3120876 15AMI 3
4 15AMI 3120876
3120876 15AMI 5
TABLE OF CONTENTS
SECTION 1 - BASE.............................................................................................................................................................................. 9
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI ................................................................................... 10
SECTION 2 - CONTROLS ................................................................................................................................................................. 15
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702) ................................................................ 16
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present) ........................................................... 20
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY ................................ ............................................................................................. 24
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702) ................................................................... 26
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present) ........................................................... 30
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391) ................................................................ 32
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present) ........................................................... 36
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391) ................................................................... 40
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present) ........................................................... 44
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622) ............................................................................. 46
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present) ......................................................................... 48
FIGURE 2-12. BATTERY CHARGER ASSEMBLY ........................................................................................................................ 50
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028708) ................................................................ 52
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (SN 0900028708 to Present) ............................................................ 56
SECTION 3 - MAST ........................................................................................................................................................................... 61
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN) .............................................................................................................................. 62
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS .............................................................................................. 66
SECTION 4 - PLATFORM .................................................................................................................................................................. 69
FIGURE 4-1. MOLDED PLATFORM INSTALLATION .................................................................................................................... 70
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION ....................................................................................................... 74
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE .............................................................. 78
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR.......................................................................... 82
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION........................................................................ 84
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR AND EXTENSION ........................................... 88
FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS ...................................................................................... 92
SECTION 5 - CYLINDER ................................................................................................................................................................... 95
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526).......................................................................................... 96
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965) .................................................................... 98
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present) ................................................................................... 100
SECTION 6 - HYDRAULIC .............................................................................................................................................................. 103
FIGURE 6-1. HYDRAULIC DIAGRAM (Prior to SN 0900027702) ................................................................................................ 104
FIGURE 6-2. HYDRAULIC DIAGRAM (SN 0900027702 to Present) ........................................................................................... 106
SECTION 7 - ELECTRICAL ............................................................................................................................................................. 109
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 110
SECTION 8 - DECALS ..................................................................................................................................................................... 111
FIGURE 8-1. DECAL INSTALLATION (CE SPECS AND ALL AUSTRALIAN SPECS) (Prior to SN 0900022158) ...................... 112
FIGURE 8-2. DECAL INSTALLATIONS (CE SPECS) (SN 0900022158 to Present) ................................................................... 116
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ........................................................................................................... 119
FIGURE 9-1. 15AMI STANDARD PARTS .................................................................................................................................... 120
FIGURE 9-2. 15AMI VARIABLE PARTS ...................................................................................................................................... 122
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 123
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 124
PART NUMBER INDEX ................................................................................................................................................................... 125
3120876 15AMI 7
SECTION 1 - BASE
SECTION 1 - BASE
3120876 15AMI 9
SECTION 1 - BASE
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
10 15AMI 3120876
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BASE ASSEMBLY OPTIONS:
0259524
Ref
Base Assembly (Prior to SN 0900019526)
A 0272231
Ref
Base Assembly (SN 0900019526 to Present)
C 1 0641607
8
Bolt 3/8in-16NC x 7/8in
2 3311605
8
Locknut 3/8in-16NC
3 3760348
2
Ring, Retainer
4 4711600
16
Flatwasher 3/8in
5 Ref
Flatwasher Options:
5 4712200
2
Flatwasher (Prior to SN 0900019526)
5 4740415
2
Flatwasher (SN 0900019526 to Present)
6 4740456
4
Washer, Shim
7 Ref
Base Weldment Options:
7 4846084
1
Base Weldment (Prior to SN 0900019526)
7 4846614
1
Base Weldment (SN 0900019526 to Present)
8 Ref
Wheel Assembly Options: (Stationary)
8 4860183
2
Wheel Assembly (Prior to SN 0900020796)
A 8 7020083
2
Wheel, Replacement
8 7020084
4
Bearing (2 Per Wheel)
8
4860246
2
Wheel Assembly (No Service Parts Available) (SN 0900020796
to Present)
B
9 Ref
Wheel Assembly Options:
9 Ref
Wheel Assembly - (Non-Locking) Options:
9
4860184
2
Wheel Assembly (Non-Locking Gray Tire and Wheel) (Prior
to SN 0900020877)
9 4860245
2
Wheel Assembly (Non-Locking Charcoal Gray Tire and Gray
Wheel) (SN 0900020877 to Present)
9
7020017
2
Swivel Rig for 4860184 (1 Per Assembly)
9 4860245
2
Swivel Rig for 4860245 (1 Per Assembly)
9 7020086
2
Wheel, Replacement for 4860184 (1 Per Assembly)
9 4860245
2
Wheel, Replacement for 4860245 (1 Per Assembly)
9 7020084
4
Bearing for 4860184 (2 Per Wheel)
9 4860245
4
Bearing for 4860245 (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner for 4860184 (1 Per Assembly)
9 4860245
2
Bushing, Axle Spanner for 4860245 (1 Per Assembly)
9 7012630
2
Axle Kit for 4860184 (1 Per Assembly)
9 4860245
2
Axle Kit for 4860245 (1 Per Assembly)
9 4860194
2
Wheel Assembly - (Locking)
A 9 7020017
2
Swivel Rig (1 Per Assembly)
9 7020086
2
Wheel, Replacement (1 Per Assembly)
9 7020084
4
Bearing (2 Per Wheel)
9 7012631
2
Bushing, Axle Spanner (1 Per Assembly)
9 7012630
2
Axle Kit (1 Per Assembly)
10
3020017
AR
Lubricant (Prior to SN 0900020796)
11
4240032
AR
Tie, Wire (Not Shown - 4in Long)
12
4460234
AR
Mount, Wire Tie (Not Shown)
Ref
MAST SUPPORT INSTALLATION OPTIONS:
0259483
Ref
Mast (All Cable) (Prior to SN 0900019526)
A 0272233
Ref
Mast (All Chain) (SN 0900019526 to Present)
B
101
0100001
AR
Adhesive
102
0641609
12
Bolt 3/8in-16NC x 1-1/8in
FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION - 15AMI
3120876 15AMI 11
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
104
2420140
1
Gauge, Circular Level
105
2560088
2
Handle
106
Ref
Nut 3/8in-16NC Options:
106
3311605
AR
Locknut
106
3311608
AR
Locknut, Flanged
106
0100011
AR
Compound, Locking
107
Ref
Tube, Mast Brace Options:
107
4567824
2
Tube, Mast Brace (Prior to SN 0900031622)
107
4567508
2
Tube, Mast Brace (SN 0900031622 to Present)
108
4711600
AR
Flatwasher 3/8in Narrow
109
Ref
Support Weldment Options:
109
4845715
1
Support Weldment (Prior to SN 0900031622)
109
1001108178
1
Support Weldment (SN 0900031622 to Present)
110
1704582
1
Decal - Manual Descent (Not Shown - Located at bottom of Mast)
(SN 0900019526 to Present)
0259104
Ref
FLOOR STOP INSTALLATION
E
201
0920114
1
Stop, Floor
202
Ref
Limit Switch Options:
202
4360397
1
Limit Switch (Use p/n 4360456) (Prior to SN 0900013474)
202
4360456
1
Limit Switch (SN 0900013474 through 0900028054)
202
4360702
1
Limit Switch (SN 0900028055 to Present)
203
0641808
4
Bolt 1/2in-13NC x 1in
204
3311805
4
Locknut 1/2in-13NC
205
4711800
2
Flatwasher 1/2in
206
3911024
2
Screw #10-24NC x 1-1/2in
207
3311001
2
Nut #10-24NC
208
4751000
2
Flatwasher #10
209
4761000
2
Lockwasher #10
210
3539920
AR
Spacer - 11ga
211
3539921
AR
Spacer - 14ga
212
4460662
1
Strain Relief (Prior to SN 0900028055)
213
0902523
1
Bracket, Limit Switch
214
4922561
1
Harness, Brake
215
4460234
AR
Mount, Wire Tie (Not Shown)
216
4240033
AR
Tie, Wire (Not Shown)
0256808
Ref
DESCENT ALARM ONLY INSTALLATION (OPTIONAL)
C
301
0140033
1
Alarm 302
0641406
2
Bolt 1/4in-20NC x 3/4in
303
4751400
4
Flatwasher 1/4in
304
3311405
4
Nut 1/4in-20NC
305
4922805
1
Harness, Alarm (SN 0900023815 to Present)
1001107904
Ref
DESCENT ALARM AND BEACON LIGHT INSTALLATION
(OPTIONAL)
A
401
0140033
1
Alarm 402
0641406
2
Bolt 1/4in-20NC x 3/4in
403
0721006
2
Screw #10-24NC x 3/4in
404
2920146
1
Strobe Light Assembly
404
7016319
1
Bulb, Flash Tube
404
7016372
1
Replacement Lens
405
3311005
2
Locknut #10-24NC
406
3311405
4
Locknut 1/4in-20NC
407
4240032
AR
Tie-Strap
SECTION 1 - BASE
12 15AMI 3120876
SECTION 1 - BASE
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
409
4460234
4
Base, Tie-Strap
410
4751000
4
Flatwasher #10 Regular
411
4751400
4
Flatwasher 1/4in Regular
412
4922805
1
Harness, Alarm
413
1001093322
1
Plate, Mounting
414
1001107934
1
Harness, Strobe Light
1001107903
Ref
BEACON LIGHT ONLY INSTALLATION (OPTIONAL)
A
501
0641406
2
Bolt 1/4in-20NC x 3/4in
502
0721006
2
Screw #10-24NC x 3/4in
503
2920146
1
Strobe Light Assembly
503
7016319
1
Bulb, Flash Tube
503
7016372
1
Replacement Lens
504
3311005
2
Locknut #10-24NC
505
3311405
4
Locknut 1/4in-20NC
506
4240032
AR
Tie-Strap
507
4460234
4
Base, Tie-Strap
508
4751000
4
Flatwasher #10 Regular
509
4751400
4
Flatwasher 1/4in Regular
510
1001093322
1
Plate, Mounting
511
1001107934
1
Harness, Strobe Light
3120876 15AMI 13
SECTION 2 - CONTROLS
SECTION 2 - CONTROLS
3120876 15AMI 15
SECTION 2 - CONTROLS
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
16 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0259207
Ref
220 VOLT (Prior to SN 0900019526)
A 0272239
Ref
220 VOLT (Specs) (SN 0900019526 through 0900027702)
C 1 0630486
4
Screw, Counter Sunk
2 0641406
4
Bolt 1/4in-20NC x 3/4in
3 0721006
2
Screw
5
0860936
1
Junction Box Assembly (See AC JUNCTION BOX ASSEMBLY
for Breakdown)
6 Ref
Ground Control Box Assembly Options:
6
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020166)
6 0861305
1
Ground Control Box Assembly (SN 0900020166 through
0900027702)
Ref
Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts
6
7020078
1
Switch, Push-Pull (Stop)
6 7020096
1
Legend Plate, "Stop"
6 7020097
1
Legend Plate, "Power/Off/On"
6 Ref
Switch, Key Options:
6 7020098
1
Switch, Key (Prior to SN 0900020166)
6 4360467
1
Switch, Key (SN 0900020166 through 0900027702)
6 Ref
Key, Replacement Options:
6 7016339
1
Key, Replacement (Prior to SN 0900020166)
6
2860030
1
Key, Replacement (SN 0900020166 through
0900027702)
6 Ref
Connector, Strain Relief Options:
6 7020090
1
Connector, Strain Relief (Prior to SN 0900020166)
6
4460633
1
Connector, Strain Relief (SN 0900020166 through
0900023611)
6 7027787
1
Connector, Strain Relief (SN 0900023612 through
0900027702)
6
7020093
4
Screw m3 x 25
6 7020094
1
Lid 7
3311005
AR
Locknut #10-24NC
8 3311405
4
Locknut 1/4in-20NC
9 3311505
4
Locknut 5/16in-18NC
10 Ref
Pump/Motor Assembly Options:
10
3600265
1
Pump/Motor Assembly (Prior to SN 0900019526)
10
3600354
NLA
Pump/Motor Assembly (Use p/n 1001091459) (SN 0900019526
through 0900027701)
Ref
(Note: Kit p/n 1001091459 includes Pump/Motor Assy,
Pump and AC Box Mtg Brackets and 2 Hydraulic Tubes.
Once kit has been added, machine will be updated to S/N
0900027702 to S/N 0900029966 Design.)
12
4460566
1
Terminal, 90
13
4751000
AR
Flatwasher #10
14
4751400
8
Flatwasher 1/4in
15
4751500
4
Flatwasher 5/16in
16
4845712
1
Plate, Mounting
Ref
POWER PACK INSTALLATION
0259294
Ref
Power Unit (All Specs Except French Spec) (Prior to SN
A
FIGURE 2-1. AC POWER COMPONENTS INSTALLATION (Prior to SN 0900027702)
3120876 15AMI 17
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0900019526)
0259306
Ref
Power Unit (French Spec) (Prior to SN 0900019526)
A 0272235
Ref
Power Unit (SN 0900019526 through 0900027702)
B
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in
104
1702353
1
Decal - Manual Descent (Prior to SN 0900019526)
109
3311605
4
Locknut 3/8in-16NC
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (Prior to SN 0900019526)
110
4061024
1
Shield, Pump Cover (SN 0900019526 through 0900027702)
110A
1704582
1
Decal (SN 0900019688 through 0900027702)
110B
9984088
1
Cover (SN 0900019688 through 0900027702)
114
4711400
4
Flatwasher 1/4in Narrow
115
4711600
8
Flatwasher 3/8in Narrow
116
4070984
2
Shim, Pump Spacer
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
0272686
Ref
SECURITY LOCK INSTALLATION
C
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
408
0791003
2
Screw#10-24NC x 3/8in
SECTION 2 - CONTROLS
18 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
20 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275889
Ref
POWER PACK ASSEMBLY
D 2 0630550
2
Bolt 1/4in-20NC x 3/4in
3 0641406
4
Bolt 1/4in-20NC x 3/4in
4 0721006
2
Screw 5
0791609
2
Bolt 3/8in-16NC x 1-1/8in
6
0860936
1
Junction Box Assembly (See AC JUNCTION BOX ASSEMBLY for
Breakdown)
7
0861305
1
Ground Control Box Assembly
7 7020078
1
Switch, Push-Pull (Stop)
7 7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 4360467
1
Switch, Key
7 2860030
1
Key, Replacement
7 7027787
1
Connector, Strain Relief
7 7020093
4
Screw M3 x 25
7 7020094
1
Lid 8
3311005
2
Locknut #10-24NC
9 3311405
4
Locknut 1/4in-20NC
10
3600467
1
Pump/Motor Assembly (See AC MOTOR/PUMP ASSEMBLY
(MONARCH) for Breakdown)
11
4341431
1
Mounting, Bracket AC Box
12
4341432
1
Mounting, Bracket Pump
13
4460566
1
Terminal, 90
14
4751000
2
Flatwasher #10
15
4751400
8
Flatwasher 1/4in
16 Ref
Shrink, Heat Options (Not Shown):
16
2820030
1 ft/0.3m
Shrink, Heat (SN 0900027702 through 0900030160)
16
1001105113
2
Shrink, Heat (SN 0900030161 to Present)
0275939
Ref
POWER PACK INSTALLATION
B
101
0100011
AR
Compound, Locking
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0791609
4
Bolt 3/8in-16NC x 1-1/8in
106
3311608
4
Nut 3/8in-16NC
107
4061024
1
Shield, Pump Cover
110
4711400
4
Flatwasher 1/4in Narrow
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
203
2420172
1
Hourmeter
205
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATION
0272686
Ref
Security Lock Installation (SN 0900026490 through
0900031621)
D
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
B
FIGURE 2-2. AC POWER COMPONENTS INSTALLATION (SN 0900027702 to Present)
3120876 15AMI 21
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable (Note: Does not Include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown) (SN 0900031622 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown) (SN 0900031622 to
Present)
406
4460268
3
Socket, Female (Not Shown) (SN 0900031622 to Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622
to Present)
SECTION 2 - CONTROLS
22 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
24 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
JUNCTION BOX ASSEMBLY
0860936
Ref
220 VOLT
K 1 0860943
1
Box with Lid
2 3740094
2
Relay, Starter 12 VDC
3 3740105
1
Relay, Starter
4 3910808
10
Screw #8-32NF x 1/2in
5 4460565
1
Strip, Terminal
9 4460633
4
Connector, Strain Relief
16
4360070
2
Circuit Breaker - 15amp
17
4360376
1
Rectifier
18
3740049
1
Relay 19 Ref
Transformer Options:
19
4530010
1
Transformer (Prior to SN 0900014643)
19
4530013
1
Transformer (SN 0900014643 through 0900028707)
19
4530010
1
Transformer (SN 0900028708 to Present)
21 Ref
Harness Options:
21
1060585
3 ft/0.9m
Harness (Prior to SN 0900023728)
21
4923152
1
Harness (SN 0900023728 to Present)
22
1702103
1
Decal 23
1702120
1
Decal - Wire Size
24 Ref
Decal - JLG Options:
24
1702365
1
Decal - JLG (Prior to SN 0900028708)
24
1703681
1
Decal - JLG (SN 0900028708 to Present)
25
3520028
1
Plug 1/2 (SN 0900013477 to Present)
26
3520034
4
Plug, Hole (SN 0900019636 to Present)
27
4923151
1
Harness, AC Box (Not Shown) (SN 0900020166 to Present)
28
4933310
1
Wiring Diagram, AC Box (Not Shown - See ELECTRICAL
SECTION) (SN 0900020166 to Present)
29
1001093646
1
Harness, Capacity 2200UF 50V (SN 0900028708 to Present)
30
4922546
1
Harness, Ground Controls (SN 0900019526 to Present)
I
30
4460424
1
Terminal, Plug
30
4460268
2
Socket, Female
31
1001096586
1
Harness, 16/5
A
31
1060687
1 ft/0.3m
Cable Electrical 16/5
32
1001096587
1
Harness, 12/3
A
32
1060908
2.42
ft/0.8m
Cable Electrical 12/3
FIGURE 2-3. AC JUNCTION BOX ASSEMBLY
3120876 15AMI 25
SECTION 2 - CONTROLS
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
26 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 to S/N 0900027702, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO NEXT
FIGURE FOR BREAKDOWN.
Ref
MOTOR/PUMP ASSEMBLY
3600265
Ref
220 Volt (Prior to SN 0900019526)
A 3600354
Ref
220 Volt (SN 0900019526 through 0900027702)
C 1 7013713
2
Bolt 5/16in-24NF x 2 3/4in
2 7016735
1
Coupling
3 7013714
1
Plug 4
7013779
1
Ball (Was p/n 7013715)
5 7013716
1
Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717
1
Washer
8 7013722
1
Magnet
9 7013723
1
Filter 10
7013727
1
Cover 11
7013728
2
Screw
12 Ref
Gasket Options:
12
7016787
1
Gasket for 3600354 Assemblies (was p/n 7016793 - See Item
15 Note)
12
7013751
1
Gasket for 3600265 Assemblies
14 Ref
Motor Options:
14
7013732
1
220 Volt (Prior to SN 0900019526)
14
7016774
1
220 Volt (SN 0900019526 through 0900027702)
15 Ref
Switch Box Component Options:
15
7016787
1
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket and Hardware for 3600354 Assemblies
Ref
Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
15
7013751
1
Timer Relay Assembly (Includes Relay, Wiring, Box, Item 12
Gasket and Hardware for 3600265 Assemblies
Ref
Note: Individual Pieces No Longer Available. Must
Purchase Complete Assembly.
16
7013708
1
Cartridge, Valve - Check
17
3931516
1
Bolt 5/16in-18NC x 1in
18
7016756
1
Pipe, Plumbing
19
7016757
4
Bolt M6-1.0 35MM
20
7016758
4
Lockwasher 1/4in
21
7016721
4
Bolt #12-24NC x 1/2in
24 Ref
Tank Options:
24
7016760
1
Tank Used (Prior to SN 0900019526)
24
7022219
1
Tank Used (SN 0900019526 through 0900027702)
24A
7013748
1
Decal - Caution
24B
7016759
1
Plug
24C
7016777
1
Fitting, Coupling
24D
7022223
1
Decal - Fill Line
25
7016761
1
Tube, Return
26
7013792
1
Nut, Tube Compression
27
7013793
1
Sleeve, Tube Compression
28
7013779
1
Spring, Green (was p/n 7016762)
29 Ref
Cartridge, Valve - Manual Descent Options:
FIGURE 2-4. AC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027702)
3120876 15AMI 27
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
29
7013764
1
Cartridge, Valve - Manual Descent (Prior to SN 0900019526)
29
Not Required
0
Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN
0900019526 through 0900027702)
30
7016751
1
Coil, Solenoid
31
7013743
1
O-Ring
32 Ref
End Head Options:
32
See Note
1
End Head (was p/n 7016753) (Note: No Longer Available)
(Prior to SN 0900019526)
32
7022220
1
End Head (SN 0900019526 through 0900027702)
33
7016717
1
Pump Assembly
33A
7013701
1
Seal Kit - Pump (Includes Gasket for Item #10 Cover, O-Ring
and #5 Seal)
34
7013779
1
Cap, Relief (Was p/n 7013750)
35 Ref
Breather Options:
35
7013794
1
Breather (Prior to SN 0900019526)
35
7016714
1
Breather (SN 0900019526 through 0900027702)
36 Ref
Plug Options:
36
7013720
2
Plug (Prior to SN 0900019526)
36
Not Required
0
Plug (SN 0900019526 through 0900027702)
37 Ref
Tube, Return Options:
37
7013763
1
8in Length (Prior to SN 0900019526)
37
7022224
1
8-1/2in Length (SN 0900019526 through 0900027702)
38
7016755
1
Cartridge, Valve without Coil
39
7013779
1
Screw, Adjustment (was p/n 7013770)
40
7013745
1
Decal, Motor 50/60 Hertz (Not Shown)
42
7013779
1
Relief Valve Kit (Includes Items 4, 28, 34 & 39)
SECTION 2 - CONTROLS
28 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)
30 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600467
Ref
AC MOTOR/PUMP ASSEMBLY
C 1 70000641
1
Base Assembly (Includes Items 14-18)
2 70001021
1
Pump 3
70001020
4
Screw 1/4in-20NC x 2-3/4in
4 70001042
1
Tube, Suction
5 7026165
1
Filter 6
70001044
1
Tube, Return
7 70001045
1
Motor (Includes Item 19 and Motor Bolts)
8 70000642
1
Cartridge
9 70000643
1
Coil 10
70000651
1
Reservoir
11
70001025
1
Plug 12
7026335
1
Clamp 13
70001027
1
Decal - Fill Line
14
70000641
1
Valve, Relief
14
70000641
1
Screw
14
70000641
1
Nut 14
70000641
1
Seal 14
70000641
1
Spring
14
70000641
1
Ball 15
70000641
1
Valve, Check
15
70000641
1
Plug 15
70000641
1
Spring
15
70000641
1
Poppet
15
70000641
1
Ball
16
70003612
1
O-Ring (1/2in x 5/8in x 1/16in)
17
70003613
1
O-Ring (3 5/8in x 3 7/8in x 1/8in)
18
7026330
1
Seal 19
70002215
1
Bearing
FIGURE 2-5. AC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027702 to Present)
3120876 15AMI 31
SECTION 2 - CONTROLS
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391)
32 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
POWER PACK ASSEMBLY
0259205
Ref
Power Pack Assembly 15AMI - 12 VOLT (Prior to SN
0900019526)
A
0272237
Ref
Power Pack Assembly 15AMI - 12 VOLT (SN 0900019526
through 0900027391)
E
1
0100011
AR
Compound, Locking
2 0630486
4
Screw, Countersunk
3 0641404
AR
Bolt 1/4in-20NC x 1/2in
4 Ref
Hardware Options:
4 0641608
2
Hardware (Bolt 3/8in-16NC x 1in) (Prior to SN 0900019526)
4
0641606
2
Hardware (Bolt 3/8in-16NC x 3/4in) (SN 0900019526 through
0900020834)
4
0791605
2
Hardware (Screw 3/8in-16NC x 5/8in) (SN 0900020835
through 0900027391)
5
0721006
2
Screw 6
0721014
1
Screw (Prior to SN 0900019526)
7 Ref
Ground Control Box Assembly Options:
7
0861212
NLA
Ground Control Box Assembly (Use p/n 0861305) (Prior to SN
0900020166)
7
0861305
1
Ground Control Box Assembly (SN 0900020166 through
0900027391)
Ref
Note: Original Equipment control box p/n 0861212 may
have been replaced with p/n 0861305 as a Service
Replacement. Identify component before ordering parts
7
7020078
1
Switch, Push-Pull (Stop)
7
7020096
1
Legend Plate, "Stop"
7 7020097
1
Legend Plate, "Power/Off/On"
7 Ref
Switch, Key Options:
7 7020098
1
Switch, Key (Prior to SN 0900020166)
7 4360467
1
Switch, Key (SN 0900020166 through 0900027391)
7 Ref
Key, Replacement Options:
7 7016339
1
Key, Replacement (Prior to SN 0900020166)
7
2860030
1
Key, Replacement (SN 0900020166 through
0900027391)
7
7020090
1
Connector, Strain Relief
7 7020093
4
Screw M3 x 25
7 7020094
1
Lid 8
0902054
1
Plate, Mounting
9 1060518
1
Cable, Solenoid (Prior to SN 0900019526)
10
1060571
1
Cable Assembly - Battery
11
3311005
AR
Locknut #10-24NC
12
3311505
4
Locknut 5/16in-18NC
13 Ref
DC Motor/Pump Assembly Options (See DC POWER
COMPONENTS INSTALLATION for Breakdown):
13
3600291
1
DC Motor/Pump Assembly (Prior to SN 0900019526)
13
3600355
NLA
DC Motor/Pump Assembly (Use p/n 2915259) (SN 0900019526
through 0900027390)
Ref
(Note: Kit p/n 2915259 includes Pump/Motor Assy and
Return Tube. Once kit has been added, machine will be
updated to S/N 0900027391 to S/N 0900029966 Design.)
14
3740013
1
Solenoid (Prior to SN 0900019526)
15 Ref
Relay Options:
FIGURE 2-6. DC POWER COMPONENTS INSTALLATION (Prior to SN 0900027391)
3120876 15AMI 33
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
15
3740080
1
Relay (Prior to SN 0900019526)
15
3740049
1
Relay (SN 0900019526 through 0900027391)
16
3740113
1
Relay, Timer (Prior to SN 0900019526)
17
4567605
2
Tube, Butyrate (Not Shown)
18
4711400
3
Flatwasher 1/4in
19
4751000
AR
Flatwasher #10
20
4751500
4
Flatwasher 5/16in
21
4751600
2
Flatwasher 3/8in (Prior to SN 0900020835)
22
4845714
1
Bracket, Pump Mounting
23
0641404
1
Bolt 1/4in-20NC x 1/2in (SN 0900019526 through 0900027391)
24
4751400
1
Flatwasher 1/4in (SN 0900019526 through 0900027391)
25
1320224
1
Clamp (SN 0900019526 through 0900027391)
26
4922740
1
Harness (SN 0900019526 through 0900027391)
27
4761500
1
Starwasher 5/16in (SN 0900020835 through 0900027391)
Ref
POWER PACK INSTALLATION OPTIONS:
0259294
Ref
Power Pack Installation (Prior to SN 0900019526)
A 0272235
Ref
Power Pack Installation (SN 0900019526 through 0900027391)
B
102
0641404
4
Bolt 1/4in-20NC x 1/2in
103
0641614
4
Bolt 3/8in-16NC x 1-3/4in
104
1702353
1
Decal - Manual Descent (Prior to SN 0900019526)
110
Ref
Shield, Pump Cover Options:
110
4060875
1
Shield, Pump Cover (Prior to SN 0900019526)
110
4061024
1
Shield, Pump Cover (SN 0900019526 through 0900027391)
110A
1704582
1
Decal (SN 0900019688 through 0900027391)
110B
9984088
1
Cover (SN 0900019688 through 0900027391)
114
4711400
4
Flatwasher 1/4in Narrow
115
4711600
8
Flatwasher 3/8in Narrow
116
4070984
2
Shim, Pump Spacer (15AMI Only)
0273365
Ref
HOURMETER INSTALLATION (OPTIONAL)
D
201
2420172
1
Hourmeter
202
3311001
2
Nut #10-24NC
203
3572158
1
Bracket, Mounting
204
3911010
2
Screw #10-24NC x 5/8in
205
4761000
2
Lockwasher #10
206
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION - 15AMI
A
0259450
Ref
AUXILIARY LOWERING INSTALLATION - 19AMI
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
ft/.09m
Velcro, Hook
Ref
SECURITY LOCK INSTALLATIONS
0272686
Ref
Security Lock Installations 15AMI
C 0272181
Ref
Security Lock Installations 19AMI
B
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable
407
4751000
2
Flatwasher #10 (19AMI Only)
408
4922377
1
Harness, Counter
SECTION 2 - CONTROLS
34 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present)
36 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0275885
Ref
POWER PACK ASSEMBLY
C 1 0100011
AR
Compound, Locking
2 0641404
2
Bolt 1/4in-20NC x 1/2in
3 0721006
2
Screw 4
0791608
2
Bolt 3/8in-16NC x 1in
5 0861305
1
Ground Control Box Assembly (Key Control):
5 7020078
1
Switch, Push-Pull (Stop)
5 7020096
1
Legend Plate, "Stop"
5 7020097
1
Legend Plate, "Power/Off/On"
5 4360467
1
Switch, Key
5 2860030
1
Key, Replacement
5 7020090
1
Connector, Strain Relief
5 7020093
4
Screw m3 x 25
5 7020094
1
Lid 6
1060571
1
Cable Assembly - Battery
7 1320224
1
Clamp 8
3311005
2
Locknut #10-24NC
9
3600462
1
DC Motor/Pump Assembly (See DC MOTOR/PUMP ASSEMBLY
(MONARCH) for breakdown)
10
3740049
1
Relay 11
4341432
1
Bracket, Pump Mounting
12
4751000
2
Flatwasher #10
13
4922740
1
Harness (Not Shown)
14
4567605
2
Tube, Plastic (Installed on Battery Hanger Bar - Not Shown) (SN
0900027391 through 0900033939)
Ref
POWER PACK INSTALLATION
0275689
Ref
Power Pack Installation (SN 0900027391 through 0900027701)
B 0275939
Ref
Power Pack Installation (SN 0900027702 to Present)
A
101
0641404
4
Bolt 1/4in-20NC x 1/2in
102
Ref
Bolt Options:
102
0791608
4
Bolt 3/8in-16NC x 1in (SN 0900027391 through 0900027701)
102
0791609
4
Bolt 3/8in-16NC x 1-1/8in (SN 0900027702 to Present)
105
Ref
Nut Options:
105
3311605
4
Locknut 3/8in-16NC (SN 0900027391 through 0900027701)
105
3311608
4
Nut 3/8in-16NC (SN 0900027702 to Present)
106
4061024
1
Shield, Pump Cover
109
4711400
4
Flatwasher 1/4in Thin
110
4711600
8
Flatwasher 3/8in Thin (SN 0900027391 through 0900027701)
111
0100011
AR
Compound, Locking (SN 0900027702 to Present)
0275697
Ref
HOURMETER INSTALLATION (OPTIONAL)
C
203
2420172
1
Hourmeter
205
4922935
1
Harness, Hourmeter (Not Shown)
0258482
Ref
AUXILIARY LOWERING INSTALLATION
A
301
0861213
1
Box, Power Down
301
0400181
2
Battery
301
4460320
1
Connector, Amp
301
4460267
2
Pin, Amp
303
4420064
0.3
ft/.09m
Velcro, Loop
304
4420065
0.3
Velcro, Hook
FIGURE 2-7. DC POWER COMPONENTS INSTALLATION (SN 0900027391 to Present)
3120876 15AMI 37
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
ft/.09m
Ref
SECURITY LOCK INSTALLATION
0272686
Ref
Security Lock Installation (SN 0900027391 through
0900031621)
D
1001110217
Ref
Security Lock Installation (SN 0900031622 to Present)
A
401
2820035
8 in/20cm
Sleeve, Insulation (Not Shown)
402
2940132
1
Lock, Programmable (Note: Does not include Items 404 & 405)
403
Ref
Fastener Options:
403
0791003
2
Screw #10-24NC x 3/8in
403
3820032
2
Rivet
404
4460267
3
Pin, Male (Not Shown) (SN 0900031622 to Present)
405
4460326
1
Plug, Male - 3 Position (Not Shown) (SN 0900031622 to
Present)
406
1001114375
1
Harness, Security Lock (Not Shown) (SN 0900031622 to
Present)
406
4460268
3
Socket, Female (Not Shown) (SN 0900031622 to Present)
406
4460445
1
Receptacle, Female - 3 Position (Not Shown) (SN 0900031622
to Present)
0270020
Ref
CYCLE COUNTER INSTALLATION - 15AMI (OPTIONAL)
E
501
2420193
1
Gauge, Counter
502
3311001
4
Nut #10-24NC
503
3520166
1
Plug 504
3911024
2
Screw #10-24NC x 1-1/2in
505
Ref
Switch, Limit Options:
505
4360437
1
Switch, Limit (SN 0900027391 through 0900028054)
505
1001092205
1
Switch, Limit (SN 0900028055 to Present)
506
4922377
1
Harness, Counter
507
4751000
6
Flatwasher #10
510
3572158
1
Bracket, Gauge Mounting (SN 0900030684 to Present)
511
3911010
2
Screw #10-24NC x 5/8in
512
4761000
2
Lockwasher #10
513
0641504
1
Bolt 5/16in-18NC x 1/2in
SECTION 2 - CONTROLS
38 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391)
40 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
NOTE: IF MOTOR/PUMP ASSEMBLY WAS REPLACED ON A
MACHINE BUILT S/N 0900019526 TO S/N 0900027391, IT MAY
HAVE AN UPDATE KIT INSTALLED ON IT. IF MACHINE IS
EQUIPPED WITH A MONARCH MOTOR/PUMP REFER TO DC
MOTOR/PUMP ASSEMBLY (MONARCH) FOR BREAKDOWN.
Ref
DC MOTOR/PUMP ASSEMBLY
3600291
Ref
12V DC (Prior to SN 0900019526)
A 3600355
Ref
12V DC (SN 0900019526 through 0900027391)
D 1 7013713
2
Bolt 5/16in-24NF x 2-3/4in
2 7016735
1
Coupling
3 7013714
1
Plug 4
7013779
1
Ball (Was p/n 7013715)
5 7013716
1
Seal (Part of Pump Seal Kit p/n 7013701)
6 7013717
1
Washer
8 7013722
1
Magnet
9 7013710
1
Motor 9
7013757
1
Brush Kit
10
7013758
2
Screw 1/4in-20NC x 1/4in
11
7013728
2
Screw M6 x 1.0 - 12mm
12
7013789
1
Solenoid (was p/n 7013760)
13
7016770
1
Cover 15
7016771
1
Clamp
16
7013708
1
Cartridge, Valve - Check
17
3931516
1
Bolt 5/16in-18NC x 1in (was p/n 7016720)
18
7016721
4
Bolt #12-24NC x 1/2in
19
7016772
1
Cable 21 Ref
Decal - Fill Line Options:
21
7016713
1
Decal - Fill Line (15AMI Prior to SN 0900019526)
21
7022223
1
Decal - Fill Line (15AMI SN 0900019526 through 0900027391)
22
7013795
1
Tube, Return
23
7013792
1
Nut, Tube Compression
24
7013793
1
Sleeve, Tube Compression
25
7022219
1
Tank (was p/n 7016775)
25A
7013748
1
Decal - Caution
25B
7016759
1
Plug
25C
7016777
1
Fitting, Coupling
25D
7016776
1
Decal - Maximum Torque (Not Shown)
26
7016773
1
Plumbing Assembly - Inlet
27
7013779
1
Spring (was p/n 7016762)
28 Ref
Cartridge, Valve - Manual Descent Options:
28
7013764
1
Cartridge, Valve - Manual Descent (Prior to SN 0900019526)
28
Not Required
0
Cartridge, Valve - Manual Descent (Moved to Lift Cylinder) (SN
0900019526 through 0900027391)
29 Ref
Coil, Solenoid Options:
29
7016786
1
Coil, Solenoid (Prior to SN 0900019526)
29
7016751
1
Coil, Solenoid (SN 0900019526 through 0900027391)
30
7013766
1
Pin 31
7013743
1
O-Ring
32 Ref
End Head Options:
32
See Note
1
End Head (was p/n 7016753) (Note: No Longer Available)
(Prior to SN 0900019526)
FIGURE 2-8. DC MOTOR/PUMP ASSEMBLY (FENNER) (Prior to SN 0900027391)
3120876 15AMI 41
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
32
7022220
1
End Head (SN 0900019526 through 0900027391)
33
7016717
1
Pump Assembly
33A
7013701
1
Seal Kit - Pump (Includes Gasket for #13 Cover, O-Ring and #5
Seal)
34
7013779
1
Cap, Relief (Was p/n 7013750)
35
7016714
1
Breather
36
7013720
2
Plug 37 Ref
Tube, Return Options:
37
7013726
1
Tube, Return 15AMI (Prior to SN 0900019526)
37
7022224
1
Tube, Return 15AMI (SN 0900019526 through 0900027391)
38
7016755
1
Valve 39
7013779
1
Screw, Adjustment (was p/n 7013770)
42
7013779
1
Relief Valve Kit (Includes Items 4, 27, 34 & 39)
SECTION 2 - CONTROLS
42 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present)
44 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3600462
Ref
DC MOTOR/PUMP ASSEMBLY
B 1 70000641
1
Base Assembly (Includes Items 19-23)
2 70000642
1
Cartridge
3 70000643
1
Coil 4
70001021
1
Pump 5
70001020
4
Screw 1/4in-20NC x 2-3/4in
6 7026165
1
Filter 7
70001029
1
Tube, Suction
8 70001030
1
Tube, Return
9 70000651
1
Reservoir
10
7026335
1
Clamp 11
70001025
1
Plug 12
70001031
1
Motor (Includes Item 24 and Motor Bolts)
12
70001039
4
Brushes
13
70001032
1
Solenoid
14
70001033
2
Screw 15
70001027
1
Decal - Fill Line
16
70001034
1
Cable, Insulated
17
70001035
1
Control Wire Assembly
18
70001036
2
Boot, Terminal
19
70000641
1
Valve, Relief
19
70000641
1
Screw
19
70000641
1
Nut 19
70000641
1
Seal
19
70000641
1
Spring
19
70000641
1
Ball
20
70000641
1
Valve, Check
20
70000641
1
Plug 20
70000641
1
Spring
20
70000641
1
Poppet
20
70000641
1
Ball 21
70003612
1
O-Ring (1/2in x 5/8in x 1/16in)
22
70003613
1
O-Ring (3-5/8in x 3-7/8in x 1/8in)
23
7026330
1
Seal 24
70002215
1
Bearing
FIGURE 2-9. DC MOTOR/PUMP ASSEMBLY (MONARCH) (SN 0900027391 to Present)
3120876 15AMI 45
SECTION 2 - CONTROLS
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622)
46 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
0400223
Ref
Standard Spec
F 0400224
Ref
AGM/5 Hour
F 1 0100011
AR
Compound, Locking
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Standard Spec
3 0400212
1
AGM/5 Hour
4 0641406
4
Bolt, 1/4in-20NC x 3/4in
5 0641412
2
Bolt, 1/4in-20NC x 1-1/2in
6 0720805
2
Screw, #8-24NC x 5/8in
7 0721008
8
Screw, #10-24NC
8 0861192
1
Box, Molded Battery
9 0861193
1
Box, Molded Battery Charger
10
0902442
2
Bracket, Hanger
11
0940085
1
Bumper, Stop
12 Ref
Cable Assembly - Battery Options:
12
1060570
1
Cable Assembly (Prior to SN 0900029719)
12
1001103107
1
Cable Assembly (SN 0900029719 through 0900031622)
13
2940111
1
Latch, Soft Draw
14
3310805
2
Locknut #8-32NC
15
3311005
8
Locknut #10-24NC
16 Ref
Nut Options:
16
3311401
2
Nut (Prior to SN 0900012234)
16
3311405
2
Nut (SN 0900012234 through 0900024847)
16
3311401
2
Nut (SN 0900024848 through 0900031622)
17
3311501
3
Nut 5/16in-18NC (Prior to SN 0900012234)
17
3311505
2
Nut 5/16in-18NC (SN 0900012234 through 0900031622)
18
3820001
2
Rivet,.125 x.25
19
3900190
2
Screw, Shoulder
20
4750800
2
Washer, #8 Flat
21
4751000
16
Washer, #10 Flat
22
4751400
8
Washer, 1/4 Flat
23
4751500
1
Washer, 5/16 Flat
24
3311501
1
Nut 5/16-18NC (SN 0900024073 through 0900031622)
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
0258203
Ref
Battery Box (Wet)
F 0258498
Ref
Battery Box (Dry)
F 0272192
Ref
Battery Box (AGM/5 Hour)
C
101
Ref
Battery Box and Charger Assy Options (Includes Items 1-24):
101
0400223
1
Standard Spec
101
0400224
1
AGM/5 Hour Spec
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour
0270163
1
BDI INSTALLATION
C
201
2420195
1
Gauge, BDI
FIGURE 2-10. DC POWER PACK INSTALLATION (Prior to SN 0900031622)
3120876 15AMI 47
SECTION 2 - CONTROLS
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present)
48 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY BOX AND CHARGER ASSEMBLIES
1001101991
Ref
Machines with Wet and Dry Battery and Charger with Cord
A 1001107837
Ref
Machines with Wet and Dry Battery and Charger with Inlet
A 1001107836
Ref
Machines with AGM Battery and Charger with Cord
A 1 0100011
AR
Compound, Locking
2 0270163
1
BDI Gauge and Harness Assembly
2 2420195
1
Gauge Only
3 Ref
Charger Assembly Options: (See BATTERY CHARGER
ASSEMBLY for Breakdown)
3
0400176
1
Battery Charger With Cord (Wet and Dry)
3 0400193
1
Battery Charger With Inlet (Wet and Dry)
3 0400212
1
Battery Charger With Cord and with AGM/5 Hour Battery
4 0641406
8
Bolt 1/4in-20NC x 3/4in
5 0641414
2
Bolt 1/4in-20NC x 1-3/4in
6 0641512
2
Bolt 5/16in-18NC x 1-1/2in
7 3311405
6
Locknut 1/4in-20NC
8 3311505
2
Locknut 5/16in-18NC
10
1001101858
1
Box, Molded Battery
11
1001101902
1
Box, Molded Battery Charger
12
1001101926
2
Bracket, Hanger
13
1001103107
1
Cable Assembly - Battery Pack
13
4460567
1
Connector, Anderson
Ref
BATTERY BOX AND CHARGER INSTALLATIONS
1001101994
Ref
Machines with Wet Battery and Charger with Cord
A 1001107839
Ref
Machines with Dry Battery and Charger with Cord
A
1001107840
Ref
Machines with AGM Battery and Charger with Cord
A
101
0100051
AR
Grease, Terminal
102
Ref
Battery Options:
102
0400122
1
Standard Wet Battery
102
0400144
1
Standard Dry Battery
102
0400209
1
AGM/5 Hour
103
Ref
Battery Box and Charger Assy Options (Includes Items 1-13):
103
1001101991
1
Battery Charger With Cord (Wet and Dry)
103
1001107837
1
Battery Charger With Inlet (Wet and Dry)
103
1001107836
1
Battery Charger With Cord (AGM/5 Hour)
0270163
1
BDI INSTALLATION
C
201
2420195
1
Gauge, BDI
FIGURE 2-11. DC POWER PACK INSTALLATION (SN 0900031622 to Present)
3120876 15AMI 49
SECTION 2 - CONTROLS
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
50 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
BATTERY CHARGER ASSEMBLIES
0400176
Ref
12VDC (Standard Spec)
F 0400212
Ref
12VDC (AGM/5 Hour)
A 5 7011509
1
Breaker, Circuit - DC 50Amp
6 Ref
Breaker, Circuit Options:
6 7018536
2
12VDC (Standard Spec) (4Amp)
6 7018558
2
12VDC (AGM/5 Hour) (8Amp)
7 Ref
Card, Circuit Options:
7 7020626
1
12VDC (Standard Spec)
7 7022930
1
12VDC (AGM/5 Hour)
8 Ref
AC Cord Assembly Options:
8 7020627
1
12VDC (Standard Spec)
8 7022927
1
12VDC (AGM/5 Hour)
10
7020629
1
DC Harness
11
7011513
1
Receptacle, AC (0400193 Charger Only)
12 Ref
Rectifier Assembly Options:
12
7020631
2
12VDC (Standard Spec)
12
7022932
2
12VDC (AGM/5 Hour)
13 Ref
SCR Rectifier Options:
13
7018555
1
12VDC (Standard Spec)
13
7020673
2
12VDC (AGM/5 Hour)
14 Ref
Shunt Assembly Options:
14
7020605
1
12VDC (Standard Spec)
14
7020674
1
12VDC (AGM/5 Hour)
15 Ref
Connector, Strain Relief - DC Options:
15
7018556
1
12VDC (Standard Spec)
15
7011528
1
12VDC (AGM/5 Hour)
16
7011528
1
Connector, Strain Relief - AC
17
7018586
1
Switch, Slide (0400176 & 0400212 Chargers Only)
19 Ref
Transformer Options:
19
7020632
1
12VDC (Standard Spec)
19
7022933
1
12VDC (AGM/5 Hour)
21 Ref
Varistor Options:
21
7020633
1
12VDC (Standard Spec)
21
7020633
2
12VDC (AGM/5 Hour)
22
7020663
1
Varistor (0400212 Charger Only)
FIGURE 2-12. BATTERY CHARGER ASSEMBLY
3120876 15AMI 51
SECTION 2 - CONTROLS
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028708)
52 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
CABLES AND CONTROLS INSTALLATION OPTIONS:
0259079
Ref
Cables and Controls Installation (AC/DC Models) (Prior to SN
0900016858)
B
0270489
Ref
Cables and Controls Installation (AC Models Only) (SN
0900016858 through 0900028708)
E 0270490
Ref
Cables and Controls Installation (DC Models Only) (SN
0900016858 through 0900028708)
E
1
0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
5 0860945
1
Box, Junction
7 0861207
1
Control Box Assembly
7 7020078
1
Switch, Push-Pull (Red)
7 7020088
2
Switch, Push Button (White)
7 7020089
1
Switch, Push Button (Green)
7 7020091
1
Plug 7
7027299
1
Connector, Strain Relief (was p/n 7020092)
7 7020093
4
Screw M3 x 25 Freedrive
10 Ref
Cable, Electrical Options: - 16/5
10
1060687
1
120V AC (Prior to SN 0900022974)
10
4923163
1
120V AC (Includes Items 36 & 37) (SN 0900022974 through
0900028708)
10
1060687
1
120V DC (Prior to SN 0900016858)
10
1060922
1
120V DC (SN 0900016858 through 0900028708)
11 Ref
Cable, Retractile Options: - 16/5
11
1060694
1
120V AC
11
1060694
1
120V DC (Prior to SN 0900016858)
11
4922652
1
120V DC (SN 0900016858 through 0900028708)
12
1320149
1
Clamp
13
1670603
1
Cover, Junction Box
15
3311405
1
Locknut 1/4in-20NC
16
3311605
2
Locknut 3/8in-16NC
17
3570923
1
Plate, Decal Mounting
18 Ref
Sheave, Control Cable Options:
18
3580231
1
Sheave, Control Cable (Prior to SN 0900024352)
18
3580344
1
Sheave, Control Cable (SN 0900024352 through 0900028708)
19
3820032
4
Rivet 20
3900191
2
Screw
21 Ref
Screw, Shoulder Options:
21
3900200
1
Screw, Shoulder (Prior to SN 0900024352)
21
3900373
1
Screw, Shoulder (SN 0900024352 through 0900028708)
23
4160130
1
Spring, Extension
24
4460023
4
Connector, Strain Relief
25
4460190
1
Receptacle, Electrical
26
4460566
2
Connector, Strain Relief - 90
27
4711400
2
Flatwasher 1/4in Narrow
28
4711600
2
Flatwasher 3/8in Narrow
30
4751000
4
Flatwasher #10 Wide
31
4751500
1
Lockwasher 5/16in
32
4761000
4
Flatwasher #10
FIGURE 2-13. CABLES AND CONTROLS INSTALLATION (Prior to SN 0900028708)
3120876 15AMI 53
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
33
4460115
4
Terminal, Fork (16 Gauge)
34
4922420
1
Harness, Jumper (Control Box)
35
3520034
2
Plug, 5/16in Hole
36
4460035
5
Terminal, Butt Splice (120V AC Only)
37
4460145
4
Terminal, Fork (120V AC Only)
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
105
1704236
1
Decal - Auxiliary Lowering
Ref
OUTLET INSTALLATION OPTION:
0270750
Ref
240V (DC)
B 0270974
Ref
240V (AC)
B
201
0100011
AR
Compound, Locking
202
0721006
2
Screw
203
0860946
1
Box, Receptacle
204
Ref
Cable Options: - 12/3
204
4922653
1
240V DC
204
4923161
1
240V AC
205
Ref
Cable Options: - 16/4
205
1060924
1
240V DC
205
1060565
1
240V AC
206
3252760
1
Decal
207
3311001
2
Nut, #10-24NC
208
Not Required
0
Not Required
209
4460023
3
Terminal, Connector
210
4460145
AR
Terminal, Fork
211 to 212
Not Required
0
Not Required
213
4761000
2
Lockwasher #10
214
4460035
3
Terminal, Butt Splice (240VAC Only) (Prior to SN 0900022974)
215
4240033
AR
Strap, Tie (Not Shown)
SECTION 2 - CONTROLS
54 15AMI 3120876
SECTION 2 - CONTROLS
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (SN 0900028708 to Present)
56 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0270490
Ref
CABLES AND CONTROLS INSTALLATION - AC/DC MODELS
(SN 0900028708 to Present)
F
1
0100011
AR
Compound, Locking
2 0641410
1
Bolt 1/4in-20NC x 1-1/4in
3 0641612
1
Bolt 3/8in-16NC x 1-1/2in
4 0860945
1
Box, Junction
5 0861207
1
Control Box Assembly
5 7020078
1
Switch, Push-Pull (Red)
5 7020088
2
Switch, Push Button (White)
5 7020089
1
Switch, Push Button (Green)
5 7020091
1
Plug 5
7027299
1
Connector, Strain Relief
5 7020093
4
Screw, M3 x 25mm Freedrive
7 1060922
1
Cable, Electrical - 16/5
8 4922652
1
Cable, Retractile - 16/5
9 1320149
1
Clamp 10
1670603
1
Cover, Junction Box
12
3311405
3
Locknut 1/4in-20NC
13
3311605
2
Locknut 3/8in-16NC
14
3570923
1
Plate, Decal Mounting
15
3580344
1
Sheave, Control Cable
16
3820032
4
Rivet 17
3900191
2
Screw, Panhead
18
3900373
1
Screw, Shoulder
19
4160130
1
Spring, Extension
20
4460023
3
Connector, Strain Relief
21
4460566
2
Connector, Strain Relief - 90
22
4711400
2
Flatwasher 1/4in Narrow
23
4711600
2
Flatwasher 3/8in Narrow
25
4751000
5
Flatwasher #10 Wide
26
4751500
1
Lockwasher 5/16in
27
4761000
3
Flatwasher #10
29
4922420
1
Harness, Jumper (Control Box)
30
3520034
2
Plug, 5/16in Hole
32
1320041
1
Clamp, 1/2in
33
1001096054
1
Plate, AC Box Mounting
34
3311001
1
Nut, #10-24NC
35
3900205
1
Screw, #10-24NC x 5/8in
36
0641407
2
Screw, 1/4in-20NC x 7/8in
37
1060924
1
Cable, Accessory - 12/3
38
4922653
1
Cable, Retractile - 16/3
0258482
Ref
AUXILIARY LOWERING INSTALLATION (OPTIONAL)
A
102
4360274
1
Switch, Push Button
105
1704236
1
Decal - Auxiliary Lowering
Ref
ACCESSORY OUTLET INSTALLATIONS
1001097213
Ref
220V (AC)
B 1001097214
Ref
220V CEE7 Post Ground (AC)
B 1001097215
Ref
220V CEE7 Side Ground (AC)
B 1001097216
Ref
220V CEE7 Keyed Ground (AC)
B 1001097217
Ref
110V IEC 60309 Yellow (AC)
B
FIGURE 2-14. CABLES AND CONTROLS INSTALLATION (SN 0900028708 to Present)
3120876 15AMI 57
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1001097218
Ref
220V IEC 60309 Blue (AC)
B 1001097220
Ref
220V (DC)
B 1001097221
Ref
220V CEE7 Post Ground (DC) (Prior to SN 0900035067)
C 1001153733
Ref
220V CEE7 Post Ground (DC) (SN 0900035067 to Present)
A 1001097222
Ref
220V CEE7 Side Ground (DC)
B 1001097223
Ref
220V CEE7 Keyed Ground (DC)
B 1001097224
Ref
110V IEC 60309 Yellow (DC)
B 1001097225
Ref
220V IEC 60309 Blue (DC)
B
201
Ref
Plug and Receptacle Assembly Options:
201
See Note
1
220V (AC) (Note: Not available for purchase)
201
0275452
1
220V CEE7 Post Ground (AC)
1-E
201
0275453
1
220V CEE7 Side Ground (AC)
1-E
201
0275454
1
220V CEE7 Keyed Ground (AC)
1-E
201
0275216
1
110V IEC 60309 Yellow (AC)
1-E
201
0275217
1
220V IEC 60309 Blue (AC)
1-E
201
See Note
1
220V (DC) (Note: Not Available For Purchase)
201
1001096609
1
220V CEE7 Post Ground (DC)
A
201
1001096610
1
220V CEE7 Side Ground (DC)
A
201
1001096611
1
220V CEE7 Keyed Ground (DC)
A
201
1001096607
1
110V IEC 60309 Yellow (DC)
A
201
1001096608
1
220V IEC 60309 Blue (DC)
A
201A
Ref
Box, Receptacle Options:
201A
0861731
1
0275452, 0275453, 0275454, 1001096609, 1001096610 &
1001096611 Assemblies
201A
0861781
1
0275216, 0275217, 0275454, 1001096607 & 1001096608
Assemblies
201B
Ref
Receptacle Options:
201B
44601244
1
0275452 & 1001096609 Assemblies
201B
44601245
1
0275453 & 1001096610 Assemblies
201B
44601246
1
0275454 & 1001096611 Assemblies
201B
44601198
1
0275216 & 1001096607 Assemblies
201B
44601201
1
0275217 & 1001096608 Assemblies
201C
44601202
1
0275452 & 1001096609 Assemblies
201C
44601205
1
0275453 & 1001096610 Assemblies
201C
44601249
1
0275454 & 1001096611 Assemblies
201C
44601196
1
0275216 & 1001096607 Assemblies
201C
44601199
1
0275217 & 1001096608 Assemblies
202
3252760
Ref
Decal - 240V Options:
202
3252760
1
Decal - 240V (AC)
202
3252760
2
Decal - 240V (DC)
203
3311001
Ref
Nut #10-24NC
203
3311001
4
Nut #10-24NC (AC)
203
3311001
6
Nut #10-24NC (DC)
204
3900205
4
Screw #10-24NC x 1/4in
204
0100011
AR
Compound, Locking
205
4460023
1
Terminal, Connector
206
4711000
Ref
Flatwasher #10
206
4711000
4
Flatwasher #10 (AC)
206
4711000
6
Flatwasher #10 (DC)
Ref
Note: Items 207-211F used on DC Machines Only.
207
0721006
2
Screw #10-24NC x 3/4in
208
1320318
1
Clamp
SECTION 2 - CONTROLS
58 15AMI 3120876
SECTION 2 - CONTROLS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
8406110
1
Clip 210
1001096421
1
Plate, Circuit Breaker
211
1001096612
1
Box and Breaker Assembly (2 Breakers)
B
1001152484
1
Box and Breaker Assembly (3 Breakers) (1001153733
Installation Only)
B
211A
0861880
1
Box, Circuit Breaker (2 Breaker Assy)
1001152483
1
Box, Circuit Breaker (3 Breaker Assy)
211B
1060908
4.5
ft/1.4m
Cable, Electrical 12/3
211C
2400093
AR
Breaker Options (2 Braker Box Assy):
211C
See Note
AR
Breaker 16 Amp (Note: Was p/n 2400093.Use qty 1 each of
p/ns 1001109475 & 1001109482 as replacement.) (SN
0900028708 through 0900030609)
211C
1001109475
1
Breaker 16 Amp (SN 0900030610 to Present)
211C
Ref
Breaker Option (3 Breaker Box Assy)
211C
1001189172
1
Breaker 16 Amp Double
211C
1001189171
2
Breaker 30m Amp
211C
1001109482
1
Breaker 30 Amp (SN 0900030610 to Present)
211D
4460956
1
Barrier, Terminal Block End (2 Breaker Box Assy Only)
211E
4460957
1
Block, Terminal (2 Breaker Box Assy Only)
211F
1001097150
2
Connector, Strain Relief
3120876 15AMI 59
SECTION 3 - MAST
SECTION 3 - MAST
3120876 15AMI 61
SECTION 3 - MAST
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN)
62 15AMI 3120876
FIGURE 3-1. MAST ASSEMBLY (ALL CHAIN)
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MAST ASSEMBLY
0801206
Ref
Mast Assembly (Prior to SN 0900019526)
A 0801335
Ref
Mast Assembly (SN 0900019526 to Present)
H
Ref
Note: CE Spec Machines may contain additional component
not shown in this figure. Refer to Load Sensing System
Manual p/n 3121289 for breakdown of these items.
1
0100011
AR
Compound, Locking
2 0362735
4
Bar, Sheave Pin Support
3 0561341
1
Block, Chain Anchor
6 0681410
8
Bolt 1/4in-20NC x 1 1/4in Grade 8
7 0641508
1
Bolt 5/16in-18NC x 1in (Prior to SN 0900029966)
8 0641812
4
Bolt 1/2in-13NC x 1 1/2in (Prior to SN 0900029966)
9 0741006
1
Bolt #10-24NC x 3/4in
10
0902047
1
Bracket, Sequence Cable
11
0902422
1
Bracket, Bottom Chain Attach
12
0902423
1
Bracket, Bottom Chain Attach
13
0902431
2
Bracket, Sequence Cable
14
0902445
2
Bracket, Sequence Cable
15
1060683
2
Cable, Sequence
16 Ref
Chain Assembly - #466 Options (See Items 101-106 for
Breakdown):
16
1260347
2
Chain Assembly - #466 (Prior to SN 0900015022)
16
1260361
2
Chain Assembly - #466 (SN 0900015022 to Present)
17 Ref
Chain Assembly - #444 Options (See Items 201-207 for
Breakdown):
17
1260349
2
Chain Assembly - #444 (Prior to SN 0900015022)
17
1260356
2
Chain Assembly - #444 (SN 0900015022 to Present)
18
1271392
1
Channel, Mast #6
19
1271393
1
Channel, Mast Header
20
1271421
1
Channel, Mast #2
21 Ref
Channel, Mast #1 Options:
21
1271447
1
Channel, Mast #1 (Prior to SN 0900031622)
21
1001109405
1
Channel, Mast #1 (SN 0900031622 to Present)
23
2880310
2
Key 24
3311401
AR
Nut 1/4in-20 NC
25
3311601
4
Nut 3/8in-16 NC
26
3311801
4
Nut 1/2in-13NC
27
3340845
10
Pad, Slide Guide
28
3340858
2
Pad, Slide Guide
29
3422338
4
Pin, Chain Equalizer
30
3422717
2
Pin, Sheave
31
3422750
1
Pin, Chain Equalizer
32
3422752
1
Pin, Chain Equalizer
33
3422757
1
Pin, Keeper
34
3450304
2
Pin, Cotter
35
3570893
2
Plate, Cylinder Mount (Prior to SN 0900029966)
36
3571101
1
Plate, Chain Adjustment
37
3571103
1
Plate, Chain Adjustment
38 Ref
Sheave Assembly
38
3580268
2
Sheave Assembly (Use p/n 3580286) (Prior to SN
0900017387)
SECTION 3 - MAST
3120876 15AMI 63
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
38
3580286
2
Sheave Assembly (SN 0900017387 to Present)
39
3580269
2
Sheave, Sequence Cable
40 Ref
Sheave Assembly
40
3580274
2
Sheave Assembly (Use p/n 3580293) (Prior to SN
0900017387)
40
3580293
2
Sheave Assembly (SN 0900017387 to Present)
41
3820034
8
Rivet 42
3900187
10
Screw, Shoulder
43
3900192
8
Screw, Countersunk 3/8in-16NC x 1/2in
44
3900205
6
Screw #10-24NC x 1/2in
45
4060960
1
Shield, Mast Cover
46
4060961
1
Shield, Mast Cover
47
4070860
AR
Shim, Slide Pad (.075)
48
4070861
AR
Shim, Slide Pad (.036)
49
4070862
AR
Shim, Slide Pad (.015)
50
4070970
2
Shim, Cylinder Mount (Prior to SN 0900029966)
51
4070971
4
Shim, Cylinder Mount (Prior to SN 0900029966)
52
4070988
AR
Shim, Slide Pad (.075)
53
4070989
AR
Shim, Slide Pad (.036)
54
4070990
AR
Shim, Slide Pad (.015)
55
4160124
2
Spring
56
4567491
2
Tube, Spacer
57
4567750
1
Tube, Spacer
58
4567751
1
Tube, Spacer
59
4711400
AR
Flatwasher 1/4in Thin
60
4711500
2
Flatwasher 5/16in Thin
61
4711800
4
Flatwasher 1/2in Thin (Prior to SN 0900029966)
62 Ref
Flatwasher Options:
62
4712600
9
Flatwasher (Prior to SN 0900017387)
62
4740007
9
Flatwasher (SN 0900017387 to Present)
63
4740414
4
Cupwasher
64
4750800
6
Flatwasher #8 Regular
65
4751500
4
Flatwasher 5/16in Regular
66
4761000
6
Lockwasher #10
67
4761400
2
Lockwasher 1/4in
68
4761500
1
Lockwasher 5/16in (Prior to SN 0900029966)
69 Ref
Bolt 1/4in-20NC Options:
69
0641406
AR
Bolt 1/4in-20NC x 3/4in
69
0641407
AR
Bolt 1/4in-20NC x 7/8in
69
0641408
AR
Bolt 1/4in-20NC x 1in
70
1671255
1
Cover, Mast Chain/Cable (SN 0900027062 to Present)
71 Ref
Weld, Cylinder Mount Options:
71A
4845731
1
Mount (Prior to SN 0900019526)
71B
4846514
1
Mount (SN 0900019526 through 0900029965)
71C
3572847
1
Clamp (Part of Item 67B) (SN 0900019526 through
0900029965)
71D
3900163
2
Capscrew 3/8in-16NC x 2in (Part of Item 67C) (SN
0900019526 through 0900029965)
71E
1001099754
4
Mount (SN 0900029966 to Present)
72
1001100013
1
Pin (SN 0900029966 to Present)
73 Ref
Lift Cylinder Assembly (See CYLINDER SECTION for
Breakdown)
SECTION 3 - MAST
64 15AMI 3120876
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
73A
1683699
1
Lift Cylinder Assembly (Prior to SN 0900019526)
73B
1684088
1
Lift Cylinder Assembly (SN 0900019526 through 0900019589)
73C
1684271
1
Lift Cylinder Assembly (SN 0900019590 through 0900029965)
73D
1001100058
1
Lift Cylinder Assembly (SN 0900029966 to Present)
74
3020039
AR
Lubricant, Moly Paste (SN 0900029966 to Present)
75
0641872
2
Bolt 1/2in-13NC x 9in (SN 0900029966 to Present)
76
3311801
2
Nut 1/2in-13NC (SN 0900029966 to Present)
77
3760348
2
Ring, Retaining (SN 0900029966 to Present)
78
3760383
1
Ring, Retaining (SN 0900029966 to Present)
79 Ref
Mast Kit Options (Includes Items 18 - 21) (Not Shown):
79
2901877
1
Mast Kit (Prior to SN 0900031622)
79
1001109314
1
Mast Kit (SN 0900031622 to Present)
Ref
CHAIN ASSEMBLY - #466 CHAIN
1260347
Ref
Chain Assembly - #466 Chain (Prior to SN 0900015022)
E 1260361
Ref
Chain Assembly - #466 Chain (SN 0900015022 to Present)
D
101
0100019
AR
Compound, Locking
102
Ref
Block Options:
102
0561150
1
Block (Prior to SN 0900015022)
102
0561409
1
Block (SN 0900015022 to Present)
103
0561153
1
Block, Chain Anchor
104
1260299
AR
Chain
105
3422346
2
Pin 106
4300111
1
Stud Ref
CHAIN ASSEMBLY - #444 CHAIN
1260349
Ref
Chain Assembly - #444 Chain (Prior to SN 0900015022)
E 1260356
Ref
Chain Assembly - #444 Chain (SN 0900015022 to Present)
E
101
0100019
AR
Compound, Locking
102
0561149
1
Block 103
0561153
1
Block, Chain Anchor
104
1260298
AR
Chain
105
3422346
1
Pin 106
3452355
1
Pin 107
4300111
1
Stud
3120876 15AMI 65
SECTION 3 - MAST
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
66 15AMI 3120876
SECTION 3 - MAST
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0258448
Ref
OPTIONAL CRANE HOOK INSTALLATION
C 1 0641612
4
Bolt 3/8in-16NC x 1-1/2in
2 3311605
4
Locknut 3/8in-16NC
3 3570976
1
Plate, Crane Hook
4 4711600
8
Flatwasher 3/8in
5 1703455
1
Decal - Crane Hook
0256559
Ref
SAFETY ATTACH INSTALLATION - 15AMI
3-B
101
4845345
1
Weldment, Safety Attach
102
3539814
1
Plate 103
0681812
2
Bolt 1/2in-13NC x 1-1/2in
104
3271805
2
Locknut 1/2in-13NC
105
4751800
4
Flatwasher 1/2in
106
1702612
1
Decal - Lanyard Attach
FIGURE 3-2. MAST MOUNTED COMPONENTS INSTALLATIONS
3120876 15AMI 67
SECTION 4 - PLATFORM
SECTION 4 - PLATFORM
3120876 15AMI 69
SECTION 4 - PLATFORM
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
70 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
MOLDED PLATFORM INSTALLATION
0259076
Ref
Platform 25inx 26in (Molded)
B 1 0258672
1
Platform Assembly (See Items 101 - 134 for Breakdown)
2 0641408
8
Bolt 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut 1/4in-20NC
6 3422657
4
Pin, Ball Detent
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Platform Mount Weldment (Use p/n 4846021) (Prior to SN
0900013017)
10
4846021
1
Platform Mount Weldment (SN 0900013017 to Present)
0258672
Ref
MOLDED PLATFORM ASSEMBLY
3-B
101
4845822
1
Rail 102
3510676
1
Basket 103
4060882
1
Cover 104
4845831
1
Bottom Mount Weldment
105
0641416
10
Bolt 1/4in-20NC x 2in
106
4751400
22
Flatwasher 1/4in
107
3520072
4
Cap 108
3311405
12
Locknut 1/4in-20NC
109
4160125
1
Spring, Gas
110
0362347
1
Link, Gate
111
3640924
1
Rail, Gate (Top)
112
3640990
1
Rail, Gate (Bottom)
113
4711500
1
Flatwasher
114
3311505
1
Locknut 5/16in-18NC
115
3340746
1
Pad, Gate Rest
116
3911032
4
Screw #10-24NC x 2in
117
4751000
8
Flatwasher #10
118
4060804
2
Flex-Trim
119
3311001
4
Nut #10-24NC
120
4070890
2
Shim, Gate Stop
121
3340754
1
Pad, Gate Latch
122
3900177
6
Screw, Plastite
123
3900202
2
Bolt, Shoulder 1/4in x 1/4in
124
4740429
4
Washer, Nylon
125
3311005
2
Locknut #10-24NC
126
3900203
2
Bolt, Shoulder 5/16in x 1-1/2in
127
4740428
4
Washer, Nylon
128
3300151
2
Nut, Acorn 1/4in-20NC
129
0100011
AR
Compound, Locking
130
2940082
1
Latch, Gate
131
3520028
AR
Plug 1/2in
133
3820024
2
Rivet 134
4070894
1
Shim, Gate Latch
0258799
Ref
MATERIAL TRAY ASSEMBLY (OPTIONAL)
D
FIGURE 4-1. MOLDED PLATFORM INSTALLATION
3120876 15AMI 71
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
201
0630383
12
Bolt 5/16in-18NC x 3/4in
202
1704193
1
Decal - Capacity
203
1704194
1
Decal - Capacity
204
3300356
12
Acorn Nut 5/16in-18NC
205
3571117
2
Bracket, Material Tray
206
3571118
2
Support, Material Tray
207
4751500
12
Flatwasher 5/16in
208
4751800
2
Flatwasher 1/2in
209
3572533
1
Plate, Material Tray
210
4420051
6.5 ft/2m
Tape, Safety
211
1704826
1
Decal - Liftmaster (Not Shown)
212
4060803
6.5 ft/2m
Shield, Flex Trim 1/8in
SECTION 4 - PLATFORM
72 15AMI 3120876
SECTION 4 - PLATFORM
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
74 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM INSTALLATION OPTIONS:
0259073
Ref
SLIDE RAIL SIDE ENTRY (Cable and Chain)
C 0259077
Ref
SLIDE RAIL FRONT ENTRY (Cable and Chain)
B 1
Ref
Assembly, Platform 26in x 26in (66cm x 66cm) Options:
1 0257711
1
Platform with Front Entry
1 0258562
1
Platform with Side Entry (Prior to SN 0900027062)
1 3510907
1
Platform with Side Entry (SN 0900027062 to Present)
2 0641408
8
Bolt, 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut, 1/4in-20NC
6 3422657
4
Pin, Quick Release
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Thin
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Platform Mount Weldment (Use p/n 4846021) (Prior to SN
0900013017)
10
4846021
1
Platform Mount Weldment (SN 0900013017 to Present)
Ref
PLATFORM ASSEMBLY OPTIONS:
0257711
Ref
SLIDE RAIL FRONT ENTRY
6-D 0258562
Ref
SLIDE RAIL SIDE ENTRY (Prior to SN 0900027062)
C 3510907
Ref
SLIDE RAIL SIDE ENTRY (SN 0900027062 to Present)
B
101
Ref
Platform Rail Weldment Options:
101
4845577
1
Front Entry
101
4845796
1
Slide Rail Side Entry (Prior to SN 0900027062)
101
3641664
1
Slide Rail Side Entry (SN 0900027062 to Present)
102
Ref
Gate Weldment Options:
102
4845578
1
Front Entry (Prior to SN 0900016858)
102
4845797
1
Front Entry (SN 0900016858 to Present)
102
4845797
1
Side Entry
103
Ref
Plate, Platform Pan
103
3570435
1
Front Entry
103
3570986
1
Slide Rail Side Entry (Prior to SN 0900027062)
103
3510910
1
Slide Rail Side Entry (SN 0900027062 to Present)
104
0641414
8
Bolt, 1/4in-20NC x 1-3/4in
105
4711400
20
Flatwasher, 1/4in Thin
106
3311405
10
Locknut, 1/4in-20NC
107
0641418
2
Bolt, 1/4in-20NC x 2-1/4in
108
0961845
2
Bushing
109
4280296
1.5
ft/46cm
Strip, Wear
110
3520169
2
Plug, Cap
111
4420039
3
Tape, Non-Skid (Use p/n 1001099638)
112
1701612
3
Decal - JLG (Use p/n 1703681)
113
Ref
Shield, Flex Trim
113
4060803
AR
Front Entry
113
4060803
AR
Side Entry
Ref
DECAL - DROPBAR INSTALLATION OPTIONS:
0274606
Ref
Australian Spec
A
FIGURE 4-2. QUICK-CHANGE PLATFORM INSTALLATION
3120876 15AMI 75
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274607
Ref
CE Specs
A
201
Ref
Decal - Dropbar Options:
201
1706385
1
Australian Spec
201
1706493
1
CE Spec
SECTION 4 - PLATFORM
76 15AMI 3120876
SECTION 4 - PLATFORM
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
78 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
PLATFORM INSTALLATION OPTIONS:
0259075
Ref
22ni x 25in (56cm x 63.5cm)
B 0259074
Ref
28in x 26in (71cm x 66cm)
C 1
Ref
Platform Assembly (See Item 101 - 123 for Breakdown)
1 0258587
1
22in x 25in (56cm x 63.5cm)
1 0258588
1
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
1 3510905
1
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
2 0641408
8
Bolt, 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut, 1/4in-20NC
6 3422657
4
Pin, Quick Release
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Thin
9 4845821
1
Platform Mount Weldment
10 Ref
Platform Mount Weldment Options:
10
4845821
NLA
Platform Mount Weldment (Use p/n 4846021) (Prior to SN
0900013017)
10
4846021
1
Platform Mount Weldment (SN 0900013017 to Present)
Ref
PLATFORM ASSEMBLIES
0258587
Ref
22in X 25in (56cm x 63.5cm)
4-D 0258588
Ref
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
7-E 3510905
Ref
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
B
101
Ref
Platform Rail Weldment Options:
101
4845809
1
22in X 25in (56cm x 63.5cm)
101
4845808
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
101
3641663
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
101A
0902877
1
Mount, Gas Spring (Welded on Part)
102
Ref
Gullwing Gate Weldment Options:
102
4845805
1
22in X 25in (56cm x 63.5cm)
102
4845813
1
28in x 26in (71cm x 66cm)
102A
0902877
1
Mount, Gas Spring (Welded on Part)
103
Ref
Plate, Platform Pan Options:
103
3570464
1
22in X 25in (56cm x 63.5cm)
103
3570462
28in x 26in (71cm x 66cm) (Prior to SN 0900027062)
103
3510904
28in x 26in (71cm x 66cm) (SN 0900027062 to Present)
104
0641414
8
Bolt 1/4in-20NC x 1-3/4in
105
4711400
16
Flatwasher 1/4in Thin
106
3311405
8
Locknut 1/4in-20NC
107
2600225
4
Hinge, Gate
108
3311505
2
Locknut 5/16in-18NC
109
3520072
4
Cap, Plug
110
2940074
1
Latch
111
3900258
8
Screw, Button Head 1/4in-20NC x 3/4in
112
3900032
2
Bolt, Shoulder
113
4711600
AR
Flatwasher 3/8in Thin
114
0721006
4
Bolt #10-24NC x 3/4in
115
Ref
Tape, Non-Skid Options:
115
4420039
3.75
ft/1.1m
22in x 25in (56cm x 63.5cm)
FIGURE 4-3. QUICK-CHANGE PLATFORM INSTALLATION WITH GULLWING GATE
3120876 15AMI 79
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
115
4420039
3
28in x 26in (71cm x 66cm) (Use p/n 1001099638)
116
1701612
3
Decal - JLG (Use p/n 1703681)
117
4160165
1
Spring, Gas Shock
118
4751000
8
Flatwasher #10 Regular
120
3311005
4
Locknut #10-24NC
121
3300356
2
Nut-Acorn 5/16in-18NC
122
4060803
Ref
Shield, Flex Trim Options:
122
4060803
0
Shield, Flex Trim 22in X 22in (56cm x 56cm)
122
4060803
AR
Shield, Flex Trim 22in x 25in (56cm x 63.5cm)
122
4060803
AR
Shield, Flex Trim 28in x 26in (71cm x 66cm)
123
3520060
2
Plug, 3/8in Hole (Not Shown)
SECTION 4 - PLATFORM
80 15AMI 3120876
SECTION 4 - PLATFORM
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
82 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274344
Ref
PLATFORM INSTALLATION - 22ni x 25in (56cm x 63.5cm)
A 1 0641408
8
Bolt, 1/4in-20NC x 1in
2 0860520
1
Box, Manual Storage
3 1060380
4
Cable, Lanyard
4 3311405
8
Locknut, 1/4in-20NC
5 3422657
4
Pin, Quick Release
6 3510873
1
Platform Assembly (See Item 101 - 118 for Breakdown)
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Thin
9 4845821
1
Platform Mount Weldment
10
4846021
1
Platform Mount Weldment
3510873
Ref
PLATFORM ASSEMBLY - 22in X 25in (56cm x 63.5cm)
B
101
0641414
8
Bolt 1/4in-20NC x 1-3/4in
102
1703681
3
Decal - JLG
103
2410016
1
Gate, Slide Bar
104
2410018
1
Gate, Gull WIng
105
2600225
4
Hinge, Gate
106
3300356
2
Nut-Acorn 5/16in-18NC
107
3311405
8
Locknut 1/4in-20NC
108
3311505
2
Locknut 5/16in-18NC
109
3520169
2
Cap, Plug
110
3570464
Plate, Platform Pan
111
3900032
2
Bolt, Shoulder
112
3900258
8
Screw, Button Head 1/4in-20NC x 3/4in
113
4060803
AR
Shield, Flex Trim Options
114
1001099638
3
Tape, Non-Skid
115
4711400
16
Flatwasher 1/4in Thin
116
4711600
2
Flatwasher 3/8in Thin
117
4845809
Platform Rail Weldment
118
1560019
1 ft/0.3m
Conduit, Spiral Loom
0274607
Ref
DROP BAR DECAL INSTALLATION (CE SPEC)
A
201
1706493
1
Decal - Drop Bar
FIGURE 4-4. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR
3120876 15AMI 83
SECTION 4 - PLATFORM
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
84 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0259078
Ref
PLATFORM INSTALLATION 26in X 50in (66cm x 127cm)
B
1
0258586
1
Assembly, Extendable Platform (See Item 101 - 147 for
Breakdown)
2
0641408
8
Bolt, 1/4in-20NC x 1in
3 0860520
1
Box, Manual Storage
4 1060380
4
Cable, Lanyard
5 3311405
8
Locknut, 1/4in-20NC
6 3422657
4
Pin, Quick Release
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Thin
9 4845821
1
Mounting Bracket Weldment
10
4846021
1
Mounting Bracket Weldment
0258586
Ref
PLATFORM ASSEMBLIES
J
101
4845810
1
Platform Rail Weldment
102
4845811
1
Platform Extension Weldment
102A
0902395
NLA
Mount, Gas Spring (Welded on Part) (Use p/n 0902877)
103
4845812
1
Gullwing Gate Weldment
103A
0902395
NLA
Mount, Gas Spring (Welded on Part) (Use p/n 0902877)
104
2020005
1
Glides, Extension
105
3570362
1
Plate, Platform Pan (Stationary)
106
3570274
1
Plate, Platform Pan (Extension)
107
3340829
2
Pad, Slide
108
4845614
2
Handle
109
2600225
4
Hinge, Gate
110
3900200
2
Bolt, Shoulder 5/16in-18NC x 1-1/4in
111
3311005
AR
Locknut #10-24NC
112
4751000
AR
Flatwasher #10 Regular
113
3311505
2
Locknut 5/16in-18NC
114
3520072
4
Cap, Plug
115
2940074
1
Latch 116
2560154
2
Grip, Handle (Use p/n 2560088)
117
0721006
4
Bolt #10-24NC x 3/4in
118
3900032
2
Bolt, Shoulder
119
4711600
2
Flatwasher 3/8in Thin
120
3311405
22
Locknut 1/4in-20NC
121
3900252
64
Screw, Button Head #10-24
122
4711400
40
Flatwasher 1/4in Thin
123
0641414
16
Bolt 1/4in-20NC x 1-3/4in
124
3900258
Ref
Screw, Button Head 1/4in-20NC x 3/4in
124
3900258
8
Platform Assemblies (Prior to SN 0900022497)
124
3900258
4
Platform Assemblies (SN 0900022497 to Present)
125
0100011
AR
Compound, Locking
126
4751000
AR
Flatwasher #10 Regular
127
4420039
6
Tape, Non-Skid (Use p/n 1001099638)
128
Ref
Decal - JLG Options:
128
1701612
3
Decal - JLG (Use p/n 1703681) (Prior to SN 0900015288)
128
1703681
3
Decal - JLG (SN 0900015288 to Present)
129
4160165
1
Spring, Gas Shock
130
4711500
4
Flatwasher 5/16in Thin
131
3520030
2
Plug, Hole
FIGURE 4-5. QUICK-CHANGE PLATFORM INSTALLATION WITH EXTENSION
3120876 15AMI 85
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
132
0720805
4
Screw #8-32NC x 5/8in
133
4750800
8
Flatwasher #8 Regular
134
3310805
4
Locknut #8-32NC
135
1380132
4
Clip, Gripper
136
0641416
4
Bolt 1/4in-20NC x 1-3/4in
137
3570653
2
Plate, Shim
138
3570654
2
Plate, Backing
139
4845657
2
Stop, Weldment
141
3311005
AR
Locknut #10-24
142
3300356
2
Acorn, Nut 5/16in-18NC (Prior to SN 0900030133)
144
4280296
10
in/25cm
Strip, Wear
145
4060803
AR
Shield, Flex Trim
147
3900251
4
Screw 1/4in-20NC x 3/8in (SN 0900011497 to Present)
SECTION 4 - PLATFORM
86 15AMI 3120876
SECTION 4 - PLATFORM
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR AND EXTENSION
88 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0274345
Ref
PLATFORM INSTALLATION 26in X 50in (66cm x 127cm)
A 1 0641408
8
Bolt, 1/4in-20NC x 1in
2 0860520
1
Box, Manual Storage
3 1060380
4
Cable, Lanyard
4 3311405
8
Locknut, 1/4in-20NC
5 3422657
4
Pin, Quick Release
6 3510874
1
Platform Assembly (See Item 101 - 141 for Breakdown)
7 3820024
4
Rivet 8
4711400
16
Flatwasher 1/4in Thin
9 4845821
1
Mounting Bracket Weldment
10
4846021
1
Mounting Bracket Weldment
3510874
Ref
PLATFORM ASSEMBLIES
B
101
0100011
AR
Compound, Locking
102
0641414
16
Bolt 1/4in-20NC x 1-3/4in
103
0641416
4
Bolt 1/4in-20NC x 2in
104
0720805
4
Bolt #8-32NC x 5/8in
105
1380132
4
Clip, Gripper
106
1703681
3
Decal - JLG
107
2020005
1
Glides, Extension
108
2410017
1
Gate, Slide Bar
109
2410019
1
Gullwing Gate Weldment
110
2560154
2
Grip, Handle (Use p/n 2560088)
111
2600225
4
Hinge, Gate
112
3300356
2
Nut, Acorn 5/16in-18NC
113
3310805
4
Locknut #8-32NC
114
3311005
64
Locknut #10-24NC
115
3311405
22
Locknut 1/4in-20NC
116
3311505
2
Locknut 5/16in-18NC
117
3340829
2
Pad, Slide
118
3520030
2
Plug, Hole
119
3520169
2
Cap, Plug
120
3570274
1
Plate, Platform Pan (Extension)
121
3570362
1
Plate, Platform Pan (Stationary)
122
3570653
AR
Plate, Shim
123
3570654
2
Plate, Backing
124
3900032
2
Bolt, Shoulder
125
3900200
2
Bolt, Shoulder 5/16in-18NC x 1-1/4in
126
3900251
4
Screw 1/4in-20NC x 3/8in
127
3900252
64
Screw, Button Head #10-24
128
3900258
8
Screw, Button Head 1/4in-20NC x 3/4in
129
4060803
AR
Shield, Flex Trim
130
4280296
10
in/25cm
Strip, Wear
131
4420039
6
Tape, Non-Skid (Use p/n 1001099638)
132
4711400
40
Flatwasher 1/4in Thin
133
4711500
4
Flatwasher 5/16in Thin
134
4711600
2
Flatwasher 3/8in Thin
135
4750800
8
Flatwasher #8 Regular
136
4751000
64
Flatwasher #10 Regular
137
4845614
2
Handle
FIGURE 4-6. QUICK-CHANGE PLATFORM INSTALLATION WITH SLIDE BAR AND EXTENSION
3120876 15AMI 89
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
138
4845657
2
Stop Weldment
139
4845810
1
Platform Rail Weldment
140
4845811
1
Platform Extension Weldment
141
1560019
1 ft/0.3m
Conduit, Spiral Loom
0274607
Ref
DROP BAR DECAL INSTALLATION (CE SPEC)
A
201
1706493
1
Decal - Drop Bar
SECTION 4 - PLATFORM
90 15AMI 3120876
SECTION 4 - PLATFORM
FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS
92 15AMI 3120876
SECTION 4 - PLATFORM
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0255036
Ref
TOOL TRAY ASSEMBLY
1 0860947
1
Tool Box
2 0902079
1
Bracket, Mounting
3 3421453
1
Pin, Snap
4 3900204
2
Bolt, Carriage #10-24NC x 1/2in
5 3300391
2
Wingnut #10-24NC
6 3760170
1
Snap-Pin
7 1060380
1
Cable, Lanyard
8 4280296
4 ft/1.2m
Strip, Wear
9 1706326
1
Decal - JLG
0255040
Ref
TUBE CADDY ASSEMBLY
101
4844840
1
Tube Caddy
102
4280296
2 ft/.61m
Strip, Wear
103
3421453
1
Pin, Snap
104
3760170
1
Snap-Pin
105
1060380
1
Cable, Lanyard
106
0641410
1
Bolt 1/4in-20NC x 1-1/4in
107
3311405
1
Locknut 1/4in-20NC
108
1702365
1
Decal - JLG
109
1702365
1
Decal - 15LBS Max Capacity (SN 0900023508 to Present)
0255853
Ref
LASER LOCATOR INSTALLATION
B
201
4566847
1
Tube, Mounting
201
0750802
2
Screw #8 x 1/4in
201
Ref
Clamp, Spring Options:
201
1320218
2
Clamp, Spring (Prior to SN 0900020303)
201
1380132
2
Clamp, Spring (SN 0900020303 to Present)
201
2920127
1
Pointer, Laser
201
4460425
1
Connector, Strain Relief
FIGURE 4-7. OPTIONAL PLATFORM COMPONENT INSTALLATIONS
3120876 15AMI 93
SECTION 5 - CYLINDER
SECTION 5 - CYLINDER
3120876 15AMI 95
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526)
96 15AMI 3120876
SECTION 5 - CYLINDER
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
1683699
Ref
LIFT CYLINDER ASSEMBLY
C 1 7019833
1
O-Ring 2
7019833
1
Wiper 3
7019833
1
Seal 4
7019833
1
O-Ring 5
7019833
1
Seal 6
7019833
1
Ring, Wear
8 7003246
1
Locknut
10
7019839
1
Barrel 11
7019838
1
Rod 12
7019835
1
Piston 13
7019834
1
Head 14
7023398
1
Control Valve (Not Shown)
51
7019833
1
Seal Kit (Includes Items 1-6)
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (Prior to SN 0900019526)
3120876 15AMI 97
SECTION 5 - CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965)
98 15AMI 3120876
SECTION 5 - CYLINDER
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
LIFT CYLINDER ASSEMBLIES
1684088
Ref
Lift Cylinder Assemblies (SN 0900019526 through
0900019589)
H
1684271
Ref
Lift Cylinder Assemblies (SN 0900019590 through
0900029966)
D
1
7023395
1
O-Ring
2 7023395
1
Wiper 3
7023395
1
Seal 4
7023395
1
O-Ring
5 7023395
1
Seal 6
7023395
1
Ring, Wear
8 7023391
1
Locknut
10
See Note
1
Barrel (Note: Not Available - Purchase Complete Cylinder.)
11
7023393
1
Rod 12
7023392
1
Piston
13
7023394
1
Head 14
7023396
1
Poppet, Solenoid Valve
15
7023397
1
Spring (Not Shown)
16 Ref
Control Valve Options: (Not Shown)
16
7023398
1
Control Valve (SN 0900019526 through 0900019589)
16
7024407
1
Control Valve (SN 0900019590 to Present)
17
7023399
1
Knob-Red
51
7023395
1
Seal Kit (Includes Items 1-6)
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SN 0900019526 through 0900029965)
3120876 15AMI 99
SECTION 5 - CYLINDER
FIGURE 5-3. LIFT CYLINDER ASSEMBLY (SN 0900029966 to Present)
100 15AMI 3120876
Loading...