3207 and edited on the screen. The programmed or edited data can be printed

out. It is also possible to tune the transceiver.

IBM-PC / IBM

RS-232C

3-4

KPG-87D TK-3207IBM-PC Windows 98,ME,Windows 2000 XP

TK-3207

KPG-22

 

Gray

 

}SP

 

Gray/Black

/

KPG-87D

1.5D-XV Lead wire

1.5D-XV

}MIC

1.5D-XV Shield wire 1.5D-XV

RF Power meter or SSG

Tuning cable /

 

 

/ RF SSG

 

 

(E30-3216-05)

 

 

 

 

 

4. Clone Mode

Fig. 1

/

 

4.

4-1. Outline

 

"Clone Mode" copies the transceiver data to another

4-1

transceiver.

 

“ ”

The dealer can copy the transceiver data to another

 

transceiver even without the use of a personal computer.

 

4-2. Example

 

4-2 :

The transceiver can copy the programming data to one or

RF

more transceivers via RF communication.

 

 

The clone master and clone slave/s must be in Clone mode.

 

4-3. Operation

 

4-3

1.To switch the clone slave/s to Clone mode, press and hold the [PTT] and [side2] keys while turning the transceiver power ON.

2.Wait for 2 seconds. The LED will light orange and the transceiver will announce "Clone".

3.Select a channel table number using Side1(increment channel table) and Side2(decrement channnel table) keys.

4.To switch the clone master to Clone mode, press and hold the [PTT] and [side2] keys while turning the transceiver power ON.

5.Wait for 2 seconds. The LED will light orange and the transceiver will announce "Clone".

6.Select the same channel table number as the clone slave/s.

7.Press [PTT] on the clone master to begin data transmission. When the clone slave starts to receive data, the LED will light green.

When the clone master finishes sending data, a "confirmation" tone will sound.

If data transmission fails while cloning, an "error" tone will sound from the Slave unit.

[PTT] [ 2]

2.2 LED " "

3.1 ( ) 2 ( )

[PTT] [ 2]

5.2 LED " "

7.[PTT] LED “ ”" "

9." " " "( =OFF, =OFF)

5

TK-3207

REALIGNMENT /

8.If the cloning fails, no data will be available in the Slave unit when it is returned to User mode.

9.When the cloning is successful, the Slave unit's "Scan" and "Key lock" functions will return to their default values (Scan = OFF, Key lock = OFF).

Notes:

The dealer can clone data to two or more transceivers by repeating the above procedures.

If the transceivers Clone Mode is configured as "Disabled", the transceiver cannot enter Clone mode.

The table shown below will cover the frequency tables used for wireless cloning.

Clone mode cannot be entered in battery low state.

A unit cannot be a "Master Unit" if it is unprogrammed. If [PTT] is pressed, an "error" tone will sound.

The language used in cloning depends on the "Model type" setting, not the FPU setting. C, C2, C5 and C6 type TK-3207 transceivers will use Chinese. Other types English.

Once a unit is set to be the Master, it cannot be a slave after the data has been transmitted. This protects the data in the Master unit.

Electronic interface may cause a failure in data transfer during Wireless Clone, such as when waveforms or electromagnetics are being performed at the workbench.

Clone mode can be used ONLY by the authorized service personnel.

The Clone mode setting must be configured as "Disable" before being delivered to the end-user.

To clone, replace the antenna from both the master transceiver and the slave transceiver with a dummy load.

The transmit output power is automatically set to Low in Clone mode.

Clone Frequency Table

 

 

Type

 

M

C

C2

 

 

Operating

 

 

 

 

Clone

Frequency

450~490

440~480

400~430

 

Frequency

(MHz)

 

 

 

 

 

Table

 

 

 

 

 

 

 

1

 

450.000

440.000

400.000

 

 

2

 

452.000

442.000

401.000

 

 

3

 

454.000

446.000

402.000

 

 

4

 

456.000

448.000

403.000

 

 

5

 

458.000

450.000

404.000

 

 

6

 

460.000

452.000

405.000

 

 

7

 

462.000

454.000

406.000

 

 

8

 

464.000

456.000

407.000

 

 

9

 

466.000

458.000

408.000

 

 

10

 

468.000

460.000

409.000

 

 

11

 

470.000

462.000

410.000

 

 

12

 

472.000

464.000

411.000

 

 

13

 

474.000

466.000

412.000

 

 

14

 

476.000

468.000

413.000

 

 

15

 

478.000

470.000

414.000

 

 

16

 

480.000

472.000

415.000

 

 

17

 

482.000

474.000

416.000

 

 

18

 

484.000

476.000

417.000

6

 

19

 

486.000

478.000

418.000

 

20

 

488.000

480.000

419.000

2

“ ”

[PTT]" "

" " FPU

TK-3207 C C2 C5 C6

机。这是为了保护主机里的数据。

电磁干扰有可能引起传输失败。

“”

 

M

C

C2

 

 

 

 

(MHz)

450~490

440~480

400~430

 

 

 

 

 

1

450.000

440.000

400.000

2

452.000

442.000

401.000

3

454.000

446.000

402.000

4

456.000

448.000

403.000

5

458.000

450.000

404.000

6

460.000

452.000

405.000

7

462.000

454.000

406.000

8

464.000

456.000

407.000

9

466.000

458.000

408.000

10

468.000

460.000

409.000

11

470.000

462.000

410.000

12

472.000

464.000

411.000

13

474.000

466.000

412.000

14

476.000

468.000

413.000

15

478.000

470.000

414.000

16

480.000

472.000

415.000

17

482.000

474.000

416.000

18

484.000

476.000

417.000

19

486.000

478.000

418.000

20

488.000

480.000

419.000

Kenwood TK-3207 Service Manual

TK-3207

DISASSEMBLY FOR REPAIR /

Removing the case assembly from the chassis.

1.

Remove the volume knob z and channel knob x.

1.

z x

2.

Remove the two screws c.

2.

2 c

3.

Lift and remove the chassis from the case assembly v.

3.

v (

 

(Use a flat-blade screwdriver to easily lift the chassis.)

 

)

1 2

3

3

4

Removing the TX-RX unit from the chassis.

TX-RX

1.

Remove the packing b from the SP / MIC jack of the TX-

1.

TX-RX SP / MIC b

 

RX unit.

2.

TX-RX 11 n

2.

Remove the eleven screws n fixing the TX-RX unit.

3.

SP / MIC m

3.

Remove the fixing bracket m of the SP / MIC.

4.

,

4.

Remove the solder of the antenna terminal with a soldering

5.

.

 

iron ,.

 

5.

Remove the solder of the positive terminal with a soldering

 

TX-RX

 

iron ..

 

G53-1605-03

Note: You can remove the TX-RX unit from the chassis without

 

 

 

removing the solder at the positive terminal. However,

6.

FPC /

 

in this case, you can not attach the packing (G53-1605-

7.

TX-RX

 

03) that is on the positive terminal to the chassis in

 

 

assembling. So, it is advisable to remove the solder on the positive terminal first.

6.Remove the FPC from the flat cable connector /.

7.Lift and remove the TX-RX unit from the chassis .

6

8

7

6

6

6

6

6 6 6

10

11

5

9

7

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