FANUC FH550SX, FH630SX Operation Manual

OPERATION MANUAL

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FH550SX / FH630SX

HORIZONTAL MACHINING CENTER

F

ANUC - 30i

(

,31i

)

TOYODA MACHINE WORKS, LTD.

You are requested to read this manual thoroughly, and comprehend its contents fully prior to
starting the operation of the machine

You are also requested to keep this manual in your designated place in order to get a help of the
manual

T

ransfer of this machine

.

.

Follow the steps below without fail when you transfer this machine to someone else

-

Give this manual and attached manuals to the transferee

-

Refer to the warning labels, and confirm them all

-

If you find there is no label, nor manuals, request for them to us

If you transfer the machine to someone, never fail to inform us of the transferring
You are requested to obey the followings

-

This machine may be in the category of restricted items under the ?Foreign Exchange and
Foreign Trade Control Law of Japan?
To export this machine you must get the export license according to the law

-

This machine was manufactured originally according to laws, regulations and standards of the
country, or the area
This means that you are not allowed to export it to any other country or area where law, regula
tions and standards are different from those of the original country or area

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Warranty

Free-of-charge repair

-

A failure or damage resulting from using properly the machine according to the operational standards
(

described in the manual),

the warranty period

.

manuals and indicating labels may be repaired free of charge only if it is within

-

-

The warranty may cover only the main body of the machine delivered
The warranty does not cover the direct or indirect loss caused by a failure

-

The warranty period is one year, starting from the acceptance date of the machine after its delivery

Pay repair

-

Repair after the warranty period is charged
Despite the effective warranty period the repair described below is charged

1.

Any failure or damage resulted from the misapplication by a customer, or modifying or repairing by a
customer without our consents

2.

Unexpected failure or damage arising from a fire, act of God, lightning or abnormal voltage

3.

Failure or damage due to an improper handling such as a fall at the time of transporting or moving at a
customer?s

4.

Failure or damage caused by a customer who does not follow the handling procedures

5.

Consumption, abrasion or deterioration of expendables

6.

The malfunction and damage which were produced using the other oil when there was designation oil
Moreover, the malfunction and damage which were produced since the oil with which a consistency and
the purpose of use are different was used even when there was no designation oil

.

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Introduction to this manual

-

This manual is subject to change without notice when this type of machine and its manual need improving
You are requested to be generous to a small discrepancy, if any, between the machine and its manual
If you find a difference between the machine and its manual, or if you have a question, please let us know

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Disposal

Dispose of the machine itself and its peripherals in accordance with the laws established by the country
and relevant administrative bodies

1. Disposal of the Machine and Peripherals

.

The disposal work must be entrusted to a specialist contractor
Specialist knowledge is required to disassemble the linear motor that drives wheel feed
Ask a person who has been trained in the disassembly and assembly of linear motors to do this work
When disposing of the accumulator, release the nitrogen gas from it, then disassemble it in such a way
that it cannot be reassembled
Sort parts for disposal on the basis of your own in-house regulations, and have a specialist contractor do
the disposal work from time to time
If you have any questions about the materials that parts are made of, or other matters, please contact us

This system may include devices which use CFC as the refrigerant
When CFC is used in a device, it is stated on the name plate of the device
It is prohibited to release kinds of CFC gas in the atmosphere by the CFC Recovery and Decomposition
Law

.
When disposing a device that uses CFC, you need to ensure that the gas is recovered safely by a
contractor who is authorized to recover kinds of CFC, Category 1,

.

.

.

.

.

by the municipal authority

.

.

2. Disposal of Consumable Parts

Sort the parts according to your in-house rules, and entrust the disposal work to a specialist contractor
from time to time

(1) Coolant
(2) Chips
(3) Spent lubricating oil and hydraulic oil
(4) Battery for memory back-up

.

.

.

When disposing of the battery for memory back-up (lithium battery),
handle the batteries in accordance with any local governmental regulations

(1)

Do not mix batteries up with each other and avoid the possibility of shorting by putting the each
battery into a separate plastic bag

(2)

Ensure that the container in which the batteries are collected is made of an insulating material

(3)

Make sure the batteries are not made wet by rain or other water

(4)

Do not mix the batteries with items identified as hazardous under the fire laws, or place these
items near the batteries

(5)

Do not place the batteries near fire or in any location where they will be subject to high tempera
tures

.

(6)

Do not disassemble the batteries, heat them, or throw them into fire

.

.

abide by the following points and

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-

FOREWORD

This operating manual was created in order to let you know about an everyday handling and safety matter of
horizontal machining center FH
This operation manual consists of the ?Safety Manual? and ?Operation Manual? mainly for the operators who
will use our horizontal machining center FH
tional safety are described in the former manual, while the contents regarding machine operation are de
scribed in the latter manual
Please note in advance that some of the optional functions described in this operation manual may not be
included in your machine
If necessary, refer the following documents as well

FH

550SX/

630

SX : Maintenance Manual

550SX/FH630

.

.

SX of our company

550SX/FH630

SX for the first time: the contents regarding opera

:

.

-

-

BEFORE READING THIS MANUAL

1. How to See Manual

FH

550SX/

630

SX

This manual is consisted in the following constructions

3. Manually Operation
FH

550SX/

3.1 Zero Return

3.1.1 Automatic Zero Return of all axis

630

Symbols

.

CHAPTER

SX

Model

Section

Paragraph

Button, lamp etc

During the origin return
cycle, the START push
button lamp is light

.

Contents of operation
explanation etc

3-4

-

.

,

.

Page Number

Before Reading Manual

1

BEFORE READING THIS MANUAL

Explanation of items on the previous page

FH

550SX/

630

SX

Chapter

Section

Paragraph

Model

Representation of Safety Caution Marks

This manual contains the following indications to enable you to use the machine
safely, and in order to prevent hazards to personnel and damage to property

DANGER

----------------------

----------------------

-------------------

------------------------

Failure to observe items in this category will result in death or severe
injury

.

Main Topics and title of the chapter

Sub-topics and items out of chapter

Task description and items out of chapter and section

The model name of this manual

.

Failure to observe items in this category can lead to death or severe

WARNING

CAUTION

In addition to the above, the following indications are also used in this manual

<

IMPORTANT>This is an item that requires attention during machine operation or other

injury

.

Failure to observe items in this category can lead to injuries or property
damage

work
Failure to observe such items can lead to damage to the machine

.

.

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<

NOTE

>

This is information for reference during machine operation and program
ming

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Before Reading Manual

2

-

BEFORE READING THIS MANUAL

FH

550SX/

630

SX

Operation procedure & explanation

Buttons & lamps etc

. .......

.....

Operational procedure and explanation is described
* (1) (2)

* (a) (b)

* [
* {Cutting Feed} etc shows selectable switch
* <Power Source> etc shows lamp
*

Buttons, Lamps, etc are shown in picture or drawing
Button to be activated are shadowed, and easy to be
recognized
most current information at the time of publication. How
ever, there may be instances of configuration changes from
an actual machine, so read it carefully

•E•E•E
quential process
perform it in right order

•E•E•E ar e used when there i s several select i on
the operational procedures, and are written as per
of list

.

START] etc shows button

?TOUCH SENSOR? etc shows display on screen

.

•E•E•E ar e used t o s how the numbere­.

Follow this sequence, then you can

.

.

.

.

Picture or drawing was prepared with the

.

.

title

.

.

-

Page number

.......3-4

means the 4th page in the chapter

3.

Before Reading Manual

3

Foreword
Before Reading this Manual

1

.

Safety Precaution

1.1

Items to Keep Worker?s Safety

1.

2

Items to be Kept during the Machinery Operation and to Protect the Machine

1.

3

Safety Precaution for Each Work

1.3.

1

During Operation

1.3.

2

For Setup Change

1.3.

3

For Daily Inspection

1.3.

4

Upon an Error

1.

4

Label

1.4.

1

Warning Label Attaching Position

1.4.

2

Cautions on Warning Labels

1.

5

Relation Law, Standard, Datum

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CONTENTS

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--------------------

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PAGE

1-1
1-1
1-1
1-2
1-2
1-2
1-3
1-3
1-4
1-4
1-5
1-8

2

.

Machine Outline

2.

1

General Configuration

2.

2

Controlled Axis

2.

3

Operation Panel

2.3.

1

Machine Controls Description

2.3.

2

Main Operation Panel

2.3.

3

Handle Feed Operation Panel

2.3.

4

Magazine Operation Panel

2.3.

5

Pallet Changer Operation Panel

2.3.

6

Chip Conveyor Operation Panel

2.3.

7

Lamps

2.

4

Door Interlock

2.4.1

Operator?s Door Interlock

2.4.

2

Magazine Door Interlock

2.4.

3

Pallet Changer Door Interlock

2.4.

4

Explanation of Operation Mode

3

.

Operation Method

3.

1

From Power ON to Pump ON

3.1.

1

Before Turning Power ON

3.1.

2

For Bringing the Machine into Operable Condition

3.1.

3

Pump ON

3.

2

Stopping the Machine

3.2.

1

For Stopping the Machine in an Emergency

3.2.

2

Stopping the Operation at the End of Work

3.2.

3

For Stopping the Machine during Memory-,

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2-1
2-1
2-2
2-3
2-3
2-4

----------------------------------------------------------------------------2-16

-------------------------------------------------------------------------------2-17

-------------------------------------------------------------------------2-20

-------------------------------------------------------------------------2-22

-----------------------------------------------------------------------------------------------------2-24

-----------------------------------------------------------------------------------------------------2-25

---------------------------------------------------------------------------------2-25

----------------------------------------------------------------------------------2-25

----------------------------------------------------------------------------2-26

--------------------------------------------------------------------------2-27

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--------------------------------------------------

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----------------------------------------------------------

-----------------------------------------------------------

Tape-,

and MDI-mode Operation

-----------------3-10

3-1
3-1
3-1
3-2
3-4
3-7
3-7
3-9

3.

3

Turning Off the Power

3.3.

1

For Turning Off the NC Power

3.3.

2

For Turning OFF the Main Power

3.

4

Origin Return Operation

3.4.

1

For Returning All Axes to their Origins

3.4.

2

Each Axis Origin Return

3.4.

3

For Performing Zero Return in MDI Mode

3.

5

Feed Operate

3.5.

1

Handle Feed

3.5.

2

Jog Feed

3.5.

3

Rapid Feed

3.5.

4

Turning Operation of Table

3.

6

Spindle Rotating Operation

3.6.

1

Setting of Spindle Speed

3.6.

2

Spindle Rotating Operation

3.6.

3

Stopping the Spindle---------------------------------------------------------------------------------------3-38

3.6.

4

For Stopping the Spindle Orientation

3.

7

Magazine Operation

3.7.

1

For Rotating by Jogging

3.7.

2

For Rotating in Continuous Mode

3.

8

Mounting or Dismounting a Tool

3.8.

1

For Mounting a Tool

3.8.

2

For Pullout a Tool from the Magazine

3.

9

Tool Change Operation

3.9.

1

For Put the Tool from Magazine to Spindle

3.9.

2

For Replacing the Magazine Tool with the Spindle Tool

3.9.

3

For Stopping the Spindle Tool in the Magazine

3.

10

Pallet Operation

3.10.

1

For Turning the Pallet Manually

3.10.

2

Pallet Change

3.10.

3

Pallet Confirmation

3.

11

Discharge or Stop of Coolant, Tapping Oil, etc

3.11.

1

Coolant

3.11.

2

For Discharging Air Blow and Cleaning Air Blow

3.

12

Internal Chip Conveyor Operation

3.12.

1

For Turning the Internal Chip Conveyor

3.12.

2

For Stopping the Internal Chip Conveyor

3.

13

Take up Chip Conveyor Operation

3.13.

1

For Turning the Take up Chip Conveyor in Automatic Mode

3.13.

2

For Turning the Take up Chip Conveyor Normal Direction in Manual Mode

3.13.

3

For Turning the Take up Chip Conveyor Counterclockwise Direction in Manual Mode

-----------------------------------------------------------------------------------------------------3-19

-----------------------------------------------------------------------------------------------------3-20

-----------------------------------------------------------------------------------------------------3-70

-------------------------------------------------------------------------------------------3-13

----------------------------------------------------------------------------3-13

-----------------------------------------------------------------------------------------3-14

-----------------------------------------------------------------------------------3-15

-------------------------------------------------------------------------------------------------3-19

---------------------------------------------------------------------------------------------------3-21

--------------------------------------------------------------------------------3-22

-------------------------------------------------------------------------------------3-25

----------------------------------------------------------------------------------3-25

-------------------------------------------------------------------------------3-28

---------------------------------------------------------------------------------------------3-45

-----------------------------------------------------------------------------------3-45

------------------------------------------------------------------------------3-49

----------------------------------------------------------------------------------------3-49

------------------------------------------------------------------------------------------3-54

-------------------------------------------------------------------------------------------------3-63

----------------------------------------------------------------------------------------------3-64

----------------------------------------------------------------------------------------3-67

-----------------------------------------------------------------------3-13

-----------------------------------------------------------------3-14

--------------------------------------------------------------3-16

-------------------------------------------------------------------3-42

-----------------------------------------------------------------------3-47

------------------------------------------------------------------3-52

------------------------------------------------------------3-54

--------------------------------------------3-57

-------------------------------------------------------3-60

------------------------------------------------------------------------3-63

. ---------------------------------------------------------- 3-

70

---------------------------------------------------3-82

---------------------------------------------------------------------------3-86

---------------------------------------------------------------3-86

-------------------------------------------------------------3-86

---------------------------------------------------------------------------3-87

-------------------------------------3-87

------------------3-88

-----3-89

4

.

Auto Operation

4.

1

Operation by MDI Program

4.

2

Operation from Calling Memory Program

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-------------------------------------------------------------------

4-1
4-1
4-3

4.

3

Continuous Operation

4.3.

1

4.3.

2

4.3.

3

4.3.

4

How to Continuous Operation

4.

4

Setting of Various Data

4.4.

1

To Input Tool Offset

4.4.

2

To Input Work Coordinate

4.4.

3

To Input Common Variables

5

.

Editing Program

5.

1

Display of Program List

5.

2

Program Search

5.

3

Program New Make

5.

4

Program Appends a Part, Change, Delete

5.

5

Program Delete

5.6

Each Data Input/Output by Memory Card

5.6.

1

Output of Machining Program

5.6.

2

Input of Machining Program

5.6.

3

5.6.

4

5.6.

5

5.

7

Display of WINDOW

5.7.

1

5.7.

2

5.7.

3

5.7.

4

------------------------------------------------------------------------------------------­Before Processing 2 Pallets Same Workpiece
Before Processing 2 Pallets Different Workpiece
Before 1 Pallet Cycle

--------------------------------------------------------------------------------------

----------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

---------------------------------------------------------------------------------4-11

------------------------------------------------------------------------------4-14

-----------------------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------

------------------------------------------------------------------

---------------------------------------------------------------------------------------------------

-----------------------------------------------------------------5-10

----------------------------------------------------------------------------5-10

------------------------------------------------------------------------------5-13
Input/Output of Offset
Input/Output of Macro
Output of Parameter

--------------------------------------------------------------------------------------5-15

--------------------------------------------------------------------------------------5-16

----------------------------------------------------------------------------------------5-17

---------------------------------------------------------------------------------------------5-18
Display Lamp Illumination
Display Function Switch
Display NC Switch
Display OP Supporter

---------------------------------------------------------------------------------5-18

----------------------------------------------------------------------------------5-19

------------------------------------------------------------------------------------------5-20

--------------------------------------------------------------------------------------5-21

------------------------------------------------------

---------------------------------------------------

4-5
4-5
4-5
4-6
4-6
4-8
4-8

5-1
5-1
5-2
5-4
5-6
5-8

6

.

Daily Check

6.

1

Check before Turning Power ON

7

.

NC Function List

7.

1

Preparatory Function (G code

7.

2

Auxiliary Function (M code

7.2.

1

Auxiliary Function List

7.2.

2

Explanation of Auxiliary Function

7.

3

Spindle Speed Function (S code)-----------------------------------------------------------------------------7-15

7.

4

Cutting Feed Rate Function (F code

7.

5

Tool Offset Amount

7.

6

Tool Function (T code

-----------------------------------------------------------------------------------------------------

------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------------­) -------------------------------------------------------------------------------- 7-1

)------------------------------------------------------------------------------------ 7-6

-------------------------------------------------------------------------------------

-----------------------------------------------------------------------

) ------------------------------------------------------------------------ 7-

(H/

D code

) -------------------------------------------------------------------------------- 7-

) ------------------------------------------------------------------------------------------ 7-

6-1
6-1

7-1

7-7
7-9

15
15
15

8

.

Special Function

8.

1

Heat Displacement Compensation Function for Spindle

8.

2

Tool Breakage Detection

8.2.

1

Magazine Tool Inspection

8.2.

2

Cycle Diagram

8.2.

3

Tool Inspection Unit Jog Mode

8.2.

4

Machining Program

8.2.

5 M06

8.2.

6

Tool Inspection Traveling Amount Calculation Program

8.2.

7

Tool Inspection Unit Parameter

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---------------------------------------------------------------------------------

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---------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

Macro Program

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---------------------------------------------

--------------------------------------------------------------------------

8-1
8-1
8-3
8-3
8-4
8-4
8-5
8-6
8-8
8-9

1. SAFE PRECAUTION

1.1 Items to Keep Workers Safety

(1)

The factory controller (equipment controller) must prohibit everyone other than those

who have undergone sufficient safety education, from entering the factory and the
machine installation site for safety reasons. If those who have not undergone sufficient
safety education carelessly enter the factory and the machine installation site, a fatal
accident may result

(2)

Prior to machine operation, always confirm the safety of the other personnel in the

immediate vicinity of the machine. Negligence of this precaution may lead to accidents
such as getting caught in rotating parts or getting jammed between movable parts
resulting in injuries

(3)

Do not leave objects on the floor near the machine. Keep the area organized and tidy

Also, keep the area clean so that the floor is free from oil or water. Negligence of this
precaution will lead to the operators or other people slipping and falling, resulting in
injuries

(4)

When you walk around the machine, watch your step as you may stumble on the lever

of a leveling block, foundation parts or other object, and get injured

(5)

Do not operate the machine when the protective covers, interlocks, or any other safety

devices have been removed. When the machine is operated with these devices re
moved, it can move in an unexpected way and can cause accidents, resulting in
injuries

.

.

.

.

FH

.

550SX/

630

-

SX

,

.

(6)

Wear clothes or protective gear so that you can work safely

operation in mind and make sure of safety before starting work as you may get en
tangled in the machine or be unexpectedly injured

(7)

Do not enter the machine working area while it is in operation. Negligence of this

precaution may lead to accidents such as getting caught in rotating parts or getting
jammed between movable parts, resulting in injuries

(8)

Do not turn on the circuit breaker while a door of the control cabinet is open as you

may carelessly touch devices in the control cabinet, and get an electric shock or
burns, resulting in serious injuries and possibly leading to death in some cases

(9)

Receive education according to the manual or the like before operating or servicing the

machine. If those who have not received sufficient safety education carelessly touch
the machine, a fatal accident may result

(10)

Only suitably qualified personnel must operate a crane or a forklift, and perform slinging
work. If those who have not received sufficient safety education try to do such work, a
fatal accident may result

.

.

.

.

, and keep the correct

-

.

1.2 Items to be Kept during the Machinery Operation and to Protect the Machine

(1)

Do not change the settings of the parameters as they have been set to your specifica

tions before shipment of the machine

.

-

(2)

Check that switches and lamps function properly before operating them, or the ma

chine may be damaged due to a malfunction

(3)

When moving each axis in the manual mode operation, make sure that there are no

obstacles between the cutting tool or spindle head and the table, jigs and workpiece
Negligence of this precaution will lead to mechanical damage

1-1

.

.

-

.

1. SAFE PRECAUTION

1.3 Safety Precaution for Each Work

1.3.1 During Operation

(1)

Before starting the machine, familiarize yourself with the locations of [EMERGENCY

STOP] buttons so that you can press them as a reflex, at any time and anywhere
Having obstacle objects in front of the [EMERGENCY STOP] buttons will delay the
timing of pressing the button and can lead to injuries and mechanical damage

(2)

Never touch the switches, buttons, and keys with wet hands. Negligence of this

precaution can lead to electrocution if the grounding effect is insufficient or if there is
any electric leak

(3)

Confirm that there are not obstacles within the machine?s working area before operating

the machine. Negligence of this precaution will lead to accidents such as getting
caught in rotating parts or getting jammed between movable parts, resulting in injuries

(4)

Refer to the - Tooling Manual - for details regarding the area of interference within the

axis travel range

(5)

When carrying out machine operations in the manual mode, never operate the

pushbutton switches located on the operation panel while your feet, legs, hands or
other parts of the body are touching the machine. Negligence of this precaution will
lead to accidents such as getting caught in rotating parts or getting jammed between
movable parts, resulting in injuries

.

.

FH

550SX/

.

630

.

SX

.

.

(6)

Do not place your hand or body inside the guard while a pallet is being unloaded. Being

trapped inside the machine will lead to serious injuries to your body

(7)

Before turning the power on, close the door of the control cabinet and the lid of the

terminal box, or you may get an electric shock or burns, resulting in serious injuries
and possibly leading to death in some cases

1.3.2 For Setup Change

(1)

Before removing or mounting a workpiece, check that the [NEXT CYCLE START] lamp

has gone out, and that the pallet changer has stopped

(2)

Change a tool on the side of the magazine. As it is hard to obtain a safe footing on the

spindle side, you may tumble or get injured on the tool edges

(3)

During the setup change work and when handling a heavy workpiece, take a rest

halfway as necessary, taking the weight of the workpiece into account

(4)

To handle a tool, secure a safe footing taking its weight and the gripping position into

consideration, and take care not to drop it. For a heavy tool, take necessary actions
such as hoisting it with a ceiling crane or the like. If not, you may tumble or get injured
on the tool edges

.

.

.

.

.

.

1-2

1. SAFE PRECAUTION

1.3.3 For Daily Inspection

(1)

Before entering the machine without an external cover, turn the power off. Otherwise, if
you are trapped in the machine, you will receive serious injuries to your body

(2)

Before entering the machine, wear safety shoes, and watch your step during work as
the floor is wet and slippery with oil or coolant so you may tumble and get injured

(3)

To clean away chips, do not touch them directly by hand. When using compressed air
wear protective goggles, or you may be cut by chips or your eyes may be injured

(4)

Before entering the machine or pallet changer to clean away chips, clean off chips
water, oil and the like from the footing, and secure a place where you can stand safely
or you may tumble, get injured or break a bone

(5)

When you open or close the control cabinet door, operator door, and magazine door, be
careful so that your fingers or other parts of your body are not caught

(6)

Do not splash oil, water and so on over the operation panel, terminal box or the like as
you could receive an electric shock due to power leakage or a machine failure will
result

.

FH

550SX/

.

.

.

630

.

.

SX

,

,

,

1.3.4 Upon an Error

(1)

Upon an error with the machine, press the [EMERGENCY STOP] button and follow the

instructions of qualified personnel appointed by your company. If those who have not
received sufficient safety education carelessly touch the machine, a fatal accident may
result

.

1-3

1. SAFETY MANUAL

1.4

.

Label

1.4.

1

Warning Label Attaching Position

FH

550SX/

630

SX

Type Warning label No

A PD-CA111004

B PD-CA611002
C PD-CA611004
D PD-CA611007

E PD-CA011039

F PD-CA016002
G

29-08080224-1

H PD-CA010014

I PD-CA011016

J

20-99951984-0

-A Hand may be injured

-A Body may be crushed (

-A Hand may be crushed Crush the hand Coolant tank

-A Body may be crushed (

-B Tool limit M/

-A Total name plate Control panel

-A Slippery Operator?s door

-B Body may be crushed (

.

Hand may be injured Operator?s door

High voltage

Contents Attached position

M/

G door

rear of machine) Rear panel

interlock

don?t remove

)

Operator, P/

G door

)

Each door
Control panel, Spindlehead
Coolant

1-4

C door

,

1. SAFETY MANUAL

1.4.

2

Cautions on Warning Labels

FH

550SX/

630

SX

The warning labels show in the table below are attached to this machine

Fully understand the contents of each warning label and observe the mentioned items

<

Factor

>

WARNING

It cannot be defined when this machine starts
to operate during automatic operation

TOOLS INSIDE ENCLOSURE MAY

<

MOVE AUTOMATICALLY WITHOUT
WARNING

TOOLS CAN CAUSE SERIOUS CUTS
AND INJURIES

DO NOT OVERRIDE THE SAFETY
INTERLOCK

.

.

.

Incidental Results
The tool inside the magazine may cause
serious damage to the human body

<

Method of avoiding these accidents
Do not enter the safety fence during auto
matic operation.The safety interlock should

>

not be made invalid (OFF

.

.

.

.

>

).

PD-CA111004-A

<

Factor

>

DANGER

TOOLS AND PARTS IN THIS AREA
MAY MOVE AUTOMATICALLY
WITHOUT WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES AND DEATH

DO NOT ENTER THIS AREA
UNLESS YOU CAN DO SO SAFELY

LOCK OUT POWER WHEN
WA

RNING IN THIS AREA

.

.

.

If cannot be defined when this machine starts
to operate during automatic operation

<

Incidental Results

>
If your hand or leg is caught in the machine
serious damage may be caused to the
human body, thereby leading to death

.

<

Method of avoiding these accidents
It is not allowed to get inside the machine
rear section with the power switch ?ON?

.

.

>

.

PD-CA611002-A

-

,

WARNING

CHIP CONVEYOR HAS NIP AND
PINCH POINT HAZARDS

MAY CAUSE SERIOUS HAND
INJURIES

PROCEED WITH CHIP CONVEYOR
CLEANING AND INSPECTION AFTER
POWER OFF

.

.

.

PD-CA611004-A

1-5

<

Factor

>
Your hand or leg may be caught in the chip
conveyor

<

Incidental Results

If it should be caught in the machine, dam

.

>

­ages, such as a blow and bone fracture may
be caused

<

Method of avoiding these accidents

.

>
Proceed with chip conveyor cleaning and
inspection after power OFF

.

1. SAFETY MANUAL

PALLET CHANGER MAY MOVE
AUTOMATICALLY WITHOUT
WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES

DO NOT WORK IN THIS AREA
UNLESS YOU CAN DO SO SAFELY

DO NOT OVERRIDE THE SAFETY
INTERLOCK

WARNING

.

.

.

PD-CA611007-A

CAUTION

FH

550SX/

<

Factor

>
It cannot be defined when this machine starts
to operate during automatic operation

<

Incidental Results

>
If your hand or leg is caught in the machine or
contacts the machine, serious damage may
be caused to the human body

.

<

Method of avoiding these accidents

.

The safety interlock should not be made
invalid (OFF

<

Factor

).

>

Do not exceed following tool specifications

630

.

>

SX

.

DO NOT EXCEED FOLLOWING TOOL
SPECS

.
LENGTH
WEIGHT 27kg
MOMENT 29N?m
IMBALANCE WEIGHT 70kg
EXCEEDING SPECS
MAY CAUSE TOOLS TO FALL AND
RESULTS IN SEVERE INJURIES

545

mm

.

PD-CA011039-B

GENERAL SAFETY CAUTIONS

1. Read all manuals and receive the necessary training before operating or
sevicing this machine.

2. Receive special training, required for a machine with manipulators and
memory equipment before operating machine.

SAFETY OPERATION CAUTIONS

1. Use proper safety equipment.

2. Confirm that all safety guards and switches are in position. Do not attempt to
operate or service without proper training.

3. Confirm that no one is in machine?s working area before starting machine.

4. Emergency-stop machine upon trouble. Recovery procedure should be
performed by authorized personnel only.

A. CAUTIONS PERTAINING TO
MACHINE OPERATION

1. Do not open doors and covers on
electrical boxes.

2. Do not touch any moving parts.

3. Watch your step and hand position
when loading and unloading parts, and
whe n m a nua l ly oper atin g t he
machine.

4. Power should be turnd off prior to
the cleaning of chips or machine.

5. Don?t touch by hand to chips or
cutting tools? edge.

B. CAU TIONS P E RTAIN ING TO
MAINTENANCE AND INSPECTION

1. Maintenance and inspection should
be performed by authorized personnel
only

2. Turn off air and electrical power before
servicing machine.

3. Always turn off primary power before
servicing machine.

4. Support the vertical travelling unit with
a pole when service it.

5. Watch your step.

<

Incidental Results

>
Exceeding specifications may cause tools to
break and result in severe injuries

<

Specifications

Length

545

>

mm

.

Weight 27kg
Moment 29N?m
Imbalance weight 70kg

<

Training

>
Before machine operation start, the engineers
handling this machine should receive ?special
training?

<

.

Hints on operation

>
Wear working clothes and protectors that
enable safe operation, and always start
correct machine operation after checking for
operational safety

<

Caution

>

During operation, avoid dangerous action

.

.
Maintenance check should be carried out by
the qualifed person, and every description

should be observed strictly

.

PD-CA016002-A

1-6

1. SAFETY MANUAL

TOOLS CAN CAUSE SERIOUS CUTS
AND INJURIES

HANDLE CAREFUL

CAUTION

.

LY.

29-08090224-1

CAUTION

FH

<

Factor

>

The tool and cutter are sharp

<

Incidental Results

>

550SX/

.

630

If your body touches the tool, damage may
be caused

<

Method of avoiding these accidents

Carefully handle the tool

<

Factor

The floor is slippery

.

>

.

>

.

SX

WET AND SLIPPERY SURFACE

SLIPPING CAN CAUSE BRUISES OR
FRACTURES

WATCH YOUR STEP AND WEAR
SAFETY SHOES

.

.

.

PD-CA010014-A

DANGER

TOOLS AND PARTS IN THIS AREA
MAY MOVE AUTOMATICALLY
WITHOUT WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES AND DEATH

TURN OFF THE POWER AND STOP
MACHINE BEFORE TAKING COVER
OUT

.

DO NOT OPERATE MACHINE WHEN
COVER IS TAKEN OUT

.

.

.

<

Incidental Results

>
You may fall down, being injured or breaking
your bone

<

Method of avoiding these accidents

.

>
Wear the safety shoes, and perform operation
while watching your step

<

Factor

>

.

Do not operate machine when cover is taken
out

.

<

Incidental Results

If your hand or leg is caught in the machine

>

,
serious damage may be caused to the
human body, thereby leading to death

<

Method of avoiding these accidents

Do not take out the cover

.

.

>

PD-CA010016-B

1-7

1. SAFETY MANUAL

HAZARDOUS
HIGH V
OR CAUSE DEATH

DO NOT OPENARY DOOR OR
COVER WHILE IN OPERATION

ONLYQUALIFIED PERSONNEL
PERFORM MAINTENANCE AFTER
LOCKING OUT POWER

DANGER

!

OLT

AGE MAYSHOCK, BURN

.

.

29-99951984-1

FH

<

Factor

550SX/

>

630

SX

Dangerous high voltage is applied to the
machine
<

Incidental Results

.

>
Electric shocks or burns may cause serious
damage to the human body, thereby leading
to death

.

<

.

Method of avoiding these accidents

>

Do not open the doors and lids during

TO

operation.Maintenance check should be
carried out by the qualified person after the
power is turned OFF

.

<

IMPORTANT

Check to see that the warning label is attached when the product is delivered

>

Clean the machine periodically in order to clearly read the description on the label
If the warning label cannot be read or it is missing, immediately ask us to supply the label
and attach it at your end
In that case, select a warning label from the warning label number list shown above accord
ing to the machine specifications to request us to supply it

When reselling your machine, always inform us of the company to which
you resell the machine

1.

5

Relation Law, Standard, Datum

A personnel, who may operate the machine (Examples : Industrial Robots, Carrying - IN
OUT Loader etc
sequence controller and fixed sequence memory storage are included, and makes a
complex and / or automatic motion / a swing motion / a extension and construction / an up
and down motion / right-&
memory storage, must get a special education due to the rules for Industrial Safety and
Health Act the third clause of Article 59.
prepared at your country or at your company to the personnel, who will pursue the operation
/

maintenance etc

.

.

.

.

.),

that has manipulators and has memory storage, in which rewritable

leftward transportation according to the information out of

On this kind of machines, give a special education

.

.

-

/

1-8

2. MACHINE OUTLINE

2.1 General Configuration

The basic configuration of the machine is described below.
The data is not only input by the key but data input/output with the external equipment via the
memory card is also available.
The number of NC controllable axes is 4, and 3 axes can be controlled simultaneously: these
NC control axes are X axis - longitudinal movement of column, Y axis - vertical movement of
spindle head, Z axis - transverse movement of table, and B axis - table rotation.
Spindle rotation can be set steplessly by the use of AC servo motor.

FH

550SX/

630

SX

Y-axis

B-axis

CW

X-axis

Spindle

CCW

Z-axis

2-1

2. MACHINE OUTLINE

2.2 Controlled axis

Z-

axis

X-

axis

Y-

axis

FH

550SX/

630

SX

Axis Traveling direction

Longitudinal

X

movement of column
Vertical movement of

Y

spindlehead
Transverse movement

Z

of table
NC table rotation

B

1

•‹ table rotation

Spindle rotating speed (

Standard S35~S6,

Min. command

increment

1/

1000

mm

1/

1000

mm

1/

1000

mm

1/

1000

•‹

1

•‹

min-1)

000

Rapid traverse rate

(m/

min

)

60 m/min

60 m/min

60 m/min
90

ø/2

sec

. -------

90

ø/2

sec

. -------

Cutting speed (mm/min

1~30,000

1~30,000

1~30,000

)

2-2

2. MACHINE OUTLINE

2.

3

Operation Panel

2.3.

1

Machine Controls Description

FH

550SX/

630

SX

This machine has Main Operation Panel and other operation panels of Handle
Operation,

Tool Magazine, Pallet Change Operation and Chip Conveyor Operation

Feed

.

2-3

2. MACHINE OUTLINE

2.3.2 Main Operation Panel

2.3.2.1 NC Operation Panel

FH

550SX/

630

SX

2-4

2. MACHINE OUTLINE

POS

Key

key

Nam

FH

550SX/

e

Press

thisto

display theposition displayscr

Descripti

on

630

een

SX

.

PROG

key

OFFSET

SETTIN

SYSTEM key

MESSAGE key

CUSTOM key

RESE

T k

G k

ey

ey

Theviewin
registered intome

A viewi
the amount of workpiece zero offsets, a macro
frequency, tool

Press
A viewi

compensation, self-diagnostics data, etc. are
performed

A viewi

message, and alarm hysteresis is performed

OP s

T

his

cancel release of an alarm etc

•E If a butt on i s pushe, NC will be reset and it will
be in an initial state

g a

nd editof aprogramwhi

mory ar

ng andsetup ofthe

-life data, etc. are performed

thisto

display thesystemscreen

ng andsetup of a

.

ng ofan

upp

orterscr

buttonispushedto res

alar

een is

e pe

para

m me

ssage,PCala

displayed.

.

ch are

rfor

med

.

amountof tool

.

meter, apit

et an

NC unitfora

.

offsets

.

ch error

rm

.

,

HELPkey

SH

IFT

key

T

his

keyisus
as control method and alarm contents generated in
CNC when MDI control method is not sure

Theaddress key by

is in one key
inputted if a shift key is pushed
right letter can be inputted, ? ^ ? is displayed on a
screen

2-5

ed torequestdi

.

.

splay forsuch deta

whi

ch two l

A letter can be changed and

ette

rs were pr

.

When a lower

.

ils

inted

2. MACHINE OUTLINE

ALTER key

INSERT key

DELETE key

INPUT key

CAN key

Name Description

T

hisisa key to cha

data di

splay are

T

hisisa key to ins

ar

ea.

T

hisisa key to deleteo

di

splay ar

T

he data
the
ar

e di
offs
the

It isequ
whi
han
screen.

T

hisisa key to deleteonele

input area.
T

he letteredit m

ba

ckspac

ea.

whichpu

numeric
et airregisteretc. the informat

key inpu

che

dli

al

splayed."I

t buf

ivale

ver

may b

ng ofmoving

e.

nge the

a.

ert t

he d

n t

she

d and i

keypadare i

NPUT" keyispushe

fer.

nt to

theinput of

e u

sed.

a folderon aprogramlist

ode be

comesthe ope

dataonthecursorof the

ata ofthe datainp

he curs

nputtedt

nput

a softkey

It isusedalso f

tter

FH

550SX/

or of

thedata

he add

tedint

o a buf

d to set to

ion inputtedinto

and

of the da

ta in d

ratio

or

n of

630

ut

ress

fer,

SX

or

and

an

ata

a

PAGE change over

key

Cursor shifting key

Cursor shifting key

T

hisisa key to cha

øThe

page to

prev

iouspageorthe next p

T

hisisa key to mov

ø

A pushon
andlef

ø

In a small par
di

rectionanda reverse direct

T

hisisa key to mov

ø

A push on
upper

ø

In a
di

rectionanda reverse direct

a key m

t, and a reve

a key m

and lower,and a

large

par

nge

be pressedby keyischange

e t

he cursor.

oves

rsedirection.

titionun

e t

he cursor.

oves

titi

on unit,it

the

pag

e.

age.

cursorto theorderofri

it,

it movest

cursorto theorder

reverse direct

movest

o the right

ion.

ion.

o the right

ion.

d to the

ght

of

2-6

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

Personal computer

function key

Upper case/Lower

case

It is used by the personal computer function of
3

10i/310iS

.

The upper case/lower case at the time of an
alphabet input are switched.

De

scripti

on

Change-over key

(1) By pushing the function key on the console panel, the soft key for chapter selection

belonging to the function is displayed on a screen.

(2) A push on one of the soft keys for chapter selection displays the screen of the chapter.

A chapter key is pushed when the soft key of the chapter which you want to display is
not displayed.

Screen configuration image

A screen structure changes with some specification of a machine.

Operation panel

Life management

Machine

Relative

Absolute

General

Monitor

List

Program

Check

Macro variable

Setting

Work offset

Tool offset

Function key

Parameter

(3) When the screen of the chapter which you want to

display is displayed, a menu key is pushed. And the

Chapter

softkey of the description to operate is displayed.

(4) A chapter key is pushed to return to the softkey for

Function
menu key

Soft key

Operation
menu key

chapter selection.
The above is the viewing procedure of a common
screen. An actual viewing procedure changes with each
screens. Refer to the operation manual instruction of
FANUC for the concrete operating procedure.

Message

Alarm

Chapter
select soft
key

2-7

2. MACHINE OUTLINE

2.3.2.2 Machine Operation Panel

FH

550SX/

630

SX

2-8

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

NC

ON

NC

OFF

EMERGENCY

STOP

PUMP

ON

button, lamp

button

(

Green

button

(

White

button

(

Red

(

Green

Function &Descri

This button is used to supply electric power to the NC device
After pushing this button, LCD

)

10

sec. NC device is thus ready to go

This button is used to shut electic power down to NC device
After pushing this button, LCD

)

has no electric power
machining or editing is active

This button is used to shut off machine power and hydraulics
After pushing this button, machine preparatory circuits are
shut off, [

)

•E This button is locked at pressed state upon activatio

•E Turn to arrowed direction(CW) to be released

This button prepares the machine for operation

•E Pressing this button starts the hydraulic pum, lubricating

)

and spindle lubricating pump

PUMP ON] turns off, and all motions stop

.

Never push this button when

.

ption

screen gets display in about

.

screen turns off, NC device

.

.

.

.

.

.

.

.

,

EDIT

ON/OFF

key switch

POWER

(

UNLOCK

TOUCH
OIN CONTACT

M/G

SENSOR

OP

OK

(

(

(

Orange

Orange

lamp

White

lamp

White

lamp

lamp

This key is used to select edit mode active or not

•E Select ON positio, then edit mode is active

•E Select OFF positio, then edit mode is not active

This lamp goes on when turning ON the handle of the
no-fuse breaker on the control cabinet

)

This lamp is used to release the lock of the operator door

)

This lamp goes on when detecting the contact between the
spindle (tool) and the table (fixture, workpiece

)

This lamp goes on when the MANUAL at magazine
operation panel

)

was selected.

.

.

.

.

).

.

2-9

2. MACHINE OUTLINE

Name Function & Description

FH

550SX/

630

SX

DOOR UNLOCK

ALARM

SPINDLE
OVERRIDE

RAPID FEED
OVERRIDE

CHANGE

lamp

(Red)

lamp

(Red)

selection switch

(Gray)

selection switch

(Gray)

This lamp goes on when releasing the electromagnetic type
interlock at operator?s door, magazine door and APC door

This lamp goes on when any abnormal is occurred.
This lamp blinks at alarm.
This lamp turns off when releasing the alarm or warning
condition.

•E Thi s swit ch can change t he speed fro m 50 t o 150 % of t he
programmed rotation speed (S command). But in tapping
cycle (G84), the spindle speed is fixed in 100%.

•E When t he spi ndl e speed i s max. t he speed i s fi xed t o max.
even if up the speed by the override switch.

•E When t he spi ndl e speed i s mi n. t he speed i s fi xed t o mi n.
even if down the speed by the override switch.

This selection switch changes the feed switch for G00 and
G28, namely rapid feed and Zero-return speed.

% FH550S

0% 0 mm/min 0 mm/min
1% 600 mm/min 600 mm/min

5% 3000 mm/min 3000 mm/min
10% 6000 mm/min 6000 mm/min
50% 30000 mm/min 30000 mm/min

100% 60000 mm/min 60000 mm/min

X

FH630SX

.

CUTTING/JOG
FEEDRATE

override selection

ASSIST

button, lamp

(White)

CLAMP

button, lamp

(White)

switch

(Gray)

* CHANGE

In case of turn to CHANGE position
It operates according to the % of CUTTING/JOG
FEEDRATE.
An inner side follows "RAPID FEED", an outside follows

"CUTTING FEED OVERRIDE", and it operates.
It is a switch for modifying 0 to 200% of a rate to the rate of
CUTTING FEED maximum speed (30000mm/min) and JOG
FEED maximum speed (10000mm/min). However, the midst
of a tap cycle is fixed to 100%.
Moreover, X1 changes by JOG select button, and a cutting
feed speed changes by X0.1.
In X1, it is clamped by the cutting feed maximum speed is
110% or more.

This button is used for effective the spindle tool "CLAMP" and
"UNCLAMP" buttons.

•E " CLA MP" and " UNCLAMP" butt on i s pr essed, pr essi ng t hi s

button.
This button is used for attaching a tool to the spindle.

•E It beco mes eff ecti ve, when t he l a mp of " HANDLE", "J OG",

"RAPID" or, and "REF" is on and "ASSIST" button is
pressed.

•E If t he butt on i s pr essed, t he spi ndl e will be cl a mped and air

will be stopped.

2-10

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

UNCLAMP

button, lamp

(White)

SINGLE

BLOCK

OPT

DRY RUN

X, Y, Z, 4-axis (axis
select)

BLOCK

button, lamp

(Green)

SKIP

button, lamp

(Green)

STOP

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

Fun

ctio

n &Descr

This button is used for removing a tool from the spindle.

•E

It becomes effective, when the lamp of "HANDLE", "JOG",
"RAPID" or, and "REF" is on and "ASSIST" button is
pushed.

ø

If the button is pressed, the spindle will be unclamped and

air will be come out.

ø

When demounting a tool from a spindle, before pressing

the button, the tool is clamped certainly. When a

clamping is inadequate, the tool falls.
This button SINGLE BLOCK makes a block stop at
MEMORY, TAPE and/or MDI operations.

•E When the SINGLE BLOCK lamp turns on, and the butto

[CYCLE START] is pressed, the specified block is
executed and the cycle stops.

•E When the SINGLE BLOCK lamp turns off, and the butto

[CYCLE START] is pressed, the rest of the program is

executed accordingly.

•E When the SINGLE BLOCK button is pressed, the lam

turns on or off.
This BLOCK SKIP button is used to disregard the block,
when command line starts with / (slash), is MEMORY, TAPE
and/or MDI operation.
ø

When the BLOCK SKIP lamp turns on, the block with /

(slash) is neglected.

ø

When the BLOCK SKIP lamp turns off, the block with /

(slash) is executed.
ø

When the BLOCK SKIP button is pressed, this lamp turns

on or off.
This button is used to stop at the block of ?M01 signal in the
MEMORY, TAPE or MDI operation.
ø

When the lamp is lit, the operation stops at the block of

?M01 signal

ø

When the lamp is not lit, the operation stops at the block of

?M01 signal
ø

When pressing the button, this lamp is lit or not lit.
This DRY RUN button is used to move a feed unit with JOG
speed instead of cutting speed in MEMORY, TAPE and/or
MDI operation.
ø

When the DRY RUN lamp turns on, the feed unit moves

with JOG speed instead of cutting speed.

ø

When the DRY RUN lamp turns off, the feed unit moves

with cutting speed.

ø

When the DRY RUN button is pressed, the lamp turns on

or off.
This button is used to choosing JOG, RAPID FEED, ZERO
RETURN, and MOVE AXIS.
ø

The axis which the lamp has turned on is effective.

.

.

iption

X0.1,

X1

button, lamp

(White)

This button is used to changes the magnification of the
maximum speed (10000mm/min) of JOG feed.
ø

When JOG OVERRIDE is 100%

X0.1 •E•E•E•E•E 1000m
X1 •E•E•E•E•E 10000m

2-11