Flowserve MX Actuators User Manual

Quick Setup
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for Accutronix MX Actuators
Experience In Motion
USER INSTRUCTIONS
Installation
Operation
Maintenance
MX Electronic Actuator
FCD LMENIM2306-00 – 08/05
Before You Begin
The MX actuator’s 32-character LCD display provides easy-to-read actuator status, diagnostics, and setup information—in the language you choose. Once you have set the actuator’s position limits, the unit will be ready for normal operation. The screen message will indicate the valve position as a percentage of the valve opening. Full open is expressed as 100% OPEN and full close is expressed as 0% OPEN.
Factory Settings
The MX actuator can be configured with the parameters that you require in the field. The calibration of position limits are addressed in this document. If full valve data was not provided when ordering, or if changes to the default settings are needed, see Bulletin LMENIM2306, Installation and Operation for MX-05 through MX-140, for complete instructions.
Checking the Open/Closed Settings
Valve Closed As you close the valve using the actuator, make sure that the close light (green) illuminates just as the travel limit is reached. The display should read 0% OPEN.
Valve Open As you open the valve using the actuator, make sure that the open light (red) illuminates just as the travel limit is reached. The display should read 100% OPEN.
0% OPEN
Before You Begin
Setting the Password
At the ENtEr PasswOrd? prompt, use the black knob and toggle to select the correct password. Another option in the Change Settings menu is chaNgE PasswOrd? You may disable the actuator’s password function by setting the password to 000. The password function can be re-enabled by resetting the password to any other three-digit code.
100% OPEN
100
FactOry dEFaULt
PasswOrd
Setup
1
Connect Power to the Unit.
Refer to the nameplate on the actuator for the correct voltage for the main power supply. Or connect an auxiliary 24 VDC supply to terminal points 6 (-) and 7 (+).
2
Begin Setup.
Move the red selector knob to
. Within 10 seconds, toggle the black control knob to the , , and positions. This will trigger the prompt sEtUP? to appear on the screen. Answer within 10 seconds.
Use the black control knob to answer the following prompts:
sEtUP?
chaNgE sEttINgs? . . .
ENtEr PasswOrd . . . . . .
Toggle through numbers using the
three-digit password by toggling
you are having trouble.
. . . . . . . . . . . . . . . .
knob and select the correct
. See “Setting the Password” if
Change Settings Menu.
After successfully entering the password, answer to the Change Settings menu prompts until you
3
choosing either electrical or handwheel operation …
reach the prompt chaNgE POsItION sEtUP?
Answer .
Next, follow steps 4–6 to set Position Limits,
Setup
Set Position Limits for Electrical Operation
Set closed valve position. At the cLOsE VaLVE-OK? prompt, move the red control knob
4
to . Hold the black control knob in the position until the valve has reached the desired position. Move the red control knob to .
Set the open valve position. At the OPEN VaLVE-OK? prompt, move the red control knob
5
to . Hold the black control knob in the position until the valve has reached the desired position. Move the red control knob to .
Inspect for correct operation. The position calibration is now complete. The actuator will
6
function as ordered. Inspect for correct operation by running actuator electrically.
Note: For torque seated valves, ensure that the Position limit is not set at torque seat. It is recommended that the Position limit be set approximately one handwheel turn (360°) in the opposite direction from the torque seat.
Set Position Limits for Manual Operation
Set close position. At sEt cLOsE POsItION LIMIt? answer . At cLOsE VaLVE-OK?
4
Release declutch lever; the clutch will stay in handwheel mode. If the valve is fully closed, move the handwheel one turn in the open direction to allow for coasting of the motor. When valve is in the desired location, select . At saVE cLOsE LIMIt-OK? select to set the close position or to adjust the setting.
Set open position. At sEt OPEN POsItION LIMIt? select to get OPEN
VaLVE-OK?
5
one turn toward the closed position to allow for coasting of the motor. When valve is in the desired location, select again to set the open position or to adjust the setting.
Checking the settings. Turn the handwheel and verify that the open and close LEDs function
6
correctly (see Checking the Settings). If adjustments are necessary, select to return to
chaNgE POsItION sEtUP?
depress declutch lever and slowly rotate handwheel until clutch is fully engaged.
Engage the clutch (see step 1). Valve should be fully opened. Move the handwheel
and repeat from step 1.
If your actuator has DDC, Modutronic, or APT options,
continue to the nex t page for steps 7 and 8 …
Set Position Limits
Set Actuator Options
Networks
Change Networks menu. At the chaNgE sEttINgs? prompt, select and enter
7
your password. Toggle through the change settings menu items until you reach chaNgE
NEtwOrKs
prompts until you reach chaNgE NEtwOrKs.)
Set DDC address. Select at each prompt in the Networks menu until you reach
NEtwOrK addrEss OK?
8
the black control knob until the correct number is displayed (1-250). Set the address by selecting .
Caution: The network address of the valve must be entered in accordance with the user address assignment sheet. The address should correspond to the contract specifications and should not be used elsewhere in the same network.
. Select . (If you are already in the Change Settings menu, select to the
Select . Change the address by selecting with
Modutronic & Analog Position Transmitter (APT)
If you have these options, setting the open and close limits will automatically calibrate zero and span of the Modutronic and APT (Analog Position Transmitter) actuators. The 4-20 mA signal will default to 4 mA at close and 20 mA at open. To change from the default setting, see Bulletin LMENIM2306, Installation and Operation for MX-05 through MX-140.
Set Options
For More Information
Experience In Motion
USER INSTRUCTIONS
Installation
Operation
Maintenance
MX Electronic Actuator
FCD LMENIM2306-00 – 08/05
For in-depth instructions for setup and operation of your MX actuator, see Bulletin LMENIM2306, Installation and Operation for MX-05 through MX-140. This document is supplied with each actuator.
FLOWSERVE CORPORATION FLOWSERVE FLOW CONTROL
Limitorque Actuation Systems 5114 Woodall Road P.O. Box 11318 Lynchburg, VA 24506-1318 Phone: 434 528 4400 Facsimile: 434 845 9736 www.limitorque.com
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowser ve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/ user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation and Maintenance (I & M) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, visit www.flowserve.com or call USA 1-800-225-6989.
USA
Flowserve Limitorque 5114 Woodall Road Lynchburg, VA 24506 Phone: 43 4-528- 4400 Fax: 434-84 5-9736
China
Limitor que Asia - Beijing Room B803 Han Wei Plaz a No. 7 Guang Hua Road, Chao Yang Distri ct Beijing 100 004, P.R. China Phone: 8610 6561 2701 FAX: 8610 6561 2702
Singapo re
Limitor que Asia PTD 12, Tuas Avenue 20 Singapore 638824 Phone: 06 5 6862 3332 Fax: 065 6862 494 0
Canada
Flowserve Flow Control 120 Vinyl Cour t Woodbrid ge, Ontario L4L 4A3 Canada Phone: 905 856 8568 Fax: 905 856 7905
EMA
Limitor que EMA Abex Road Newbur y, Berkshire RG14 5EY United Kingdom Phone: 44 1635 46999 Fax: 4 4 1635 36034
Japan
Nippon Gea r Co., Ltd Asahi Seimei Building 9th Floo r 1-11-11 Kita-Sai wai Nishi-Ku Yokohama-Shi, Japan 220-0004 Phone: 81 45 326 20 65 Fax: 81 45 32 0 5962
FCD LMENIM2310-00 Printed in USA . © 2006 Flowserve Corporation, Irving, Texas, USA. Flowserve and Limitorque are registered trademarks of Flowserve Corporation.
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