fanuc 16 i -LA, 160 i-LA Maintenance Manual

GE Fanuc Automation

Computer Numerical Control Products

Series 16 i / 160 i–LA

Maintenance Manual

GFZ-63195EN/02 November 2000

Warnings, Cautions, and Notes as Used in this Publication

Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other conditions that could cause personal injury exist in this equipment or may be associated with its use.

In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.

Caution notices are used where equipment might be damaged if care is not taken.

GFL-001

Warning

Caution

Note

Notes merely call attention to information that is especially significant to understanding and operating the equipment.

This document is based on information available at the time of its publication. While efforts have been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware or software, nor to provide for every possible contingency in connection with installation, operation, or maintenance. Features may be described herein which are not present in all hardware and software systems. GE Fanuc Automation assumes no obligation of notice to holders of this document with respect to changes subsequently made.

GE Fanuc Automation makes no representation or warranty, expressed, implied, or statutory with respect to, and assumes no responsibility for the accuracy, completeness, sufficiency, or usefulness of the information contained herein. No warranties of merchantability or fitness for purpose shall apply.

SAFETY PRECAUTIONS

This section describes the safety precautions related to the use of CNC units. It is essential that these precautions be observed by users to ensure the safe operation of machines equipped with a CNC unit (all descriptions in this section assume this configuration). CNC maintenance involves various dangers. CNC maintenance must be undertaken only by a qualified technician. Users must also observe the safety precautions related to the machine, as described in the relevant manual supplied by the machine tool builder. Before checking the operation of the machine, take time to become familiar with the manuals provided by the machine tool builder and FANUC.

Contents

1. DEFINITION OF WARNING, CAUTION, AND NOTE s–2. . . . . . . . . . . . . . . . . . . . . . .

2. WARNINGS RELATED TO CHECK OPERATION s–3. . . . . . . . . . . . . . . . . . . . . . . . .

3. WARNINGS RELATED TO REPLACEMENT s–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. WARNINGS RELATED TO PARAMETERS s–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. WARNINGS AND NOTES RELATED TO DAILY MAINTENANCE s–7. . . . . . . . . . . .

s–1

SAFETY PRECAUTIONS

B–63195EN/02

DEFINITION OF WARNING, CAUTION, AND NOTE

This manual includes safety precautions for protecting the maintenance personnel (herein referred to as the user) and preventing damage to the machine. Precautions are classified into W arnings and Cautions according to their bearing on safety. Also, supplementary information is described as a Note. Read the Warning, Caution, and Note thoroughly before attempting to use the machine.

WARNING

Applied when there is a danger of the user being injured or when there is a danger of both the user being injured and the equipment being damaged if the approved procedure is not observed.

CAUTION

Applied when there is a danger of the equipment being damaged, if the approved procedure is not observed.

NOTE

The Note is used to indicate supplementary information other than Warning and Caution.

` Read this manual carefully, and store it in a safe place.

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SAFETY PRECAUTIONS

W ARNINGS RELA TED TO CHECK OPERATION

WARNING

1. When checking the operation of the machine with the cover removed

(1) The user’s clothing could become caught in the spindle or other components, thus

presenting a danger of injury . When checking the operation, stand away from the machine to ensure that your clothing does not become tangled in the spindle or other components.

(2) When checking the operation, perform idle operation without workpiece. When a

workpiece is mounted in the machine, a malfunction could cause the workpiece to be dropped or destroy the tool tip, possibly scattering fragments throughout the area. This presents a serious danger of injury . Therefore, stand in a safe location when checking the operation.

2. When checking the machine operation with the power magnetics cabinet door opened

(1) The power magnetics cabinet has a high–voltage section (carrying a

touch the high–voltage section. The high–voltage section presents a severe risk of electric shock. Before starting any check of the operation, confirm that the cover is mounted on the high–voltage section. When the high–voltage section itself must be checked, note that touching a terminal presents a severe danger of electric shock.

(2) Within the power magnetics cabinet, internal units present potentially injurious corners and

projections. Be careful when working inside the power magnetics cabinet.

3. Never attempt to machine a workpiece without first checking the operation of the machine.

Before starting a production run, ensure that the machine is operating correctly by performing a trial run using, for example, the single block, feedrate override, or machine lock function or by operating the machine with neither a tool nor workpiece mounted. Failure to confirm the correct operation of the machine may result in the machine behaving unexpectedly, possibly causing damage to the workpiece and/or machine itself, or injury to the user.

4. Before operating the machine, thoroughly check the entered data.

Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

mark). Never

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SAFETY PRECAUTIONS

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WARNING

5. Ensure that the specified feedrate is appropriate for the intended operation. Generally , for each

machine, there is a maximum allowable feedrate. The appropriate feedrate varies with the intended operation. Refer to the manual provided with the machine to determine the maximum allowable feedrate. If a machine is run at other than the correct speed, it may behave unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

6. When using a tool compensation function, thoroughly check the direction and amount of

compensation. Operating the machine with incorrectly specified data may result in the machine behaving unexpectedly , possibly causing damage to the workpiece and/or machine itself, or injury to the user.

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SAFETY PRECAUTIONS

W ARNINGS RELATED TO REPLACEMENT

WARNING

1. Always turn off the power to the CNC and the main power to the power magnetics cabinet. If

only the power to the CNC is turned off, power may continue to be supplied to the serve section. In such a case, replacing a unit may damage the unit, while also presenting a danger of electric shock.

2. When a heavy unit is to be replaced, the task must be undertaken by two persons or more. If

the replacement is attempted by only one person, the replacement unit could slip and fall, possibly causing injury.

3. After the power is turned off, the servo amplifier and spindle amplifier may retain voltages for

a while, such that there is a danger of electric shock even while the amplifier is turned off. Allow at least twenty minutes after turning off the power for these residual voltages to dissipate.

4. When replacing a unit, ensure that the new unit has the same parameter and other settings as the

old unit. (For details, refer to the manual provided with the machine.) Otherwise, unpredictable machine movement could damage the workpiece or the machine itself, and present a danger of injury.

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SAFETY PRECAUTIONS

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W ARNINGS RELATED TO PARAMETERS

WARNING

1. When machining a workpiece for the first time after modifying a parameter, close the machine

cover. Never use the automatic operation function immediately after such a modification. Instead, confirm normal machine operation by using functions such as the single block function, feedrate override function, and machine lock function, or by operating the machine without mounting a tool and workpiece. If the machine is used before confirming that it operates normally, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

2. The CNC and PMC parameters are set to their optimal values, so that those parameters usually

need not be modified. When a parameter must be modified for some reason, ensure that you fully understand the function of that parameter before attempting to modify it. If a parameter is set incorrectly, the machine may move unpredictably, possibly damaging the machine or workpiece, and presenting a risk of injury.

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1. Memory backup battery replacement

SAFETY PRECAUTIONS

W ARNINGS AND NOTES RELATED TO DAILY MAINTENANCE

WARNING

When replacing the memory backup batteries, keep the power to the machine (CNC) turned on, and apply an emergency stop to the machine. Because this work is performed with the power on and the cabinet open, only those personnel who have received approved safety and maintenance training may perform this work. When replacing the batteries, be careful not to touch the high–voltage circuits (marked fitted with an insulating cover). Touching the uncovered high–voltage circuits presents an extremely dangerous electric shock hazard.

and

NOTE

The CNC uses batteries to preserve the contents of its memory, because it must retain data such as programs, offsets, and parameters even while external power is not applied. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or LCD screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the contents of the CNC’s memory will be lost. To replace the battery, see the procedure described in Section 2.9 of this manual.

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WARNING

2. Absolute pulse coder battery replacement

NOTE

The absolute pulse coder uses batteries to preserve its absolute position. If the battery voltage drops, a low battery voltage alarm is displayed on the machine operator’s panel or CRT screen. When a low battery voltage alarm is displayed, replace the batteries within a week. Otherwise, the absolute position data held by the pulse coder will be lost. To replace the battery, see the procedure described in FANUC SERVO MOTOR α series Maintenance Manual (B–65165E).

and

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3. Fuse replacement

SAFETY PRECAUTIONS

WARNING

Before replacing a blown fuse, however, it is necessary to locate and remove the cause of the blown fuse. For this reason, only those personnel who have received approved safety and maintenance training may perform this work. When replacing a fuse with the cabinet open, be careful not to touch the high–voltage circuits (marked Touching an uncovered high–voltage circuit presents an extremely dangerous electric shock hazard.

and fitted with an insulating cover).

s–9

B–63195EN/02

PREFACE

Description of this manual

1.Display and operation

This chapter covers those items, displayed on the screen, that are related to maintenance. A list of all supported operations is also provided at the end of this chapter.

2.Hardware

This chapter covers hardware–related items, including the hardware configuration, connection, and NC status indicated on printed circuit boards. A list of all units is also provided as well as an explanation of how to replace each unit.

3.Data input/output

This chapter describes the input/output of data, including programs, parameters, and tool compensation data, aswell as the input/output procedures for conversational data.

4.Interface between the CNC and PMC

This chapter describes the PMC specifications, the system configuration, and the signals used by the PMC.

5.Digital servo

This chapter describes the servo tuning screen and how to adjust the reference position return position.

6.Trouble shooting

This chapter describes the procedures to be followed in the event of certain problems occurring.

APPENDIX

The appendix consists of a list of all alarms, a list of maintenance parts, and boot system. This manual does not provide a parameter list. If necessary, refer to the separate PARAMETER MANUAL (B–63010EN, B–63200EN).

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PREFACE

B–63195EN/02

Applicable models

Renaming of PMC Models

This manual can be used with the following models. The abbreviated names may be used.

Pruduct name Abbreviation

FANUC Series 16i–LA 16i–LA Series 16i FANUC Series 160i–LA 160i–LA Series 160i

NOTE

Some function described in this manual may not be applied to some products. For details, refer to the DESCRIPTIONS manual.

This manual presents programming descriptions for the PMC models listed in the following table. Note that some models have been renamed; in the product name column, the old names are enclosed in parentheses, while the new names appear above the old names. However, the previous specifications are still applied to the renamed models. Thus, when using the renamed models, users should :

D Read the old names shown in this manual as the new names. D Read the old names appearing on the units as the new names.

T able. PMC model name

Product name Abbreviations

FANUC PMC–MODEL SC3 (Old name : FANUC PMC–MODEL RC3)

FANUC PMC–MODEL SC4 (Old name : FANUC PMC–MODEL RC4)

PMC–SC3

(PMC–RC3)

PMC–SC4

(PMC–RC4)

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DEFINITION OF WARNING, CAUTION, AND NOTE s–1. . . . . . . . . . . . . . . . . . . . . . . . . .

PREFACE p–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1. DISPLAY AND OPERATION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.1.1 Soft Keys 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2 SCREEN DISPLAYED IMMEDIATELY AFTER POWER IS TURNED ON 19. . . . . . . . . . . . . . . . .

1.2.1 Slot Status Display 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.2 Setting Module Screen 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.2.3 Configuration Display of Software 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3 SYSTEM CONFIGURATION SCREEN 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.1 Display Method 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.2 Configuration of PCBs 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.3 Software Configuration Screen 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.3.4 Module Configuration Screen 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4 ALARM HISTORY SCREEN 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.1 General 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2 Screen Display 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.3 Clearing Alarm History 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.4 Alarm Display 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5 EXTERNAL OPERATOR MESSAGES RECORD 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.1 Screen Display 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.2 Deletion of External Operator Messages Record 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.3 Parameter 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.4 Notes 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 OPERATION HISTORY 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.1 Parameter Setting 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.2 Screen Display 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.3 Setting the Input Signal or Output Signal to be Recorded in the Operation History 32. . . . . . . . . . . . . . .

1.6.4 Inputting and Outputting the Operation History Data 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.5 Notes 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7 HELP FUNCTION 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.1 General 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.7.2 Display Method 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 DISPLAYING DIAGNOSTIC PAGE 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8.1 Displaying Diagnostic Page 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8.2 Contents Displayed 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.9 CNC STATE DISPLAY 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10 WAVEFORM DIAGNOSTIC FUNCTION 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.1 Setting Parameters 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.2 W aveform Diagnostic Parameter Screen 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.3 Graphic of W ave Diagnosis Data 66. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.4 Data Sampling for Storage T ype W aveform Diagnosis 68. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.5 Outputting Waveform Diagnosis Data (Storage T ype) 70. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.10.6 Notes 73. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11 OPERATING MONITOR 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.1 Display Method 74. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.11.2 Parameters 75. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.12 LIST OF OPERATIONS 76. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.13 WARNING SCREEN DISPLAYED WHEN AN OPTION IS CHANGED 81. . . . . . . . . . . . . . . . . . .

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1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED

(SYSTEM LABEL CHECK ERROR) 83. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15 MAINTENANCE INFORMATION SCREEN 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15.1 Screen Display and Operation 84. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.15.2 Maintenance Information Input/Output 87. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16 COLOR SETTING SCREEN 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.1 Screen Display 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.2 Color Setting 88. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.3 Parameters 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.16.4 Notes 91. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.17 CONTRAST ADJUSTMENT 92. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18 POWER MATE CNC MANAGER 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.1 Parameter 93. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.2 Screen Display 94. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.3 Parameter Input/Output 100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.18.4 Notes 101. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. HARDWARE 103. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.1 STRUCTURE 104. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2 OVERVIEW OF HARDWARE 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.2.1 Series 16i/160i 105. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3 CONFIGURATION OF PRINTED CIRCUIT BOARD CONNECTORS AND CARDS 106. . . . . . . . .

2.3.1 FS16i Motherboard 106. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2 FS160i Motherboard with the PC Function 111. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3 Inverter P .C.B 116. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.4 C Language Board, Serial Communication Board 119. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.5 RISC Board 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.6 Data Server Board 121. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.7 HSSB Interface Board 122. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.8 Analog Input Board 123. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4 LIST OF UNITS AND PRINTED CIRCUIT BOARDS 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.1 Basic Unit 124. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.2 MDI Unit 125. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.3 Printed Circuit Boards of the Control Unit 126. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.4.4 Others 127. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.5 REPLACING THE MOTHERBOARD 128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6 MOUNTING AND DEMOUNTING CARD PCBS 130. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.1 Demounting a Card PCB 131. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.6.2 Mounting a Card PCB 132. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7 MOUNTING AND DEMOUNTING DIMM MODULES 133. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.1 Demounting a DIMM Module 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.7.2 Mounting a DIMM Module 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.8 REPLACING FUSE ON CONTROL UNIT 135. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.9 REPLACING BATTERY 137. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.10 REPLACING FAN MOTORS 141. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.11 REPLACING LCD BACKLIGHT 143. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.12 MAINTENANCE OF HEAT EXCHANGER OF HEAT PIPE TYPE 147. . . . . . . . . . . . . . . . . . . . . . . .

2.13 ENVIRONMENTAL CONDITIONS OUTSIDE CABINET 151. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.14 POWER CONSUMPTION OF EACH UNIT 152. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15 COUNTERMEASURES AGAINST NOISE 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.1 Separation of Signal Lines 153. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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2.15.2 Grounding 155. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.3 Signal Ground (SG) Connection of Control Unit 156. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.4 Noise Suppressor 157. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.15.5 Cable Clamping and Shielding 158. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

3. INPUT AND OUTPUT OF DATA 161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 SETTING PARAMETERS FOR INPUT/OUTPUT 162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2 INPUTTING/OUTPUTTING DATA 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.1 Confirming the Parameters Required for Data Output 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.2 Outputting CNC Parameters 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.3 Outputting PMC Parameters 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.4 Outputting Pitch Error Compensation Amount 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.5 Outputting Custom Macro V ariable Values 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.6 Outputting Tool Compensation Amount 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.7 Outputting Part Program 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.8 Inputting CNC Parameters 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.9 Inputting PMC Parameters 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.10 Inputting Pitch Error Compensation Amount 169. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.11 Inputting Custom Macro V ariable Values 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.12 Inputting Tool Compensation Amount 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.2.13 Inputting Part Programs 171. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3 DATA INPUT/OUTPUT ON THE ALL IO SCREEN 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.1 Setting Input/Output–related Parameters 173. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.2 Inputting and Outputting Programs 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.3 Inputting and Outputting Parameters 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.4 Inputting and Outputting Offset Data 179. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.5 Outputting Custom Macro Common Variables 180. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.6 Inputting and Outputting Floppy Files 181. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.4 DATA INPUT/OUTPUT USING A MEMORY CARD 186. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. INTERFACE BETWEEN NC AND PMC 196. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.1 GENERAL OF INTERFACE 197. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2 SPECIFICATION OF PMC 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.1 Specification 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.2 Address 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.3 Built–in Debug Function 199. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.4 System Reserve Area of Internal Relay 200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.2.5 Execution Period of PMC 202. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3 PMC SCREEN 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.1 Display Method 203. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.2 PMCLAD Screen 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.3 PMCDGN Screen 208. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.4 Memory Display (M.SRCH) 212. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.3.5 PMCPRM Screen 216. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4 LIST OF SIGNALS BY EACH MODE 222. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. DIGITAL SERVO 226. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 INITIAL SETTING SERVO PARAMETERS 227. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 SERVO TUNING SCREEN 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1 Parameter Setting 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.2 Displaying Servo Tuning Screen 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 ADJUSTING REFERENCE POSITION (DOG METHOD) 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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5.3.1 General 241. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4 DOGLESS REFERENCE POSITION SETTING 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1 General 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2 Operation 243. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.3 Associated Parameters 244. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B–63195EN/02

6. TROUBLESHOOTING 245. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 CORRECTIVE ACTION FOR FAILURES 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1.1 Investigating the Conditions under which Failure Occurred 246. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 NO MANUAL OPERATION NOR AUTOMATIC OPERATION CAN BE EXECUTED 248. . . . . . . .

6.3 JOG OPERATION CANNOT BE DONE 252. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.4 HANDLE OPERATION CANNOT BE DONE 255. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.5 AUTOMATIC OPERATION CANNOT BE DONE 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.6 CYCLE START LED SIGNAL HAS TURNED OFF 264. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.7 NO DISPLAY APPEARS AT POWER–UP 266. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.8 ALARM 85 TO 87 (READER/PUNCHER INTERFACE ALARM) 268. . . . . . . . . . . . . . . . . . . . . . . .

6.9 ALARM 90 (REFERENCE POSITION RETURN IS ABNORMAL) 274. . . . . . . . . . . . . . . . . . . . . . .

6.10 ALARM 300 (REQUEST FOR REFERENCE POSITION RETURN) 276. . . . . . . . . . . . . . . . . . . . . . .

6.11 ALARM 417 (DIGITAL SERVO SYSTEM IS ABNORMAL) 277. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.12 ALARM 700 (OVERHEAT AT CONTROL SIDE) 278. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.13 ALARM 900 (ROM PARITY ERROR) 279. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.14 ALARM 910, 911 (SRAM PARITY ERROR) 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.15 ALARM 912 TO 919 (DRAM PARITY ERROR) 283. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.16 ALARM 920, 921 (WATCH DOG OR RAM PARITY) 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.17 ALARM 924 (SERVO MODULE MOUNTING ERROR) 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.18 ALARM 930 (CPU ERROR) 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.19 ALARM 950 (PMC SYSTEM ALARM) 287. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.20 ALARM 951 (PMC WATCH DOG ALARM) 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.21 ALARM 972 (NMI ALARM) 290. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.22 ALARM 973 (NMI ALARM BY UNKNOWN CAUSE) 291. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPENDIX

A. ALARM LIST 295. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.1 LIST OF ALARM CODES 296. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A.2 LIST OF ALARMS (PMC) 321. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

B. LIST OF MAINTENANCE PARTS 331. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C. BOOT SYSTEM 332. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1 OVERVIEW 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1.1 Starting the Boot System 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1.2 System Files and User Files 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.1.3 BOOT SLOT CONFIGURATION Screen 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2 SCREEN CONFIGURATION AND OPERATING PROCEDURE 335. . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.1 SYSTEM DATA LOADING Screen 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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C.2.2 SYSTEM DA TA CHECK Screen 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.3 SYSTEM DA TA DELETE Screen 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.4 SYSTEM DATA SAVE Screen 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.5 SRAM DA TA BACKUP Screen 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.6 MEMORY CARD FILE DELETE Screen 346. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.7 MEMORY CARD FORMAT Function 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

C.2.8 LOAD BASIC SYSTEM Function 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table of Contents

C.3 ERROR MESSAGES AND REQUIRED ACTIONS 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

D. NOTATION OF MDI KEYS 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

c–5

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1. DISPLAY AND OPERATION

DISPLAY AND OPERATION

This chapter describes how to display various screens by the function keys. The screens used for maintenance are respectively displayed.

1.1 FUNCTION KEYS AND SOFT KEYS 2. . . . . . . . . . . .

1.2 SCREEN DISPLAYED IMMEDIATELY AFTER

POWER IS TURNED ON 19. . . . . . . . . . . . . . . . . . . . . .

1.3 SYSTEM CONFIGURATION SCREEN 21. . . . . . . . . .

1.4 ALARM HISTORY SCREEN 24. . . . . . . . . . . . . . . . . . .

1.5 EXTERNAL OPERATOR MESSAGES

RECORD 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6 OPERATION HISTORY 27. . . . . . . . . . . . . . . . . . . . . . .

1.7 HELP FUNCTION 42. . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.8 DISPLAYING DIAGNOSTIC PAGE 45. . . . . . . . . . . . .

1.9 CNC STATE DISPLAY 61. . . . . . . . . . . . . . . . . . . . . . . .

1.10 WAVEFORM DIAGNOSTIC FUNCTION 62. . . . . . . . .

1.11 OPERATING MONITOR 74. . . . . . . . . . . . . . . . . . . . . .

1.12 LIST OF OPERATIONS 76. . . . . . . . . . . . . . . . . . . . . . .

1.13 WARNING SCREEN DISPLAYED WHEN

AN OPTION IS CHANGED 81. . . . . . . . . . . . . . . . . . . .

1.14 WARNING SCREEN DISPLAYED WHEN SYSTEM SOFTWARE IS REPLACED

(SYSTEM LABEL CHECK ERROR) 83. . . . . . . . . . . . .

1.15 MAINTENANCE INFORMATION SCREEN 84. . . . . .

1.16 COLOR SETTING SCREEN 88. . . . . . . . . . . . . . . . . . .

1.17 CONTRAST ADJUSTMENT 92. . . . . . . . . . . . . . . . . . .

1.18 POWER MATE CNC MANAGER 93. . . . . . . . . . . . . . .

1. DISPLAY AND OPERATION

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1.1

FUNCTION KEYS AND SOFT KEYS

1.1.1

Soft Keys

Operations and soft key display staturs for each function key are described below:

T o display a more detailed screen, press a function key followed by a soft key. Soft keys are also used for actual operations. The following illustrates how soft key displays are changed by pressing each function key.

The symbols in the following figures mean as shown below :

: Indicates screens

: Indicates a screen that can be displayed by pressing a

function key(*1)

[]

()

[ ]

: Indicates a soft key(*2)

: Indicates input from the MDI panel.

: Indicates a soft key displayed in green (or highlighted).

: Indicates the continuous menu key (rightmost soft key)(*3).

*1 Press function keys to switch between screens that are used frequently . *2 Some soft keys are not displayed depending on the option

configuration.

*3 In some cases, the continuous menu key is omitted when the 12 soft

keys type is used.

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1. DISPLAY AND OPERATION

POSITION SCREEN

POS

Absolute coordinate display

[ABS]

Relative coordinate display

Current position display

[(OPRT)] [PTSPRE] [EXEC]

[(OPRT)][REL]

Soft key transition triggered by the function key

[RUNPRE] [EXEC]

(Axis or numeral) [ORIGIN]

[PTSPRE] [EXEC] [RUNPRE] [EXEC]

[ALLEXE] [Axis name] [EXEC]

[PRESET]

POS

[ALL]

[(OPRT)]

Handle interruption

[HNDL]

Monitor screen

[MONI]

[(OPRT)] [PTSPRE] [EXEC]

(Axis or numeral) [ORIGIN]

[PTSPRE] [EXEC] [RUNPRE] [EXEC]

[RUNPRE] [EXEC]

[ALLEXE] [Axis name] [EXEC]

[PRESET]

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PROGRAM SCREEN

PROG

Program display screen

[PRGRM]

(1)

Program check display screen

Soft key transition triggered by the function key in the MEM mode

[(OPRT)] [BG–EDT]

[O number] [N number] [REWIND]

[P TYPE] [Q TYPE]

[F SRH]

[ABS] [REL]

[(OPRT)][CHECK]

See “When the soft key [BG–EDT] is pressed”

[O SRH] [N SRH]

[CAN] [EXEC]

[BG–EDT] [O number] [N number] [REWIND]

See “When the soft key [BG–EDT] is pressed”

[O SRH] [N SRH]

PROG

1/2

Current block display screen

[(OPRT)]

Next block display screen

[(OPRT)] [BG–EDT][NEXT]

Program restart display screen

[(OPRT)] [BG–EDT][RSTR]

(2)(Continued on the next page)

[P TYPE] [Q TYPE]

[F SRH]

[BG–EDT][CURRNT]

See “When the soft key [BG–EDT] is pressed”

[CAN] [EXEC]

See “When the soft key [BG–EDT] is pressed”

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1. DISPLAY AND OPERATION

(2)

[FL.SDL] [PRGRM]

Return to (1) (Program display)

File directory display screen

[(OPRT)][DIR] [SELECT]

Schedule operation display screen

[SCHDUL] [CLEAR]

[(OPRT)]

(Schedule data)

2/2

[File No. ] [F SET]

[EXEC]

[CAN] [EXEC]

[INPUT]

1. DISPLAY AND OPERATION

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PROGRAM SCREEN

PROG

Program display

[PRGRM]

Soft key transition triggered by the function key in the EDIT mode

[(OPRT)] [BG–EDT]

(O number) [O SRH] (Address) [SRH↓] (Address) [SRH↑] [REWIND]

[F SRH] [CAN]

[READ] [CHAIN]

[PUNCH] [STOP]

[DELETE] [CAN]

[EX–EDT] [COPY] [CRSR∼]

PROG

See “When the soft key [BG–EDT] is pressed”

(N number) [EXEC]

(The cursor moves to the end of a program.)

[STOP] [CAN]

(O number)

[CAN] (O number)

(N number)

[MOVE] [CRSR∼]

[MERGE] [∼CRSR]

[CHANGE] (Address) [BEFORE]

[EXEC]

(O number) [EXEC] [∼CRSR] [∼BTTM] [ALL]

(O number) [EXEC] [∼BTTM]

1/2

(1)(Continued on the next page)

(Address) [AFTER] [SKIP]

[1–EXEC] [EXEC]

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1. DISPLAY AND OPERATION

(1)

Program directory display

[LIB]

[FLOPPY]

[(OPRT)]

Floppy directory display

[PRGRM] [DIR] (Numeral)

[BG–EDT] (O number) [O SRH]

[READ] [CHAIN]

[PUNCH] [STOP]

See “When the soft key [BG–EDT] is pressed”

[STOP] [CAN] (O number)

[CAN] (O number)

Return to the program

[(OPRT)]

[F SRH]

[READ]

[PUNCH]

[DELETE]

Return to the program

[EXEC]

[F SET] [CAN] [EXEC] (Numeral) (Numeral) [STOP] [CAN] [EXEC] (Numeral) (Numeral) [STOP] [CAN] [EXEC] (Numeral) [CAN] [EXEC]

[F SET]

[O SET]

[F SET]

[O SET]

[F SET]

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1. DISPLAY AND OPERATION

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PROGRAM SCREEN

PROG

Program display

Program input screen

Current block display screen

[(OPRT)] [BG–EDT][PRGRM]

[(OPRT)] [BG–EDT][MDI]

[(OPRT)]

Soft key transition triggered by the function key in the MDI mode

See “When the soft key [BG–EDT] is pressed”

[START]

(Address) (Address) [REWIND]

[BG–EDT][CURRNT]

[CAN]

[EXEC] [SRH↓] [SRH↑]

See “When the soft key [BG–EDT] is pressed”

PROG

Next block display screen

[(OPRT)] [BG–EDT][NEXT]

Program restart display screen

[(OPRT)] [BG–EDT][RSTR]

See “When the soft key [BG–EDT] is pressed”

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1. DISPLAY AND OPERATION

PROGRAM SCREEN

PROG

Program display

Current block display screen

Next block display screen

Program restart display screen

Soft key transition triggered by the function key

PROG

in the HNDL, JOG, or REF mode

[(OPRT)] [BG–EDT][PRGRM]

[(OPRT)] [BG–EDT][CURRNT]

[(OPRT)] [BG–EDT][NEXT]

See “When the soft key [BG–EDT] is pressed”

PROGRAM SCREEN

PROG

Program display

Program input screen

[(OPRT)] [BG–EDT][RSTR]

Soft key transition triggered by the function key

See “When the soft key [BG–EDT] is pressed”

PROG

in the TJOG or THDL mode

[(OPRT)] [BG–EDT][PRGRM]

[(OPRT)] [BG–EDT][MDI]

(O number) (Address) (Address) [REWIND]

See “When the soft key [BG–EDT] is pressed”

[O SRH] Return to the program [SRH↓] [SRH↑]

Program directory display

[LIB]

[(OPRT)] [BG–EDT]

(O number) [O SRH]

See “When the soft key [BG–EDT] is pressed”

Return to the program

1. DISPLAY AND OPERATION

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PROGRAM SCREEN

PROG

Program display

[PRGRM]

[(OPRT)]

Soft key transition triggered by the function key

PROG

(When the soft key [BG–EDT] is pressed in all modes)

[BG–END (O number) (Address) [SRH↓] (Address) [SRH↑] [REWIND]

[F SRH] [CAN]

[READ] [CHAIN]

[PUNCH] [STOP]

[DELETE] [CAN]

[EX–EDT] [COPY] [CRSR∼]

]

[O SRH]

(N number) [EXEC]

(The cursor moves to the end of a program.)

[STOP] [CAN]

(O number)

[CAN]

(O number)

(N number)

[MOVE] [CRSR∼]

[MERGE] [∼CRSR]

[CHANGE] (Address) [BEFORE]

[EXEC]

[∼CRSR] [∼BTTM] [ALL]

[∼BTTM]

(O number) [EXEC]

1/2

(1)(Continued on the next page)

(Address) [AFTER] [SKIP]

[1–EXEC] [EXEC]

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1. DISPLAY AND OPERATION

(1)

Program directory display

[LIB]

Floppy directory display

[FLOPPY]

[(OPRT)]

[PRGRM] [DIR]

[BG–EDT] (O number) [O SRH]

[READ] [CHAIN]

[STOP] [CAN]

(O number)

[PUNCH] [STOP]

[CAN]

(O number)

Return to the program

[(OPRT)]

[F SRH]

[READ]

[PUNCH]

[DELETE]

Return to the program

[EXEC]

(Numeral) [CAN] [EXEC]

(Numeral)

(Numeral) [STOP] [CAN] [EXEC]

(Numeral)

(Numeral) [STOP] [CAN] [EXEC]

(Numeral) [CAN] [EXEC]

[F SET]

[F SET] [O SET]

[F SET]

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OFFSET/SETTING SCREEN

OFFSET

SETTING

Tool offset screen

[(OPRT)][OFFSET]

Setting screen

Soft key transition triggered by the function key

(Number) (Axis name) (Numeral) (Numeral)

[CLEAR] [ALL]

[READ] [CAN]

[PUNCH] [CAN]

[NO SRH]

[INP.C.] [+INPUT] [INPUT]

[WEAR] [GEOM]

[EXEC]

OFFSET

SETTING

[SETING]

Work coordinate system setting screen

Macro variables display screen

[MACRO]

Patten data input screen

[(OPRT)]

[(OPRT)][WORK]

[(OPRT)]

(Number) (Numeral) (Numeral)

(Number)

[ON:1]

[OFF:0] (Numeral) (Numeral)

(Number) (Axis name) [INP .C.] (Numeral)

[PUNCH]

[NO SRH]

[+INPUT] [INPUT]

[NO SRH] [+INPUT] [INPUT]

[NO SRH]

[INPUT]

[(OPRT)][MENU]

Software operator’s panel screen

[OPR]

[SELECT](Number)

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