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1350SJP
Parts Manual
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Parts Manual
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Service Manual
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Quick Reference Guide
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Table of contents
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JLG 1350SJP Parts Manual

3121208 1200SJP/1350SJP 3
4 1200SJP/1350SJP 3121208
3121208 1200SJP/1350SJP 5
6 1200SJP/1350SJP 3121208
TABLE OF CONTENTS
SECTION 1 - FRAME ........................................................................................................................................................................... 9
FIGURE 1-1. AXLE INSTALLATIONS ............................................................................................................................................ 10
FIGURE 1-2. STEER INSTALLATION ............................................................................................................................................ 14
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ................................................................................................ ............. 18
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596) ................................................................................................ 22
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596) ........................................................................................... 26
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083552) .................................................... 28
FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 through 0300100131) .................................................... 34
FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 to Present) .................................................................. 40
FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 to Present) ................................................. 44
FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 to Present) .................................................................................... 48
FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ................................................................................................. 50
FIGURE 1-12. TRACTION VALVE ASSEMBLY (Prior to SN 0300072337) ................................................................................... 54
FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 through 0300100130) .............................................................. 56
FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 to Present) .............................................................................. 58
SECTION 2 - TURNTABLE ................................................................................................................................................................ 61
FIGURE 2-1. VALVE, BATTERY, HORN AND AUXILIARY PUMP INSTALLATIONS ................................................................... 62
FIGURE 2-2. MAIN VALVE ASSEMBLY ........................................................................................................................................ 66
FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ................................................................................ 70
FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ........................................................................................................................... 72
FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION ................................................................................................... 78
FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II AND TD2011TIER III ENGINE INSTALLATION ................................................ 86
FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX AND TIER IVI-PRE ENGINE INSTALLATION ....................................................... 96
FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION .......................................................................................................... 104
FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) .............................................................. 116
FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ......................................................................... 122
FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) ................................................................................................................ 128
FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) ................................................................................................................. 132
FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR) ..................................................................................................................... 136
FIGURE 2-14. TANK INSTALLATION .......................................................................................................................................... 138
FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ........................................................................ 142
FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR AND DEUTZ BF4M2011 AND TD2011 ENGINES
(OPTIONAL) ................................................................................................................................................................................. 146
FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ................................. 148
FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ................................................................................. 150
FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) ......................................................................................... 154
FIGURE 2-20. ACCESSORIES INSTALLATION .......................................................................................................................... 158
FIGURE 2-21. ENGINE TRAY JACK INSTALLATION ................................................................................................................. 162
FIGURE 2-22. HOOD INSTALLATION (ABS) .............................................................................................................................. 166
FIGURE 2-23. HOOD INSTALLATION (Prior to SN 0300195072) ............................................................................................... 172
FIGURE 2-24. HOOD INSTALLATION (SN 0300195072 to Present) .......................................................................................... 178
FIGURE 2-25. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ............................................ 182
FIGURE 2-26. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ........................................................ 186
FIGURE 2-27. 4000W GENERATOR INSTALLATION - DEUTZ MACHINES .............................................................................. 190
FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES............................................ 194
FIGURE 2-29. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (Prior to
SN 0300080338)........................................................................................................................................................................... 200
FIGURE 2-30. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 to
Present) ........................................................................................................................................................................................ 206
FIGURE 2-31. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ...................................................... 214
FIGURE 2-32. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) .............................................................. 218
SECTION 3 - BOOM ........................................................................................................................................................................ 221
FIGURE 3-1. BOOM INSTALLATION ........................................................................................................................................... 222
FIGURE 3-2. BOOM ASSEMBLY ................................................................................................................................................. 224
FIGURE 3-3. ACTUATOR ASSEMBLIES ..................................................................................................................................... 232
FIGURE 3-4. POWER TRACK INSTALLATION ........................................................................................................................... 236
FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION ............................................................................................ 242
FIGURE 3-6. PLATFORM SUPPORT AND CONTROL VALVES INSTALLATIONS.................................................................... 246
SECTION 4 - PLATFORM ................................................................................................................................................................ 249
3121208 1200SJP/1350SJP 7
FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ........................................................................................................ 250
FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ........................................................ 254
FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ...................................................................................................................... 256
FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT AND SWING) ................................................................................................... 262
FIGURE 4-5. CONTROLLER ASSEMBLY (LIFT AND SWING) (SN 0300188514 to Present) ..................................................... 266
FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE AND STEER) ................................................................................................ 270
FIGURE 4-7. CONTROLLER ASSEMBLY (DRIVE AND STEER) (SN 0300188514 to Present) .................................................. 274
FIGURE 4-8. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) .......................................................................................... 276
SECTION 5 - CYLINDER .................................................................................................................................................................. 279
FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY .......................................................................................................... 280
FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 282
FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY .......................................................................................................... 284
FIGURE 5-4. LIFT CYLINDER ASSEMBLY .................................................................................................................................. 286
FIGURE 5-5. JIB CYLINDER ASSEMBLY .................................................................................................................................... 288
FIGURE 5-6. STEER CYLINDER ASSEMBLY (Prior to SN 0300073367) .................................................................................... 290
FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 to Present) ................................................................ ............... 292
FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY .................................................................................................................... 294
SECTION 6 - HYDRAULIC ............................................................................................................................................................... 297
FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (Prior to SN 0300100131) .................................................................................. 298
FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE ..................................................................................................... 302
FIGURE 6-3. HYDRAULIC DIAGRAM - STEER ........................................................................................................................... 304
FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE .................................................................................................................. 306
FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM (Prior to SN 0300119707) .................................................................................. 310
FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (Prior to SN 0300080338) .......................................................... 314
FIGURE 6-7. HYDRAULIC DIAGRAM LIST .................................................................................................................................. 316
SECTION 7 - ELECTRICAL .............................................................................................................................................................. 319
FIGURE 7-1. ELECTRICAL DIAGRAM LIST ................................................................................................................................ 320
FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (Prior to SN 0300087579) ................................... 322
FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 to Present) .............................. 338
FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 358
FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) .................................................................................... 378
SECTION 8 - DECALS ..................................................................................................................................................................... 397
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (Prior to SN 0300089981) .......................................................................... 398
FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 to Present) ..................................................................... 402
FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (Prior to SN 0300089981) ........................................................ 406
FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 to Present) ................................................... 410
FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS) (Prior to SN 0300089981) ........................................... 416
FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN AND CE SPECS) (SN 0300089981 to Present) ...................................... 422
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK ............................................................................................................ 425
FIGURE 9-1. MODEL 1200SJP/1350SJP STANDARD PARTS ................................................................................................... 426
FIGURE 9-2. MODEL 1200SJP/1350SJP VARIABLE PARTS ..................................................................................................... 428
SECTION 10 - SPECIAL OPTIONS ................................................................................................................................................. 429
FIGURE 10-1. SPECIAL OPTIONS .............................................................................................................................................. 430
PART NUMBER INDEX .................................................................................................................................................................... 435
8 1200SJP/1350SJP 3121208

SECTION 1 - FRAME

SECTION 1 - FRAME
3121208 1200SJP/1350SJP 9
SECTION 1 - FRAME

FIGURE 1-1. AXLE INSTALLATIONS

10 1200SJP/1350SJP 3121208
FIGURE 1-1. AXLE INSTALLATIONS
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
AXLE INSTALLATIONS - COMMON PARTS
0271934
Ref
Fixed Axle
K 0271521
Ref
Oscillating Axle
K 1 0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
3 0100081
AR
Adhesive #454
4 0363037
4
Bar, Stop
6 0641606
40
Bolt 3/8in-16NC x 3/4in
7 0641608
48
Bolt 3/8in-16NC x 1in
8 0641609
32
Bolt 3/8in-16NC x 1-1/8in
9 0641611
16
Bolt 3/8in-16NC x 1-3/8in
11
0641613
8
Bolt 3/8in-16NC x 1-5/8in
13
0641624
4
Bolt 3/8in-16NC x 3in
13
0641620
4
Bolt 3/8in-16NC x 2-1/2in
14
0641808
8
Bolt 1/2in-13NC x 1in
16
0642214
1
Bolt 3/4in-10NC x 1-3/4in
17
0962033
2
Bushing
18
1180358
4
Carrier
18
7024365
AR
24 in Section Repair Kit (Includes Inner and Outer Links, Joining Bars and Rollers, and Assembling Hardware)
18
7024366
1
Mounting Bracket Kit (Includes Mounting Brackets for Both Ends, 1 Roller Assembly and Assembling Hardware)
19
1320263
4
Clamp, Cable
20
1320298
4
Clamp, Hose
21
1684102
4
Axle Extension Cylinder Assembly (See CYLINDER SECTION for Breakdown)
22
3310805
8
Locknut #8-32NC
23
3340881
8
Pad, Wear
24
3340907
2
Pad, Axle (Use p/n 1001161401)
25
3340946
8
Pad, Wear (Use p/n 1001161402)
26
3340932
32
Pad, Wear (Use p/n 1001161403)
27
3340939
8
Pad, Rubber
28
3422918
1
Pin 29
3422960
4
Pin 30
3573294
4
Plate 31
3573335
8
Plate 32
3841287
1
Keeper, Pin
33
3900270
4
Bolt, Shoulder 1/2in -13NC x 1-1/2in
34
3930820
8
Capscrew #8-32NC x 1-1/4in
37
4071035
2
Shim #18 Gauge
38
4071036
4
Shim #11 Gauge
39
4071054
8
Shim #18 Gauge
40
4071055
12
Shim #11 Gauge
41
4071039
24
Shim #18 Gauge
42
4071040
36
Shim #11 Gauge
43
4071042
24
Shim #16 Gauge
46 Ref
Switch, Limit Options:
46
4360322
4
Switch, Limit (Use p/n 4360578) (Prior to SN 0300074420)
46
4360549
4
Switch, Limit (Use p/n 4360578) (SN 0300074420 through
0300080868)
SECTION 1 - FRAME
3121208 1200SJP/1350SJP 11
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
46
4360578
4
Switch, Limit (Note: P/N 4360578 does not include #57 Connector - Purchase Separately) (SN 0300080869 to Present)
47
4711600
140
Flatwasher 3/8in Thin
48
4740461
1
Thrustwasher
49
4750800
8
Flatwasher #8 Regular
50
4846637
4
Extension, Axle
51
4846383
1
Box, Axle Pivot
52
0681813
12
Bolt 1/2in-13NC x 1-5/8in (Grade 8)
53
0681814
18
Bolt 1/2in-13NC x 1-3/4in (Grade 8)
54
0681815
12
Bolt 1/2in-13NC x 1-7/8in (Grade 8)
55
0681816
6
Bolt 1/2in-13NC x 2in (Grade 8)
56
4711800
48
Flatwasher 1/2in Thin
57
4460968
4
Connector, Strain Relief (Not Shown)
Ref
AXLE INSTALLATION - OPTIONAL PARTS
0271934
Ref
Fixed Axle
I
105
0363076
2
Bar, Stop
115
0641814
4
Bolt 1/2in-13NC x 1-3/4in
144
4071049
6
Shim 11 Gauge
145
4071050
4
Shim 16 Gauge
0271521
Ref
Oscillating Axle
K
212
0642020
4
Bolt 5/8in-11NC x 2-1/2in
217
1684081
2
Oscillating Axle Cylinder Assembly (See CYLINDER SECTION for Breakdown)
220
3312005
4
Locknut 5/8in-11NC
225
3422833
2
Pin 226
3422915
2
Pin 231
3841258
4
Keeper, Pin
246
4712000
4
Flatwasher 5/8in Thin
254
3520054
4
Plug
SECTION 1 - FRAME
12 1200SJP/1350SJP 3121208
SECTION 1 - FRAME

FIGURE 1-2. STEER INSTALLATION

14 1200SJP/1350SJP 3121208
FIGURE 1-2. STEER INSTALLATION
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
0271520
Ref
STEER INSTALLATION
J 1 0100011
AR
Compound, Locking
2 0100019
AR
Compound, Locking
3 0100035
AR
Compound, Locking
5 0630464
4
Screw, Button Head #10-24NC x 1/2in
6 0641505
4
Bolt 5/16in-18NC x 5/8in
7 0641511
4
Bolt 5/16in-18NC x 1-3/8in
9 0641634
4
Bolt 3/8in-16NC x 4-1/4in
10
0642016
4
Bolt 5/8in-11NC x 2in
11
0962423
8
Bushing
12
1671040
4
Cover, Sensor
13 Ref
Steer Cylinder Assembly Options (See CYLINDER SECTION for Breakdown):
13
0000168
4
Steer Cylinder Assembly (Use p/n 1684314) (Prior to SN
0300073367)
13
1684314
4
Steer Cylinder Assembly (SN 0300073367 to Present)
14
3311505
4
Locknut 5/16in-18NC
15
3300464
4
Nut, Slotted
17
3422917
4
Kingpin
18
3422940
4
Pin, Steer Cylinder (Outer)
19
3422941
4
Pin, Steer Cylinder (Inner)
20 Ref
Pin, Sensor Options:
20
3422942
4
Pin, Sensor (Prior to SN 0300090782)
20
3423256
4
Pin, Sensor (SN 0300090782 to Present)
21
3451214
4
Pin, Cotter 3/8in x 3-1/2in
22
3760383
4
Ring, Retaining
23
3841258
4
Keeper, Pin
25
3931020
8
Capscrew #10-24NC x 1-1/4in
26
3931412
16
Capscrew 1/4in-20NC x 3/4in
27
3932024
8
Capscrew 5/8in-11NC x 1-1/2in
28 Ref
Spindle Options:
28
4130387
4
Spindle (Use p/n 1001099632) (Prior to SN 0300100131)
28
4130416
4
Spindle (Use p/n 1001099632) (SN 0300100131 to Present)
29
4360505
4
Switch, Rotary Angle Sensor (Steer)
30
4460914
4
Terminal
31
4711500
12
Flatwasher 5/16in Thin
32
4711800
4
Flatwasher 1/2in Thin
33
4740181
4
Thrustwasher
34
4740229
4
Thrustwasher
35
4740505
8
Thrustwasher
36
4751600
4
Flatwasher 3/8in Regular
37
4755000
4
Flatwasher 2-1/2in Regular
38 Ref
Arm, Steer Options:
38
4846494
4
Arm, Steer (Prior to SN 0300090782)
38
0200833
4
Arm, Steer (SN 0300090782 to Present)
39
0741606
8
Screw, Countersunk 3/8in-16NC x 3/4in
40
1120549
4
Cap, Seal (Outer)
41
1120550
4
Cap, Seal (Inner)
42
3960551
4
Seal (Outer)
43
3960552
4
Seal (Inner)
SECTION 1 - FRAME
3121208 1200SJP/1350SJP 15
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
44
0080277
4
Adapter, Angle Sensor Pilot (SN 0300090782 to Present)
45
4750800
8
Flatwasher M8
SECTION 1 - FRAME
16 1200SJP/1350SJP 3121208
SECTION 1 - FRAME

FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION

18 1200SJP/1350SJP 3121208
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
Ref
WHEEL DRIVE INSTALLATION
0271522
Ref
Wheel Drive Installation (Prior to SN 0300100131)
E
Ref
Wheel Drive Installation (SN 0300100131 to Present)
0275685
Ref
With Bonfiglioli Drive Hub
B 1001104324
Ref
With Reggiana Riduttori Drive Hub
A 1 0100019
AR
Compound, Locking
3 0701617
48
Bolt M16 x 45mm (12 Per Wheel)
4 4892000
48
Washer Hardened 5/8in (12 Per Wheel)
0272258
Ref
HUB AND MOTOR ASSEMBLY (Prior to SN 0300079596)
B
Ref
Note: Original Equipment hub may have been replaced with Service Replacement. Refer to tag on hub for identification before ordering parts.
101
2780248
4
Drive Hub Assembly (Use p/n 2780283 - See DRIVE HUB ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR ASSEMBLY for replacement components for Service Replacement p/n 2780283.)
102
3160291
4
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown)
131
Ref
HUB AND MOTOR ASSEMBLY (SN 0300079596 through
0300100130)
Ref
Note: For Machines Built SN 0300079596 to SN 0300083552, Original Equipment may have been replaced with Service Replacement. Refer to tag on hub for identification before ordering parts.
131
2780279
4
Hub and Motor Assembly (Use p/n 2780284 - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR ASSEMBLY for replacement components for Service Replacement p/n 2780284.) (SN 0300079596 through
0300083551)
131
2780284
4
Hub and Motor Assembly (See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown) (SN 0300083552 through
0300100131)
Ref
HUB AND MOTOR ASSEMBLY (SN 0300100131 to Present)
2780286
Ref
With Bonfiglioli Drive Hub
C 1001104315
Ref
With Reggiana Riduttori Drive Hub
A
151
Ref
Drive Hub Assembly Options:
Ref
Note: Various brands used on Machines Built SN 0300100131 to Present. When replacing complete hub, note that all 4 hubs must be the same brand.
Ref
Note: Various brands used on Machines Built SN 0300100131 to Present. Identify brand before ordering replacement parts.
151
2780290
4
Bonfiglioli Hub (Use p/n 1001093243) (See DRIVE HUB ASSEMBLY - BONFIGLIOLI for Breakdown)
151
1001104325
4
Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY ­REGGIANA RIDUTTORI for Breakdown)
152
3160339
4
Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown)
Ref
TIRE AND WHEEL INSTALLATIONS
0271852
Ref
Foam-Filled Tires
B 1001115961
Ref
Solid Tires
A
Ref
Note: Assemblies may require ballast/foam filling to manufacturer's specifications prior to installing on a machine. Refer to Operation and Safety or Service and Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire and wheel assembly, otherwise, purchase
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
3121208 1200SJP/1350SJP 19
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
complete assembly.
201
Ref
Right Side Tire and Wheel Assembly Options (See Items 301­302 for Breakdown):
201
0272055
2
Foam-Filled Tire and Wheel Assembly
201
1001112716
2
Solid Tire and Wheel Assembly
202
Ref
Left Side Tire and Wheel Assembly Options (See Items 301-302 for Breakdown):
202
0272056
2
Foam-Filled Tire and Wheel Assembly
202
1001112669
2
Solid Tire and Wheel Assembly
203
0701619
64
Bolt M16 x 55mm (16 Per Wheel)
204
4892000
64
Washer Hardened 5/8in (16 Per Wheel)
Ref
TIRE AND WHEEL ASSEMBLY COMPONENTS
301
Ref
Tire Only Options:
301
4520261
4
Tire 445/50D710 (For Foam Filling)
301
See Note
4
Tire 445/65-24 (Solid) (Note: Not Available - Purchase Items 201 or 202)
302
Ref
Rim Only Options:
302
4860236
4
Rim, Wheel (Foam-Filled Tires)
302
See Note
4
Rim (Solid Tires) (Note: Not Available - Purchase Items 201 or
202)
SECTION 1 - FRAME
20 1200SJP/1350SJP 3121208
SECTION 1 - FRAME

FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596)

22 1200SJP/1350SJP 3121208
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780248
Ref
DRIVE HUB ASSEMBLY
B
Ref
Note: Original Equipment p/n 2780248 hub may have been replaced with Service Replacement p/n 2780283. - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts.
Ref
Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs (850Nm) Repair beyond this level is not advised.
1
7024028
4
Gear, Planet
2 7024029
3
Gear, Planet
3 7022535
1
Gear, Sun
4 7022536
1
Nut, Shaft
5 7021388
3
Pin, Planet
7 7022537
1
Carrier, Planet
8 7022538
1
Cover 9
7024967
1
Button, Thrust
10
7024029
3
Bearing, Roller
11
7024028
4
Bearing, Roller
12
7022536
1
Bearing, Ball
13
7022540
2
Bolt, Hex
14
7024029
3
Ring, Retaining
15
7024028
4
Ring, Retaining
16
7022546
1
Ring, Retaining
17
7024029
3
Ring, Stay
19
7024966
1
O-Ring
20
7024968
1
Seal, Face
21
7022550
2
Plug 22
7022540
2
Seal, Ring
23
7022536
2
Bolt 24
See Note
2
Ball (Note: Not Available For Purchase)
27
See Note
2
Bolt (Note: Not Available For Purchase)
28
See Note
2
Washer (Note: Not Available For Purchase)
30
7022556
1
Gear, Ring
33
7022540
1
O-Ring
40
7024030
3
Gear, Planet
41
7022559
1
Carrier, Planet
42
7022560
1
Gear, Sun
43
7022540
1
Gear, Sun
44
7022540
1
Shaft, Input
45
7011326
3
Pin, Planet
46
7024030
3
Bearing, Roller
47
7022564
1
Ring, Retaining
48
7024030
3
Ring, Retaining
50
7024030
3
Ring, Stay
51
7022567
1
Cover 52
7022568
1
Washer Thrust
53
7022536
2
Bolt 54
7022540
1
O-Ring
55
7022540
1
Spring, Pressure
60
7022572
1
Spindle
61
7022573
1
Piston
FIGURE 1-4. DRIVE HUB ASSEMBLY (Prior to SN 0300079596)
3121208 1200SJP/1350SJP 23
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
62
7022574
1
Coupler
63
7022575
1
Ring, Locator
64
7021354
1
Plate, Back-up
65
7022576
1
Plate, Back-up
66
7022577
1
Ring, Retaining
67
7022578
1
Ring, Retaining
68
7022509
1
Ring, Retaining
69
7022579
2
Bolt 72
7022580
4
Disc, Brake
73
7022580
5
Disc, Brake
74
7022580
16
Spring
75
7022581
2
Ring, Back-up
76
7022581
1
Seal 77
7022581
2
Ring, Back-up
78
7022581
1
Seal 87
7024032
1
O-Ring
120
See Note
1
Motor Assembly (Note: See Tire and Wheel Drive Installation)
121
7024031
1
O-Ring (Not Shown)
224
7024969
2
Pin, Slotted (Not Shown)
251
7022581
1
Brake Seal Kit (Includes Items 75-78)
252
Ref
Repair Kit Options:
252A
7022580
1
Brake Disc Kit (Includes Items 72-74)
252B
7022536
1
Bearing Kit (Includes Items 4, 12, 23 & 53)
252C
7024030
1
Planet Gear and Bearing Kit (Includes Items 40, 46, 48 & 50)
252D
7024029
1
Planet Gear and Bearing Kit (Includes Items 2, 10, 14 & 17)
252E
7024028
1
Planet Gear and Bearing Kit (Includes Items 1, 11 & 15)
252F
7022540
1
Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43, 44, 54 & 55)
SECTION 1 - FRAME
24 1200SJP/1350SJP 3121208
SECTION 1 - FRAME

FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596)

26 1200SJP/1350SJP 3121208
SECTION 1 - FRAME
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
3160291
Ref
DRIVE MOTOR ASSEMBLY
A 1 7012716
1
Rotary Group Assembly
2 See Note
1
Piston, Control (Note: Not Available For Purchase)
3 See Note
1
Rod, Piston (Note: Not Available For Purchase)
5
See Note
1
Housing (Note: Not Available - Purchase Complete Drive Motor Assembly)
6
See Note
1
Plate, Port (Note: Not Available For Purchase)
7 7024036
1
Plate, Swash
8 7024037
1
Driveshaft
9 See Note
1
Plug, Screw (Note: Not Available For Purchase)
12
7012704
1
Shim 13
See Note
1
Stop Screw (Note: Not Available For Purchase)
15
7024038
1
Bearing
16
7012706
1
Bearing
17
7024039
2
Shell, Cradle
20
7024034
1
Seal, Shaft
21
7024034
1
O-Ring 22
7024034
1
O-Ring 23
7024034
2
O-Ring 24
7024034
1
Seal 25
7012715
1
V-Ring 27
7024040
4
Screw, Sockethead M12 x 60
29
See Note
1
Ring, Stop (Note: Not Available For Purchase)
30
See Note
1
Plug (Note: Not Available For Purchase)
33
See Note
1
Pin, Dowel (Note: Not Available For Purchase)
35
See Note
1
Nut M10 (Note: Not Available For Purchase)
36
See Note
1
Nut, Cap M10 (Note: Not Available For Purchase)
37
7024034
1
Plug 38
7024041
1
Orifice 39
7024034
1
O-Ring 51
7024034
1
Seal Kit (Includes Items 20-24, 37 & 39)
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (Prior to SN 0300079596)
3121208 1200SJP/1350SJP 27
SECTION 1 - FRAME

FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083552)

28 1200SJP/1350SJP 3121208
SECTION 1 - FRAME
3121208 1200SJP/1350SJP 29
ITEM
PART NUMBER
QTY
DESCRIPTION
REV
2780279
Ref
DRIVE HUB AND MOTOR ASSEMBLY
A
Ref
Note: For Machines Built SN 0300079596 to SN 0300083552, Original Equipment p/n 2780279 may have been replaced with Service Replacement p/n 2780284 - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts.
Ref
Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs (850Nm) Repair beyond this level is NOT advised.
1
2780248
1
Hub, Torque
2 7024028
4
Gear, Planet
3 7024029
3
Gear, Planet
4 7022535
1
Gear, Sun
5 7022536
1
Nut, Shaft
6
7021388
3
Pin, Planet
8
7022537
1
Carrier, Planet
9 7022538
1
Cover 10
7024967
1
Button, Thrust
11
7024029
3
Bearing, Roller
12
7024028
4
Bearing, Roller
13
7022536
1
Bearing, Ball
14
7022540
2
Bolt, Hex
15
7024029
3
Ring, Retaining
16
7024028
4
Ring, Retaining
17
7022546
1
Ring, Retaining
18
7024029
3
Ring, Stay
20
7024966
1
O-Ring
21
7024968
1
Seal, Face
22
7022550
2
Plug 23
7022540
2
Seal, Ring
24
7022536
2
Bolt 25
See Note
2
Ball (Note: Not Available For Purchase)
28
See Note
2
Bolt (Note: Not Available For Purchase)
29
See Note
2
Washer (Note: Not Available For Purchase)
31
7022556
1
Gear, Ring
34
7022540
1
O-Ring
41
7024030
3
Gear, Planet
42
7022559
1
Carrier, Planet
43
7022560
1
Gear, Sun
44
7022540
1
Gear, Sun
45
7022540
1
Shaft, Input
46
7011326
3
Pin, Planet
47
7024030
3
Bearing, Roller
48
7022564
1
Ring, Retaining
49
7024030
3
Ring, Retaining
51
7024030
3
Ring, Stay
52
7022567
1
Cover 53
7022568
1
Washer Thrust
54
7022536
2
Bolt 55
7022540
1
O-Ring
56
7022540
1
Spring, Pressure
61
7022572
1
Spindle
SECTION 1 - FRAME
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 through 0300083551)
30 1200SJP/1350SJP 3121208
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