• No part of this manual may be reproduced in any form.
• All specifications and designs are subject to change without notice.
The products in this manual are controlled based on Japan’s “Foreign Exchange and
Foreign Trade Law”. The export from Japan may be subject to an export license by the
government of Japan.
Further, re-export to another country may be subject to the license of the government of
the country from where the product is re-exported. Furthermore, the product may also be
controlled by re-export regulations of the United States government.
Should you wish to export or re-export these products, please contact FANUC for advice.
In this manual we have tried as much as possible to describe all the various matters.
However, we cannot describe all the matters which must not be done, or which cannot be
done, because there are so many possibilities.
Therefore, matters which are not especially described as possible in this manual should be
regarded as ”impossible”.
This manual contains the program names or device names of other companies, some of
which are registered trademarks of respective owners. However, these names are not
followed by ® or ™ in the main body.
In this manual, we have tried as for as possible to address all issues.
However, space restrictions prevent us from describing everything that
must not be done, or which cannot be done, because there are so many
possibilities.
Therefore, all matters which are not specifically described as being
possible should be regarded as being “impossible”.
This manual contains precautions which must be observed during
operation of the laser oscillator, to ensure the operator’s safety and prevent
damage to the oscillator. Each precaution is indicated by “Warning” or
“Caution” according to its severity.
Supplementary information is indicated by “Note”.
Read the contents of each “Warning”, “Caution”, and “Note” before
attempting to use the oscillator.
Precautions to be applied in those situations where there is a danger of the
operator being killed or seriously injured
Precautions to be applied in those situations where there is a danger of the
operator being slightly injured or the oscillator being damaged
Supplementary information other than precautions
The functions of a laser machining system depend not only on the laser
oscillator, but also on the machine, power magnetics cabinet, servo
system, CNC, and operator’s panel. This manual describes only the laser
oscillator. For a description of the other components, refer to the
corresponding manuals, supplied by the machine tool builder.
Read this manual thoroughly and store it in a safe place.
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2
SAFETY
2. SAFETY
C1500B, C2000C (C2000B), C3000D (C3000C), C4000A, C6000B
produce the rated laser output power of 1500W , 2000W, 3000W , 4000W,
6000W. The CO
and is invisible to human eyes. The adequate care must be taken,
therefore, in dealing with it. When removing the panel, always turn the
power source off and confirm no power is applied to the laser machine.
This oscillator fulfills the requirements of the relevant product safety
standard of EN60825–1:1994.
laser beam is the wavelength of 10.6 mm, far infrared,
2
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2. SAFETY
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2.1
LASER BEAM
1) Potential hazards
Laser oscillator emits CO
laser beam(10.6 mm), which is high power
2
and invisible.
D Being directly exposed to the CO
D The CO
beam could bource off your workpiece and burn your eyes
2
beam could severely burn you.
2
or skin.
FANUC LASER C series have a diode laser. The diode laser beam
is visible (red color) and low power . It is used to ensure that the CO
beam is correctly positioned on your workpiece.
D The diode laser beam is not considered harmful to your skin. But
if you stared head on into the laser diode beam, it could harm your
eyes.
2) Safety recommendations
Never expose the eyes and skin to the laser beam. Be careful of the
laser beam when performing the inspection and maintenance.
Do not turn on the power supply to the oscillator when the panel open
and do not drive. It is bleached to radiation of the laser beam and high
voltage.
Do the countermeasure (For instance, installs safety glasses and the
protection gloves) to danger in case of stopped no finish and nor
opening the panel while it energizes the oscillator.
Install beam safety cover after mirror cleaning or replacement. And if
not beam safety cover installation, do not operation and alignment.
Confirm when it does alignment, the protection pipe (Safety cover) is
installed. If it dose not install the protection pipe, it will put the finger
in the laser beam and there is possibility to do the burn.
When entering the area exposed to the scattered beam, wear the safety
glasses. Mount the stand made of acrylic resin or any material which
can absorb the CO
laser beam to protect the personnel from the
2
scattered beam.
Avoid exposure of any part of your body to the CO
laser beam.
2
When testing the beam output, any personnel other than the
maintenance personnel should be out of the working environment.
In designing a material processing machine utilizing F ANUC LASER
C series, be sure that the CO
laser beam goes from laser to the
2
workpiece only through the enclosed beam delivery system. This
prevents the exposure to laser beam by the operator switch could
otherwise take place. It is absolutely necessary to include the
instructions given here in the manuals of the laser material–processing
machine as a whole, which are to be read.
3) Position of laser beam emission
Fig. 2.1 (a) is the position of laser beam delivery in C1500B,
C2000B, C2000C.
Fig. 2.1 (b) is the position of laser beam delivery in C3000C,
C3000D.
Fig. 2.1 (c) is the position of laser beam delivery in C4000A.
Fig. 2.1 (d) is the position of laser beam delivery in C6000B.
Fig. 2.1 (e) is the position of panel that laser beam exposure is
occurred without panel in C1500B, C2000B, C2000C,
C3000C, C3000D, when your maintenance.
2
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2. SAFETY
Fig. 2.1 (f) is the position of panel that laser beam exposure is
occurred without panel in C4000A, when your
maintenance.
Fig. 2.1 (g) is the position of panel that laser beam exposure is
occurred without panel in C6000B, when your
maintenance.
Fig. 2.1 (a) The position of laser beam delivery (C1500B, C2000B, C2000C)
Fig. 2.1 (b) The position of laser beam delivery (C3000C, C3000D)
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Fig. 2.1 (c) The position of laser beam delivery (C4000A)
Fig. 2.1 (d) The position of laser beam delivery (C6000B)
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2. SAFETY
Fig. 2.1 (e) Laser beam exposure position without panel as operating
(C1500B, C2000B, C2000C, C3000C, C3000D)
Fig. 2.1 (f) Laser beam exposure position without panel as operating (C4000A)
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Fig. 2.1 (g) Laser beam exposure position without panel as operating (C6000B)
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2. SAFETY
2.2
HIGH VOLTAGE
1) Potential hazards
There is RF voltage of 3 to 4kV
in the cabinet of the laser oscillator .
o–p
There is 200 VAC power in the relay panel, be careful not to touch the
high voltage.
2) Safety recommendations
When it checks the oscillator and exchange the unit, intercept a main
breaker of the oscillator and the power supply. Lock the breaker to
prevent misconnection and display the sign while working.
Install safety cover after unit replacement or cable connection. Unless
safety cover is installed, never perform operation.
Follow standard industrial safety practices for working with high
voltage.
EXAMPLES
D Do not work on the laser oscillator if you are tired or have taken
medicine.
D Use the buddy system.
D Do not wear anything metal, like a ring, bracelet, watch, belt
buckle, earrings, or keys.
D They might contact high voltage.
D Never stand on a wet surface.
D Do not touch electrical components in the cabinets with both hands
at once. Keep one hand in a pocket.
3) Position of high voltage
Fig. 2.2 (a) is the position of high voltage in C1500B (Front side,
Back side).
Fig. 2.2 (b) is the position of high voltage in C2000B (Front side,
Back side).
Fig. 2.2 (c) is the position of high voltage in C2000C (Front side,
Back side).
Fig. 2.2 (d) is the position of high voltage in C3000C (Front side,
Back side, AUX).
Fig. 2.2 (e) is the position of high voltage in C3000D (Front side,
Back side).
Fig. 2.2 (f) is the position of high voltage in C4000A (Front side,
Back side).
Fig. 2.2 (g) is the position of high voltage in C6000B (Front side,
Back side).
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2. SAFETY
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Front side
Back side
Fig. 2.2 (a) The position of high voltage in C1500B (Front side, Back side)
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2. SAFETY
Front side
Back side
Fig. 2.2 (b) The position of high voltage in C2000B (Front side, Back side)
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Front side
Back side
Fig. 2.2 (c) The position of high voltage in C2000C (Front side, Back side)
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2. SAFETY
Front side
Back side
Auxiliary unit
Fig. 2.2 (d) The position of high voltage in C3000C (Front, Back, AUX)
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2. SAFETY
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Front side
Back side
Fig. 2.2 (e) The position of high voltage in C3000D (Front side, Back side)
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2. SAFETY
Front side
Back side
Fig. 2.2 (f) The position of high voltage in C4000A (Front side, Back side)
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2. SAFETY
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Front side
Back side
Fig. 2.2 (g) The position of high voltage in C6000B (Front side, Back side)
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2. SAFETY
2.3
SAFETY
ENCLOSURE (AT
YOUR WORK
STATION)
2.4
FIRE
1) Potential hazards
beam is delivery from oscillator. Direct or scattered beam is
CO
2
exposed.
2) Safety recommendations
Mount the safety enclosure made of acrylic resin which can absorb the
laser beam around the working environment.
Mount the interlock switch on the safety enclosure door which
extinguishes the laser beam output when the door is open. Never
perform operation without safety cover of laser machine.
1) Potential hazards
When you work with the laser oscillator or machine, hot fragments or
slag can scatter from your workpiece. The CO
of it could ignite flammable material.
2) Safety recommendations
The direct or scattered laser beam can ignite flammable materials such
as paper, cloth, and wood. Provide a beam absorber behind the
workpiece and around it during maintenance. The absorber can be
anodized aluminum, graphite or brick.
Put a shield between yourself and the workpiece when the CO
is on. Even diffuse reflections can harm eyes and skin and may ignite
flammable material.
beam or a reflection
2
beam
2
2.5
TOXIC FUME
1) Potential hazards
Some materials such as certain plastics can emit toxic fume when they
burn under the laser beam.
2) Safety recommendations
Install the exhaust system to remove toxic fume from the work
environment.
Consult the manufacturer of the material you are processing to learn
if it creates any fumes when heated or burned.
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