FANUC FH550SX, FH630SX Operation Manual

OPERATION MANUAL

Back to Home

FH550SX / FH630SX

HORIZONTAL MACHINING CENTER

F

ANUC - 30i

(

,31i

)

TOYODA MACHINE WORKS, LTD.

You are requested to read this manual thoroughly, and comprehend its contents fully prior to
starting the operation of the machine

You are also requested to keep this manual in your designated place in order to get a help of the
manual

T

ransfer of this machine

.

.

Follow the steps below without fail when you transfer this machine to someone else

-

Give this manual and attached manuals to the transferee

-

Refer to the warning labels, and confirm them all

-

If you find there is no label, nor manuals, request for them to us

If you transfer the machine to someone, never fail to inform us of the transferring
You are requested to obey the followings

-

This machine may be in the category of restricted items under the ?Foreign Exchange and
Foreign Trade Control Law of Japan?
To export this machine you must get the export license according to the law

-

This machine was manufactured originally according to laws, regulations and standards of the
country, or the area
This means that you are not allowed to export it to any other country or area where law, regula
tions and standards are different from those of the original country or area

.

;

.

.

.

.

.

.

.

.

Warranty

Free-of-charge repair

-

A failure or damage resulting from using properly the machine according to the operational standards
(

described in the manual),

the warranty period

.

manuals and indicating labels may be repaired free of charge only if it is within

-

-

The warranty may cover only the main body of the machine delivered
The warranty does not cover the direct or indirect loss caused by a failure

-

The warranty period is one year, starting from the acceptance date of the machine after its delivery

Pay repair

-

Repair after the warranty period is charged
Despite the effective warranty period the repair described below is charged

1.

Any failure or damage resulted from the misapplication by a customer, or modifying or repairing by a
customer without our consents

2.

Unexpected failure or damage arising from a fire, act of God, lightning or abnormal voltage

3.

Failure or damage due to an improper handling such as a fall at the time of transporting or moving at a
customer?s

4.

Failure or damage caused by a customer who does not follow the handling procedures

5.

Consumption, abrasion or deterioration of expendables

6.

The malfunction and damage which were produced using the other oil when there was designation oil
Moreover, the malfunction and damage which were produced since the oil with which a consistency and
the purpose of use are different was used even when there was no designation oil

.

.

.

.

.

.

.

.

.

Introduction to this manual

-

This manual is subject to change without notice when this type of machine and its manual need improving
You are requested to be generous to a small discrepancy, if any, between the machine and its manual
If you find a difference between the machine and its manual, or if you have a question, please let us know

.

.

.

.

.

Disposal

Dispose of the machine itself and its peripherals in accordance with the laws established by the country
and relevant administrative bodies

1. Disposal of the Machine and Peripherals

.

The disposal work must be entrusted to a specialist contractor
Specialist knowledge is required to disassemble the linear motor that drives wheel feed
Ask a person who has been trained in the disassembly and assembly of linear motors to do this work
When disposing of the accumulator, release the nitrogen gas from it, then disassemble it in such a way
that it cannot be reassembled
Sort parts for disposal on the basis of your own in-house regulations, and have a specialist contractor do
the disposal work from time to time
If you have any questions about the materials that parts are made of, or other matters, please contact us

This system may include devices which use CFC as the refrigerant
When CFC is used in a device, it is stated on the name plate of the device
It is prohibited to release kinds of CFC gas in the atmosphere by the CFC Recovery and Decomposition
Law

.
When disposing a device that uses CFC, you need to ensure that the gas is recovered safely by a
contractor who is authorized to recover kinds of CFC, Category 1,

.

.

.

.

.

by the municipal authority

.

.

2. Disposal of Consumable Parts

Sort the parts according to your in-house rules, and entrust the disposal work to a specialist contractor
from time to time

(1) Coolant
(2) Chips
(3) Spent lubricating oil and hydraulic oil
(4) Battery for memory back-up

.

.

.

When disposing of the battery for memory back-up (lithium battery),
handle the batteries in accordance with any local governmental regulations

(1)

Do not mix batteries up with each other and avoid the possibility of shorting by putting the each
battery into a separate plastic bag

(2)

Ensure that the container in which the batteries are collected is made of an insulating material

(3)

Make sure the batteries are not made wet by rain or other water

(4)

Do not mix the batteries with items identified as hazardous under the fire laws, or place these
items near the batteries

(5)

Do not place the batteries near fire or in any location where they will be subject to high tempera
tures

.

(6)

Do not disassemble the batteries, heat them, or throw them into fire

.

.

abide by the following points and

.

.

.

.

-

FOREWORD

This operating manual was created in order to let you know about an everyday handling and safety matter of
horizontal machining center FH
This operation manual consists of the ?Safety Manual? and ?Operation Manual? mainly for the operators who
will use our horizontal machining center FH
tional safety are described in the former manual, while the contents regarding machine operation are de
scribed in the latter manual
Please note in advance that some of the optional functions described in this operation manual may not be
included in your machine
If necessary, refer the following documents as well

FH

550SX/

630

SX : Maintenance Manual

550SX/FH630

.

.

SX of our company

550SX/FH630

SX for the first time: the contents regarding opera

:

.

-

-

BEFORE READING THIS MANUAL

1. How to See Manual

FH

550SX/

630

SX

This manual is consisted in the following constructions

3. Manually Operation
FH

550SX/

3.1 Zero Return

3.1.1 Automatic Zero Return of all axis

630

Symbols

.

CHAPTER

SX

Model

Section

Paragraph

Button, lamp etc

During the origin return
cycle, the START push
button lamp is light

.

Contents of operation
explanation etc

3-4

-

.

,

.

Page Number

Before Reading Manual

1

BEFORE READING THIS MANUAL

Explanation of items on the previous page

FH

550SX/

630

SX

Chapter

Section

Paragraph

Model

Representation of Safety Caution Marks

This manual contains the following indications to enable you to use the machine
safely, and in order to prevent hazards to personnel and damage to property

DANGER

----------------------

----------------------

-------------------

------------------------

Failure to observe items in this category will result in death or severe
injury

.

Main Topics and title of the chapter

Sub-topics and items out of chapter

Task description and items out of chapter and section

The model name of this manual

.

Failure to observe items in this category can lead to death or severe

WARNING

CAUTION

In addition to the above, the following indications are also used in this manual

<

IMPORTANT>This is an item that requires attention during machine operation or other

injury

.

Failure to observe items in this category can lead to injuries or property
damage

work
Failure to observe such items can lead to damage to the machine

.

.

.

.

<

NOTE

>

This is information for reference during machine operation and program
ming

.

Before Reading Manual

2

-

BEFORE READING THIS MANUAL

FH

550SX/

630

SX

Operation procedure & explanation

Buttons & lamps etc

. .......

.....

Operational procedure and explanation is described
* (1) (2)

* (a) (b)

* [
* {Cutting Feed} etc shows selectable switch
* <Power Source> etc shows lamp
*

Buttons, Lamps, etc are shown in picture or drawing
Button to be activated are shadowed, and easy to be
recognized
most current information at the time of publication. How
ever, there may be instances of configuration changes from
an actual machine, so read it carefully

•E•E•E
quential process
perform it in right order

•E•E•E ar e used when there i s several select i on
the operational procedures, and are written as per
of list

.

START] etc shows button

?TOUCH SENSOR? etc shows display on screen

.

•E•E•E ar e used t o s how the numbere­.

Follow this sequence, then you can

.

.

.

.

Picture or drawing was prepared with the

.

.

title

.

.

-

Page number

.......3-4

means the 4th page in the chapter

3.

Before Reading Manual

3

Foreword
Before Reading this Manual

1

.

Safety Precaution

1.1

Items to Keep Worker?s Safety

1.

2

Items to be Kept during the Machinery Operation and to Protect the Machine

1.

3

Safety Precaution for Each Work

1.3.

1

During Operation

1.3.

2

For Setup Change

1.3.

3

For Daily Inspection

1.3.

4

Upon an Error

1.

4

Label

1.4.

1

Warning Label Attaching Position

1.4.

2

Cautions on Warning Labels

1.

5

Relation Law, Standard, Datum

-----------------------------------------------------------------------------------------------------

------------------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------------------

CONTENTS

-------------------------------------------------------------------------------

--------------------

-----------------------------------------------------------------------------

--------------------------------------------------------------------------------------------

------------------------------------------------------------------------------------------

----------------------------------------------------------------------------------------

-----------------------------------------------------------------------

-----------------------------------------------------------------------------

-------------------------------------------------------------------------------

PAGE

1-1
1-1
1-1
1-2
1-2
1-2
1-3
1-3
1-4
1-4
1-5
1-8

2

.

Machine Outline

2.

1

General Configuration

2.

2

Controlled Axis

2.

3

Operation Panel

2.3.

1

Machine Controls Description

2.3.

2

Main Operation Panel

2.3.

3

Handle Feed Operation Panel

2.3.

4

Magazine Operation Panel

2.3.

5

Pallet Changer Operation Panel

2.3.

6

Chip Conveyor Operation Panel

2.3.

7

Lamps

2.

4

Door Interlock

2.4.1

Operator?s Door Interlock

2.4.

2

Magazine Door Interlock

2.4.

3

Pallet Changer Door Interlock

2.4.

4

Explanation of Operation Mode

3

.

Operation Method

3.

1

From Power ON to Pump ON

3.1.

1

Before Turning Power ON

3.1.

2

For Bringing the Machine into Operable Condition

3.1.

3

Pump ON

3.

2

Stopping the Machine

3.2.

1

For Stopping the Machine in an Emergency

3.2.

2

Stopping the Operation at the End of Work

3.2.

3

For Stopping the Machine during Memory-,

-----------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------

----------------------------------------------------------------------------

--------------------------------------------------------------------------------------

2-1
2-1
2-2
2-3
2-3
2-4

----------------------------------------------------------------------------2-16

-------------------------------------------------------------------------------2-17

-------------------------------------------------------------------------2-20

-------------------------------------------------------------------------2-22

-----------------------------------------------------------------------------------------------------2-24

-----------------------------------------------------------------------------------------------------2-25

---------------------------------------------------------------------------------2-25

----------------------------------------------------------------------------------2-25

----------------------------------------------------------------------------2-26

--------------------------------------------------------------------------2-27

-----------------------------------------------------------------------------------------------------

---------------------------------------------------------------------------------

---------------------------------------------------------------------------------

--------------------------------------------------

-----------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------------

----------------------------------------------------------

-----------------------------------------------------------

Tape-,

and MDI-mode Operation

-----------------3-10

3-1
3-1
3-1
3-2
3-4
3-7
3-7
3-9

3.

3

Turning Off the Power

3.3.

1

For Turning Off the NC Power

3.3.

2

For Turning OFF the Main Power

3.

4

Origin Return Operation

3.4.

1

For Returning All Axes to their Origins

3.4.

2

Each Axis Origin Return

3.4.

3

For Performing Zero Return in MDI Mode

3.

5

Feed Operate

3.5.

1

Handle Feed

3.5.

2

Jog Feed

3.5.

3

Rapid Feed

3.5.

4

Turning Operation of Table

3.

6

Spindle Rotating Operation

3.6.

1

Setting of Spindle Speed

3.6.

2

Spindle Rotating Operation

3.6.

3

Stopping the Spindle---------------------------------------------------------------------------------------3-38

3.6.

4

For Stopping the Spindle Orientation

3.

7

Magazine Operation

3.7.

1

For Rotating by Jogging

3.7.

2

For Rotating in Continuous Mode

3.

8

Mounting or Dismounting a Tool

3.8.

1

For Mounting a Tool

3.8.

2

For Pullout a Tool from the Magazine

3.

9

Tool Change Operation

3.9.

1

For Put the Tool from Magazine to Spindle

3.9.

2

For Replacing the Magazine Tool with the Spindle Tool

3.9.

3

For Stopping the Spindle Tool in the Magazine

3.

10

Pallet Operation

3.10.

1

For Turning the Pallet Manually

3.10.

2

Pallet Change

3.10.

3

Pallet Confirmation

3.

11

Discharge or Stop of Coolant, Tapping Oil, etc

3.11.

1

Coolant

3.11.

2

For Discharging Air Blow and Cleaning Air Blow

3.

12

Internal Chip Conveyor Operation

3.12.

1

For Turning the Internal Chip Conveyor

3.12.

2

For Stopping the Internal Chip Conveyor

3.

13

Take up Chip Conveyor Operation

3.13.

1

For Turning the Take up Chip Conveyor in Automatic Mode

3.13.

2

For Turning the Take up Chip Conveyor Normal Direction in Manual Mode

3.13.

3

For Turning the Take up Chip Conveyor Counterclockwise Direction in Manual Mode

-----------------------------------------------------------------------------------------------------3-19

-----------------------------------------------------------------------------------------------------3-20

-----------------------------------------------------------------------------------------------------3-70

-------------------------------------------------------------------------------------------3-13

----------------------------------------------------------------------------3-13

-----------------------------------------------------------------------------------------3-14

-----------------------------------------------------------------------------------3-15

-------------------------------------------------------------------------------------------------3-19

---------------------------------------------------------------------------------------------------3-21

--------------------------------------------------------------------------------3-22

-------------------------------------------------------------------------------------3-25

----------------------------------------------------------------------------------3-25

-------------------------------------------------------------------------------3-28

---------------------------------------------------------------------------------------------3-45

-----------------------------------------------------------------------------------3-45

------------------------------------------------------------------------------3-49

----------------------------------------------------------------------------------------3-49

------------------------------------------------------------------------------------------3-54

-------------------------------------------------------------------------------------------------3-63

----------------------------------------------------------------------------------------------3-64

----------------------------------------------------------------------------------------3-67

-----------------------------------------------------------------------3-13

-----------------------------------------------------------------3-14

--------------------------------------------------------------3-16

-------------------------------------------------------------------3-42

-----------------------------------------------------------------------3-47

------------------------------------------------------------------3-52

------------------------------------------------------------3-54

--------------------------------------------3-57

-------------------------------------------------------3-60

------------------------------------------------------------------------3-63

. ---------------------------------------------------------- 3-

70

---------------------------------------------------3-82

---------------------------------------------------------------------------3-86

---------------------------------------------------------------3-86

-------------------------------------------------------------3-86

---------------------------------------------------------------------------3-87

-------------------------------------3-87

------------------3-88

-----3-89

4

.

Auto Operation

4.

1

Operation by MDI Program

4.

2

Operation from Calling Memory Program

-----------------------------------------------------------------------------------------------------

-------------------------------------------------------------------------------------

-------------------------------------------------------------------

4-1
4-1
4-3

4.

3

Continuous Operation

4.3.

1

4.3.

2

4.3.

3

4.3.

4

How to Continuous Operation

4.

4

Setting of Various Data

4.4.

1

To Input Tool Offset

4.4.

2

To Input Work Coordinate

4.4.

3

To Input Common Variables

5

.

Editing Program

5.

1

Display of Program List

5.

2

Program Search

5.

3

Program New Make

5.

4

Program Appends a Part, Change, Delete

5.

5

Program Delete

5.6

Each Data Input/Output by Memory Card

5.6.

1

Output of Machining Program

5.6.

2

Input of Machining Program

5.6.

3

5.6.

4

5.6.

5

5.

7

Display of WINDOW

5.7.

1

5.7.

2

5.7.

3

5.7.

4

------------------------------------------------------------------------------------------­Before Processing 2 Pallets Same Workpiece
Before Processing 2 Pallets Different Workpiece
Before 1 Pallet Cycle

--------------------------------------------------------------------------------------

----------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

---------------------------------------------------------------------------------4-11

------------------------------------------------------------------------------4-14

-----------------------------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

--------------------------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------

------------------------------------------------------------------

---------------------------------------------------------------------------------------------------

-----------------------------------------------------------------5-10

----------------------------------------------------------------------------5-10

------------------------------------------------------------------------------5-13
Input/Output of Offset
Input/Output of Macro
Output of Parameter

--------------------------------------------------------------------------------------5-15

--------------------------------------------------------------------------------------5-16

----------------------------------------------------------------------------------------5-17

---------------------------------------------------------------------------------------------5-18
Display Lamp Illumination
Display Function Switch
Display NC Switch
Display OP Supporter

---------------------------------------------------------------------------------5-18

----------------------------------------------------------------------------------5-19

------------------------------------------------------------------------------------------5-20

--------------------------------------------------------------------------------------5-21

------------------------------------------------------

---------------------------------------------------

4-5
4-5
4-5
4-6
4-6
4-8
4-8

5-1
5-1
5-2
5-4
5-6
5-8

6

.

Daily Check

6.

1

Check before Turning Power ON

7

.

NC Function List

7.

1

Preparatory Function (G code

7.

2

Auxiliary Function (M code

7.2.

1

Auxiliary Function List

7.2.

2

Explanation of Auxiliary Function

7.

3

Spindle Speed Function (S code)-----------------------------------------------------------------------------7-15

7.

4

Cutting Feed Rate Function (F code

7.

5

Tool Offset Amount

7.

6

Tool Function (T code

-----------------------------------------------------------------------------------------------------

------------------------------------------------------------------------------

----------------------------------------------------------------------------------------------------­) -------------------------------------------------------------------------------- 7-1

)------------------------------------------------------------------------------------ 7-6

-------------------------------------------------------------------------------------

-----------------------------------------------------------------------

) ------------------------------------------------------------------------ 7-

(H/

D code

) -------------------------------------------------------------------------------- 7-

) ------------------------------------------------------------------------------------------ 7-

6-1
6-1

7-1

7-7
7-9

15
15
15

8

.

Special Function

8.

1

Heat Displacement Compensation Function for Spindle

8.

2

Tool Breakage Detection

8.2.

1

Magazine Tool Inspection

8.2.

2

Cycle Diagram

8.2.

3

Tool Inspection Unit Jog Mode

8.2.

4

Machining Program

8.2.

5 M06

8.2.

6

Tool Inspection Traveling Amount Calculation Program

8.2.

7

Tool Inspection Unit Parameter

-----------------------------------------------------------------------------------------------------

-------------------------------------------------

----------------------------------------------------------------------------------------

---------------------------------------------------------------------------------

-----------------------------------------------------------------------------------------------

---------------------------------------------------------------------------

-----------------------------------------------------------------------------------------

Macro Program

---------------------------------------------------------------------------------------

---------------------------------------------

--------------------------------------------------------------------------

8-1
8-1
8-3
8-3
8-4
8-4
8-5
8-6
8-8
8-9

1. SAFE PRECAUTION

1.1 Items to Keep Workers Safety

(1)

The factory controller (equipment controller) must prohibit everyone other than those

who have undergone sufficient safety education, from entering the factory and the
machine installation site for safety reasons. If those who have not undergone sufficient
safety education carelessly enter the factory and the machine installation site, a fatal
accident may result

(2)

Prior to machine operation, always confirm the safety of the other personnel in the

immediate vicinity of the machine. Negligence of this precaution may lead to accidents
such as getting caught in rotating parts or getting jammed between movable parts
resulting in injuries

(3)

Do not leave objects on the floor near the machine. Keep the area organized and tidy

Also, keep the area clean so that the floor is free from oil or water. Negligence of this
precaution will lead to the operators or other people slipping and falling, resulting in
injuries

(4)

When you walk around the machine, watch your step as you may stumble on the lever

of a leveling block, foundation parts or other object, and get injured

(5)

Do not operate the machine when the protective covers, interlocks, or any other safety

devices have been removed. When the machine is operated with these devices re
moved, it can move in an unexpected way and can cause accidents, resulting in
injuries

.

.

.

.

FH

.

550SX/

630

-

SX

,

.

(6)

Wear clothes or protective gear so that you can work safely

operation in mind and make sure of safety before starting work as you may get en
tangled in the machine or be unexpectedly injured

(7)

Do not enter the machine working area while it is in operation. Negligence of this

precaution may lead to accidents such as getting caught in rotating parts or getting
jammed between movable parts, resulting in injuries

(8)

Do not turn on the circuit breaker while a door of the control cabinet is open as you

may carelessly touch devices in the control cabinet, and get an electric shock or
burns, resulting in serious injuries and possibly leading to death in some cases

(9)

Receive education according to the manual or the like before operating or servicing the

machine. If those who have not received sufficient safety education carelessly touch
the machine, a fatal accident may result

(10)

Only suitably qualified personnel must operate a crane or a forklift, and perform slinging
work. If those who have not received sufficient safety education try to do such work, a
fatal accident may result

.

.

.

.

, and keep the correct

-

.

1.2 Items to be Kept during the Machinery Operation and to Protect the Machine

(1)

Do not change the settings of the parameters as they have been set to your specifica

tions before shipment of the machine

.

-

(2)

Check that switches and lamps function properly before operating them, or the ma

chine may be damaged due to a malfunction

(3)

When moving each axis in the manual mode operation, make sure that there are no

obstacles between the cutting tool or spindle head and the table, jigs and workpiece
Negligence of this precaution will lead to mechanical damage

1-1

.

.

-

.

1. SAFE PRECAUTION

1.3 Safety Precaution for Each Work

1.3.1 During Operation

(1)

Before starting the machine, familiarize yourself with the locations of [EMERGENCY

STOP] buttons so that you can press them as a reflex, at any time and anywhere
Having obstacle objects in front of the [EMERGENCY STOP] buttons will delay the
timing of pressing the button and can lead to injuries and mechanical damage

(2)

Never touch the switches, buttons, and keys with wet hands. Negligence of this

precaution can lead to electrocution if the grounding effect is insufficient or if there is
any electric leak

(3)

Confirm that there are not obstacles within the machine?s working area before operating

the machine. Negligence of this precaution will lead to accidents such as getting
caught in rotating parts or getting jammed between movable parts, resulting in injuries

(4)

Refer to the - Tooling Manual - for details regarding the area of interference within the

axis travel range

(5)

When carrying out machine operations in the manual mode, never operate the

pushbutton switches located on the operation panel while your feet, legs, hands or
other parts of the body are touching the machine. Negligence of this precaution will
lead to accidents such as getting caught in rotating parts or getting jammed between
movable parts, resulting in injuries

.

.

FH

550SX/

.

630

.

SX

.

.

(6)

Do not place your hand or body inside the guard while a pallet is being unloaded. Being

trapped inside the machine will lead to serious injuries to your body

(7)

Before turning the power on, close the door of the control cabinet and the lid of the

terminal box, or you may get an electric shock or burns, resulting in serious injuries
and possibly leading to death in some cases

1.3.2 For Setup Change

(1)

Before removing or mounting a workpiece, check that the [NEXT CYCLE START] lamp

has gone out, and that the pallet changer has stopped

(2)

Change a tool on the side of the magazine. As it is hard to obtain a safe footing on the

spindle side, you may tumble or get injured on the tool edges

(3)

During the setup change work and when handling a heavy workpiece, take a rest

halfway as necessary, taking the weight of the workpiece into account

(4)

To handle a tool, secure a safe footing taking its weight and the gripping position into

consideration, and take care not to drop it. For a heavy tool, take necessary actions
such as hoisting it with a ceiling crane or the like. If not, you may tumble or get injured
on the tool edges

.

.

.

.

.

.

1-2

1. SAFE PRECAUTION

1.3.3 For Daily Inspection

(1)

Before entering the machine without an external cover, turn the power off. Otherwise, if
you are trapped in the machine, you will receive serious injuries to your body

(2)

Before entering the machine, wear safety shoes, and watch your step during work as
the floor is wet and slippery with oil or coolant so you may tumble and get injured

(3)

To clean away chips, do not touch them directly by hand. When using compressed air
wear protective goggles, or you may be cut by chips or your eyes may be injured

(4)

Before entering the machine or pallet changer to clean away chips, clean off chips
water, oil and the like from the footing, and secure a place where you can stand safely
or you may tumble, get injured or break a bone

(5)

When you open or close the control cabinet door, operator door, and magazine door, be
careful so that your fingers or other parts of your body are not caught

(6)

Do not splash oil, water and so on over the operation panel, terminal box or the like as
you could receive an electric shock due to power leakage or a machine failure will
result

.

FH

550SX/

.

.

.

630

.

.

SX

,

,

,

1.3.4 Upon an Error

(1)

Upon an error with the machine, press the [EMERGENCY STOP] button and follow the

instructions of qualified personnel appointed by your company. If those who have not
received sufficient safety education carelessly touch the machine, a fatal accident may
result

.

1-3

1. SAFETY MANUAL

1.4

.

Label

1.4.

1

Warning Label Attaching Position

FH

550SX/

630

SX

Type Warning label No

A PD-CA111004

B PD-CA611002
C PD-CA611004
D PD-CA611007

E PD-CA011039

F PD-CA016002
G

29-08080224-1

H PD-CA010014

I PD-CA011016

J

20-99951984-0

-A Hand may be injured

-A Body may be crushed (

-A Hand may be crushed Crush the hand Coolant tank

-A Body may be crushed (

-B Tool limit M/

-A Total name plate Control panel

-A Slippery Operator?s door

-B Body may be crushed (

.

Hand may be injured Operator?s door

High voltage

Contents Attached position

M/

G door

rear of machine) Rear panel

interlock

don?t remove

)

Operator, P/

G door

)

Each door
Control panel, Spindlehead
Coolant

1-4

C door

,

1. SAFETY MANUAL

1.4.

2

Cautions on Warning Labels

FH

550SX/

630

SX

The warning labels show in the table below are attached to this machine

Fully understand the contents of each warning label and observe the mentioned items

<

Factor

>

WARNING

It cannot be defined when this machine starts
to operate during automatic operation

TOOLS INSIDE ENCLOSURE MAY

<

MOVE AUTOMATICALLY WITHOUT
WARNING

TOOLS CAN CAUSE SERIOUS CUTS
AND INJURIES

DO NOT OVERRIDE THE SAFETY
INTERLOCK

.

.

.

Incidental Results
The tool inside the magazine may cause
serious damage to the human body

<

Method of avoiding these accidents
Do not enter the safety fence during auto
matic operation.The safety interlock should

>

not be made invalid (OFF

.

.

.

.

>

).

PD-CA111004-A

<

Factor

>

DANGER

TOOLS AND PARTS IN THIS AREA
MAY MOVE AUTOMATICALLY
WITHOUT WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES AND DEATH

DO NOT ENTER THIS AREA
UNLESS YOU CAN DO SO SAFELY

LOCK OUT POWER WHEN
WA

RNING IN THIS AREA

.

.

.

If cannot be defined when this machine starts
to operate during automatic operation

<

Incidental Results

>
If your hand or leg is caught in the machine
serious damage may be caused to the
human body, thereby leading to death

.

<

Method of avoiding these accidents
It is not allowed to get inside the machine
rear section with the power switch ?ON?

.

.

>

.

PD-CA611002-A

-

,

WARNING

CHIP CONVEYOR HAS NIP AND
PINCH POINT HAZARDS

MAY CAUSE SERIOUS HAND
INJURIES

PROCEED WITH CHIP CONVEYOR
CLEANING AND INSPECTION AFTER
POWER OFF

.

.

.

PD-CA611004-A

1-5

<

Factor

>
Your hand or leg may be caught in the chip
conveyor

<

Incidental Results

If it should be caught in the machine, dam

.

>

­ages, such as a blow and bone fracture may
be caused

<

Method of avoiding these accidents

.

>
Proceed with chip conveyor cleaning and
inspection after power OFF

.

1. SAFETY MANUAL

PALLET CHANGER MAY MOVE
AUTOMATICALLY WITHOUT
WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES

DO NOT WORK IN THIS AREA
UNLESS YOU CAN DO SO SAFELY

DO NOT OVERRIDE THE SAFETY
INTERLOCK

WARNING

.

.

.

PD-CA611007-A

CAUTION

FH

550SX/

<

Factor

>
It cannot be defined when this machine starts
to operate during automatic operation

<

Incidental Results

>
If your hand or leg is caught in the machine or
contacts the machine, serious damage may
be caused to the human body

.

<

Method of avoiding these accidents

.

The safety interlock should not be made
invalid (OFF

<

Factor

).

>

Do not exceed following tool specifications

630

.

>

SX

.

DO NOT EXCEED FOLLOWING TOOL
SPECS

.
LENGTH
WEIGHT 27kg
MOMENT 29N?m
IMBALANCE WEIGHT 70kg
EXCEEDING SPECS
MAY CAUSE TOOLS TO FALL AND
RESULTS IN SEVERE INJURIES

545

mm

.

PD-CA011039-B

GENERAL SAFETY CAUTIONS

1. Read all manuals and receive the necessary training before operating or
sevicing this machine.

2. Receive special training, required for a machine with manipulators and
memory equipment before operating machine.

SAFETY OPERATION CAUTIONS

1. Use proper safety equipment.

2. Confirm that all safety guards and switches are in position. Do not attempt to
operate or service without proper training.

3. Confirm that no one is in machine?s working area before starting machine.

4. Emergency-stop machine upon trouble. Recovery procedure should be
performed by authorized personnel only.

A. CAUTIONS PERTAINING TO
MACHINE OPERATION

1. Do not open doors and covers on
electrical boxes.

2. Do not touch any moving parts.

3. Watch your step and hand position
when loading and unloading parts, and
whe n m a nua l ly oper atin g t he
machine.

4. Power should be turnd off prior to
the cleaning of chips or machine.

5. Don?t touch by hand to chips or
cutting tools? edge.

B. CAU TIONS P E RTAIN ING TO
MAINTENANCE AND INSPECTION

1. Maintenance and inspection should
be performed by authorized personnel
only

2. Turn off air and electrical power before
servicing machine.

3. Always turn off primary power before
servicing machine.

4. Support the vertical travelling unit with
a pole when service it.

5. Watch your step.

<

Incidental Results

>
Exceeding specifications may cause tools to
break and result in severe injuries

<

Specifications

Length

545

>

mm

.

Weight 27kg
Moment 29N?m
Imbalance weight 70kg

<

Training

>
Before machine operation start, the engineers
handling this machine should receive ?special
training?

<

.

Hints on operation

>
Wear working clothes and protectors that
enable safe operation, and always start
correct machine operation after checking for
operational safety

<

Caution

>

During operation, avoid dangerous action

.

.
Maintenance check should be carried out by
the qualifed person, and every description

should be observed strictly

.

PD-CA016002-A

1-6

1. SAFETY MANUAL

TOOLS CAN CAUSE SERIOUS CUTS
AND INJURIES

HANDLE CAREFUL

CAUTION

.

LY.

29-08090224-1

CAUTION

FH

<

Factor

>

The tool and cutter are sharp

<

Incidental Results

>

550SX/

.

630

If your body touches the tool, damage may
be caused

<

Method of avoiding these accidents

Carefully handle the tool

<

Factor

The floor is slippery

.

>

.

>

.

SX

WET AND SLIPPERY SURFACE

SLIPPING CAN CAUSE BRUISES OR
FRACTURES

WATCH YOUR STEP AND WEAR
SAFETY SHOES

.

.

.

PD-CA010014-A

DANGER

TOOLS AND PARTS IN THIS AREA
MAY MOVE AUTOMATICALLY
WITHOUT WARNING

CAN CAUSE SEVERE CRUSHING
INJURIES AND DEATH

TURN OFF THE POWER AND STOP
MACHINE BEFORE TAKING COVER
OUT

.

DO NOT OPERATE MACHINE WHEN
COVER IS TAKEN OUT

.

.

.

<

Incidental Results

>
You may fall down, being injured or breaking
your bone

<

Method of avoiding these accidents

.

>
Wear the safety shoes, and perform operation
while watching your step

<

Factor

>

.

Do not operate machine when cover is taken
out

.

<

Incidental Results

If your hand or leg is caught in the machine

>

,
serious damage may be caused to the
human body, thereby leading to death

<

Method of avoiding these accidents

Do not take out the cover

.

.

>

PD-CA010016-B

1-7

1. SAFETY MANUAL

HAZARDOUS
HIGH V
OR CAUSE DEATH

DO NOT OPENARY DOOR OR
COVER WHILE IN OPERATION

ONLYQUALIFIED PERSONNEL
PERFORM MAINTENANCE AFTER
LOCKING OUT POWER

DANGER

!

OLT

AGE MAYSHOCK, BURN

.

.

29-99951984-1

FH

<

Factor

550SX/

>

630

SX

Dangerous high voltage is applied to the
machine
<

Incidental Results

.

>
Electric shocks or burns may cause serious
damage to the human body, thereby leading
to death

.

<

.

Method of avoiding these accidents

>

Do not open the doors and lids during

TO

operation.Maintenance check should be
carried out by the qualified person after the
power is turned OFF

.

<

IMPORTANT

Check to see that the warning label is attached when the product is delivered

>

Clean the machine periodically in order to clearly read the description on the label
If the warning label cannot be read or it is missing, immediately ask us to supply the label
and attach it at your end
In that case, select a warning label from the warning label number list shown above accord
ing to the machine specifications to request us to supply it

When reselling your machine, always inform us of the company to which
you resell the machine

1.

5

Relation Law, Standard, Datum

A personnel, who may operate the machine (Examples : Industrial Robots, Carrying - IN
OUT Loader etc
sequence controller and fixed sequence memory storage are included, and makes a
complex and / or automatic motion / a swing motion / a extension and construction / an up
and down motion / right-&
memory storage, must get a special education due to the rules for Industrial Safety and
Health Act the third clause of Article 59.
prepared at your country or at your company to the personnel, who will pursue the operation
/

maintenance etc

.

.

.

.

.),

that has manipulators and has memory storage, in which rewritable

leftward transportation according to the information out of

On this kind of machines, give a special education

.

.

-

/

1-8

2. MACHINE OUTLINE

2.1 General Configuration

The basic configuration of the machine is described below.
The data is not only input by the key but data input/output with the external equipment via the
memory card is also available.
The number of NC controllable axes is 4, and 3 axes can be controlled simultaneously: these
NC control axes are X axis - longitudinal movement of column, Y axis - vertical movement of
spindle head, Z axis - transverse movement of table, and B axis - table rotation.
Spindle rotation can be set steplessly by the use of AC servo motor.

FH

550SX/

630

SX

Y-axis

B-axis

CW

X-axis

Spindle

CCW

Z-axis

2-1

2. MACHINE OUTLINE

2.2 Controlled axis

Z-

axis

X-

axis

Y-

axis

FH

550SX/

630

SX

Axis Traveling direction

Longitudinal

X

movement of column
Vertical movement of

Y

spindlehead
Transverse movement

Z

of table
NC table rotation

B

1

•‹ table rotation

Spindle rotating speed (

Standard S35~S6,

Min. command

increment

1/

1000

mm

1/

1000

mm

1/

1000

mm

1/

1000

•‹

1

•‹

min-1)

000

Rapid traverse rate

(m/

min

)

60 m/min

60 m/min

60 m/min
90

ø/2

sec

. -------

90

ø/2

sec

. -------

Cutting speed (mm/min

1~30,000

1~30,000

1~30,000

)

2-2

2. MACHINE OUTLINE

2.

3

Operation Panel

2.3.

1

Machine Controls Description

FH

550SX/

630

SX

This machine has Main Operation Panel and other operation panels of Handle
Operation,

Tool Magazine, Pallet Change Operation and Chip Conveyor Operation

Feed

.

2-3

2. MACHINE OUTLINE

2.3.2 Main Operation Panel

2.3.2.1 NC Operation Panel

FH

550SX/

630

SX

2-4

2. MACHINE OUTLINE

POS

Key

key

Nam

FH

550SX/

e

Press

thisto

display theposition displayscr

Descripti

on

630

een

SX

.

PROG

key

OFFSET

SETTIN

SYSTEM key

MESSAGE key

CUSTOM key

RESE

T k

G k

ey

ey

Theviewin
registered intome

A viewi
the amount of workpiece zero offsets, a macro
frequency, tool

Press
A viewi

compensation, self-diagnostics data, etc. are
performed

A viewi

message, and alarm hysteresis is performed

OP s

T

his

cancel release of an alarm etc

•E If a butt on i s pushe, NC will be reset and it will
be in an initial state

g a

nd editof aprogramwhi

mory ar

ng andsetup ofthe

-life data, etc. are performed

thisto

display thesystemscreen

ng andsetup of a

.

ng ofan

upp

orterscr

buttonispushedto res

alar

een is

e pe

para

m me

ssage,PCala

displayed.

.

ch are

rfor

med

.

amountof tool

.

meter, apit

et an

NC unitfora

.

offsets

.

ch error

rm

.

,

HELPkey

SH

IFT

key

T

his

keyisus
as control method and alarm contents generated in
CNC when MDI control method is not sure

Theaddress key by

is in one key
inputted if a shift key is pushed
right letter can be inputted, ? ^ ? is displayed on a
screen

2-5

ed torequestdi

.

.

splay forsuch deta

whi

ch two l

A letter can be changed and

ette

rs were pr

.

When a lower

.

ils

inted

2. MACHINE OUTLINE

ALTER key

INSERT key

DELETE key

INPUT key

CAN key

Name Description

T

hisisa key to cha

data di

splay are

T

hisisa key to ins

ar

ea.

T

hisisa key to deleteo

di

splay ar

T

he data
the
ar

e di
offs
the

It isequ
whi
han
screen.

T

hisisa key to deleteonele

input area.
T

he letteredit m

ba

ckspac

ea.

whichpu

numeric
et airregisteretc. the informat

key inpu

che

dli

al

splayed."I

t buf

ivale

ver

may b

ng ofmoving

e.

nge the

a.

ert t

he d

n t

she

d and i

keypadare i

NPUT" keyispushe

fer.

nt to

theinput of

e u

sed.

a folderon aprogramlist

ode be

comesthe ope

dataonthecursorof the

ata ofthe datainp

he curs

nputtedt

nput

a softkey

It isusedalso f

tter

FH

550SX/

or of

thedata

he add

tedint

o a buf

d to set to

ion inputtedinto

and

of the da

ta in d

ratio

or

n of

630

ut

ress

fer,

SX

or

and

an

ata

a

PAGE change over

key

Cursor shifting key

Cursor shifting key

T

hisisa key to cha

øThe

page to

prev

iouspageorthe next p

T

hisisa key to mov

ø

A pushon
andlef

ø

In a small par
di

rectionanda reverse direct

T

hisisa key to mov

ø

A push on
upper

ø

In a
di

rectionanda reverse direct

a key m

t, and a reve

a key m

and lower,and a

large

par

nge

be pressedby keyischange

e t

he cursor.

oves

rsedirection.

titionun

e t

he cursor.

oves

titi

on unit,it

the

pag

e.

age.

cursorto theorderofri

it,

it movest

cursorto theorder

reverse direct

movest

o the right

ion.

ion.

o the right

ion.

d to the

ght

of

2-6

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

Personal computer

function key

Upper case/Lower

case

It is used by the personal computer function of
3

10i/310iS

.

The upper case/lower case at the time of an
alphabet input are switched.

De

scripti

on

Change-over key

(1) By pushing the function key on the console panel, the soft key for chapter selection

belonging to the function is displayed on a screen.

(2) A push on one of the soft keys for chapter selection displays the screen of the chapter.

A chapter key is pushed when the soft key of the chapter which you want to display is
not displayed.

Screen configuration image

A screen structure changes with some specification of a machine.

Operation panel

Life management

Machine

Relative

Absolute

General

Monitor

List

Program

Check

Macro variable

Setting

Work offset

Tool offset

Function key

Parameter

(3) When the screen of the chapter which you want to

display is displayed, a menu key is pushed. And the

Chapter

softkey of the description to operate is displayed.

(4) A chapter key is pushed to return to the softkey for

Function
menu key

Soft key

Operation
menu key

chapter selection.
The above is the viewing procedure of a common
screen. An actual viewing procedure changes with each
screens. Refer to the operation manual instruction of
FANUC for the concrete operating procedure.

Message

Alarm

Chapter
select soft
key

2-7

2. MACHINE OUTLINE

2.3.2.2 Machine Operation Panel

FH

550SX/

630

SX

2-8

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

NC

ON

NC

OFF

EMERGENCY

STOP

PUMP

ON

button, lamp

button

(

Green

button

(

White

button

(

Red

(

Green

Function &Descri

This button is used to supply electric power to the NC device
After pushing this button, LCD

)

10

sec. NC device is thus ready to go

This button is used to shut electic power down to NC device
After pushing this button, LCD

)

has no electric power
machining or editing is active

This button is used to shut off machine power and hydraulics
After pushing this button, machine preparatory circuits are
shut off, [

)

•E This button is locked at pressed state upon activatio

•E Turn to arrowed direction(CW) to be released

This button prepares the machine for operation

•E Pressing this button starts the hydraulic pum, lubricating

)

and spindle lubricating pump

PUMP ON] turns off, and all motions stop

.

Never push this button when

.

ption

screen gets display in about

.

screen turns off, NC device

.

.

.

.

.

.

.

.

,

EDIT

ON/OFF

key switch

POWER

(

UNLOCK

TOUCH
OIN CONTACT

M/G

SENSOR

OP

OK

(

(

(

Orange

Orange

lamp

White

lamp

White

lamp

lamp

This key is used to select edit mode active or not

•E Select ON positio, then edit mode is active

•E Select OFF positio, then edit mode is not active

This lamp goes on when turning ON the handle of the
no-fuse breaker on the control cabinet

)

This lamp is used to release the lock of the operator door

)

This lamp goes on when detecting the contact between the
spindle (tool) and the table (fixture, workpiece

)

This lamp goes on when the MANUAL at magazine
operation panel

)

was selected.

.

.

.

.

).

.

2-9

2. MACHINE OUTLINE

Name Function & Description

FH

550SX/

630

SX

DOOR UNLOCK

ALARM

SPINDLE
OVERRIDE

RAPID FEED
OVERRIDE

CHANGE

lamp

(Red)

lamp

(Red)

selection switch

(Gray)

selection switch

(Gray)

This lamp goes on when releasing the electromagnetic type
interlock at operator?s door, magazine door and APC door

This lamp goes on when any abnormal is occurred.
This lamp blinks at alarm.
This lamp turns off when releasing the alarm or warning
condition.

•E Thi s swit ch can change t he speed fro m 50 t o 150 % of t he
programmed rotation speed (S command). But in tapping
cycle (G84), the spindle speed is fixed in 100%.

•E When t he spi ndl e speed i s max. t he speed i s fi xed t o max.
even if up the speed by the override switch.

•E When t he spi ndl e speed i s mi n. t he speed i s fi xed t o mi n.
even if down the speed by the override switch.

This selection switch changes the feed switch for G00 and
G28, namely rapid feed and Zero-return speed.

% FH550S

0% 0 mm/min 0 mm/min
1% 600 mm/min 600 mm/min

5% 3000 mm/min 3000 mm/min
10% 6000 mm/min 6000 mm/min
50% 30000 mm/min 30000 mm/min

100% 60000 mm/min 60000 mm/min

X

FH630SX

.

CUTTING/JOG
FEEDRATE

override selection

ASSIST

button, lamp

(White)

CLAMP

button, lamp

(White)

switch

(Gray)

* CHANGE

In case of turn to CHANGE position
It operates according to the % of CUTTING/JOG
FEEDRATE.
An inner side follows "RAPID FEED", an outside follows

"CUTTING FEED OVERRIDE", and it operates.
It is a switch for modifying 0 to 200% of a rate to the rate of
CUTTING FEED maximum speed (30000mm/min) and JOG
FEED maximum speed (10000mm/min). However, the midst
of a tap cycle is fixed to 100%.
Moreover, X1 changes by JOG select button, and a cutting
feed speed changes by X0.1.
In X1, it is clamped by the cutting feed maximum speed is
110% or more.

This button is used for effective the spindle tool "CLAMP" and
"UNCLAMP" buttons.

•E " CLA MP" and " UNCLAMP" butt on i s pr essed, pr essi ng t hi s

button.
This button is used for attaching a tool to the spindle.

•E It beco mes eff ecti ve, when t he l a mp of " HANDLE", "J OG",

"RAPID" or, and "REF" is on and "ASSIST" button is
pressed.

•E If t he butt on i s pr essed, t he spi ndl e will be cl a mped and air

will be stopped.

2-10

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

UNCLAMP

button, lamp

(White)

SINGLE

BLOCK

OPT

DRY RUN

X, Y, Z, 4-axis (axis
select)

BLOCK

button, lamp

(Green)

SKIP

button, lamp

(Green)

STOP

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

Fun

ctio

n &Descr

This button is used for removing a tool from the spindle.

•E

It becomes effective, when the lamp of "HANDLE", "JOG",
"RAPID" or, and "REF" is on and "ASSIST" button is
pushed.

ø

If the button is pressed, the spindle will be unclamped and

air will be come out.

ø

When demounting a tool from a spindle, before pressing

the button, the tool is clamped certainly. When a

clamping is inadequate, the tool falls.
This button SINGLE BLOCK makes a block stop at
MEMORY, TAPE and/or MDI operations.

•E When the SINGLE BLOCK lamp turns on, and the butto

[CYCLE START] is pressed, the specified block is
executed and the cycle stops.

•E When the SINGLE BLOCK lamp turns off, and the butto

[CYCLE START] is pressed, the rest of the program is

executed accordingly.

•E When the SINGLE BLOCK button is pressed, the lam

turns on or off.
This BLOCK SKIP button is used to disregard the block,
when command line starts with / (slash), is MEMORY, TAPE
and/or MDI operation.
ø

When the BLOCK SKIP lamp turns on, the block with /

(slash) is neglected.

ø

When the BLOCK SKIP lamp turns off, the block with /

(slash) is executed.
ø

When the BLOCK SKIP button is pressed, this lamp turns

on or off.
This button is used to stop at the block of ?M01 signal in the
MEMORY, TAPE or MDI operation.
ø

When the lamp is lit, the operation stops at the block of

?M01 signal

ø

When the lamp is not lit, the operation stops at the block of

?M01 signal
ø

When pressing the button, this lamp is lit or not lit.
This DRY RUN button is used to move a feed unit with JOG
speed instead of cutting speed in MEMORY, TAPE and/or
MDI operation.
ø

When the DRY RUN lamp turns on, the feed unit moves

with JOG speed instead of cutting speed.

ø

When the DRY RUN lamp turns off, the feed unit moves

with cutting speed.

ø

When the DRY RUN button is pressed, the lamp turns on

or off.
This button is used to choosing JOG, RAPID FEED, ZERO
RETURN, and MOVE AXIS.
ø

The axis which the lamp has turned on is effective.

.

.

iption

X0.1,

X1

button, lamp

(White)

This button is used to changes the magnification of the
maximum speed (10000mm/min) of JOG feed.
ø

When JOG OVERRIDE is 100%

X0.1 •E•E•E•E•E 1000m
X1 •E•E•E•E•E 10000m

2-11

2. MACHINE OUTLINE

Na

me Functio

AXI

S DIRECTION

button, lamp

FEED

ASSIST

button, lamp

(Green)

(Green)

FH

550SX/

n &Description

These buttons can indicate the direction of movement in
JOG, RAPID FEED, ZERO RETURN, MOVE DIRECTION.

•E When this button is pressed, axial feed is executed

It is a button for confirming the button of "+" and "-" at the
time of an axial move of JOG, RAPID FEED and ZERO
RETURN.
The button of "+" and "-" is pushed, pushing this button.

630

SX

MEMORY

DND

MDI

EDIT

HANDLE

JOG

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

button, lamp

(Green)

This button is used to run the machine with the program, that
has been registed in memory storage of NC device.

•E After pushing this button, the lamp turns on, or off

This button is use to run from an external instrument.

•E After pushing this button, the lamp turns on, or off

This button is used to run the machine with the program, that
may be simple program through MDI.

•E After pushing this button, the lamp turns on, or off

This button is used to edit program operating with memory
(registered program in the NC unit).

•E After pushing this button, the lamp turns on, or off

This button is used to make axial traverse with handle
(manual pulse generator).

•E After pushing this button, the lamp turns on, or off

This button is used to make axial traverse with jog (speed
can be preset separately).

•E After pushing this button, the lamp turns on, or off

RAPID

button, lamp

(Green)

This button is used to make axial traverse in rapid feed
speed.

•E After pushing this button, the lamp turns on, or off

2-12

2. MACHINE OUTLINE

FH

550SX/

630

SX

Name

REF

button, lamp

MODE ASIST

button, lamp

AUTO

button, lamp

WINDOW

button, lamp

(Green)

(Green)

(Green)

(Green)

Functio

This button is used to make each axis go back to its origin.

•E After pushing this button, the lamp turns on, or off

This is a button for changing the mode of MEMORY, DNC,
MDI, EDIT, HANDLE, JOG, RAPID FEED and ZERO
RETURN.

•E The button to choose is pushed, pushing this button

This button makes a continuous cycle to prepare, to
finishloading, to transport a pallet into the M/C, to machine
workpieces, and to transport a pallet.

•E When this button is pressed, the lamp turns on or turns off
When this button is flashing and the button of [CYCLE

START] is pressed.

This button is used to display the panel displaying WINDOW.
(Each lamp, function switch)

n &Descr

iption

ALARM

COOLANT

COOLANT ON

COOLANT

RESET

AUTO

button, lamp

OFF

button, lamp

button

(Green)

button

(Green)

(Green)

(Green)

This button is used to reset mechanical alarms without NC
alarm.

•E When this button is pressed, the alarm is released

This button is used to dispense (discharge) coolant (cutting
lubricant) from the coolant nozzle and chip throuwer when
M08/M12/M14 are commanded during memory operation,
tape operation and MDI operation.

•E When this button is depressed, coolant is discharged

•E When this button is depressed, the lamp lights up

This button is used to discharge coolant from the coolant
nozzle and

•E When this button is depressed, coolant is discharged

•E When this button is depressed, the lamp lights up

This button is used to stop coolant.

•E When this button is depressed, coolant stops

•E When this button is depressed, the lamp lights up

the chip flowing nozzle.

2-13

2. MACHINE OUTLINE

Name Function & Description

FH

550SX/

630

SX

PALLET FORCE
UNLOADING

button, lamp

(Green)

(option)

MIST COLLECTOR

button, lamp

(Green)

AIR BLOW

button, lamp

(Green)

AUTO POWER OFF

button, lamp

(Green)

CHIP CONVEYER

button, lamp

(Green)

LIGHT

button, lamp

(Green)

This switch is used to unload forcebly the pallet.

This button is used to start the mist collector.

•E When t hi s butt on i s pr essed, t he l a mp will li ght up and t he
mist collector will start. (In the case of "coolant ON" while
memory and DNC are working, it becomes valid.)

•E When t he butt on i s pr essed agai n, a l a mp will t ur n off and
stop.

This button is used to make the air blow breathe out.

•E When t hi s butt on i s pr essed, t he l a mp will li ght up and t he
air blow will be breathed out.

•E When t he butt on i s pr essed agai n, a l a mp will t ur n off and
the air blow will stop.

This switch is used to intercept the main power source about
10 seconds after completing a machining. (It becomes valid
in the working of memory and DNC or at the working of
memory and DNC after pressing the button.)

•E M30 or M02 ar e read duri ng a dri vi ng, and when t he l a mp
of the {NEXT CYCLE START} button of pallet changer
operation panel is not on, the main power source
intercepts about 10 seconds after.

ø When thef

will

stop

This button is used to start the chip conveyer.

•E When t hi s butt on i s pr essed, t he l a mp will li ght up and t he
chip conveyer will rotate.

•E When t he butt on i s pr essed agai n, a l a mp will t ur n off and
stop.

This switch is used to be executed lighting ON/OFF.

aultoccursdu

ring the drivi

ng,PUMP

ON

SPDL ASSIST

button, lamp

SPDL CW

button, lamp

(Green)

(Green)

This button is used to be confirming a start up of the spindle.
The [CYCLE START] button is pushed, pushing this button.

This button is used for normal rotation of spindle.

•E When t he l a mp <HANDLE>, <J OG>, <RAPI D> or <REF>
in the operation mode is lighting, this button becomes
effective. In addition, this button is pressed, pressing
[ASSIST] button.

•E When t hi s butt on i s depr essed, t he spi ndl e r ot at es
normally.

•E When t hi s butt on i s depr essed, t he l a mp li ght s up.

2-14

2. MACHINE OUTLINE

FH

550SX/

630

SX

CYCLE

FEED

DOO

DOOR

Name

START

button, lamp

HOLD

button, lamp

R LOCK

UNLOCK

(Green)

(Yellow)

button

button

Functio

This button makes the start of MEMORY, TAPE and MDI
operation, and ZERO Return. And also restart of the cycle
after Feed Hold, M00, M01, Single block.

•E

When this button is pressed, the lamp turns on.

•E

When this lamp turns on, the cycle starts.

This button makes the unit feeding to stop in MEMORY,
TAPE, MDI operation and Zero Return.

•E

When the button is pressed, the lamp turns on.

•E

When this lamp turns on, the unit feeding is decelerated.
After M-S-T function are executed, the cycle stops as a
single block.

This button makes locking the electromagnetic lock type door
lock of the operator door.

•E

The operator door electromagnetic lock type door switch is
locked, and it becomes impossible to open a door, if a
button is pushed after shutting an operator door.

This button makes canceling the electromagnetic lock type
door lock of the operator door.

•E

When the lamp of {UNLOCK OK} is on, if a button is

pushed, an electromagnetic lock type door lock is
canceled and a door can be opened.

n &Descr

iption

OPERATION
1-2

key switch

OPERATION
1, 2-3

key switch

POWER

MODE

MODE

lamp

(White)

This switch makes changes the operation mode to 1 or 2.
(

2.4.4

?Explanation of operation mode?

This switch makes changes the operation mode to 3.
(

2.4.4

?Explanation of operation mode?

This lamp goes on when turning ON the handle of the
no-fuse breaker on the control cabinet.

)

)

2-15

2. MACHINE OUTLINE

2.3.3 Handle Feed Operation Panel

FH

550SX/

630

SX

Name

Axis

Select

Selector switc

Feed

Multiply

Selector switch

Handle
(

Manual Pulse

Generator

Handle

)

Valid

button

(

Black

Function &Descri

This switch is used to select desired axis be moved

h

This switch is used to select the minimum increment ratio per
one division at the handle

•E

The minimum increment is designed as below

ø1 •E•E•E to ma0.001
ø

10

•E•E•E to ma0.01

ø

100

•E•E•E to ma0.1

ø For rotational axis, 0.

accordingly

(

Only NC table
This handle is used to make axial traverse
ø

Clockwise brings table to + direction, counterclockwise
brings table to ? direction, for the axis selected by [Axis
Select] at the feed speed preset by [Feed Multiply

•E This handle has
This button is used for opening a door and performing an
axial move by the handle

)

The axial move only of the time of feed multiply P1 and N
is carried out

•E When the deadman switch is pushe

•E When pushing a switc, it pushes on two phases. If it turns

on by the 1st time and it pushes still strongly, it will be
turned off and will not operate

.

)

100

.

.

mm movement per 1 div
mm movement per 1 div
mm movement per 1 div

001, 0.01 and 0.1

divisions around it

.

ption

.

:
.
.
.

is applied

.

].

.

.

10

2-

16

2. MACHINE OUTLINE

2.3.4 Magazine Operation Panel

FH

550SX/

630

SX

2-

17

2. MACHINE OUTLINE

Na

me F

MAGAZI

NE A

UTO

button

(Black)

FH

550SX/

unction& Description

This button is usedtochange to the Automatic mode.
øInordertorun in automa
øThetoolma

au

to.

gazinemay

tic

mode, press the button.

move any time, w

hen

630

sel

ectthe

SX

MAGAZI
MANUAL

MAGAZI
UNLO

CK

MAGAZI
LO

CK

CW

CCW

INCHING

NE

button

(Red)

NE D

OOR

button, lamp

(White)

NE D

OOR

button, lamp

(White)

button, lamp

(White)

button, lamp

(White)

button, lamp

(White)

Thisbuttonis used to change to th
øIn order to run in manualmode, press t

øThem

followingstate :
In automatic mode øøø TC & Toolmagazine are i
waiting

This buttonis usedto resettheinterlock of the magazi
door.
øIncase the lamp of <MAGAZINE UNLOCK OK> turn on,

lock can be reset.

øWhenpressingthis button, lock is resetandthelamp go

on

øWhenclosingthe d

LOCK] button, the lamp g

øWhenpressing the[MAGAZINE DOOR LOCK] buttonin t

state of impletion of doorclosing, the lamp blink.
Thisbuttonis used to interloc
Un
is not reset

Thisbutton is usedtomake Tool Magazine rotateCW.
øAfterpushing this button, the lamp blinkand Tool Magazine

rotates CW.
øIncase the lamp of [INCHING] turn on, Tool Magazine

rotatesCW

this button, Tool Magazine stops withdeceleration.
øWhen the lamp of [INCHING] turns off, Tool Magazine

rotates CW upon pushing this button
Thisbutton is usedtomake Tool Magazine rotateCCW.
øAfterpushing this button, the lamp blinkand Tool Magazine

rotates CCW
øIncase the lamp of [INCHING] turn on, Tool Magazine

rotatesCCW

de

dece
øWhen the lamp of [INCHING] turns off, Tool Magazine

rotatesCCWupon pu
This button is usedtomake Tool Magazine rotateinching
øAfter pushing thisbutton, the lamp turns on or off
øIncase the lamp turnson, the stateis magazine inching
øIncase the lamp turns off, the stateis magazine continuous

ach

ine can not

.

less closingthedoor and pressingthis button, therelease

.

during this buttonis pressed.

.

during

pressing this

leration.

run

oor a

nd pressingthe [MAGAZINE DOOR

oes

this button is pressed. Up

bu

tton, Tool Magazi

shing this button.

e Ma

nual mode.

he bu

tton.

in automatic mode with t

off.

k ofthe

magazinedoor.

Upon

depressi

.

ne

sto

.

ps

he

n

ne

es

he

ng

on

wit

.
.

h

.

2-

18

2. MACHINE OUTLINE

Na

me Function &Descri

ption

FH

550SX/

630

SX

CW/CCW

EMERGENCY

TOOL

PREPARATION
ON/

ALARM

STOP

button, lamp

CHANGE

OFF

key switch

(

(

White

STOP

button

(

Red

Option

lamp

(

Red

This button is used to make Tool Magazine halt the rotation
ø

When the lamp of <INCHING> turns off and Tool

)

Magazine is rotating CW or CCW, Tool Magazine halts the
rotation with deceleration upon pushing this button

This button is used to shut off machine power and hydraulics
ø

After pushing this button, Machine Preparatory Circuits are

)

shut off, and all motions stop

ø

This button is locked at pressed state upon activation

ø

Turn to arrowed direction CW to be released

This switch is used to perform Tool Change or not
When Tool change is desired, select
When Tool change is not desired, select
ø

When this switch is selected for [ON] position, the

)

machine can not run in automatic mode with the following
state

:
In automatic mode •E•E•E A& Tool Magazine are in waiting
Out of automatic mode •E•E•E Forbidden to

In order to run in automatic mode, be selected for [OFF
position

When some faults occur, the lamp turns on
It?s blinks at the time of alarm

)

The lamp is turn off when fault or alarm status is canceled

.

.

[ON] position

[OFF] position

.

.

.

.

.

.

.

.

.

.

.

.

]

.

MANUAL

UNLOCK

CHANGE TL IN M

M/G

OK

(

OK

(

(

Orange

(

Option

OP.ALARM

(

Option

White

White

(

Changing to manual and when the manual operation is

lamp

possible, this lamp goes on

)

Changing to manual and when the magazine does not

lamp

activate, this lamp goes on

)

/G

In case the life time over tool or the broken tool is in the

lamp

magazine and replacement is necessary when DNC is

)

equipped, this lamp goes on

)

When the data fault is output from the OP supporter, this lamp
lamp
Red

goes on

)
)

.

.

.

.

2-

19

2. MACHINE OUTLINE

2.3.5 Pallet Changer Operation Panel

FH

550SX/

630

SX

2-

20

2. MACHINE OUTLINE

Na

me Function &Description

EMERGENCY
STOP

DOOR

UNLOCK

button, lamp

(

DOOR

LOCK

button, lamp

(

button

(

Red

White

White

FH

550SX/

This button is used to shut off machine power and hydraulics

•E After pushing this button, Machine Preparatory Circuits are
shut off, and all motions stop

)

•E This button is locked at pressed state upon activation
Turn to arrowed direction ?CW? to be released

This button is used to reset the interlock of the pallet changer
door

.

)

ø

In case the lamp of <UNLOCK OK> turn on, lock can be
reset

.

ø When pressing this button, lock is reset and the lamp goes

on

.

ø When closing the door and pressing the [DOOR LOCK

button, the lamp goes off

ø When pressing the [DOOR LOCK] button in the state of

impletion of door closing, the lamp blink

This button is used to interlock of the pallet changer door
Unless closing the door and pressing this button, the release is

)

not reset

.

.

.

.

.

.

.

630

]

SX

.

NEXT CYCLE
START

button, lamp

(

Green

CANCEL

(

Green

AUTO

(

Orange

ALARM

UNLOCK

OK

(

White

button

lamp

lamp

(

Red

lamp

This button is used to load workpieces at Pallet Changer Side
and to make a continuous machining operation

•E Upon pushing this button, the lamp turns on

)

workpiece has been machined, the pallet is changed

•E Upon pushing the button [CANCEL],

This button is used to cancel the loading finish

•E

Upon pushing this button, the lamp <NEXT CYCLE START

)

turns off

•E

When loading/unloading workpieces at Pallet Changer Side

push this button and confirm that the lamp <NEXT CYCLE
START> turns off, before you start to work

This button is used to turn the lamp [AUTO] on at Main
Operation Panel

)

This lamp turns on when some abnormal takes place

)

This lamp turns on when not operate the pallet changer

)

.

.

the lamp turns off

.
.

When the

.

.

.

.

,

.

.

>

,

2-

21

2. MACHINE OUTLINE

2.3.6 Chip Conveyor Operation Panel

FH

550SX/

630

SX

2-

22

2. MACHINE OUTLINE

Na

me Functi

on & De

scrip

tion

FH

550SX/

630

SX

EMERGENCY

AUTO

MANUAL

CW

button,

STOP

button

(

Red

button

(

Black

button

(

Red

lamp

(

White

This button is used to shut off machine power and hydraulics

•E After pushing this butto, Machine Preparatory Circuits are

)

shut off, and all motions stop

•E This button is locked at pressed state upon activatio

to arrowed direction CW to be released

This button is used to start Chip Conveyor in automatic mode
Normally keep this button [AUTO] being turn on

)

When the button [MANUAL] turns on, this button can be
used in inching mode

)

adjustment, cleaning etc

While this button is pushed, inching is done in CW

)

.

The inching mode is used for chain

.

.

.

.

.

.

.

Turn

.

CCW

MANUAL

ALARM

button,

(

OK

(

lamp

White

lamp

White

lamp

(

Red

While this button is pushed, inching is done in CCW

)

Press the [STOP] button and when the inching is possible
this lamp goes on

)

When some faults occur, the lamp goes on

)

.

.

.

,

2-

23

2. MACHINE OUTLINE

2.3.7 Lamps

FH

550SX/

630

SX

Na

me

Abnorm

Running

Machining

al

Indicator (Red

Indicator (Orange

finish

Indicator (Green

Function &De

This lamp turns on, when the emergency stop

)

When any warning is informed, it makes flushing

This lamp turns on when the machine start

)

This lamp turns on when the operating or machined

)

workpiece is in the machine

scription

.

.

.

.

2-

24

2. MACHINE OUTLINE

2.4 Door Interlock

FH

550SX/

630

SX

Door interlock comes in 3 types : operator?s door interlock, magazine door interlock
and pallet changer door interlock
Moreover, the operator?s door changes conditions with a operation changeover switch
(1, 2, 3

).

2.4.1 Operators Door Interlock

When the inside of a machining room has stopped and the <DOOR UNLOCK OK
lamp is on, if [DOOR UNLOCK] button is pushed,
can be opened

• EIf an operat or?s door i s opene, the lamp of <DOOR UNLOCK> of the main
operation panel lights up, and it will be in the status of
the midst of a tap cycle is stopped after a tap machining finish.

• EIf an oper at or?s door i s opene, it will be in the status of 1, 2, 3 of the operation
mode with the changeover switch of the main operation mode

tion of operation mode?

• EI n or der t o make it ret ur, the operator?s door is shut and the button of [DOOR
LOCK] in the main operation panel is pushed
locked and the lamp of <DOOR LOCK> puts out the light

,

.

>

an interlock is canceled and a door

.

2.4.4 term

)

.

The electromagnetic lock is

.

. (

2.4.4

.

However,

?Explana

-

2.4.2 Magazine Door Interlock

(1)

The conditions of a magazine door open

Stop of magazine operation
Stop of magazine indexing command

(2)

How to open the magazine door

Change the magazine f
Press the [MAGAZINE MANUAL]
Turn on the <MANUAL OK> or <UNLOCK OK> lamp
If the [MAGAZINE DOOR UNLOCK] button is pushed, an electromagnetic
lock is canceled and a door can be opened
The
mand

(3)

The power cutoff after opening a door

Power cutoff of magazine servo amplifier (Correlation voltage
Amplifier : 6AMP1 (

(4)

Return method

Close the door and press the [MAGAZINE DOOR LOCK
Press the [MAGAZINE AUTO] button
An electromagnetic lock is locked and a return becomes possible
When it returns in the order of not the above-mentioned order but [MAGA
ZINE AUTO],
pushed again and a return becomes possible by making it [MAGAZINE
AUTO

electro

magnetic

during magazine

and [MAGAZINE DOOR LOCK], [MAGAZINE MANUAL] is

].

rom

auto to manual

button

.

.

.

lock cannot be canceled when there is an indexing

indexing

between

.

6U1, 6V1, 6W1)

.

)

] button

.

.

com

-

-

2-

25

2. MACHINE OUTLINE

2.4.3 Pallet Changer Door Interlock

(1)

Condition of the pallet changer door open

Stop of operation of pallet changer
No command of pallet changer up/down
No command of clamp/unclamp on pallet changer

(2)

How to open the pallet changer door

During stop of operation of pallet changer, when
on,

press the

is canceled and a door can be opened

(3)

The power cutoff after opening a door

Pallet clamp/unclamp and CW/CCW on the pallet changer
(1P

211

M-1N
Pallet changer master valve common cutoff
(1P

211

M-1N

[P/

C DOOR UNLOCK] button

212

Correlation voltage : 0V)

212

Correlation voltage : 0V)

FH

550SX/

[P/

C UNLOCK OK] lamp is

.

If button is pushed, an interlock

.

630

SX

(4)

Return method

Close the pallet changer door and press the
An electromagnetic lock is locked and a return becomes possible
Pallet changer operation becomes possible by pressing the [NEXT CYCLE

START

[P/

C DOOR LOCK] button

].

.

.

2-

26

2. MACHINE OUTLINE

2.4.4 Explanation of Operation Mode

FH

550SX/

630

SX

OPERATION MODE

OPERATION MODE

Operator?s level

Mode switch

The conditions

which an operator

door can open

How to open the

operator?s door

NC condition

Power cutoff, etc

Return method

Setting of operation mode select switch

•E In case of set to operation mode
Operation mode switch Left

•E In case of set to operation mode
Operation mode switch Left

•E In case of set to operation mode
Operation mode switch Left

Mode

1

(

Auto cycle

Performs workpiece attach/detach
and a transfer

•E The oper ati on of t he machi ne i n a
machining room has stopped

•E Tur n on t he<DOOR UNLOCK OK
lamp

[DOOR UNLOCK] button is pushed
in the status that the inside of a
machining room has stopped

Emergency stop

•E Feed axi, Spindle, ATC, Magazine
servo cutoff

•E Hydraulic pump cutoff

•E Tabl e cl a m, unclamp, pallet clamp
unclamp cutoff

•E Tool cl a m, unclamp cutoff

•E Socket C, CCW cutoff

•E Pall et u, down, CW, CCW cutoff

•E ATC shutter cutoff

.

•E Air blow cutoff

•E Coolant cutoff

*

Machining continuation is
impossible

Close the operator?s door, and press
the [DOOR LOOK] button
And then turn on the PUMP ON
Execute the pallet change at MDI
After change the workpiece, perform
machining the next workpiece

)

Performs workpiece attach/detach
and a transfer + jig work centering

1 2 3

•E The oper ati on of t he machi ne i n a

.

>

•E Tur n on t he<DOOR UNLOCK OK
[DOOR UNLOCK] button is pushed

.

.

.

in the status that the inside of a
machining room has stopped

NC reset
Axis interlock (with sequence

•E ATC cutoff

•E Socket C, CCW cutoff

,

•E Pall et C, CCW cutoff

•E ATC shutter cutoff

•E Air blow cutoff

•E Coolant cutoff
*

*
*

*
Close the operator?s door, and press

the [DOOR LOOK] button

.

And then execute the pallet change

.

at MDI. And execute the workpiece
change
When execute the machining
change to mode 1. (At the door
open, change mode is turn to
emergency stop

(1)

: [1]

Right

: [1,

(2)

: [2]

Right

: [1,

(3)

: [1]

or [2]

Right

Mode

2

(

Setting

)

machining room has stopped
lamp

(

Master valve cutoff

(

Master valve cutoff

(

Master valve cutoff

Orient keep possible
Spindle rotation interlock by
sequence

Only the handle mode 1, ø
valid with the demand switch (
position demand switch
Machining continuation is
impossible

.

)
)
)

)

.

.

)

10

)

.

2]

2]

: [

3]

Mode

(

The option for manual adjust under

the restricted operate condition

Performs program debug and
maintenance

•E The oper ati on of t he machi ne i n a
machining room has stopped

>

•E Tur n on t he<DOOR UNLOCK OK
lamp

[DOOR UNLOCK] button is pushed
in the status that the inside of a
machining room has stopped

Axis interlock (with sequence

•E ATC cutoff

•E Socket C, CCW cutoff

(

Master valve cutoff

•E Pall et C, CCW cutoff

(

Master valve cutoff

•E ATC shutter cutoff

(

Master valve cutoff

•E Air blow cutoff

•E Coolant cutoff

*

Orient keep possible

*

Spindle rotation interlock by
sequence

are

*

Only the handle mode 1, ø

3

valid with the demand switch (
position demand switch

*

Series machining disabling

Close the operator?s door, and press
the [DOOR LOOK] button
And then press the [CYCLE START
button, execute the re-machining
When execute the continuous (

,

change operation), change the mode
to 1,

execute the machining
(At the door open, change mode is
turn to emergency stop

3

)
)
)

)

.

)

)

.

>

.

)

10

are

3

]

.

pallet

.

2-

27

3. OPERATION METHOD

3.

1

From Power ON to Pump ON

3.1.

1

Before Turning Power ON

Before turning power on, check the oil level of each component unit, and air
pressure

*

Check to see if the oil level lies above [L]
gauge glass, above its center
tubular gauge glass, below is center),
(

for a tubular gauge glass, up to its center

*

Check whether the supply air pressure is 0.4
gauge. If it is too low, open the cock of the air supply. Again check whether the
supply air pressure has reached a proper pressure

FH

550SX/

.

on the level gauge (for a tubular

) .

If the oil level lies below or near [L

supply oil up to [H]

).

MPa •}0.05,

.

on the level gauge

with the pressure

630

] (

SX

for a

For details of lubricating points, oils, and such, refer to the maintenance manual

Air pressure

Oil air lubricating oil

Slide lubricating oil

Spindle coolant

.

3-1

Working oil

3. OPERATION METHOD

3.1.2 For Bringing the Machine into Operable Condition

3.1.2.1 For Turning on the Main Power

Power lamp

Circuit breaker

Turn the lever of the circuit breaker on the door of the
control panel clockwise to

The <POWER> lamp on the door of the control panel
and <POWER> lamp on the main operation panel
should come on

FH

550SX/

[ON

].

.

630

SX

Control panel door

DANGER

High voltage
If you receive electric
shock, you may suffer
serious damage, resulting
in death
Prior to maintenance or in
spection, never fail to turn
power off

:

.

.

!

-

3-2

3. OPERATION METHOD

3.1.2.2 For the Turning on the NC Power

FH

550SX/

630

SX

Press the [|
main operation panel

The NC unit should start and show the current value
screen on the NC panel display located on the main
operation panel

NC ON] pushbutton on the NC panel of the

.

.

<NOTE>

*

The NC unit takes about
the ROM, system, etc

10

seconds to start. This is because the NC unit checks

.

3-3

3. OPERATION METHOD

3.1.

3

Pump On

3.1.3.

1

For Turning on the Pump On Function

FH

550SX/

630

SX

EMERGENCY STOP

(1) Turn the [EMERGENCY STOP] pushbutton clockwise to

release its locked state

The [EMERGENCY STOP] pushbutton is installed on

main operation panel, magazine operation panel

chip conveyor operation panel , pallet changer
operation panel and
Release all those [EMERGENCY STOP] pushbuttons
from the locked state

.

handle feed operation panel

.

,

.

3-4

3. OPERATION METHOD

FH

550SX/

630

SX

<NOTE>

<IMPORTANT>

(2) Press the [PUMP ON] pushbutton on the main operation panel

The lamp built in the <PUMP ON> pushbutton

Each of the following units operates to bring the machine in oper
able condition
*

Hydraulic oil pump

*

Lubricating oil pump

*

Spindle cooling unit

*

Servo unit on

*

Supply air pressure valve on

Before running the machine, make sure that no person is present within the
operating range of the machine such as the vicinity of the magazine

In turning on the operation preparation function, hold the [EMERGENCY
STOP] pushbutton lightly so that you can press it as soon as an abnormality
occurs in the machine.

.

.

.

.

-

3-5

3. OPERATION METHOD

3.1.3.

2

After Turning on the PUMP ON Function

After turning on the control on function, be sure to check the following hydraulic
units for pressure

FH

550SX/

.

630

SX

Air pressure

Oil-air lubricating oil

Slide lubricating oil

Spindle coolant

Working oil

(0.4 MPa •}0.05

(0.

(5.5 MPa •}

(1.6 MPa

(2.7 MPa

29

MPa or less

0.2)

)

)

)

)

3-6

3. OPERATION METHOD

3.

2

Stopping the Machine

3.2.

1

For Stopping the Machine in an Emergency

FH

550SX/

630

SX

It is sometimes necessary to stop the machine immediately during its operation
such a case, stop it by the following procedure

EMERGENCY STOP

.

In

.

Press the [EMERGENCY STOP] pushbutton

The [EMERGENCY STOP] pushbutton is installed on
main operation panel, magazine operation panel
chip conveyor operation panel and
operation panel and

The lamp built in the <PUMP ON> pushbutton should go
out; the controlled axes and spindle in operation should slow
down and then stop; and the operation of all the units should
stop

.

handle feed operation panel

pallet changer

.

,

.

3-7

3. OPERATION METHOD

FH

550SX/

630

SX

<NOTE>

<NOTE>

If you press the [EMERGENCY STOP] pushbutton when the spindle is running, the
?SPINDLE RUN ALARM? is given but this is not a problem. To release this alarm
reset the [EMERGENCY STOP] pushbutton, and after pressing the [PUMP ON
pushbutton on the main operation panel, press the [RESET] key of the NC panel

In the case when you press the [EMERGENCY STOP] pushbutton during the tool

change operation, reset the [EMERGENCY STOP] pushbutton, and after pressing
the [PUMP ON] pushbutton on the main operation panel, execute the M
change) command by MDI
continue

In the case when you press the [EMERGENCY STOP] push button during the pallet

changing operation,
ing the [PUMP ON] pushbutton on the main operation panel, execute the M
let change) command by MDI
not continue

.

.

.

However, if you ran the machine, tool change does not

reset the [EMERGENCY STOP] push button, and after press

.

However, if you ran the machine, tool change does

,

]

.

06 (tool

90 (pal

-

-

3-8

3. OPERATION METHOD

3.2.

2

Stopping the Operation at the End of Work

3.2.2.

1

For Stopping the Machine

FH

550SX/

630

SX

EMERGENCY STOP

Press the [EMERGENCY STOP] pushbutton

The EMERGENCY STOP pushbutton is installed on
operation panel, magazine operation panel, Chip conveyor

operation panel, pallet changer operation panel and

feed operation panel

The lamp built in the <PUMP ON> pushbutton should go off

.

.

main

handle

.

3-9

3. OPERATION METHOD

FH

550SX/

630

SX

3.2.3 For Stopping the Machine during Memory-,

Tape-, and MDI-mode Operation

3.2.3.1 For Stopping the Machine by NC Resetting

Press the [RESET] key on the NC panel of the main
operation panel

The program should be reset and the controlled axes
and spindle in operation should slow down and then
stop

.

To restart the operation, search for the program and
accomplish the origin return operation

3.2.3.2 For Stopping the Machine by Single Block Operation

Press the [SINGLE BLOCK] key on the main operation panel

.

.

.

<NOTE>

The lamp built in the <SINGLE BLOCK> pushbutton
should light up and the machine should stop after the
block under execution is completed

To restart the operation, press the [CYCLE START
pushbutton again
block. At this time, while the lamp in the <SINGLE
BLOCK> pushbutton is lit, the machine should stop each
time one block is executed

In the following cases, the machine stops after the cycle advanced to the
position where it can stop
*

When a cycle such as a fixed cycle is in progress
cycles at which block the single block operation is accepted. Refer to the item
of each cycle in the programming manual

*

When the control variable for nullifying the single block operation is set in the
custom macro
variable is cleared

.

At this time, the machine stops at the block where that control

.

.

.

The operation should start with the next

.

.

.

]

.

At this time, it depends on

3-

10

3. OPERATION METHOD

3.2.3.3 For Stopping the Machine by Pausing

Press the [FEED HOLD] pushbutton on the main operation panel.

The lamp built in the <FEED HOLD> pushbutton should light up, and
the controlled axes in operation should slow down and then stop.
At this time, the spindle does not stop.
(3.6.3.1 gFor st oppi ng t he spi ndl e manuall )

To restart the operation, press the [CYCLE START] pushbutton. Then
the operation should restart.

FH

550SX/

630

SX

<NOTE>

In the following cases, the machine stops after the cycle advanced to the position
where it can stop.
* When the cutting feed operation is in progress in the tapping cycle, a fixed cycle. At

this time, the machine stops after tapping has been completed and the controlled
axes have returned to R point or their initial points.

* When the control variable for nullifying the feed hold operation is set in the custom

macro. At this time, the machine stops immediately after the block where that
control variable has been cleared is started.

* In case of thread cutting, the machine stops right after a future block other than the

thread cutting block is started.

3.2.3.4 For Stopping the Machine by Mode Change

When you switches the operation mode select pushbutton on the main operation
panel, the controlled axes in operation should slow down and then stop. The result­ant operation of the control unit, which varies depending on a mode to be newly
selected, is as follows.

Newly-selected mode Resultant operation of control unit

Memory, tape, MDI

Handle, jogging, rapid
feed, zero return

Until the block under execution will
be completed, the machine
continues and then stops.
Afterward, the machine operates
in a new mode.
The machine stops at once, and
then operates in a new mode.

3-11

3. OPERATION METHOD

3.2.3.5 For stopping the machine by cutting feed override

Set the {CUTTING FEED} override select switch on the main
operation panel to [0].

The controlled axes in operation should slow down and then
stop. If this override switch is set to
tion as well as the cutting feed operation should stop

FH

550SX/

[0], the rapid feed opera

630

.

SX

-

<NOTE>

In the following cases, the override select switch is nullified

*

During cutting by the tapping cycle, or a fixed cycle

*

During thread cutting

*

When the control variable for nullifying cutting feed override (#3004=2, 3, 6, 7)
set in the custom macro

.

.

is

3-

12

3. OPERATION METHOD

3.3Turning Off the Power

3.3.1 ForTurning Off the NC Power

FH

550SX/

Press the [ NC OFF ] pushbutton on the main operation
panel

.

630

SX

ø

<IMPORTANT>

Do not turn off the power during program editing. When the power is
turned off during editing , data may be erased. If the power is turned
off, check the storage for contents.

3.3.2 ForTurning Off the Main Power

Power lamp

The CNC screen indication should disappear

Turn the lever of the circuit breaker on the control panel
door counterclockwise to [OFF

].

.

Control panel door

Circuit breaker

The <POWER> lamp on the main operation panel and
the <POWER> lamp on the control panel should goes
out

.

3-

13

3. OPERATION METHOD

3.4 Origin Return Operation

3.4.1 For Returning All Axes to their Origins

(1) [

(2)

FH

550SX/

REF] button is pressed, pressing the

ASSIST] pushbutton on the main operation panel

The lamp built in the <REF> pushbutton should
come on

Press the [CYCLE START] pushbutton on the main
operation panel

.

.

630

[MODE

SX

.

*

First, the Z axis return to its home position; next, the

X and Y axes, in this order, return to their
respective home position; then, the B axis returns
to its home position

*

During the origin return cycle

pushbutton lamp is lit

*

In case of all-axis

FEED} override select switch on the main operation
panel is enabled

*

Press the [WINDOW] pushbutton on the main opera

tion panel. And touch the [LAMP] on the NC screen
top.

Display the each axis lamp

*

When the axes return to their respective

sitions, their <ZERO POSITION> lamps light up in
order of completion

.

, the <CYCLE START

.

zero

return

.

.

speed

.

, the {RAPID

home po

>

-

-

<NOTE>

<NOTE>

If the {RAPID FEED} override select switch on the main operation panel is set
to

[0], zero return is not performed

All-axis zero return is accomplished by the custom macro program. When the
<

SINGLE BLOCK> pushbutton lamp is lit, the cycle is executed block by

block

.

3-

14

.

3. OPERATION METHOD

3.4.2 Each Axis Origin Return

FH

550SX/

(1) [

REF] button is pressed, pressing the [MODE AS

SIST] pushbutton on the main operation panel

The lamp built in the <REF> pushbutton should come
on

.

630

.

SX

-

(2)

Select the axis select button
need to zero return on the main operation panel

(3)

Continue pressing the feed direction
until the origin lamp will light up, pressing [FEED AS
SIST] pushbutton in the main operation panel

*

In case of
ride select switch on the main operation panel is
enabled

*

Press the [WINDOW] pushbutton on the main op
eration panel. And touch the [
screen top

When the <ZERO POSITION> lamp comes on, origin
return of the selected axis is complete

zero

return

.

.

Display the manual lamp

[X], [Y], [Z], [4], what you

[+]

or [] pushbutton

speed, the RAPID FEED

LAMP

] on the NC

.

.

.

-

.

over

-

-

3-

15

3. OPERATION METHOD

3.4.3 For Performing Zero Return in MDI Mode

(1) [

FH

550SX/

MDI] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

.

630

SX

.

(2)

Press the menu key [PROG] on the NC panel of the
main operation panel

The program screen is displayed

(3)

Press the menu key [PROG] on the
the main operation panel

The MDI screen is displayed

.

.

LCD

.

.

screen of

3-

16

3. OPERATION METHOD

FH

550SX/

(4)

Press the alphabet, number and other keys on the
NC panel of the main operation panel in the order of
[G], [9], [1], [G], [2], [8], [X], [0], [Y], [0], [Z], [0],
[

EOB

], [M], [1], [1], [

[

EOB],

The data entry field will show ?G91G28X0Y0Z0;
M11; G28B0; M10

[M], [1], [O], and [EOB

;?

EOB

], [G], [2], [8], [B], [0],

].

630

SX

:

3-

17

3. OPERATION METHOD

FH

550SX/

(5)

Press the menu key [INSERT] on the NC panel of
the main operation panel

.

630

SX

The data display field will show the program

.

<NOTE>

(6)

Press the [CYCLE START] pushbutton on the main
operation panel

The <CYCLE START> pushbutton lamp goes on, and
the program should be executed. First, the X, Y
Z axes return to their own home positions at the same
time. Next, the table is unclamped; the B axis re­turns to its home position; and the table is clamped

Depending on programs, the axes can be returned to their respective home
positions in certain order
The B axis does not rotate unless the table is not unclamped by M11.

.

.

, and

.

3-

18

3. OPERATION METHOD

3.5 Feed Operation

3.5.1 Handle Feed

FH

550SX/

(1) [

HANDLE] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel

The lamp built in the <HANDLE> pushbutton should
come on

(2)

Set the {AXIS SELECT} selection switch on the handle
feed operation panel to a desired position

*

*

.

.

The 4-axis represents the B axis, on which the

table rotates
upward in the MDI mode and then select
with the NC table, the table unclamp is turned on if
the table is selected

The 5-axis represents an optional axis

.

For the 1 deg. table, move the table

.

.

.

630

SX

.

Besides

,

(3)

Select travel per scale of the handle with the {MULTI
PLY} select switch on the handle feed operation panel

Travel per scale of the handle can be changed by
magnification
X, Y, Z­ø1 •E•E0.001
ø

10

•E•E0.010

ø

100

•E•E0.100

B-

axis (NC table
ø1 •E•E0.001
ø

10

•E•E0.01

ø

100

•E•E

(4)

Turn the [HANDLE] on the handle feed operation panel
in the direction in which you wish to turn. While you
turn the handle, the selected axis should travel

When traveling to the
comes into overtravel and slows down and then
stops. Then the alarm is given

axis

0.1ø

mm

ø
ø

.

mm

mm

)

end or

.

end

, the axis

­.

.

3-

19

3. OPERATION METHOD

3.5.2 Jog Feed

FH

550SX/

(1) [

JOG] button is pressed, pressing the [MODE AS

SIST] pushbutton on the main operation panel

The lamp built in the <JOG> pushbutton should come
on

.

630

.

SX

-

(2)

Set the {JOG FEEDRATE} selection switch and X
X1 of JOG on the main operation panel at a desired
feedrate
Use the X

Travel speed can be set in 0 ~
And when set the [JOG FEEDRATE] to
[X1], it clamped to

(3)

Select a fed axis with the {JOG ASSIST} selection switch
on the main operation panel

.

0.1, X1 buttons for selection of X

10000 mm/

1000 mm/

The 4-axis represents the B axis, on which the table
rotates

.

min

.

.

0.1, X1.

min

110% by

0.1,

.

(4) [+]

or

[-]

button is pressed,

ASSIST] pushbutton on the main operation panel

While you press the handle, the <+>
lamp should light up and the selected axis should travel
When you release the pushbutton, the axis should stop

When traveling to the
comes into overtravel and slows down and then
stops. Then the alarm is given

3-

20

pressing the [FEED

or <->

end or

end

, the axis

.

pushbutton

.

.
.

3. OPERATION METHOD

3.5.3 Rapid Feed

FH

550SX/

(1) [

RAPID] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel

The lamp built in the <RAPID> pushbutton should
come on

.

630

SX

.

(2)

Set the {RAPID FEED} override selection switch on the
main operation panel at a desired feedrate

Travel speed can be set in 6 steps
10%,50%,100

(3)

Select a feed axis with press the
button on the main operation panel

Turn on the selected button lamp

(4) [+]

or

[-]

ASSIST] pushbutton on the main operation panel

%).

button is pressed,

[X], [Y], [Z], [4] select

.

.

pressing the [FEED

.

(0%,1%, 5%,

.

While you press the handle, the <+>
lamp should light up and the selected axis should travel
When you release the pushbutton, the axis should stop

When traveling to the
comes into overtravel and slows down and then
stops. Then the alarm is given

3-

21

end or

or <->

pushbutton

end

, the axis

.

.
.

3. OPERATION METHOD

3.5.4Turning Operation ofTable

FH

550SX/

(1) [

MDI] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

.

630

SX

.

(2)

Press the menu key [PROG] on the NC panel of the
main operation panel

.

3-

22

3. OPERATION METHOD

FH

550SX/

(3)

With alphabetic keys, numeric keys, and other keys
on the NC panel of the main operation panel, input a
program

(

Example) To turn the table clockwise by
press keys as
[0], [0], [B], [9], [0], [.], [
[

EOB

].

.

90

[M], [1], [1], [

?

EOB],

[G], [9], [1], [G],

EOB

], [M], [1], [0],

630

SX

degrees

and

,

The data entry field will shown ?M11; G91
M10;?.

For the 1-deg. table, command in 1-degree incre
ments, respectively
To turn the table clockwise by
mand as ?B90.
degrees, command as ?B-45

.

90

degrees, com

? To turn it counterclockwise by

.?

GOOB90.;

45

-

-

3-

23

3. OPERATION METHOD

FH

550SX/

(4)

Press the menu key [INSERT] on the NC panel of
the main operation panel

.

630

SX

The program is displayed in the data display field

.

<NOTE>

(5)

Press the [CYCLE START] pushbutton on the main
operation panel

The <CYCLE START> pushbutton lamp goes on
and the table should move up and the B axis
should rotate
should move down

• EIf t he co mmand wit h t he bad t abl e r ot ati on co mmand of under t he val ue of t he mi .
moves etc. come out, the alarm of the ?Swivel table index angle inconsistence? will
come out

• E When t he t ool change(M06)
formed to the same block, in M
and M10,

.

and it operates

and table unclamp (M11

06

and M11, M11

.

.

.

After the B axis stops, the table

.

) /

table clamp (M10) are per

has priority, M

06

has priority in M

,

­06

3-

24

3. OPERATION METHOD

3.6 Spindle Rotating Operation

3.6.1 Setting of Spindle Speed

FH

550SX/

Before rotating the spindle, you must specify the
spindle speed

(1) [

MDI] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

. T

o set it, follow the procedure belo

.

630

SX

w.

.

(2) Press the [

main

The program screen is displayed

(3) Press the menu key [

of the main operation panel.

The MDI screen is displayed

PROG

operation panel

] key on the NC panel of the

.

PROG

.

] on the

.

LCD

screen

3-

25

3. OPERATION METHOD

FH

550SX/

(4)

With alphabetic keys, numeric keys, and other keys
of the NC panel on the main operation panel, in­put a pro

The spindle speed should be within the range
shown in the table below

Standard

When the S command out of the spindle speed
range is issued, the ?S CODE ALARM? will be
issued

.

gram

.

.

Spindle speed

35

~6,

000

min

630

-1

SX

(

Example
To set the spindle speed at
as

?S

500;? will be displayed in the data entry area

(5)

Press the menu key [INSERT] on the NC panel of
the main operation panel

The program will be displayed in the data display

)

[S],[5],[0],[0], and [EOB

.

500

].

min-1,

press keys

.

.

3-

26

3. OPERATION METHOD

(6)

Press the [CYCLE S
operation panel

FH

550SX/

TART] pushbutton on the main

.

630

SX

The lamp built in the <CYCLE S
lights up, the program is executed, and the S
command is set

T

o make sure that the S command has been set

use the following procedure

Press the menu key [
screen of the

The check screen is displayed

Check the ?S

.

main operation panel

? value on the screen

TART> pushbutton

.

CHECK

] on the LCD

.

.

.

,

3-

27

3. OPERATION METHOD

3.6.2 Spindle Rotating Operation

3.6.2.1 For Rotating the Spindle Clock Wise Manually

FH

550SX/

630

SX

(1) Pressed one of the pushbuttons, [

[

RAPID], and

on the main operation panel

The pressed pushbutton lamp will be lit

(2) [

SPDL CW] button is pressed, pressing the [SPDL

ASSIST] pushbutton on the main operation panel

The <SPDL CW> pushbutton lamp
the spindle clock wise at the rotational speed preset by
the S command

[REF], pressing [MODE ASSIST] button

.

.

HANDLE

.

will be lit, rotating

], [

JOG

.

],

To make sure that the S command has been set
use the following procedure

Press the menu key [
screen of the

The check screen is displayed

3-

28

main operation panel

.

CHEC

,

K] on the LCD

.

.

3. OPERATION METHOD

FH

550SX/

630

SX

<NOTE>

Check the ?

When the spindle speed is not set, the ?NO S CODE COMMAND? alarm is
issued

.

(

3.6.1

?Setting of Spindle Speed?

)

S

? value on the screen

.

<NOTE>

The spindle speed can be changed in the range from
{

SPINDLE} override selection switch

When the spindle speed is max.,
speed by the override switch
When the spindle speed is min.,
speed by the override switch

.

.

.

the speed is fixed to max. even if up the

the speed is fixed to min.even if down the

50

to

150% with the

3-

29

3. OPERATION METHOD

3.6.2.2 For Rotating the Spindle Clockwise in MDI Mode

(1) [

MDI] button is pressed, pressing the [MODE
ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

FH

550SX/

.

630

SX

.

(2) Press the key [

main

operation panel

The program screen is displayed

PROG

.

] on the NC panel of the

.

3-

30

3. OPERATION METHOD

FH

550SX/

(3)

Using the letter and number keys on the NC panel
of the main operation panel, press

?M03;

? is displayed in the data entry area

: [M] [0] [3] [

630

.

SX

EOB

].

(4)

Press the menu key [INSERT] on the NC panel of
the main operation panel

The program is displayed in the data display area

.

.

3-

31

3. OPERATION METHOD

FH

550SX/

(5)

Press the [CYCLE START] pushbutton on the main
operation panel

.

630

SX

The <CYCLE START> pushbutton lamp is lit, rotat
ing the spindle forward at the rotational speed preset
by the S command

.

-

3-

32

3. OPERATION METHOD

FH

550SX/

630

SX

To make sure that the S command has been set
use the following procedure

Press the menu key [
screen of the

The check screen is displayed

Check the ?S

main operation panel

.

CHEC

K] on the LCD

.

.

? value on the screen

.

,

<NOTE>

<NOTE>

When the spindle speed is not set, the ?NO S CODE COMMAND? alarm is
issued

.

(

3.6.1

?Setting of Spindle Speed?

The spindle speed can be changed in the range from
{

SPINDLE} override selection switch

When the spindle speed is max.,
speed by the override switch
When the spindle speed is min.,
speed by the override switch

)

50

to

150% with the

.

the speed is fixed to max. even if up the

.

the speed is fixed to min.even if down the

.

3-

33

3. OPERATION METHOD

3.6.2.3 For Rotating the Spindle Counterclockwise in MDI Mode

(1) [

MDI] button is pressed, pressing the [MODE
ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

.

FH

550SX/

630

SX

.

(2) Press the key [

main

operation panel

The program screen is displayed

PROG

.

] on the NC panel of the

.

3-

34

3. OPERATION METHOD

FH

550SX/

(3)

Using the letter and number keys on the NC panel
of the main operation panel, press

?M04;

? is displayed in the data entry area

: [M] [0] [4] [

630

.

SX

EOB

].

3-

35

3. OPERATION METHOD

FH

550SX/

(4)

Press the menu key [INSERT] on the NC panel of
the main operation panel

.

630

SX

The program is displayed in the data display area

.

(5)

Press the [CYCLE START] pushbutton on the main
operation panel

The <CYCLE START> pushbutton lamp is lit, rotat
ing the spindle counterclockwise at the roational
speed preset by the S command

.

.

-

3-

36

3. OPERATION METHOD

FH

550SX/

630

SX

To make sure that the S command has been set
use the following procedure

Press the menu key [
screen of the

The check screen is displayed

Check the ?S

main operation panel

.

CHEC

K] on the LCD

.

.

? value on the screen

.

,

<NOTE>

<NOTE>

When the spindle speed is not set, the ?NO S CODE COMMAND? alarm is
issued

.

(

3.6.1

?Setting of Spindle Speed?

The spindle speed can be changed in the range from
{

SPINDLE} override selection switch

When the spindle speed is max.,
speed by the override switch
When the spindle speed is min.,
speed by the override switch

)

50

to

150% with the

.

the speed is fixed to max. even if up the

.

the speed is fixed to min.even if down the

.

3-

37

3. OPERATION METHOD

3.6.3 Stopping the Spindle

3.6.3.1 For Stopping the Spindle Manually

FH

550SX/

630

SX

(1) Pressed one of the pushbuttons, [

[

RAPID], and

on the main operation panel

The pressed pushbutton lamp will be lit

(2)

Press the [SPDL STOP] pushbutton on the main opera
tion panel
The spindle will be stopped

[REF], pressing [MODE ASSIST] button

.

.

.

HANDLE

.

], [

JOG

],

-

3-

38

3. OPERATION METHOD

3.6.3.2 For Stopping the Spindle in MDI Mode

FH

550SX/

(1) [

MDI] button is pressed, pressing the [MODE
ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

.

630

SX

.

(2) Press the key [

main

operation panel

The program screen is displayed

PROG

.

] on the NC panel of the

.

3-

39

3. OPERATION METHOD

FH

550SX/

(3)

Using the letter and number keys on the NC panel
of the main operation panel, press

?M05;

? is displayed in the data entry area

: [M] [0] [5] [

630

.

SX

EOB

].

3-

40

3. OPERATION METHOD

FH

550SX/

(4)

Press the menu key [INSERT] on the NC panel of
the main operation panel

.

630

SX

The program is displayed in the data display area

.

(5)

Press the [CYCLE START] pushbutton on the main
operation panel
The <CYCLE START> pushbutton lamp is lit
spindle will be stopped

.

.

, and

3-

41

3. OPERATION METHOD

3.6.4 For Stopping the Spindle Orientation

FH

550SX/

(1) [

MDI] button is pressed, pressing the [MODE
ASSIST] pushbutton on the main operation panel

The lamp built in the <MDI> pushbutton should
come on

.

630

SX

.

(2) Press the key [

main

operation panel

The program screen is displayed

PROG

.

] on the NC panel of the

.

3-

42

3. OPERATION METHOD

FH

550SX/

(3)

Using the letter and number keys on the NC panel
of the main operation panel, press

?M19;

? is displayed in the data entry area

: [M] [1] [9] [

630

.

SX

EOB

].

3-

43

3. OPERATION METHOD

FH

550SX/

(4)

Press the menu key [INSERT] on the NC panel of
the main operation panel

.

630

SX

The program is displayed in the data display area

.

(5)

Press the [CYCLE START] pushbutton on the main
operation panel

The <CYCLE START> pushbutton lamp is lit
the spindle is indexing at the defined angular posi
tion

.

To cancel the spindle orientation stop, issue an S
command

(

3.6.1

?Setting of Spindle Speed?

.

.

)

, and

-

3-

44

3. OPERATION METHOD

3.7 Magazine Operation

3.7.1 For rotating by jogging

FH

550SX/

(1) Press the [MANUAL] pushbutton on the magazine

operation panel.

<M/G OPERATION> lamp on the main operation
panel is lit. And <MANUAL OK>, <UNLOCK OK>
lamp on the magazine operation panel is lit. The
manual operation cannot be performed unless this
lamp is lit.

630

SX

And <CW>, <CCW> lamp on the magazine opera­tion panel is lit.

(2) Check the [INCHING] pushbutton lamp on the maga-

zine operation panel.
When unlit the <INCHING> pushbutton lamp, press
the [INCHING] pushbutton.

The <INCHING> pushbutton lamp is lit.

(3) Press the [CW] or [CCW] pushbutton on the maga-

zine operation panel.

During pressing this pushbutton, the <CW> or
<CCW> pushbutton lamp is lit, and the magazine
rotates to the selected direction. On releasing the
pushbutton, the magazine should slow down and then
stop.

3-45

3. OPERATION METHOD

CW

FH

550SX/

630

SX

CAUTION

DO NOT EXCEED FOLLOWING TOOL
SPECS

.
LENGTH
WEIGHT 27kg
MOMENT 29N?m
IMBALANCE WEIGHT 70kg
EXCEEDING SPECS
MAY CAUSE TOOLS TO FALL AND
RESULTS IN SEVERE INJURIES

545

mm

.

CCW

<

ONE POINT

Magazine

>

After finishing work, press the [AUTO] pushbutton on the magazine operation
panel

.

• EThe<M/

G OPERATION> lamp on the main operation

panel is goes off

• E When t he<M/
operation is unavailable

3-

46

.

G OPERATION> lamp is lit, automatic

.

3. OPERATION METHOD

3.7.2 For Rotating in Continuous Mode

FH

550SX/

(1) Press the [MANUAL] pushbutton on the magazine

operation panel.

<M/G OPERATION> lamp on the main operation
panel is lit. And <MANUAL OK>, <UNLOCK OK>
lamp on the magazine operation panel is lit. The
manual operation cannot be performed unless this
lamp is lit.

630

SX

And <CW>, <CCW> lamp on the magazine opera­tion panel is lit.

(2) Check the [INCHING] pushbutton lamp on the maga-

zine operation panel.
When lit the <INCHING> pushbutton lamp, press the
[INCHING] pushbutton.

The <INCHING> pushbutton lamp is goes off.

(3) Press the [CW] or [CCW] pushbutton on the maga-

zine operation panel.

During pressing this pushbutton, the <CW> or
<CCW> pushbutton lamp goes on, and the maga­zine rotates to the selected direction.

3-47

3. OPERATION METHOD

CW

FH

550SX/

630

SX

CAUTION

DO NOT EXCEED FOLLOWING TOOL
SPECS

.
LENGTH
WEIGHT 27kg
MOMENT 29N?m
IMBALANCE WEIGHT 70kg
EXCEEDING SPECS
MAY CAUSE TOOLS TO FALL AND
RESULTS IN SEVERE INJURIES

545

mm

.

CCW

Magazine

(4)

Push the [CW/CCW STOP] pushbutton on the maga
zine operation panel

.

The <CW> button or <CCW> button lamp goes out
and the magazine is slow down and stops

<

ONE POINT

>

.

After finishing work, press the [AUTO] pushbutton on the
magazine operation panel

.

-

,

• EThe<M/

G OPERATION> lamp on the main operation

panel is goes off

• E When t he<M/
operation is unavailable

3-

48

.

G OPERATION> lamp is lit, automatic

.

3. OPERATION METHOD

3.

8

Mounting or Dismounting a Tool

3.8.

1

For Mounting a Tool

FH

550SX/

(1)

Index the socket in which the tool is mounted, by the
magazine operation panel

(

3.7

?Magazine Operation?

.

)

630

SX

An installation working is difficult if a stoppage loca
tion is bad

(2)

Press the [MANUAL] button on the M/G operation panel

(3)

Press the [DOOR UNLOCK] button on the M/G opera
tion panel
Release the electromagnetic lock

• EUnl ess t he l a mp of<
electromagnetic lock is not canceled even if it
pushes the button of [DOOR UNLOCK
there is during magazine indexing command or
index command

(4)

Open the door

(5)

Cleaning in the mount portion of the tool and the
magazine socket is carried out

.

.

.

UNLOCK OK> is on, an

].

When

.

.

.

-

.

-

The specifications of the holder vary depending on the
model, etc. Refer to the table below

Name Standard

Holder JIS B

Pull stud MAS I-

3-

49

.

6339 50

type P50T

T

3. OPERATION METHOD

FH

550SX/

(6)

Insert the tool into the socket aligning the tool with socket
key

.

630

SX

The boring bar and such are directional
direction in which the tool is to be inserted

Never insert a tool into the socket No. 00

.

Confirm the

.

.

Insert the holder mount (removing) tool to groove of
socket

.

Pull the holder mount (removing) tool out to this side

CAUTION

DO NOT EXCEED FOLLOWING TOOL
SPECS

.
LENGTH
WEIGHT 27kg
MOMENT 29N?m
IMBALANCE WEIGHT 70kg
EXCEEDING SPECS
MAY CAUSE TOOLS TO FALL AND
RESULTS IN SEVERE INJURIES

545

mm

.

.

3-

50

3. OPERATION METHOD

FH

550SX/

(7)

Check whether the tool is firmly fitted in the socket

(8)

Close the magazine door

(9) Press the [DOOR LOCK] button on the magazine

operation
The electromagnetic lock is locked

panel

.

.

.

630

SX

.

(10)

Press the [AUTO
panel

.

• EAft er pr essi ng t he[
shut, or not press the [DOOR LOCK] button,when
the press the [AUTO] button? it can return by
pressing [DOOR LOCK] button again and pressing
[

AUTO] button

]

button on the magazine operation

AUTO] button, when the door is

.

3-

51

3. OPERATION METHOD

3.8.2 For Pullout a Tool from the Magazine

(1) Index the socket in which the tool is removed, by the

(2) Press the [MANUAL] button on the magazine opera-

(3) Press the [DOOR UNLOCK] button on the M/G opera-

FH

550SX/

magazine operation panel.
(3.7 g Magazi ne Oper ati o )

tion panel.

tion panel.
Release the electromagnetic lock.

• EUnl ess t he l a mp of <UNL OCK OK> i s on, a

electromagnetic lock is not canceled even if it
pushes the button of [DOOR UNLOCK]. When
there is during magazine indexing command or
index command.

630

SX

Hold the holder
portion

(4) Open the door.

(5) Firmly hold the holder portion (do not hold the tool)

tool mounted in the magazine.

WARNING

Tools can cause serious
cuts and injuries.

Handle carefully

3-52

3. OPERATION METHOD

FH

550SX/

(6)

Insert the holder remove tool into the socket groove

(7)

The holder remove tool is pressed on the socket side

630

SX

.

.

The tool come off from the socket

<

IMPORTANT

If the tool is heavy, the tool may fall down, and if may
cause to injury

(8)

Remove the tool

(9)

Close the magazine door

(10) Press the [DOOR LOCK] button on the magazine

operation
The electromagnetic lock is locked

(11)

Press the [MANUAL] button on the magazine opera
tion panel
The electromagnetic lock is locked

• EAft er pr essi ng t he[
shut, it can return by pressing [MANUAL] button
again and pressing [AUTO

panel

.

>

.

.

.

AUTO] button, when the door is

.

] button

.

.

.

-

3-

53

3. OPERATION METHOD

3.9Tool Change Operation

3.9.1 For Put the Tool from Magazine to Spindle

(1) [MDI] button is pressed, pressing the [MODE

ASSIST] pushbutton on the main operation panel.

The lamp built in the <MDI> pushbutton should
come on.

FH

550SX/

630

SX

(2) Press the key [PROG] on the NC panel of the

main

operation panel.

The program screen is displayed.

3-54