JLG 1350SJP Parts Manual
Illustrated Parts Manual
Models
1200SJP
1350SJP
3121208
January 14, 2014
REVISION LOG
MODULE ON MACHINES
“WITHOUT UGM”
(UNIVERSAL
GROUND MODULE)
MODULE ON MACHINES
“WITH UGM”
(UNIVERSAL
GROUND MODULE)
GROUND MODULE MODULE IDENTIFICATION
NOTE: 1200SJP /1350SJP Global Illustrated Parts Manual P/N 3121208 replaces both ANSI Illustrated Parts Manual
P/N 3121143 and CE Illustrated Parts Manual P/N 3121845. Use P/N 3121208 as a replacement as it includes all past
history.
May 1, 2005 - Original Issue of Manual (Edited to B/M 0010582 Revision 24)
January 16, 2006 - Revised Manual (Edited to B/M 0010582 Revision 34)
May 15, 2006 - Revised Manual (Edited to B/M 0010582 Revision 37)
August 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 38)
December 31, 2006 - Revised Manual (Edited to B/M 0010582 Revision 39)
April 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 44)
August 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 47)
December 15, 2007 - Revised Manual (Edited to B/M 0010582 Revision 49)
June 15, 2008 - Revised Manual (Edited to B/M 0010582 Revision 53)
January 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
May 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
December 15, 2009 - Revised Manual (Edited to B/M 0010582 Revision 68)
June 15, 2010 - Revised Manual (Edited to B/M 0010582 Revision 71)
March 11, 2011 - Revised Manual (Edited to B/M 0010582 Revision 90)
June 8, 2011 - Revised Manual (Edited to B/M 0010582 Revision 91)
September 20, 2011 - Revised Manual (Edited to B/M 0010582 Revision 96)
January 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
June 20, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
August 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
December 15, 2012 - Revised Manual (Edited to B/M 0010582 Revision C)
April 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
3121208 1200SJP 1350SJP A
REVISION LOG
July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C)
January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D)
B 1200SJP 1350SJP 3121208
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1-2 STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1-3 TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
1-4 DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
1-5 DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596) . . . . . . . . . . . . . . . . . . . . . . 1-18
1-6 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) . . . . . . 1-20
1-7 DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) . . . . . . 1-26
1-8 DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) . . . . . . . . . 1-32
1-9 DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) . 1-36
1-10 DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . . . . 1-40
1-11 FRAME VALVES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-42
1-12 TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337) . . . . . . . . . . . . . . . . . . . 1-46
1-13 TRACTION VALVE ASSEMBLY (SN 0300072337 to SN 0300100131). . . . . . . . . . . . . 1-48
1-14 TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) . . . . . . . . . . . . . . . . 1-50
SECTION 2 - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1 VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS . . . . . . . . . . . . . . . . 2-2
2-2 MAIN VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2-3 TURNTABLE SWING DRIVE AND BEARING INSTALLATION . . . . . . . . . . . . . . . . . . . 2-10
2-4 SWING MOTOR/HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
2-5 CATERPILLAR DIESEL ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
2-6 DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION . . . . . . 2-28
2-7 DEUTZ TD2011 TIER IVi-FLEX & TIER IVi-PRE ENGINE INSTALLATION . . . . . . . . . . 2-40
2-8 DEUTZ TCD2.9L4 ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
2-9 PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) . . . . . . . . . . . 2-60
2-10 PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) . . . . . . . . . . . . . . . . . 2-66
2-11 PUMP ASSEMBLY (SAUER TANDEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-72
2-12 PUMP ASSEMBLY (SAUER PISTON) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-76
2-13 PUMP ASSEMBLY (SAUER GEAR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-80
2-14 TANK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-82
2-15 ROTARY COUPLING AND COLLECTOR RING INSTALLATION . . . . . . . . . . . . . . . . . 2-86
2-16 HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011
& TD2011 ENGINES (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-90
2-17 HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES
(OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-92
2-18 GROUND CONTROLS INSTALLATION (WITHOUT UGM) . . . . . . . . . . . . . . . . . . . . . . 2-94
2-19 GROUND CONTROLS INSTALLATION (WITH UGM). . . . . . . . . . . . . . . . . . . . . . . . . . 2-98
2-20 ACCESSORIES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-102
2-21 ENGINE TRAY JACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-108
2-22 HOOD INSTALLATION (ABS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-112
2-23 HOOD INSTALLATION (STEEL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-118
2-24 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL). . . . 2-124
2-25 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL). . . . . . . . . . 2-128
2-26 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES. . . . 2-132
2-27 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) . . . . . . . . . . . . . . . . . . . 2-138
2-28 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES
(BELT DRIVEN) (SN 0300080338 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . 2-144
2-29 CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) . . . . . . . . . 2-152
2-30 CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL). . . . . . . . . . . . . 2-156
3121208 1200SJP 1350SJP i
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 3 - BOOM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1 BOOM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2 BOOM ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
3-3 ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
3-4 POWER TRACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
3-5 BOOM SENSORS AND SWITCHES INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
3-6 PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS . . . . . . . . . . . . . . . . . 3-26
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-8
4-3 PLATFORM CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
4-4 CONTROLLER ASSEMBLY (LIFT & SWING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4-5 CONTROLLER ASSEMBLY (DRIVE & STEER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4-6 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5-2 AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5-3 PLATFORM LEVEL CYLINDER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5-4 LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5-5 JIB CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5-6 STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367). . . . . . . . . . . . . . . . . . . . 5-12
5-7 STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT) . . . . . . . . . . . . . . . . . 5-14
5-8 TELESCOPE CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
6-1 HYDRAULIC DIAGRAM - DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6-2 HYDRAULIC DIAGRAM - OSCILLATING AXLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
6-3 HYDRAULIC DIAGRAM - STEER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6-4 HYDRAULIC DIAGRAM - TURNTABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6-5 HYDRAULIC DIAGRAM - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6-6 HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338) . . . . . . . 6-18
6-7 HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
7-1 ELECTRICAL DIAGRAM LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7-2 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO
SN 0300087579) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
7-3 HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579
TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
7-4 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-42
7-5 HARNESS COMPONENTS INSTALLATION (WITH UGM) . . . . . . . . . . . . . . . . . . . . . . 7-64
ii 1200SJP 1350SJP 3121208
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
8-1 DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) . . . . . . . . . . . . . . 8-2
8-2 DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) . . . . . . . . . . . 8-6
8-3 DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) . . . . . 8-10
8-4 DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT). . . 8-16
8-5 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) . 8-22
8-6 DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO
PRESENT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1
SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1
3121208 1200SJP 1350SJP iii
TABLE OF CONTENTS
FIGURE NO. TITLE PAGE NO.
iv 1200SJP 1350SJP 3121208
SECTION 1
FRAME
3121208 1200SJP 1350SJP 1-1
SECTION 1 FRAME
30
19
47
6
1
1
1
1
2
34
46
49
22
18
18
27
20
47
13
6
47
47
6
115
105
254
144
145
46
29
2817483216
225
220
220
246
246
231
231
212
212
217
226
50
4
1
1
1
1
1
1
1
1
1
1
1
1
2
2
3329145126
41
424726
41
4274777
47
47
414142422626563940
25
504343
31
47
7
212626
41
42
47
41
42
47
56
39
54
53
405525
9
9
47
47
41
41
42
42
234747
8
8
8
8
11
47
37
38
24
3
25253
FIGURE 1-1. AXLE INSTALLATIONS
1-2 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref AXLE INSTALLATIONS - COMMON PARTS
0271934 Ref Fixed Axle K
0271521 Ref Oscillating Axle K
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100081 AR Adhesive #454
4 0363037 4 Bar, Stop
5Not Used
6 0641606 40 Bolt 3/8in-16NC x 3/4in
7 0641608 48 Bolt 3/8in-16NC x 1in
8 0641609 32 Bolt 3/8in-16NC x 1-1/8in
9 0641611 16 Bolt 3/8in-16NC x 1-3/8in
10 Not Used
11 0641613 8 Bolt 3/8in-16NC x 1-5/8in
12 Not Used
13 0641624 4 Bolt 3/8in-16NC x 3in
0641620 4 Bolt 3/8in-16NC x 2-1/2in
14 0641808 8 Bolt 1/2in-13NC x 1in
15 Not Used
16 0642214 1 Bolt 3/4in-10NC x 1-3/4in
17 0962033 2 Bushing
18 1180358 4 Carrier
7024365 AR 24 in Section Repair Kit (Includes Inner & Outer Links, Joining
Bars & Rollers, and Assembling Hardware)
7024366 1 Mounting Bracket Kit (Includes Mounting Brackets for Both
Ends, 1 Roller Assembly and Assembling Hardware)
19 1320263 4 Clamp, Cable
20 1320298 4 Clamp, Hose
21 1684102 4 Axle Extension Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
22 3310805 8 Locknut #8-32NC
23 3340881 8 Pad, Wear
24 Use 1001161401 2 Pad, Axle (was p/n 3340907)
25 Use 1001161402 8 Pad, Wear (was p/n 3340946)
26 Use 1001161403 32 Pad, Wear (was p/n 3340932)
27 3340939 8 Pad, Rubber
28 3422918 1 Pin
29 3422960 4 Pin
30 3573294 4 Plate
31 3573335 8 Plate
32 3841287 1 Keeper, Pin
33 3900270 4 Bolt, Shoulder 1/2in -13NC x 1-1/2in
34 3930820 8 Capscrew #8-32NC x 1-1/4in
35 to 36 Not Used
37 4071035 2 Shim #18 Gauge
38 4071036 4 Shim #11 Gauge
39 4071054 8 Shim #18 Gauge
40 4071055 12 Shim #11 Gauge
3121208 1200SJP 1350SJP 1-3
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
41 4071039 24 Shim #18 Gauge
42 4071040 36 Shim #11 Gauge
43 4071042 24 Shim #16 Gauge
44 to 45 Not Used
46 4 Switch, Limit Options:
Use 4360578 Prior to SN 0300074420 (was p/n 4360322)
Use 4360578 SN 0300074420 to SN 0300080869 (was p/n 4360549)
4360578 SN 0300080869 to Present (Note: P/N 4360578 does not
include #57 Connector - Purchase Separately)
47 4711600 140 Flatwasher 3/8in Thin
48 4740461 1 Thrustwasher
49 4750800 8 Flatwasher #8 Regular
50 4846637 4 Extension, Axle
51 4846383 1 Box, Axle Pivot
52 0681813 12 Bolt 1/2in-13NC x 1-5/8in (Grade 8)
53 0681814 18 Bolt 1/2in-13NC x 1-3/4in (Grade 8)
54 0681815 12 Bolt 1/2in-13NC x 1-7/8in (Grade 8)
55 0681816 6 Bolt 1/2in-13NC x 2in (Grade 8)
56 4711800 48 Flatwasher 1/2in Thin
57 4460968 4 Connector, Strain Relief (Not Shown)
Ref AXLE INSTALLATION - OPTIONAL PARTS
0271934 Ref Fixed Axle I
101 to 104 Not Used
105 0363076 2 Bar, Stop
106 to 114 Not Used
115 0641814 4 Bolt 1/2in-13NC x 1-3/4in
116 to 143 Not Used
144 4071049 6 Shim 11 Gauge
145 4071050 4 Shim 16 Gauge
0271521 Ref Oscillating Axle K
201 to 211
212 0642020 4 Bolt 5/8in-11NC x 2-1/2in
213 to 216 Not Used
217 1684081 2 Oscillating Axle Cylinder Assembly (See CYLINDER SECTION
for Breakdown)
218 to 219 Not Used
220 3312005 4 Locknut 5/8in-11NC
221 to 224 Not Used
225 3422833 2 Pin
226 3422915 2 Pin
227 to 230 Not Used
231 3841258 4 Keeper, Pin
232 to 245 Not Used
246 4712000 4 Flatwasher 5/8in Thin
247 to 253 Not Used
254 3520054 4 Plug
1-4 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121208 1200SJP 1350SJP 1-5
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION
1-6 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
0271520 Ref STEER INSTALLATION J
1 0100011 AR Compound, Locking
2 0100019 AR Compound, Locking
3 0100035 AR Compound, Locking
4Not Used
5 0630464 4 Screw, Button Head #10-24NC x 1/2in
6 0641505 4 Bolt 5/16in-18NC x 5/8in
7 0641511 4 Bolt 5/16in-18NC x 1-3/8in
8Not Used
9 0641634 4 Bolt 3/8in-16NC x 4-1/4in
10 0642016 4 Bolt 5/8in-11NC x 2in
11 0962423 8 Bushing
12 1671040 4 Cover, Sensor
13 4 Steer Cylinder Assembly Options (See CYLINDER SECTION for
Breakdown):
Use 1684314 Prior to SN 0300073367 (was p/n 1684034)
1684314 SN 0300073367 to Present
14 3311505 4 Locknut 5/16in-18NC
15 3300464 4 Nut, Slotted
16 Not Used
17 3422917 4 Kingpin
18 3422940 4 Pin, Steer Cylinder (Outer)
19 3422941 4 Pin, Steer Cylinder (Inner)
20 4 Pin, Sensor Options:
3422942 Prior to SN 0300090782
3423256 SN 0300090782 to Present
21 3451214 4 Pin, Cotter 3/8in x 3-1/2in
22 3760383 4 Ring, Retaining
23 3841258 4 Keeper, Pin
24 Not Used
25 3931020 8 Capscrew #10-24NC x 1-1/4in
26 3931412 16 Capscrew 1/4in-20NC x 3/4in
27 3932024 8 Capscrew 5/8in-11NC x 1-1/2in
28 4 Spindle Options:
Use 1001099632 Prior to SN 0300100131 (was p/n 4130387)
1001099632 SN 0300100131 to Present (was p/n 4130416)
29 4360505 4 Switch, Rotary Angle Sensor (Steer)
30 4460914 4 Terminal
31 4711500 12 Flatwasher 5/16in Thin
32 4711800 4 Flatwasher 1/2in Thin
33 4740181 4 Thrustwasher
34 4740229 4 Thrustwasher
35 4740505 8 Thrustwasher
36 4751600 4 Flatwasher 3/8in Regular
37 4755000 4 Flatwasher 2-1/2in Regular
38 4 Arm, Steer Options:
4846494 Prior to SN 0300090782
0200833 SN 0300090782 to Present
3121208 1200SJP 1350SJP 1-7
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
39 0741606 8 Screw, Countersunk 3/8in-16NC x 3/4in
40 1120549 4 Cap, Seal (Outer)
41 1120550 4 Cap, Seal (Inner)
42 3960551 4 Seal (Outer)
43 3960552 4 Seal (Inner)
44 0080277 4 Adapter, Angle Sensor Pilot (SN 0300090782 to Present)
45 4750800 8 Flatwasher M8
1-8 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-2. STEER INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121208 1200SJP 1350SJP 1-9
SECTION 1 FRAME
301
302
101
131
151
4
3
1
SPINDLE
REF.
20420
3
102
131
152
2
0
2 L
H
2
0
1 R
H
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
1-10 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION
ITEM # PART NUMBER QTY. DESCRIPTION REV.
Ref WHEEL DRIVE INSTALLATION
0271522 Ref Prior to SN 0300100131 E
Ref SN 0300100131 to Present
0275685 Ref With Bonfiglioli Drive Hub B
1001104324 Ref With Reggiana Riduttori Drive Hub A
1 0100019 AR Compound, Locking
2Not Used
3 0701617 48 Bolt M16 x 45mm (12 Per Wheel)
4 4892000 48 Washer Hardened 5/8in (12 Per Wheel)
0272258 Ref HUB AND MOTOR ASSEMBLY (PRIOR TO SN 0300079596) B
Ref Note: Original Equipment hub may have been replaced with
Service Replacement. Refer to tag on hub for identification
before ordering parts.
101 Use 2780283 4 Drive Hub Assembly (Was p/n 2780248 - See DRIVE HUB
ASSEMBLY for Breakdown. See DRIVE HUB AND MOTOR
ASSEMBLY for replacement components for Service
Replacement p/n 2780283.)
102 3160291 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
131 Ref HUB AND MOTOR ASSEMBLY (SN 0300079596 TO
SN 0300100131)
Ref Note: For Machines Built SN 0300079596 to SN 0300083552,
Original Equipment may have been replaced with Service
Replacement. Refer to tag on hub for identification before
ordering parts.
Use 2780284 4 SN 0300079596 to SN 0300083552 (Was p/n 2780279 -
See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown.
See DRIVE HUB AND MOTOR ASSEMBLY for replacement
components for Service Replacement p/n 2780284.)
2780284 4 SN 0300083552 to SN 0300100131 (See DRIVE HUB AND
MOTOR ASSEMBLY for Breakdown)
Ref HUB AND MOTOR ASSEMBLY (SN 0300100131 TO PRESENT)
2780286 Ref With Bonfiglioli Drive Hub C
1001104315 Ref With Reggiana Riduttori Drive Hub A
151 4 Drive Hub Assembly Options:
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. When replacing complete hub, note that all 4 hubs
must be the same brand.
Ref Note: Various brands used on Machines Built SN 0300100131
to Present. Identify brand before ordering replacement parts.
1001093243 Bonfiglioli Hub (was p/n 2780290) (See DRIVE HUB
ASSEMBLY - BONFIGLIOLI for Breakdown)
1001104325 Reggiana Riduttori Hub (See DRIVE HUB ASSEMBLY -
REGGIANA RIDUTTORI for Breakdown)
3121208 1200SJP 1350SJP 1-11
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
152 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for
Breakdown)
Ref TIRE AND WHEEL INSTALLATIONS
0271852 Ref Foam-Filled Tires B
1001115961 Ref Solid Tires A
Ref Note: Assemblies may require ballast/foam filling to
manufacturer’s specifications prior to installing on a
machine. Refer to Operation & Safety or Service &
Maintenance Manuals. Purchase individual tire and/or rim
only if able to foam fill tire & wheel assembly, otherwise,
purchase complete assembly.
201 2 Right Side Tire & Wheel Assembly Options (See Items 301-302
for Breakdown):
0272055 Foam-Filled Tire and Wheel Assembly
1001112716 Solid Tire and Wheel Assembly
202 2 Left Side Tire & Wheel Assembly Options (See Items 301-302
for Breakdown):
0272056 Foam-Filled Tire and Wheel Assembly
1001112669 Solid Tire and Wheel Assembly
203 0701619 64 Bolt M16 x 55mm (16 Per Wheel)
204 4892000 64 Washer Hardened 5/8in (16 Per Wheel)
Ref TIRE AND WHEEL ASSEMBLY COMPONENTS
301 4 Tire Only Options:
4520261 Tire 445/50D710 (For Foam Filling)
See Note Tire 445/65-24 (Solid) (Note: Not Available - Purchase Items
201 or 202)
302 4 Rim Only Options:
4860236 Rim, Wheel (Foam-Filled Tires)
See Note Rim (Solid Tires) (Note: Not Available - Purchase Items 201
or 202)
1-12 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121208 1200SJP 1350SJP 1-13
SECTION 1 FRAME
120
69
87 67 65 63 74 77 78 61
76757372272
824
11115251340504648451417105251954534443554742162122833413073666268641912
232060
4
7877 77 75
76
75
251
252A
252B
252C
252D
252E
252F
FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)
1-14 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780248 Ref DRIVE HUB ASSEMBLY B
Ref Note: Original Equipment p/n 2780248 hub may have been
replaced with Service Replacement p/n 2780283. - See DRIVE
HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on
hub for identification before ordering parts.
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.
1 Use 7024028 4 Gear, Planet
2 Use 7024029 3 Gear, Planet
3 7022535 1 Gear, Sun
4 Use 7022536 1 Nut, Shaft
5 7021388 3 Pin, Planet
6Not Used
7 7022537 1 Carrier, Planet
8 7022538 1 Cover
9 7024967 1 Button, Thrust
10 Use 7024029 3 Bearing, Roller
11 Use 7024028 4 Bearing, Roller
12 Use 7022536 1 Bearing, Ball
13 Use 7022540 2 Bolt, Hex
14 Use 7024029 3 Ring, Retaining
15 Use 7024028 4 Ring, Retaining
16 7022546 1 Ring, Retaining
17 Use 7024029 3 Ring, Stay
18 Not Used
19 7024966 1 O-Ring
20 7024968 1 Seal, Face
21 7022550 2 Plug
22 Use 7022540 2 Seal, Ring
23 Use 7022536 2 Bolt
24 See Note 2 Ball (Note: Not Available For Purchase)
25 to 26 Not Used
27 See Note 2 Bolt (Note: Not Available For Purchase)
28 See Note 2 Washer (Note: Not Available For Purchase)
29 Not Used
30 7022556 1 Gear, Ring
31 to 32 Not Used
33 Use 7022540 1 O-Ring
34 to 39 Not Used
40 Use 7024030 3 Gear, Planet
41 7022559 1 Carrier, Planet
42 7022560 1 Gear, Sun
43 Use 7022540 1 Gear, Sun
44 Use 7022540 1 Shaft, Input
45 7011326 3 Pin, Planet
46 Use 7024030 3 Bearing, Roller
47 7022564 1 Ring, Retaining
48 Use 7024030 3 Ring, Retaining
49 Not Used
3121208 1200SJP 1350SJP 1-15
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
50 Use 7024030 3 Ring, Stay
51 7022567 1 Cover
52 7022568 1 Washer Thrust
53 Use 7022536 2 Bolt
54 Use 7022540 1 O-Ring
55 Use 7022540 1 Spring, Pressure
56 to 59 Not Used
60 7022572 1 Spindle
61 7022573 1 Piston
62 7022574 1 Coupler
63 7022575 1 Ring, Locator
64 7021354 1 Plate, Back-up
65 7022576 1 Plate, Back-up
66 7022577 1 Ring, Retaining
67 7022578 1 Ring, Retaining
68 7022509 1 Ring, Retaining
69 7022579 2 Bolt
70 to 71 Not Used
72 Use 7022580 4 Disc, Brake
73 Use 7022580 5 Disc, Brake
74 Use 7022580 16 Spring
75 Use 7022581 2 Ring, Back-up
76 Use 7022581 1 Seal
77 Use 7022581 2 Ring, Back-up
78 Use 7022581 1 Seal
79 to 86 Not Used
87 7024032 1 O-Ring
88 to 119 Not Used
120 See Note 1 Motor Assembly (Note: See Tire & Wheel Drive Installation)
121 7024031 1 O-Ring (Not Shown)
122 to 223 Not Used
224 7024969 2 Pin, Slotted (Not Shown)
225 to 250 Not Used
251 7022581 1 Brake Seal Kit (Includes Items 75-78)
252 AR Repair Kit Options:
252A 7022580 1 Brake Disc Kit (Includes Items 72-74)
252B 7022536 1 Bearing Kit (Includes Items 4, 12, 23 & 53)
252C 7024030 1 Planet Gear & Bearing Kit (Includes Items 40, 46, 48 & 50)
252D 7024029 1 Planet Gear & Bearing Kit (Includes Items 2, 10, 14 & 17)
252E 7024028 1 Planet Gear & Bearing Kit (Includes Items 1, 11 & 15)
252F 7022540 1 Mechanical Disconnect Kit (Includes Items 13, 22, 33, 43, 44,
54 & 55)
1-16 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3121208 1200SJP 1350SJP 1-17
SECTION 1 FRAME
38
37
24
VIEW A-B
30
VIEW C-D
39
3
2
22
9
21
6
2716331
2
17
5
29
25
8
20
15
233
51336
1
7
51
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)
1-18 1200SJP 1350SJP 3121208
SECTION 1 FRAME
FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
3160291 Ref DRIVE MOTOR ASSEMBLY A
1 7012716 1 Rotary Group Assembly
2 See Note 1 Piston, Control (Note: Not Available For Purchase)
3 See Note 1 Rod, Piston (Note: Not Available For Purchase)
4Not Used
5 See Note 1 Housing (Note: Not Available - Purchase Complete Drive
Motor Assembly)
6 See Note 1 Plate, Port (Note: Not Available For Purchase)
7 7024036 1 Plate, Swash
8 7024037 1 Driveshaft
9 See Note 1 Plug, Screw (Note: Not Available For Purchase)
10 to 11 Not Used
12 7012704 1 Shim
13 See Note 1 Stop Screw (Note: Not Available For Purchase)
14 Not Used
15 7024038 1 Bearing
16 7012706 1 Bearing
17 7024039 2 Shell, Cradle
18 to 19 Not Used
20 Use 7024034 1 Seal, Shaft
21 Use 7024034 1 O-Ring
22 Use 7024034 1 O-Ring
23 Use 7024034 2 O-Ring
24 Use 7024034 1 Seal
25 7012715 1 V-Ring
26 Not Used
27 7024040 4 Screw, Sockethead M12 x 60
28 Not Used
29 See Note 1 Ring, Stop (Note: Not Available For Purchase)
30 See Note 1 Plug (Note: Not Available For Purchase)
31to 32 Not Used
33 See Note 1 Pin, Dowel (Note: Not Available For Purchase)
34 Not Used
35 See Note 1 Nut M10 (Note: Not Available For Purchase)
36 See Note 1 Nut, Cap M10 (Note: Not Available For Purchase)
37 Use 7024034 1 Plug
38 7024041 1 Orifice
39 Use 7024034 1 O-Ring
40 to 50 Not Used
51 7024034 1 Seal Kit (Includes Items 20-24, 37 & 39)
3121208 1200SJP 1350SJP 1-19
SECTION 1 FRAME
89
70
88 68 66 64 75 78 79 62
77767473282925212163614415147494615181153521055544544564843172234239423184676369652
0
13242161
5
7978 78 76
77
76
1
100A
100B
100C
100D
100E
100F
99
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
1-20 1200SJP 1350SJP 3121208
SECTION 1 FRAME
VIEW A-A
VIEW B-B
B
B
A
138
137
124
125 129
117
105
139
102
109
106
122
121
127
103
130
116
133136
135
123
112
113
101
107
115
120
108
A
96
92
93
94
95
151
3121208 1200SJP 1350SJP 1-21
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552)
ITEM # PART NUMBER QTY. DESCRIPTION REV.
2780279 Ref DRIVE HUB AND MOTOR ASSEMBLY A
Ref Note: For Machines Built SN 0300079596 to SN 0300083552,
Original Equipment p/n 2780279 may have been replaced
with Service Replacement p/n 2780284 - See DRIVE HUB AND
MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for
identification before ordering parts.
Ref Note: Unless there is capability to torque shaft (item 4) to 626
ft/lbs. (850Nm) Repair beyond this level is NOT advised.
1 2780248 1 Hub, Torque
2 Use 7024028 4 Gear, Planet
3 Use 7024029 3 Gear, Planet
4 7022535 1 Gear, Sun
5 Use 7022536 1 Nut, Shaft
6 7021388 3 Pin, Planet
7 Not Used
8 7022537 1 Carrier, Planet
9 7022538 1 Cover
10 7024967 1 Button, Thrust
11 Use 7024029 3 Bearing, Roller
12 Use 7024028 4 Bearing, Roller
13 Use 7022536 1 Bearing, Ball
14 Use 7022540 2 Bolt, Hex
15 Use 7024029 3 Ring, Retaining
16 Use 7024028 4 Ring, Retaining
17 7022546 1 Ring, Retaining
18 Use 7024029 3 Ring, Stay
19 Not Used
20 7024966 1 O-Ring
21 7024968 1 Seal, Face
22 7022550 2 Plug
23 Use 7022540 2 Seal, Ring
24 Use 7022536 2 Bolt
25 See Note 2 Ball (Note: Not Available For Purchase)
26 to 27 Not Used
28 See Note 2 Bolt (Note: Not Available For Purchase)
29 See Note 2 Washer (Note: Not Available For Purchase)
30 Not Used
31 7022556 1 Gear, Ring
32 to 33 Not Used
34 Use 7022540 1 O-Ring
35 to 40 Not Used
41 Use 7024030 3 Gear, Planet
42 7022559 1 Carrier, Planet
43 7022560 1 Gear, Sun
44 Use 7022540 1 Gear, Sun
45 Use 7022540 1 Shaft, Input
46 7011326 3 Pin, Planet
47 Use 7024030 3 Bearing, Roller
48 7022564 1 Ring, Retaining
1-22 1200SJP 1350SJP 3121208
Loading...