Page 1
Contents: Basic course G3 and Upgrade course TNC 410
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Title
Cartesian contour movements
Holes
Square
Rounding /chamfering corners
Rounding corners
Linear movements
Circular movements
Circular arc with CC, C
Tangential contour connection
Circular arcs
Circular arc with CR
Polar contour movements
Hexagon (polar)
Circle (polar) CP
Circlualr path with tang. connection (polar) CTP
Polar coordinates (general)
PGM-No.
151
152
153
154
250
251
206
207
208
209
213
211
212
252
15
16
17
18
19
20
21
22
23
24
25
Canned cycles
Drilling cycle
Drilling with 200-series cycles
Slot plate
Bushing plate
Die I
Linear hole pattern
Hole pattern
Guide plate
Die II
Program section repeats
Hexagon
Drilled plate - slanted rows
201
260
210
262
265
220
221
261
266
268
270
HEIDENHAIN
Basic course G3/Upgrade course
D08
IH1
Page 2
Contents: Basic course G3 and Upgrade course TNC 410
No.
26
27
28
29
30
31
32
Title
Free Contour Programming
FK Cam
Maltese cross
FK Hook - type spanner wrench
Subprogramming Technique
Subprogram (Groups of holes)
Bolt hole circle segments with several tools
Milling with several settings
Contour Cycles
Contour cycles SL 1, Roughing out kidney
Coordinate Transformations
PGM-No.
288
275
295
215
280
223
174
33
34
35
36
Datum shift and mirror images
Coordinate transformations (combined)
Scaling factor - hammer
Scaling factor
229
232
284
234
HEIDENHAIN
Basic course G3/Upgrade course
D08
IH2
Page 3
100
70
30
Task:
Holes
8
Program(s):
0
0
20
50
75
100
20
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
151/1
Page 4
Program layout:
Holes
Begin program
Define workpiece blank
Define tool
Call tool data
Move to clearance height
Move to starting point
Move to set up clearance
Drill
Retract drill
PGM
MGT
TOOL
DEF
TOOL
CALL
L
L
L
L
L
BEGINN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL DEF . . . L . . . R . . .
TOOL CALL . . . . . . S . . .
L Z+100 R0 FMAX
L X . . . Y . . . R0 FMAX M3
L Z+ . . . R FMAX M8
L Z– . . . R F100 M
L Z+2 R0 FMAX
Move to next position
Drill
Retract drill
Next hole
Drill
Return to clearance height
End of program
L
L
L
L
L
L
L X . . . Y . . . FMAX
L Z– . . .
L Z+ . . . FMAX
L X . . . Y . . . R0 FMAX
L Z–22 R0
L Z+100 R0 FMAX M2 (M30)
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D02
151/2
Page 5
Solution: Holes
100
70
30
0
0
20
8
50
75
100
20
0
Complete program
0 BEGIN PGM 151 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+4 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X+20 Y+30 R0 F MAX M3 .....................................
7 L Z+2 R0 F MAX M8
8 L Z-22 R0 F400 .........................................................
9 L Z+2 R0 F MAX
10 L X+50 Y+70 R0 F MAX ...........................................
11 L Z-22 R0 F400
12 L Z+2 R0 F MAX
13 L X+75 Y+30 R0 F MAX ...........................................
14 L Z-22 R0 F400
15 L Z+100 R0 F MAX M2
16 END PGM 151 MM
WORKPIECE BLANK DEFINITION
DEFINE TOOL
CALL TOOL DATA
CLEARANCE HEIGHT
FIRST HOLE
DRILL
SECOND HOLE
THIRD HOLE
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Page 6
100
50
Task:
Square
Program(s):
0
0
50
Begin program
Define workpiece blank
Define tool
Call tool data
Move to clearance height
Move to auxiliary point R0
Plunging depth
Contour starting point RL/RR
Contour coordinates RL/RR
○○○
5
0
100
20
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL DEF . . . L . . . R . . .
TOOL CALL . . . . . . S . . .
L Z+ . . . R0 F . . .
L X . . . Y . . . R . . . F . . .
L Z . . . R . . . F . . . M . . .
L X . . . Y . . . RR/RL
L X . . . Y . . . RR/RL
○○○
Last contour point RL/RR
Move to auxiliary point R0
Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
D02
L X . . . Y . . . RR/RL
L X . . . Y . . . R . . .
L Z . . . R . . . F . . . M . . .
152/1
Page 7
Solution: Square
100
50
0
0
50
100
20
5
0
Complete program
0 BEGIN PGM 152 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+8 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X-30 Y+50 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3 .................................................
8 L X+0 Y+50 RL F400 ................................................
9 L X+50 Y+100
10 L X+100 Y+50
11 L X+50 Y+0
12 L X+0 Y+50 RL .........................................................
13 L X-30 R0 F MAX M5 ...............................................
14 L Z+100 R0 F MAX M2 ............................................
15 END PGM 152 MM
WORKPIECE BLANK DEFINITION
DEFINE TOOL
CALL TOOL DATA
CLEARANCE HEIGHT
AUXILIARY POINT (R0)
PLUNGING DEPTH
CONTOUR START. POINT (RL/RR)
LAST CONTOUR POINT
AUXILIARY POINT
RETRACT TOOL/PGM END
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Page 8
100
50
Task:
Rounding / chamfering corners
R10
Program(s):
5 45°
0
5
0
50
100
100
20
0
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Basic course G3/Upgrade course
D02
153/1
Page 9
Solution: Rounding / chamfering corners
100
R10
50
5 45°
0
0
50
100
100
20
5
0
Complete program
0 BEGIN PGM 153 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0............................
3 TOOL DEF 1 L+0 R+8 ...............................................
4 TOOL CALL 1 Z S4000 .............................................
5 L Z+100 R0 F MAX ...................................................
6 L X-30 Y+50 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3
8 L X+0 Y+50 RL F200 ................................................
9 L X+50 Y+100
10 RND R10 ..................................................................
11 L X+100 Y+50
12 L X+50 Y+0
13 CHF 5........................................................................
14 L X+0 Y+50 RL
15 L X-30 R0 M5 ...........................................................
16 L Z+100 R0 F MAX M2 ............................................
17 END PGM 153 MM
WORKPIECE BLANK DEFINITION
DEFINE TOOL
CALL TOOL DATA
CLEARANCE HEIGHT
AUXILIARY POINT (R0)
CONTOUT STARTING POINT RL
ROUND CORNERS
CHAMFER
AUXILIARY POINT (RO)
PGM END
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153/2
Page 10
100
Task:
Rounding corners
Program(s):
90
50
10
R10
R10
0
0
10
50
90
100
100
20
0
5
Begin program
Define workpiece blank
Define tool
Call tool data
Move to clearance height
Auxiliary point anfahren
Plunging depth
Approach tangentially
Contour
Depart tangentially
Retract tool, PGM end
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL DEF . . . L . . . R . . .
TOOL CALL . . . . . . S . . .
L Z . . .
L X . . . Y . . .
L Z . . .
APPR . . .
L . . .
DEP . . .
L Z . . .
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D02
154/1
Page 11
Solution:
Rounding corners
100
Complete program
90
50
10
0
0 BEGIN PGM 154 MM
1 BLK FORM 0.1 Z X-20 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL DEF 1 L+0 R+8
4 TOOL CALL 1 Z S4000
5 L Z+100 R0 F MAX
6 L X-30 Y+70 R0 F MAX ............................................
7 L Z-5 R0 F MAX M3
8 APPR LCT X+10 Y+70 R5 RL F400 ..........................
9 L X+10 Y+90
10 RND R10
11 L X+50 Y+90
12 L Y+50 X+90
13 L X+90 Y+10
14 RND R10
15 L X+50 Y+10
16 L X+10 Y+50
17 L Y+70 ......................................................................
18 DEP LCT X-30 Y+70 R5 R0 ......................................
19 L Z+100 R0 F MAX M2
20 END PGM 154 MM
R10
R10
0
10
50
90
0
5
20
100
100
AUXILIARY POINT (R0)
APPROACH STARTING POINT
TANGENTIALLY
LAST CONTOUR POINT RL
DEPART TANGENTIALLY TO
AUXILIARY POINT
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Page 12
100
90
80
70
40
Task:
Linear movements
Program(s):
10
10
10
R10
0
5
0
25
60
90
100
20
0
5
HEIDENHAIN
Basic course G3/Upgrade course
D02
250/1
Page 13
Solution: Linear movements
100
90
80
70
Complete program
40
R10
10
0
5
0
0 BEGIN PGM 250 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0 ............................
3 TOOL CALL 7 Z S2500 .............................................
4 L Z+100 R0 F9999 ....................................................
5 L X-20 Y+40 .............................................................
6 L Z+2 M3
7 L Z-5 F1000
8 APPR LCT X+5 Y+40 R3 RL F300 ............................
9 L Y+90
10 CHF 20
11 L X+60
12 L X+90 Y+80
13 L Y+40
14 CHF 10
15 L X+60 Y+10
16 L X+5
17 RND R10
18 L Y+40 ......................................................................
19 DEP LCT X-20 Y+40 R3 R0.......................................
20 L Z+100 R0 F MAX M2 ............................................
21 END PGM 250 MM
25
60
90
10
10
0
20
100
WORKPIECE BLANK DEFINITION
CALL TOOL DATA; R4
CLEARANCE HEIGHT
AUXILIARY POINT (R0)
CONTOUR STARTING POINT
(APPROACH TANGENTIALLY)
LAST CONTOUR POINT
AUXILIARY POINT (R0)
RETRACT TOOL
5
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250/2
Page 14
100
95
80
75
60
50
45
30
20
Task:
R20
R20
R4
Circular movements
R9
R10
Program(s):
R5
R8
0
5
0
15
40
45
60
65
75
95
100
20
0
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Basic course G3/Upgrade course
C01
251/1
Page 15
Solution:
100
95
Circular movements
R20
Complete program
80
75
60
50
45
30
20
R20
R4
R9
0
0
15
0 BEGIN PGM 251 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 7 Z S2500 .............................................
4 L Z+100 R0 F9999
5 L X+20 Y-20 ..............................................................
6 L Z+2 M3
7 L Z-5 F500
8 APPR LCT X+20 Y+30 R3 RL F300 ..........................
9L X+0
10 RND R4
11 L X+15 Y+45
12 CR X+15 Y+60 R+20 DR+
13 L X+0 Y+75
14 CR X+20 Y+95 R+20 DR15 L X+40
16 CT X+65 Y+80
17 CC X+75 Y+80
18 C X+85 Y+80 DR+
19 L X+95
20 RND R5
21 L Y+50
22 L X+75 Y+30
23 RND R8
24 L Y+20
25 CC X+60 Y+20
26 C X+45 Y+20 DR27 L Y+30
28 RND R9
29 L X+20 ......................................................................
30 DEP LCT X+20 Y-20 R3 R0 F500 ..............................
31 L Z+100 R0 F MAX M2
32 END PGM 251 MM
40
45
60
65
R10
R5
R8
75
5
20
95
100
R4
AUXILIARY POINT (R0)
CONTOUR STARTING POINT
(APPROACH TANGENTIALLY)
LAST CONTOUR POINT
AUXILIARY POINT (R0)
0
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Page 16
100
80
50
20
Task:
Circular arc with CC, C
80
Program(s):
0
0
23,542
50
Begin program
Define workpiece blank
Call tool data
Move to clearance height
Move to auxiliary point R0
Plunging depth
Approach contour tangentially
Define circle center
Circular movement
5
0
100
20
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
L . . . R0
L . . .
APPR . . . RL/RR
CC . . .
C . . .
Depart tangentially (aux.pt.)
Retract tool, PGM end
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DEP . . .
L . . .
206/1
Page 17
Solution:
Circular arc with CC, C
100
80
50
20
0
0
23,542
50
80
100
20
5
0
Complete program
0 BEGIN PGM 206 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 L X-30 Y+50 R0 F MAX ............................................
6 L Z-5 R0 F MAX M3
7 APPR LT X+0 Y+20 LEN10 RL F250 M8
8 L X+23,542 RL
9 CC X+50 Y+50 ..........................................................
10 C Y+80 X+23,542 DR+ .............................................
11 L X+0 RL
12 DEP LT LEN10 R0 ....................................................
13 L Z+100 R0 F MAX M2
14 END PGM 206 MM
R20
AUXILIARY POINT
CIRCLE CENTER
CIRCULAR MOVEMENT
DEPART TANGENTIALLY (AUX.PT.)
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Page 18
100
60
Task:
Tangential contour connection
(cartesian)
Program(s):
30
tangential
0
0
20
70
100
20
5
0
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C01
207/1
Page 19
Solution:
Tangential contour connection
(cartesian)
100
60
Complete program
30
0
0
0 BEGIN PGM 207 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 11 Z S2500 ...........................................
4 L Z+100 R0 F MAX ...................................................
5 L X+45 Y-25 R0 F MAX ............................................
6 L Z-5 F MAX M13
7 APPR LT X+20 Y+0 LEN5 RR F250 ..........................
8 L Y+30
9 CT X+70 Y+60 ..........................................................
10 L X+100
11 DEP LT LEN5 R0
12 L Z+100 R0 F MAX M2
13 END PGM 207 MM
tangential
20
70
5
20
100
R10
CLEARANCE HEIGHT
AUXILIARY POINT
APPROACH STARTING POINT OF
CONTOUR TANGENTIALLY
TANGENTIAL CIRCULAR PATH
0
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207/2
Page 20
100
Task:
Circular arcs
Program(s):
P
2
50
30
0
P
1
0
Point
P
1
R10
P
4
15
X
6,645
R80
R75
Y
35,495
R20
P
3
5
60
Point
P
3
100
X
58,995
20
0
Y
30,025
P
2
55,505
HEIDENHAIN
Basic course G3/Upgrade course
69,488
C01
P
4
19,732
21,191
208/1
Page 21
Solution:
Circular arcs
100
P
2
Complete program
50
P
1
30
0
R10
0
15
0 BEGIN PGM 208 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX ...................................................
5 L X-30 Y+30 R0 F MAX M3 ......................................
6 L Z-5 F MAX .............................................................
7 APPR LCT X+5 Y+30 R5 RL F250 M8 ......................
8 CC X+15 Y+30 ..........................................................
9 C X+6,645 Y+35,495 DR- .........................................
10 CT X+55,505 Y+69,488 ............................................
11 CC X+60 Y+50
12 C X+58,995 Y+30,025 DR13 CT X+19,732 Y+21,191
14 CC X+15 Y+30
15 C X+5 Y+30 DR-
16 DEP LCT X-30 Y+30 R5 R0 ......................................
17 L Z+100 R0 F MAX M2
18 END PGM 208 MM
R80
P
4
R75
R20
P
3
60
5
20
100
R20
CLEARANCE HEIGHT
AUXILIARY POINT
DEPTH
APPROACH TANGENTIALLY
CIRCLE CENTER
CIRCLE
TANGENTIAL CIRCULAR PATH
DEPART TANGENTIALLY
0
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208/2
Page 22
100
50
Task:
Circular arc with CR
R80
Program(s):
0
0
10
Begin program
Define workpiece blank
Call tool data
Move to clearance height
Move to auxiliary point
Plunging depth
Approach tangentially
Contour
Depart tangentially
50
5
90
100
20
0
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
. . .
. . .
. . .
. . .
. . .
Retract tool, PGM end
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Basic course G3/Upgrade course
C01
. . .
209/1
Page 23
Solution:
Circular arc with CR
100
50
0
0
10
50
R80
90
100
20
5
0
Complete program
0 BEGIN PGM 209 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 L X-30 Y-30 R0 F MAX M13 .....................................
6 L Z-5 F MAX
7 APPR LT X+10 Y+0 LEN10 RL F250.........................
8 L Y+50
9 CR X+90 Y+50 R+80 DR- .........................................
10 L Y+0
11 DEP LT LEN10 R0 ....................................................
12 L Z+100 R0 F MAX M2
13 END PGM 209 MM
R20
AUXILIARY POINT
APPROACH STARTING POINT
TANGENTIALLY
CIRCULAR ARC
DEPART TANGENTIALLY (AUX.PT.)
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Page 24
Task:
50
0
Hexagon (polar)
60°
R40
Program(s):
-50
-50
Begin program
Define workpiece blank
Call tool data
Move to clearance height
Define pole
Auxiliary point in polar coord.
Plunging depth
Approach tangentially
Contour
○○○
5
0
50
20
0
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L Z . . .
CC X . . . Y . . .
LP PR . . . PA . . .
L Z . . .
APPR LCT X . . . Y . . . R . . .
LP PR . . . PA . . .
○○○
Depart tangentially
Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
DEP LCT X . . . Y . . . R . . .
L Z . . .
D02
213/1
Page 25
Solution:
Hexagon (polar)
50
60°
Complete program
0
-50
-50
0 BEGIN PGM 213 MM
1 BLK FORM 0.1 Z X-50 Y-50 Z-20
2 BLK FORM 0.2 X+50 Y+50 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 CC X+0 Y+0 ..............................................................
6 LP PR+80 PA+0 R0 F MAX.......................................
7 L Z-5 F MAX M3
8 APPR LCT X+40 Y+0 R5 RR F250 M8 ......................
9 LP PA+60
10 LP PA+120
11 LP PA+180
12 LP PA+240
13 LP PA+300
14 LP PA+360
15 DEP LCT X+80 Y+0 R5 .............................................
16 L Z+100 R0 F MAX M2
17 END PGM 213 MM
0
R40
5
50
20
R20
POLE
AUXILIARY POINT (POLAR)
APPROACH STARTING POINT OF
CONTOUR TANGENTIALLY
DEPART TANGENTIALLY
0
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213/2
Page 26
100
Task:
Circle (polar) CP
R40
Program(s):
50
0
0
Begin program
Define workpiece blank
Call tool data
Move to clearance height
CC
50
0°
5
0
100
20
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
Define pole
Auxiliary point in polar coord.
Contour
Auxiliary point
Retract tool, PGM end
HEIDENHAIN
Basic course G3/Upgrade course
C01
. . .
. . .
. . .
. . .
. . .
211/1
Page 27
Solution:
Circle (polar) CP
100
R40
Complete program
50
0
0
0 BEGIN PGM 211 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 CC X+50 Y+50 ..........................................................
6 LP PR+80 PA+180 R0 F MAX M3 ............................
7 L Z-5 F MAX
8 APPR LCT X+10 Y+50 R5 RL F250 M8 ....................
9 CP IPA+360 DR- ........................................................
10 DEP LCT X-30 Y+50 R5 R0.......................................
11 L Z+100 F MAX M2
12 END PGM 211 MM
CC
50
0°
5
20
100
R20
POLE
AUXILIARY POINT
APPROACH STARTING POINT OF
CONTOUR TANGENTIALLY
CIRCLE PATH (POLAR)
DEPART TANGENTIALLY
0
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
211/2
Page 28
100
60
30
Task:
Circular path with tangential
connection (polar) CTP
76,158
Program(s):
20
0
0
20
°
40
2
3
,
1
9
9
Begin program
Define workpiece blank
Call tool data
Move to clearance height
Define pole
Auxiliary point in polar coord.
Contour
Auxiliary point
Retract tool, PGM end
5
90
100
20
0
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
L . . .
. . .
. . .
. . .
. . .
. . .
HEIDENHAIN
Basic course G3/Upgrade course
C01
212/1
Page 29
Solution:
Circular path with tangential connection (polar) CTP
100
76,158
60
30
Complete program
20
0
0
0 BEGIN PGM 212 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+70 Z+0
3 TOOL CALL 13 Z S4000 ...........................................
4 L Z+100 R0 F MAX
5 L X-30 Y-30 R0 F MAX M3 .......................................
6 L Z-5 F MAX
7 APPR LT X+0 Y+0 LEN5 RL F250 M8 ......................
8 L X+0 Y+30
9 L X+40 Y+60
10 CC Y+20 X+20 ..........................................................
11 CTP PR+76,158 PA+23,199 ......................................
12 L Y+0
13 DEP LT LEN5 R0.......................................................
14 L Z+100 R0 F MAX M2
15 END PGM 212 MM
20
40
2
3
,
1
9
9
°
90
5
20
100
R20
AUXILIARY POINT
APPROACH STARTING POINT OF
CONTOUR TANGENTIALLY
POLE
TANGENTIAL CIRCULAR PATH
(POLAR)
DEPART TANGENTIALLY
0
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
212/2
Page 30
100
88
Task:
Polar coordinates (general)
Program(s):
30
P
5
P
6
21
50
40
30°
P
7
29
R90
32°
P
8
P
1
P
2
30°
45°
45
P
4
P
3
0
0
92
100
20
0
5
HEIDENHAIN
Basic course G3/Upgrade course
D02
252/1
Page 31
Solution:
Polar coordinates (general)
30
100
88
50
40
P
5
R90
P
21
6
30°
P
7
32°
30°
45°
45
29
P
8
P
1
P
2
Complete program
P
0
4
0
P
3
92
0 BEGIN PGM 252 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX
5 L X+130 Y+50 F MAX M3
6 L Z-5 F MAX
7 APPR LCT X+92 Y+50 R5 RL F250 M8 ....................
8 L Y+40
9 CC X+92 Y+40 ..........................................................
10 LP PR+45 PA-135 .....................................................
11 CC X+92 Y+50
12 LP PR+90 PA-150
13 CP PA+148 DR- ........................................................
14 L IX+30 IY+0
15 CC.............................................................................
16 LP PR+21 PA-60
17 CC X+92 Y+88
18 CTP PR+29 PA-90 .....................................................
19 L Y+50
20 DEP LCT X+130 Y+50 R5 R0....................................
21 L Z+100 R0 F MAX M2
22 END PGM 252 MM
0
20
100
R20
APPROACH STARTING POINT OF
CONTOUR TANGENTIALLY
POLE
STRAIGHT LINE (POLAR)
CIRCULAR PATH (POLAR)
DEFINE AS POLE POSITION
TANGENTIAL PATH (POLAR)
DEPART TANGENTIALLY
5
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
252/2
Page 32
100
70
30
Task:
Drilling cycle
8
Program(s):
0
0
20
Begin program
Define workpiece blank
Call tool data
Define cycle
Move to clearance height
Starting point first hole / call
cycle
Second hole / call cycle
Third hole / call cycle
Retract tool, PGM end
50
75
0
100
20
BEGIN PGM . . . MM
BLK-FORM 0.1 . . . X . . . Y . . . Z . . .
BLK-FORM 0.2 X . . . Y . . . Z . . .
TOOL CALL . . . . . . S . . .
CYCL DEF . . .
L Z+ . . .
L X . . . Y . . . M99
L X . . . Y . . . M99
L X . . . Y . . . M99
. . .
HEIDENHAIN
Basic course G3/Upgrade course
C01
201/1
Page 33
Solution:
Drilling cycle
100
70
30
0
0
20
8
50
75
100
20
0
Complete program
0 BEGIN PGM 201 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 7 Z S1000 .............................................
4 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-23 ..................................................................
Q206=150 .................................................................
Q202=5 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
5 L Z+100 R0 F9999 M3
6 L X+20 Y+30 M99 ....................................................
7 L X+50 Y+70 M99 ....................................................
8 L X+75 Y+30 M99 ....................................................
9 L Z+100 R0 F MAX M2
10 END PGM 201 MM
R4
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
STARTING POSITION
2ND HOLE
3RD HOLE
HEIDENHAIN
Basic course G3/Upgrade course
D02
201/2
Page 34
50
Task:
Drilling with 200-series cycles
Program(s):
-50
0
M30 x 2
0
-50
50
Procedure: • Centering Cycle 1
• Drilling diameter 28 mm Cycle 203
• Boring Cycle 202
• Reaming Cycle 201
• Tapping Cycle 2
70
35
39,5
25
H7
40
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
260/1
Page 35
Solution:
Drilling with 200-series cycles
50
Complete program
Centering
0
-50
-50
0 BEGIN PGM 260 MM
1 BLK FORM 0.1 Z X-50 Y-50 Z-70
2 BLK FORM 0.2 X+50 Y+50 Z+0
3 TOOL CALL 9 Z S1000 .............................................
4 L Z+100 R0 F MAX
5 CYCL DEF 1.0 PECKING
6 CYCL DEF 1.1 SET UP 2
7 CYCL DEF 1.2 DEPTH -5
8 CYCL DEF 1.3 PECKG 5
9 CYCL DEF 1.4 DWELL 0
10 CYCL DEF 1.5 F200
11 L X+0 Y+0 R0 F9999 M3
12 L Z+2 M99
13 L Z+100 M6
0
M30 x 2
50
R6
70
35
39,5
25
H7
40
0
Drilling
14 TOOL CALL 11 Z S350 .............................................
15 CYCL DEF 203 UNIVERSAL DRILLING
Q200=5 .....................................................................
Q201=-80 ..................................................................
Q206=100 .................................................................
Q202=15 ...................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q212=2 .....................................................................
Q213=2 .....................................................................
Q205=5 .....................................................................
Q211=0 .....................................................................
Q208=500 .................................................................
16 CYCL CALL M3
17 L Z+100 M6
R10
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
DECREMENT
NR OF BREAKS
MIN. PLUNGING DEPTH
DWELL TIME AT DEPTH
RETRACTION FEED RATE
HEIDENHAIN
Basic course G3/Upgrade course
D02
260/2
Page 36
Solution:
Drilling with 200-series cycles
Boring
Reaming
Tapping
18 TOOL CALL 13 Z S500 .............................................
19 CYCL DEF 202 BORING
Q200=2 .....................................................................
Q201=-35 ..................................................................
Q206=250 .................................................................
Q211=0 .....................................................................
Q208=500 .................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q214=0 .....................................................................
20 CYCL CALL M3
21 L Z+100 M6
22 TOOL CALL 13 Z S100 .............................................
23 CYCL DEF 201 REAMING
Q200=5 .....................................................................
Q201=-25 ..................................................................
Q206=100 .................................................................
Q211=0 .....................................................................
Q208=300 .................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
24 CYCL CALL M3
25 L Z+100 M6
26 TOOL CALL 12 Z S50 ...............................................
27 CYCL DEF 2.0 TAPPING
28 CYCL DEF 2.1 SET UP 5
29 CYCL DEF 2.2 DEPTH -45
30 CYCL DEF 2.3 DWELL 0
31 CYCL DEF 2.4 F100
32 L Z-30 M3
33 CYCL CALL
R20
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
DWELL TIME AT DEPTH
RETRACTION FEED RATE
SURFACE COORDINATE
2ND SET UP CLEARANCE
DISENGAGING DIRECTION
R20
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
DWELL TIME AT DEPTH
RETRACTION FEED RATE
SURFACE COORDINATE
2ND SET UP CLEARANCE
R15
34 L Z+100 M2
35 END PGM 260 MM
HEIDENHAIN
Basic course G3/Upgrade course
D02
260/3
Page 37
100
Task:
Slot plate
R25
Program(s):
35°
60
25
12
75
0
0
40
50
15
20°
100
20
10
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
210/1
Page 38
Solution:
Slot plate
100
Complete program
R25
60
75
25
0
0
0 BEGIN PGM 210 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 8 Z S1000 .............................................
4 L Z+100 R0 F9999 M3
5 CYCL DEF 210 SLOT RECIP. PLNG
Q200=2 .....................................................................
Q201=-10 ..................................................................
Q207=100 .................................................................
Q202=5 .....................................................................
Q215=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
Q216=+50 .................................................................
Q217=+25 .................................................................
Q218=75 ...................................................................
Q219=15 ...................................................................
Q224=+20 .................................................................
6 CYCL CALL
40
12
50
35°
20°
15
10
0
20
100
R5
SET UP CLEARANCE
DEPTH
FEED RATE FOR MILLNG
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
FIRST SIDE LENGTH
SECOND SIDE LENGTH
ANGLE OF ROTATION
7 CYCL DEF 211 CIRCULAR SLOT
Q200=2 .....................................................................
Q201=-10 ..................................................................
Q207=250 .................................................................
Q202=5 .....................................................................
Q215=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
Q216=+40 .................................................................
Q217=+60 .................................................................
Q244=50 ...................................................................
Q219=12 ...................................................................
Q245=+35 .................................................................
Q248=180 .................................................................
8 CYCL CALL
9 L Z+100 M2
10 END PGM 210 MM
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
SET UP CLEARANCE
DEPTH
FEED RATE FOR MILLNG
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
PITCH CIRCLE DIAMETER
SECOND SIDE LENGTH
STARTING ANGLE
ANGULAR LENGTH
210/2
Page 39
Task:
Bushing plate
Program(s):
0
100
85
50
15
6,5 20
+0,05
15
6,6
11
R30
60°
0
0
15
50
85
100
15
0
6,8
HEIDENHAIN
Basic course G3/Upgrade course
C01
262/1
Page 40
Program layout:
Bushing plate
Conventional
preparation:
First tool
Rough out circular
pocket
Rough out first long
slot
Rough out second
long slot
Second tool
Finish first short
slot
Finish second short
slot
BLK- FORM
TOOL CALL . . .
CYCL DEF . . .
. . . M99
CYCL DEF . . .
CYCL CALL
FN 0: Q . . .
CYCL CALL
. . . M6
TOOL CALL . . .
CYCL DEF . . .
CYCL CALL
FN 0: Q . . .
CYCL CALL
(Oversizing DR!)
Tool change
Finish first long slot
Finish second long
slot
First rounded slot
Second rounded slot
Finish circular
pocket
Retract tool, end
CYCL DEF . . .
CYCL CALL
FN 0: Q . . .
CYCL CALL
CYCL DEF . . .
CYCL CALL
FN 0: Q . . .
CYCL CALL
CYCL DEF . . .
CYCL CALL
L Z100 M2
HEIDENHAIN
Basic course G3/Upgrade course
C01
262/2
Page 41
Solution:
Bushing plate
0
Complete program
6,5 20
100
85
50
15
0
0
0 BEGIN PGM 262 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-15
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 6 Z S1500 DR+0,5 ................................
4 L Z+100 R0 F9999
5 L X+50 Y+50 M3
6 CYCL DEF 5.0 CIRCULAR POCKET
7 CYCL DEF 5.1 SET UP2
8 CYCL DEF 5.2 DEPTH -15
9 CYCL DEF 5.3 PECKG 5 F100
10 CYCL DEF 5.4 RADIUS 10
11 CYCL DEF 5.5 F200 DR+
12 L Z+2 M99
13 CYCL DEF 210 SLOT RECIP. PLNG
14 CYCL CALL
15 FN 0: Q217 = +85
16 CYCL CALL
17 L Z+100 M6
15
Q200=2 .....................................................................
Q201=-6....................................................................
Q207=200 .................................................................
Q202=6 .....................................................................
Q215=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+15 .................................................................
Q218=81 ...................................................................
Q219=11 ...................................................................
Q224=+0 ...................................................................
+0,05
50
R30
85
15
6,6
60°
6,8
0
15
100
R3
SET UP CLEARANCE
DEPTH
FEEDRATE FOR MILNG
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
FIRST SIDE LENGTH
SECOND SIDE LENGTH
ANGLE OF ROTATION
11
HEIDENHAIN
Basic course G3/Upgrade course
D02
262/3
Page 42
Solution:
Bushing plate
18 TOOL CALL 5 Z S2000 .............................................
19 CYCL DEF 210 SLOT RECIP. PLNG
Q200=2 .....................................................................
Q201=-9....................................................................
Q207=200 .................................................................
Q202=5 .....................................................................
Q215=0 .....................................................................
Q203=-6....................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+15 .................................................................
Q218=76,6 ................................................................
Q219=6,6 ..................................................................
Q224=+0 ...................................................................
20 CYCL CALL M3
21 FN 0: Q217 = +85
22 CYCL CALL
23 CYCL DEF 210 SLOT RECIP. PLNG
Q200=2 .....................................................................
Q201=-6,8 .................................................................
Q207=200 .................................................................
Q202=6,8 ..................................................................
Q215=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+15 .................................................................
Q218=81 ...................................................................
Q219=11 ...................................................................
Q224=+0 ...................................................................
24 CYCL CALL
25 FN 0: Q217 = +85
26 CYCL CALL
27 CYCL DEF 211 CIRCULAR SLOT
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q207=200 .................................................................
Q202=5 .....................................................................
Q215=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+50 .................................................................
Q244=60 ...................................................................
Q219=6,6 ..................................................................
Q245=-30 ..................................................................
Q248=60 ...................................................................
28 CYCL CALL
29 FN 0: Q245 = +150
30 CYCL CALL
31 CYCL DEF 214 C. POCKT FINSHNG
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q206=250 .................................................................
Q202=8 .....................................................................
Q207=250 .................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+50 .................................................................
Q222=19 ...................................................................
Q223=20,02 ..............................................................
32 CYCL CALL
33 L Z+100 R0 F MAX M2
34 END PGM 262 MM
R2,5
SET UP CLEARANCE
DEPTH
FEEDRATE FOR MILNG
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
FIRST SIDE LENGTH
SECOND SIDE LENGTH
ANGLE OF ROTATION
SET UP CLEARANCE
DEPTH
FEED RATE FOR MILLNG
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
FIRST SIDE LENGTH
SECOND SIDE LENGTH
ANGLE OF ROTATION
SET UP CLEARANCE
DEPTH
FEEDRATE FOR MILLING
PLUNGING DEPTH
MACHINING OPERATION
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
PITCH CIRCLE DIAMETER
SECOND SIDE LENGTH
STARTING ANGLE
ANGULAR LENGTH
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
FEEDRATE FOR MILLING
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
WORKPIECE BLANK DIAMETER
FINISHED PART DIAMETER
.
HEIDENHAIN
Basic course G3/Upgrade course
D02
262/4
Page 43
100
Task:
Die I
Program(s):
60
50
H7
30
R5,25
0
0
50
100
90
20
10
5
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
265/1
Page 44
Solution:
Die I
100
60
Complete program
50
R5,25
0
0
0 BEGIN PGM 265 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 9 Z S500 DR+1 .....................................
4 L Z+100 R0 F9999
5 CC X+50 Y+50
6 LP PR+70 PA+0
7 L Z+2 M3
8 L Z-10 F200
9 CP PA+360 DR-
10 LP PR+60
11 CP PA+360 DR12 LP PR+45 RL
13 CP PA+360 DR14 LP PR+65 PA+0 R0
15 L Z+2
16 CYCL DEF 4.0 POCKET MILLING
17 CYCL DEF 4.1 SET UP 2
18 CYCL DEF 4.2 DEPTH -5
19 CYCL DEF 4.3 PECKG 5 F100
20 CYCL DEF 4.4 X60
21 CYCL DEF 4.5 Y30
22 CYCL DEF 4.6 F250 DR- RADIUS 7
23 L X+50 Y+50 R0 F MAX M99
24 L Z+100 F MAX M6
50
30
100
H7
90
5
0
10
20
R6
HEIDENHAIN
Basic course G3/Upgrade course
D02
265/2
Page 45
Solution:
Die I
25 TOOL CALL 8 Z S1000 .............................................
26 CYCL DEF 212 POCKET FINISHING
Q200=2 .....................................................................
Q201=-5....................................................................
Q206=250 .................................................................
Q202=5 .....................................................................
Q207=250 .................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+50 .................................................................
Q218=60 ...................................................................
Q219=30 ...................................................................
Q220=5,25 ................................................................
Q221=0 .....................................................................
27 CYCL CALL M3
28 CYCL DEF 215 C. STUD FINISHNG
Q200=2 .....................................................................
Q201=-10 ..................................................................
Q206=250 .................................................................
Q202=10 ...................................................................
Q207=250 .................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
Q216=+50 .................................................................
Q217=+50 .................................................................
Q222=92 ...................................................................
Q223=90 ...................................................................
29 CYCL CALL
R5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
FEED RATE FOR MILLNG
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
FIRST SIDE LENGTH
SECOND SIDE LENGTH
CORNER RADIUS
ALLOWANCE IN 1ST AXS
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
FEED RATE FOR MILLNG
SURFACE COORDINATE
2ND SET UP CLEARANCE
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
WORKPIECE BLANK DIAMETER
FINISHED PART DIAMETER
30 L Z+100 R0 F MAX M2
31 END PGM 265 MM
HEIDENHAIN
Basic course G3/Upgrade course
D02
265/3
Page 46
100
84
76
68
60
52
44
36
28
20
Task:
Linear hole pattern
Program(s):
6
0
0
15
25
35
45
55
65
75
85
100
40
20
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
220/1
Page 47
Solution:
Linear hole pattern
100
84
76
68
60
52
44
36
28
20
0
0
15
25
35
45
55
65
75
85
100
40
20
6
0
Main program
Retract tool, end
SPGM
0 BEGIN PGM 220 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-40
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 6 Z S1500 .............................................
4 L Z+100 R0 F9999 M3
5 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-20 ..................................................................
Q206=100 .................................................................
Q202=5 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
6 CALL LBL 1
7 L Z+100 M2
8 LBL 1
9 CYCL DEF 221 CARTESIAN PATTRN
Q225=+15 .................................................................
Q226=+20 .................................................................
Q237=+10 .................................................................
Q238=+8 ...................................................................
Q242=8 .....................................................................
Q243=9 .....................................................................
Q224=+0 ...................................................................
Q200=2 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
10 LBL 0
11 END PGM 220 MM
R3
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
STARTNG PNT 1ST AXIS
STARTNG PNT 2ST AXIS
SPACING IN 1ST AXIS
SPACING IN 2ND AXIS
NUMBER OF COLUMNS
NUMBER OF ROWS
ANGLE OF ROTATION
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
220/2
Page 48
Task:
Hole pattern
Program(s):
100
30
10
20
15°
80°
15
0
R50
6
0
30
90
100
20
17
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
221/1
Page 49
Solution:
Hole pattern
Main program
100
30
10
0
0
0 BEGIN PGM 221 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 6 Z S1500 .............................................
4 L Z+100 R0 F9999 M3
5 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-17 ..................................................................
Q206=150 .................................................................
Q202=6 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
6 CALL LBL 1
7 CALL LBL 2
15
20
30
80°
15°
R50
90
6
20
17
100
R3
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
0
Retract tool, end
SPGM
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
8 L Z+100 M2
9 LBL 1
10 CYCL DEF 220 POLAR PATTERN
Q216=+90 .................................................................
Q217=+10 .................................................................
Q244=100 .................................................................
Q245=+90 .................................................................
Q246=+180 ...............................................................
Q247=15 ...................................................................
Q241=7 .....................................................................
Q200=2 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
11 LBL 0
D02
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
PITCH CIRCLE DIA.
STARTING ANGLE
STOPPING ANGLE
STEPPING ANGLE
NR OF REPETITIONS
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
221/2
Page 50
Solution:
Hole pattern
12 LBL 2
13 CYCL DEF 221 CARTESIAN PATTRN
Q225=+30 .................................................................
Q226=+30 .................................................................
Q237=+15 .................................................................
Q238=+20 .................................................................
Q242=5 .....................................................................
Q243=2 .....................................................................
Q224=+80 .................................................................
Q200=2 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
14 LBL 0
15 END PGM 221 MM
STARTNG PNT 1ST AXIS
STARTNG PNT 2ND AXIS
SPACING IN 1ST AXIS
SPACING IN 2ND AXIS
NUMBER OF COLUMNS
NUMBER OF ROWS
ANGLE OF ROTATION
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
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C01
221/3
Page 51
-10
-22
-25
-30
100
90
70
Task:
0
Guide plate
Program(s):
M6
50
30
10
0
0
15
30
Procedure: • Shoulders
• Centering Cycle 200
• Drilling Cycle 200
• Tapping Cycle 2
70
85
100
HEIDENHAIN
Basic course G3/Upgrade course
C01
261/1
Page 52
Solution:
Guide plate
0
M6
-10
-22
-25
-30
100
90
70
50
30
Main program
10
0
0
0 BEGIN PGM 261 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-30
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S500 .............................................
4 L Z+100 R0 F9999
5 L X-50 Y-50
6 L Z+2 M3
7 L Z-10 F200
8 APPR LCT X+30 Y+0 R2 RL
9 L Y+100
10 DEP LCT X+0 Y+150 R2 R0
11 L X+100 F MAX
12 APPR LCT X+70 Y+100 R2 RL
13 L Y+0
14 DEP LCT X+100 Y-50 R2 R0
15 L Z+100 R0 F9999 M6
16 TOOL CALL 4 Z S2000 .............................................
17 CYCL DEF 200 DRILLING
18 L Z+5 M3
19 CALL LBL 1
20 L Z+100 M6
15
30
Q200=2 .....................................................................
Q201=-3,5 .................................................................
Q206=250 .................................................................
Q202=3,5 ..................................................................
Q210=0 .....................................................................
Q203=-10 ..................................................................
Q204=20 ...................................................................
70
85
100
R20
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
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D02
261/2
Page 53
Solution:
Guide plate
Retract tool, end
SPGM
SPGM, end
21 TOOL CALL 5 Z S2000 .............................................
22 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q206=250 .................................................................
Q202=5 .....................................................................
Q210=0 .....................................................................
Q203=-10 ..................................................................
Q204=20 ...................................................................
23 L Z+5 M3
24 CALL LBL 1
25 L Z+100 M6
26 TOOL CALL 6 Z S300 ...............................................
27 CYCL DEF 2.0 TAPPING
28 CYCL DEF 2.1 SET UP 2
29 CYCL DEF 2.2 DEPTH -12
30 CYCL DEF 2.3 DWELL 0
31 CYCL DEF 2.4 F300
32 L Z+5 M3
33 CALL LBL 1
34 L Z+100 R0 F MAX M2
35 LBL 1
36 CYCL DEF 221 CARTESIAN PATTRN
Q225=+15 .................................................................
Q226=+10 .................................................................
Q237=+70 .................................................................
Q238=+20 .................................................................
Q242=2 .....................................................................
Q243=5 .....................................................................
Q224=+0 ...................................................................
Q200=2 .....................................................................
Q203=-10 ..................................................................
Q204=20 ...................................................................
37 LBL 0
38 END PGM 261 MM
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
R3
STARTNG PNT 1ST AXIS
STARTNG PNT 2ND AXIS
SPACING IN 1ST AXIS
SPACING IN 2ND AXIS
NUMBER OF COLUMNS
NUMBER OF LINES
ANGLE OF ROTATION
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
HEIDENHAIN
Basic course G3/Upgrade course
D02
261/3
Page 54
Task:
8
8
Die II
80
Program(s):
12 x 30°
30°
5
6
M5
10
10 10 10
20
15
12
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
266/1
Page 55
Program layout: Die II
Define workpc. blank
Drilling 5 mm
Centering, pitch circle
Drilling, pitch circle
Tapping
BLK FORM
CALL PGM . . .
CYCL DEF . . .
CALL LBL . . .
L Z100 . . . M6
CYCL DEF . . .
CALL LBL . . .
L Z100 . . . M6
CYCL DEF . . .
CALL LBL . . .
L Z100 . . . M6
CYCL DEF . . .
PGM-Call
SPGM1-Call
Tool change
SPGM2-Call
Tool change
SPGM2-Call
Tool change
Retract tool, end
SPGM1
Cartesian pattern
SPGM2
Polar pattern
CALL LBL . . .
L Z . . . M2
LBL 1
CYCL DEF . . .
LBL 0
LBL 2
CYCL DEF . . .
LBL 0
Copy help program from PGM 265
SPGM2-Call
HEIDENHAIN
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C01
266/2
Page 56
Solution:
Die II
8
8
80
10
10 10 10
12 x 30°
30°
20
15
6
12
5
M5
0
Main program
0 BEGIN PGM 266 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 CALL PGM 26501 .....................................................
4 TOOL CALL 5 Z S2000 .............................................
5 L Z+100 M3
6 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-6....................................................................
Q206=200 .................................................................
Q202=6 .....................................................................
Q210=0 .....................................................................
Q203=-5....................................................................
Q204=20 ...................................................................
7 CALL LBL 1
8 L Z+100 R0 F9999 M6
9 TOOL CALL 4 Z S2000 .............................................
10 L Z+100 M3
11 CYCL DEF 1.0 PECKING
12 CYCL DEF 1.1 SET UP 2
13 CYCL DEF 1.2 DEPTH -2,8
14 CYCL DEF 1.3 PECKG 2,8
15 CYCL DEF 1.4 DWELL 0
16 CYCL DEF 1.5 F200
17 CALL LBL 2
18 L Z+100 M6
HELP PROGRAM
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
R2
19 TOOL CALL 5 Z S1500 .............................................
20 L Z+100 M3
21 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q206=200 .................................................................
Q202=8 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
22 CALL LBL 2
23 L Z+100 M6
HEIDENHAIN
Basic course G3/Upgrade course
D02
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
266/3
Page 57
Solution:
Die II
SPGM
24 TOOL CALL 6 Z S300 ...............................................
25 L Z+100 M3
26 CYCL DEF 2.0 TAPPING
27 CYCL DEF 2.1 SET UP 2
28 CYCL DEF 2.2 DEPTH -12
29 CYCL DEF 2.3 DWELL 1
30 CYCL DEF 2.4 F300
31 CALL LBL 2
32 L Z+100 R0 F MAX M2
33 LBL 1
34 CYCL DEF 221 CARTESIAN PATTRN
Q225=+30 .................................................................
Q226=+42 .................................................................
Q237=+10 .................................................................
Q238=+8 ...................................................................
Q242=5 .....................................................................
Q243=3 .....................................................................
Q224=+0 ...................................................................
Q200=2 .....................................................................
Q203=-6....................................................................
Q204=20 ...................................................................
35 LBL 0
R3
STARTNG PNT 1ST AXIS
STARTNG PNT 2ND AXIS
SPACING IN 1ST AXIS
SPACING IN 2ND AXIS
NUMBER OF COLUMNS
NUMBER OF LINES
ANGLE OF ROTATION
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
36 LBL 2
37 CYCL DEF 220 POLAR PATTERN
Q216=+50 .................................................................
Q217=+50 .................................................................
Q244=80 ...................................................................
Q245=+0 ................................................................... S
Q246=+360 ...............................................................
Q247=30 ...................................................................
Q241=12 ...................................................................
Q200=2 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
38 LBL 0
39 END PGM 266 MM
CENTER IN 1ST AXIS
CENTER IN 2ND AXIS
PITCH CIRCLE DIA.
TARTING ANGLE
STOPPING ANGLE
STEPPING ANGLE
NR OF REPETITIONS
SET UP CLEARANCE
SURFACE COORDINATE
2ND SET UP CLEARANCE
HEIDENHAIN
Basic course G3/Upgrade course
D02
266/4
Page 58
100
Task:
Hexagon
Program(s):
65
60°
50
4
R40
3
0
0
50
2
1
100
20
5
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
268/1
Page 59
Solution:
Hexagon
100
65
60°
Complete program
50
4
R40
3
0
0
0 BEGIN PGM 268 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 12 Z S500 .............................................
4 L Z+100 R0 F9999
5 CC X+50 Y+50 ..........................................................
6 LP PR+80 PA+0 R0 ...................................................
7 L Z-5 M3
8 APPR LCT X+90 Y+50 R2 RL F100 ...........................
9 LBL 1 ........................................................................
10 LP PR+40 IPA-60
11 CALL LBL 1 REP 5/5 .................................................
50
2
1
5
20
100
R15
POLE
AUXILIARY POINT
STARTING POINT
DEFINE LABEL
CALL LABEL WITH REPEATS
0
12 DEP LCT X+130 Y+50 R2 R0 F200 ...........................
13 L Z+100 R0 F MAX M2
14 END PGM 268 MM
AUXILIARY POINT
HEIDENHAIN
Basic course G3/Upgrade course
D02
268/2
Page 60
100
85
70
55
40
25
Task:
Drilled plate – slanted columns
Program(s):
10
3
0
0
10
20
40
50
70
80
100
20
15
5
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
270/1
Page 61
Program layout:
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Drilled plate – slanted columns
Move up and
down columns
(meandering)
Pre-position
Drilling pattern
100
LBL 2
10
0
0
L X . . . Y . . .
L Z . . .
3
101520
LBL 3
40
50
70
80
5
100
20
0
Absolute pre-position
Set up clearance
LBL 1
L IX . . . M99
LBL 2
L IY . . . M99
CALL LBL 2 REP . . .
L IX . . . M99
LBL 3
L IY . . . M99
CALL LBL 3 REP . . .
CALL LBL 1 REP . . .
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
Define label 1
Cross over to first
hole
Define label 2
Move up the column
Cross over two
second column
Define label 2
Move down the
column
Remaining groups
HEIDENHAIN
Basic course G3/Upgrade course
D02
270/2
Page 62
Solution:
Drilled plate – slanted columns
100
85
70
55
40
25
Main program
10
0
0 BEGIN PGM 270 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 L Z+100 R0 F MAX
4 TOOL CALL 5 Z S4000 .............................................
5 CYCL DEF 200 DRILLING
6 L X-10 Y+10 R0 F9999 M3
7 L Z+2
8 LBL 1
9 L IX+20 M99
3
0
10
20
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q206=250 .................................................................
Q202=8 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
40
50
70
80
5
20
15
100
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
0
10 LBL 2
11 L IX+3 IY+15 M99
12 CALL LBL 2 REP 4/4
13 L IX+10 M99
14 LBL 3
15 L IX-3 IY-15 M99
16 CALL LBL 3 REP 4/4
17 CALL LBL 1 REP 2/2
18 L Z+100 R0 F MAX M2
19 END PGM 270 MM
HEIDENHAIN
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D02
270/3
Page 63
100
75
35
Task:
FK Cam
Program(s):
R15
25
R25
R20
0
5
0
30
50
75
100
20
0
HEIDENHAIN
Basic course G3/Upgrade course
C03
288/1
Page 64
Solution:
FK Cam
100
75
35
25
0
R15
R25
0
30
50
75
R20
100
20
5
0
Complete program
0 BEGIN PGM 288 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 10 Z S4000 ...........................................
4 L Z+100 R0 F MAX
5 L X-15 Y+35 R0 F MAX M3
6 L Z-5 R0 F MAX
7 APPR LCT X+5 Y+35 R5 RL F400
8 FC DR- R25 CCX+30 CCY+35
9FLT
10 FCT DR- R15 CCX+50 CCY+75
11 FLT
12 FCT DR- R20 CCX+75 CCY+25
13 FLT
14 FCT X+5 Y+35 DR- R25 CCX+30 CCY+35
15 DEP LCT X-15 Y+35 R5
16 L Z+100 R0 F MAX M2
17 END PGM 288 MM
R7,5
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D02
288/2
Page 65
50
0
Task:
Maltese cross
25°
100
48
Program(s):
R38
74
-50
-50
0
50
20
10
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
275/1
Page 66
Solution:
Maltese cross
50
R38
25°
Main program
0
-50
-50
0 BEGIN PGM 275 MM
1 BLK FORM 0.1 Z X-50 Y-50 Z-20
2 BLK FORM 0.2 X+50 Y+50 Z+0
3 TOOL CALL 8 Z S250074 .........................................
4 L Z+100 R0 F MAX
5 L Z+2 R0 F MAX M3
6 CALL LBL 10
7 LBL 5
8 CYCL DEF 10.0 ROTATION
9 CYCL DEF 10.1 IROT-90
10 CALL LBL 10
11 CALL LBL 5 REP 2/2
100
48
74
0
50
20
R5
10
0
SPGM
12 CYCL DEF 10.0 ROTATION
13 CYCL DEF 10.1 ROT+0
14 L Z+100 R0 F MAX M2
15 LBL 10
16 CC X+0 Y+0
17 LP PR+70 PA+180 R0 F1000
18 L Z-10
19 APPR LCT X-50 Y+0 R2 RL F500
20 FPOL X+0 Y+0
21 FC DR- R50 CCX+0 CCY+0
22 FL AN+65 PDX+0 PDY+0 D48
23 FSELECT 4
24 FC DR+ R38 CCPR+75 CCPA+135
25 FSELECT 2
26 FL AN+25 PDX+0 PDY+0 D48
27 FSELECT 1
28 FC PR+50 PA+90 DR- R50 CCA+90
29 DEP LCT X+0 Y+90 R2 R0
30 LBL 0
31 END PGM 275 MM
HEIDENHAIN
Basic course G3/Upgrade course
D02
275/2
Page 67
35
28
20
-5
0
Task:
Depth 5 mm
FK Hook-type spanner wrench
R5
R40
R70
Program(s):
10°
4
R8
R60
R60
5
R18
30°
R12
-35
0
100
105
138
134
160
HEIDENHAIN
Basic course G3/Upgrade course
C01
295/1
Page 68
Solution:
FK Hook-type spanner wrench
35
28
20
R5
0
-5
R70
Depth 5 mm
-35
0
R40
100
105
10°
R60
R8
R60
5
30°
4
R18
R12
134
138
160
Complete program
0 BEGIN PGM 295 MM
1 BLK FORM 0.1 Z X+0 Y-35 Z-20
2 BLK FORM 0.2 X+160 Y+35 Z+0
3 TOOL CALL 8 Z S4000 .............................................
4 L Z+100 R0 F MAX
5 L X-10 Y-10 R0 F MAX
6 L Z-5 R0 F MAX M3
7 APPR LCT X+0 Y+0 R2 RR F400
8 FL AN+0
9 FCT DR- R70
10 FCT DR+ R60 CCX+105 CCY+28
11 FSELECT 2
12 FCT DR+ R12
13 FCT DR+ R18 CCX+138 CCY-5
14 FLT LEN5 AN+170
15 FL X+134 AN-150
16 FSELECT 1
17 FL LEN4 IAN-90
18 FCT DR- R8
19 FCT DR- R60 CCX+105
20 FSELECT 1
21 FCT DR- R40 CCX+100
22 FCT Y+20 DR+ R5
23 FSELECT 2
24 FLT X+0 AN+180
25 FSELECT 1
26 L Y+0
27 DEP LCT X-10 Y-10 R2 R0
28 L Z+100 R0 FMAX M2
29 END PGM 295 MM
R5
HEIDENHAIN
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D02
295/2
Page 69
Task:
Subprogram
(Groups of holes)
Program(s):
0
0
10
12
25
27
32
47
70
Begin program
20
➀
35
42
57
63
➁
➂
BEGIN PGM . . . MM
○○
78
100
20
18
0
4
Retract tool, end
SPGM
TOOL CALL . . .
CYCL DEF . . .
L Z+ . . .
L X . . . Y . . .
L Z . . .
CALL LBL . . .
L X . . . Y . . .
CALL LBL . . .
L X . . . Y . . .
CALL LBL . . .
L Z +100 R0 F9999 M2
LBL . . .
Call tool data
Define cycle
Move to clear. height
Start. pos.-hole group
Set up clearance
Call SPGM
Start. pos.-hole group
Call SPGM
Start. pos.-hole group
Call SPGM
➀
➁
➂
SPGM end
HEIDENHAIN
Basic course G3/Upgrade course
LBL 0
D02
215/1
Page 70
Solution:
Subprogram (Groups of holes)
Main program
10
12
25
27
32
0
0
20
➀
35
42
57
63
78
➁
➂
47
70
0 BEGIN PGM 215 MM
1 BLK FORM 0.1 Z X+0 Y-70 Z-20
2 BLK FORM 0.2 X+100 Y+0 Z+0
3 TOOL CALL 4 Z S4000 .............................................
4 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-18 ..................................................................
Q206=200 .................................................................
Q202=4 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=2 .....................................................................
5 L Z+100 R0 F MAX ...................................................
6 L X+20 Y-10 R0 F MAX ............................................
7 L Z+2 R0 F MAX M13
8 CALL LBL 1 ..............................................................
20
18
100
CALL TOOL DATA, R2
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
CLEARANCE HEIGHT
STARTING POINT-HOLE GROUP
CALL SPGM
0
4
➀
Retract tool, end
SPGM
SPGM, end
9 L X+63 Y-12 F MAX .................................................
10 CALL LBL 1 ..............................................................
11 L X+42 Y-32 F MAX .................................................
12 CALL LBL 1 ..............................................................
13 L Z+100 R0 F MAX M2
14 LBL 1
15 CYCL CALL
16 L IX+15 F MAX M99
17 L IY-15 F MAX M99 ..................................................
18 L IX-15 F MAX M99
19 LBL 0
20 END PGM 215 MM
STARTING POINT-HOLE GROUP
CALL SPGM
STARTING POINT-HOLE GROUP
CALL SPGM
DRILLING PATTERN
➁
➂
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D02
215/2
Page 71
60
Task:
Bolt hole circle segments with
several tools
M6
Program(s):
110
90
60°
60°
0
0
40
110
30
50
70
150
20
15
12
0
HEIDENHAIN
Basic course G3/Upgrade course
C02
280/1
Page 72
Program layout: Nesting for double bolt hole circles
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
Conventional
Preparation:
Centering
Drilling
Tapping
Retract tool, end
SPGM1
BLK- FORM
TOOL CALL . . .
CYCL DEF / L Z+100
CALL LBL 1
TOOL CALL . . .
CYCL DEF . . .
CALL LBL 1
TOOL CALL . . .
CYCL DEF . . .
CALL LBL 1
L Z100 M2
LBL 1
SPGM1 end
SPGM2,
Bolt hole circle
segments
Partial repeat
CC X . . . Y . . .
CALL LBL 2
CC X . . . Y . . .
CALL LBL 2
○○○
LBL 0
LBL 2
LP PR . . . PA . . . M3
L Z+2 M99
LBL 3
○○
CALL LBL 3 REP . . .
LP PR . . . PA . . .
LBL 4
○○
CALL LBL 4 REP . . .
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
2345678
Circle center-left
Call bolt hole circle seg.
Circle center-right
Call bolt hole circle seg.
Starting position
Remaining holes
SPGM2 end
LBL 0
HEIDENHAIN
Basic course G3/Upgrade course
C03
280/2
Page 73
Solution:
Bolt hole circle segments with several tools
M6
60
60°
60°
0
0
40
110
30
50
70
90
110
150
20
15
12
0
Main program
0 BEGIN PGM 280 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+150 Y+60 Z+0
3 TOOL CALL 4 Z S2000 .............................................
4 L Z+100 R0 F9999
5 CYCL DEF 1.0 PECKING
6 CYCL DEF 1.1 SET UP 2
7 CYCL DEF 1.2 DEPTH -3,5
8 CYCL DEF 1.3 PECKG 3,5
9 CYCL DEF 1.4 DWELL 0
10 CYCL DEF 1.5 F200
11 CALL LBL 1
12 L Z+100 M6
13 TOOL CALL 5 Z S1500 .............................................
14 CYCL DEF 200 DRILLING
Q200=2 .....................................................................
Q201=-15 ..................................................................
Q206=250 .................................................................
Q202=8 .....................................................................
Q210=0 .....................................................................
Q203=+0 ...................................................................
Q204=20 ...................................................................
15 CALL LBL 1
16 L Z+100 M6
17 TOOL CALL 6 Z S300 ...............................................
18 CYCL DEF 2.0 TAPPING
19 CYCL DEF 2.1 SET UP 2
20 CYCL DEF 2.2 DEPTH -12
21 CYCL DEF 2.3 DWELL 1
22 CYCL DEF 2.4 F300
23 CALL LBL 1
R2
R2,5
SET UP CLEARANCE
DEPTH
FEED RATE FOR PLUNGING
PLUNGING DEPTH
DWELL TIME AT TOP
SURFACE COORDINATE
2ND SET UP CLEARANCE
R3
24 L Z+100 R0 M2
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
280/3
Page 74
Solution:
Bolt hole circle segments with several tools
SPGM
25 LBL 1
26 CC X+40 Y+0
27 CALL LBL 2
28 CC X+110 Y+0
29 CALL LBL 2
30 LBL 0
31 LBL 2
32 LP PR+55 PA+120 R0 M3
33 L Z+2 M99
34 LBL 3
35 LP IPR-10 M99
36 CALL LBL 3 REP 3/3
37 LP PR+15 PA+60 R0 M99
38 LBL 4
39 LP IPR+10 M99
40 CALL LBL 4 REP 3/3
41 LBL 0
42 END PGM 280 MM
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
C01
280/4
Page 75
100
Task:
Milling with several settings
Program(s):
90
50
10
R10
R20
R20
R20
R20
0
0
10
50
R10
90
100
40
30
0
HEIDENHAIN
Basic course G3/Upgrade course
C01
223/1
Page 76
Solution:
Milling with several settings
100
Main program
90
50
10
0
0 BEGIN PGM 223 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-40
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 13 Z S2500 ...........................................
4 L Z+100 R0 F MAX M3
5 L X-30 Y+70 R0 F MAX ............................................
6 L Z+0 F MAX
R10
R20
R20
R20
R20
0
10
50
R10
90
40
100
30
R20
STARTING POSITION
0
Retract tool, end
SPGM, Contour
SPGM end
7 LBL 2
8 L IZ-5 R0 F MAX M3 ................................................
9 CALL LBL 1 ..............................................................
10 CALL LBL 2 REP 5/5 .................................................
11 L Z+100 R0 F MAX M2
12 LBL 1
13 APPR LCT X+10 Y+70 R5 RL F250 M3
14 L X+10 Y+90 RL
15 RND R10
16 L X+50 Y+90
17 RND R20
18 L X+90 Y+50
19 RND R20 ..................................................................
20 L X+90 Y+10
21 RND R10
22 L X+50 Y+10
23 RND R20
24 L X+10 Y+50
25 RND R20
26 L X+10 Y+70
27 DEP LCT X-20 Y+70 R5 F500
28 LBL 0
29 END PGM 223 MM
SETTING
CALL CONTOUR
FURTHER CONTOUR SECTIONS
CONTOUR
HEIDENHAINHEIDENHAIN
Basic course G3/Upgrade course
D02
223/2
Page 77
100
Task:
Contour cycles SL 1
roughing out kidney
P
2
Program(s):
50
30
0
P
1
0
Point
P
1
R10
P
4
15
X
6,645
R80
R75
Y
35,495
R20
P
3
60
Point
P
3
100
X
58,995
20
18
0
Y
30,025
P
2
55,505
HEIDENHAIN
Basic course TNC 4xx
69,488
C01
P
4
19,732
21,191
174/1
Page 78
Program layout:
SL-cycles I
Conventional
preparation
Process
List contour elements
Pilot drilling
Roughing-out
BLK FORM
TOOL DEF
TOOL CALL 1 . . .
CYCL 14 CONTOUR GEOMETRY
CONTOUR LABEL 1/.../n
CYCL 15 PILOT DRILLING
L Z2 . . . M3
CYCL CALL
L Z 100 . . . M6
TOOL CALL . . .
CYCL 6 ROUGH-OUT
L Z2 . . . M3
CYCL CALL
L Z100 . . . M6
Workpiece blank
Tool list
First tool call
Definition cycle 15
Clearance height
Call cycle
Tool change
Call tool data
Definition cycle 6
Clearance height
Call cycle
Tool change
Finishing
Process end
Contour elements,
SPGM 1
SPGM 2, SPGM 3, ...
SPGM n
TOOL CALL . . .
CYCL 16 CONTOUR MILLING
L Z2 . . . M3
CYCL CALL
L Z100 . . . M2
LBL 1
L X . . . Y . . . RR
L X . . . Y . . .
LBL 0
○○ ○○○○○○
No depth or feed rate
values, no M-function,
no approach and
departure, with radius
correction
HEIDENHAIN
Basic course TNC 4xx
G103C02
Page 79
Solution: Contour cycles SL 1
roughing out kidney
100
P
2
MAIN PROGRAM
50
P
1
30
0
R10
0
15
0 BEGIN PGM 174 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL DEF 1 L+0 R+4
4 TOOL CALL 1 Z S4000
5 L Z+100 R0 F MAX M3
6 CYCL DEF 14.0 CONTOUR GEOMETRY
7 CYCL DEF 14.1 CONTOUR LABEL 1
8 CYCL DEF 6.0 ROUGH-OUT
9 CYCL DEF 6.1 SET-UP -2 DEPTH -18
10 CYCL DEF 6.2 PECKG -5 F500 ALLOW +0,5
11 CYCL DEF 6.3 ANGLE +10 F500
12 L X+30 Y+30 R0 F MAX M13 ..................................
13 L Z+2 R0 F MAX M99 ..............................................
14 CYCL DEF 16.0 CONTOUR MILLING
15 CYCL DEF 16.1 SET-UP -2 DEPTH -18
16 CYCL DEF 16.2 PECKG -18 F200 DR+ F400
17 CYCL CALL
R80
P
4
R75
R20
P
3
60
20
18
100
PRE-POSITION
CALL CYCLE
0
Retract tool, end
SPGM, Contour
HEIDENHAIN
Basic course TNC 4xx
18 L Z+100 R0 F MAX M2
19 LBL 1
20 L X+5 Y+30 RR
21 CC X+15 Y+30
22 C X+6,645 Y+35,495 DR23 CT X+55,505 Y+69,488
24 CT X+58,995 Y+30,025
25 CT X+19,732 Y+21,191
26 CC X+15 Y+30
27 C X+5 Y+30 DR28 LBL 0
29 END PGM 174 MM
C01
174/2
Page 80
100
95
Task:
Datum shift and mirror images
Program(s):
60
40
60
➀
➃
80
100
40
20
0
➁
➂
5
0
0
20
40
BEGIN PGM . . . MM
○○○○○○○○○○○○○○○○○○○○○
Datum shift
Part ➀ SPGM-Call
Retract tool, end
SPGM
SPGM end
L Z +100 R0 F9999 M2
LBL . . .
LBL 0
Part
SPGM-Call
Part ➂ Mirror images
SPGM-Call
Part ➃ Mirror images
SPGM-Call
Reset cycle
Mirror images
➁
HEIDENHAIN
Basic course G3/Upgrade course
C01
229/1
Page 81
Solution: Datum shift and mirror images
100
95
MAIN PROGRAM
60
➀
➃
80
➁
60
40
➂
5
0
0
0 BEGIN PGM 229 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 7 Z S4000 .............................................
4 L Z+100 R0 F MAX
5 CYCL DEF 7.0 DATUM SHIFT
6 CYCL DEF 7.1 X+50
7 CYCL DEF 7.2 Y+50
8 CALL LBL 1
20
40
100
R4
40
20
0
Retract tool, end
SPGM, Contour
9 CYCL DEF 8.0 MIRROR IMAGE
10 CYCL DEF 8.1 X
11 CALL LBL 1
12 CYCL DEF 8.0 MIRROR IMAGE
13 CYCL DEF 8.1 Y
14 CALL LBL 1
15 CYCL DEF 8.0 MIRROR IMAGE
16 CYCL DEF 8.1 X Y
17 CALL LBL 1
18 L Z+100 R0 F MAX M2
19 LBL 1
20 L X+0 Y+0 R0 F MAX M3 ........................................
21 L Z+2 F MAX
22 L Z-15 R0 F100 .........................................................
23 APPR LCT X+10 Y+10 R5 RL F200 ..........................
24 L Y+45
25 L X+30 Y+10
26 L X+10 Y+10
27 DEP LCT X+0 Y+0 R5 R0 ........................................
28 LBL 0
29 END PGM 229 MM
AUXILIARY POINT R0
PLUNGING DEPTH
APPROACH STARTING POINT
OF CONTOUR TANGENTIALLY
DEPART TANGENTIALLY
HEIDENHAIN
Basic course G3/Upgrade course
D02
229/2
Page 82
100
Task:
Coordinate transformations
Program(s):
60
30
10
➂
20°
R4
➀
R5
0
0
20
40
SF 1,2
60
➁
70
➃
100
20015
HEIDENHAIN
Basic course G3/Upgrade course
C01
232/1
Page 83
Solution: Coordinate transformations
100
MAIN PROGRAM
➂
60
30
R4
20°
➀
10
0
0
0 BEGIN PGM 232 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 6 Z S4000 .............................................
4 L Z+100 R0 F MAX M3
5 CYCL DEF 7.0 DATUM SHIFT
6 CYCL DEF 7.1 X+20
7 CYCL DEF 7.2 Y+10
8 CALL LBL 1
20
R5
40
60
➃
➁
SF 1,2
70
100
20015
R3
9 CYCL DEF 7.0 DATUM SHIFT
10 CYCL DEF 7.1 X+60
11 CYCL DEF 7.2 Y+10
12 CYCL DEF 11.0 SCALING
13 CYCL DEF 11.1 SCL1,2
14 CALL LBL 1
15 CYCL DEF 11.0 SCALING
16 CYCL DEF 11.1 SCL1
17 CYCL DEF 7.0 DATUM SHIFT
18 CYCL DEF 7.1 X+20
19 CYCL DEF 7.2 Y+60
20 CYCL DEF 10.0 ROTATION
21 CYCL DEF 10.1 ROT+20
22 CALL LBL 1
23 CYCL DEF 10.0 ROTATION
24 CYCL DEF 10.1 ROT+0
25 CYCL DEF 7.0 DATUM SHIFT
26 CYCL DEF 7.1 X+90
27 CYCL DEF 7.2 Y+60
28 CYCL DEF 8.0 MIRROR IMAGE
29 CYCL DEF 8.1 X
30 CALL LBL 1
HEIDENHAIN
Basic course G3/Upgrade course
D02
232/2
Page 84
Solution: Coordinate transformations
31 CYCL DEF 8.0 ROTATION
32 CYCL DEF 8.1
33 CYCL DEF 7.0 DATUM SHIFT
34 CYCL DEF 7.1 X+0
35 CYCL DEF 7.2 Y+0
Retract tool, end
SPGM, Contour
36 L Z+100 R0 F MAX M2
37 LBL 1
38 L X+10 Y+10 R0 F MAX M3
39 L Z+2 F MAX
40 L Z-15 R0 F100
41 APPR LCT X+0 Y+10 R2 RR
42 L Y+20 X+0
43 RND R4
44 L X+20 Y+20
45 RND R4
46 L Y+0
47 CC X+15 Y+0
49 C X+10 Y+0 DR49 L X+0 Y+0
50 RND R4
51 L X+0 Y+10
52 DEP LCT X+10 Y+10 R2 R0
53 L Z+2 R0 F MAX
54 LBL 0
55 END PGM 232 MM
HEIDENHAIN
Basic course G3/Upgrade course
C01
232/3
Page 85
100
95
50
45
30
25
Task:
Scaling factor – hammer
SF X = 1,90
Tool radius
R3
Program(s):
15°
15
R3 R3
5
0
5
0
15
30
45
SF = 1,2
95
100
10
5
0
HEIDENHAIN
Basic course G3/Upgrade course
D02
284/1
Page 86
Solution:
Scaling factor – hammer
100
95
SF X = 1,90
50
45
30
25
15
R3 R3
5
0
5
0
15
Tool radius
R3
30
45
SF = 1,2
15°
95
100
10
5
0
Main program
0 BEGIN PGM 284 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-10
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 6 Z S2000 ...............................................
4 CYCL DEF 7.0 DATUM SHIFT
5 CYCL DEF 7.1 X+5
6 CYCL DEF 7.2 Y+5
7 CALL LBL 1
8 CYCL DEF 7.0 DATUM SHIFT
9 CYCL DEF 7.1 X+95
10 CYCL DEF 7.2 Y+15
11 CYCL DEF 10.0 ROTATION
12 CYCL DEF 10.1 ROT+105
13 CALL LBL 1
14 CYCL DEF 10.0 ROTATION
15 CYCL DEF 10.1 ROT+0
16 CYCL DEF 7.0 DATUM SHIFT
17 CYCL DEF 7.1 X+20
18 CYCL DEF 7.2 Y+95
19 CYCL DEF 8.0 MIRROR IMAGE
20 CYCL DEF 8.1 Y
21 CYCL DEF 26.0 AXIS-SPEC. SCALING
22 CYCL DEF 26.1 X1,9 Y1 CCX+10 CCY+95
23 CALL LBL 1
R3
24 CYCL DEF 26.0 AXIS-SPEC. SCALING
25 CYCL DEF 26.1 X1 Y1 CCX+0 CCY+0
26 CYCL DEF 8.0 MIRROR IMAGE
27 CYCL DEF 8.1
28 CYCL DEF 7.0 DATUM SHIFT
29 CYCL DEF 7.1 X+0
30 CYCL DEF 7.2 Y+0
31 L Z+100 R0 F MAX M2
HEIDENHAIN
Basic course G3/Upgrade course
D02
284/2
Page 87
Solution:
Scaling factor – hammer
SPGM
32 LBL 1
33 L X+7 Y+15 R0 F300
34 L Z-5
35 APPR LCT X+0 Y+15 R1 RR
36 L Y+25
37 L X+5 Y+40
38 L X+10 Y+25
39 L Y+20
40 L X+40
41 L Y+10
42 L X+10
43 L Y+0
44 L X+0
45 L Y+15
46 DEP LCT X+8 Y+15 R1 R0
47 L Z+2 R0
48 LBL 0
49 END PGM 284 MM
HEIDENHAIN
Basic course G3/Upgrade course
D02
284/3
Page 88
100
50
20
16
Task:
Scaling factor
Program(s):
➁
SF 1,5 in X
CC
➀
0
0
10
31
35
50
60
100
20015
HEIDENHAIN
Basic course G3/Upgrade course
C01
234/1
Page 89
Solution: Scaling factor
100
50
16
➀
0
0
10
352031
50
CC
60
➁
SF 1,5 in X
100
20015
MAIN PROGRAM
Retract tool, end
SPGM, Contour
0 BEGIN PGM 234 MM
1 BLK FORM 0.1 Z X+0 Y+0 Z-20
2 BLK FORM 0.2 X+100 Y+100 Z+0
3 TOOL CALL 8 Z S4000 .............................................
4 L Z+100 R0 F MAX M3
5 CALL LBL 1 ..............................................................
6 CYCL DEF 7.0 DATUM SHIFT
7 CYCL DEF 7.1 X+50
8 CYCL DEF 7.2 Y+50
9 CYCL DEF 26.0 AXIS-SPEC. SCALING
10 CYCL DEF 26.1 X1,5 CCX+10
11 CALL LBL 1 ..............................................................
12 CYCL DEF 7.0 DATUM SHIFT
13 CYCL DEF 7.1 X+0
14 CYCL DEF 7.2 Y+0
15 CYCL DEF 26.0 AXIS-SPEC. SCALING
16 CYCL DEF 26.1 X1 ...................................................
17 L Z+100 R0 F MAX M2
18 LBL 1
19 L X+0 Y+0 R0 F MAX
20 L Z+2 F MAX
21 L Z-10 R0 F100 M8
22 APPR LT X+10 Y+10 LEN5 RL F200
23 L IY+20
24 L IX+21
25 L IX+4 IY-4
26 L Y+10
27 L X+10
28 DEP LT LEN5 R0
29 L X+0 Y+0 R0
30 L Z+2 R0 F MAX
31 LBL 0
32 END PGM 234 MM
R5
SPGM-CALL PART
SPGM-CALL PART
CYCLE RESET
➀
➁
HEIDENHAIN
Basic course G3/Upgrade course
D02
234/2
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